GR8835ACI [GRENERGY]

Green-Mode PWM Controller with Integrated Protections;
GR8835ACI
型号: GR8835ACI
厂家: Grenergy Opto, lnc.    Grenergy Opto, lnc.
描述:

Green-Mode PWM Controller with Integrated Protections

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GR8835A  
Green-Mode PWM Controller with Integrated Protections  
Features  
Applications  
Current mode PWM  
Switching AC/DC power adapter and battery  
Very low startup current  
charger  
Under-voltage lockout (UVLO)  
Non-audible-noise green-mode control  
Programmable switching frequency  
Cycle-by-cycle peak current limiting  
Internal leading-edge blanking  
Internal slope compensation  
Internal 4ms soft start (Fs=65KHz)  
VCC over voltage clamp  
Open-frame SMPS  
Description  
The GR8835A is a highly-integrated, low startup  
current, current mode PWM controller with  
Green-mode function. This function enables the  
power supply to easily meet even the strictest  
power conservation requirements. The integrated  
functions also include the leading-edge blanking  
Gate output voltage clamp  
Soft driving for reducing EMI  
Over-voltage protection (OVP) on VCC Pin  
Over-load protection (OLP)  
of  
the current sensing, internal slope  
compensation, cycle-by-cycle peak current  
limiting and soft start. OLP, OCP and OVP provide  
protection performance for fault conditions. To  
protect the external power MOSFET from being  
damaged by supply over voltage, the GR8835A  
gate voltage is clamped about 13V.  
Over-current protection (OCP) on CS Pin  
300mA driving capability  
Meet the standard of Green Partner, SONY  
SS-00259  
The GR8835A improves the performance and  
reduces the cost of power supplies. It is with both  
8-pin DIP and 6-pin SOT-26 package.  
Ordering and Marking Information  
DIP-8  
SOT-26  
Grenergy OPTO Inc. reserves the right to make changes to improve reliability or manufacture ability without  
notice, and advise customers to obtain the latest version of relevant information to verify before placing  
orders.  
2011.02. Ver 1.5 Copyright Grenergy OPTO, Inc. www.grenergy-ic.com  
1
GR8835A  
Pin Configuration  
Pin Description  
Pin No.  
Name  
GND  
COMP  
RT  
Function  
1
2
3
4
5
6
Ground  
Voltage feedback pin, by connecting a photo-coupler to control the duty cycle  
Connecting a resistor to ground, this resistor determine the switching frequency  
Current sense pin, connect to sense the MOSFET current  
Power supply pin  
CS  
VCC  
OUT  
The output driver for driving the external MOSFET  
Note: Pin No. is only for SOT-26 package.  
Absolute Maximum Ratings  
Supply Voltage VCC --------------------------------------------------------------------------------------------------------- 32V  
COMP, RT, CS -------------------------------------------------------------------------------------------------------  
0.3 ~ 7V  
Junction temperature ----------------------------------------------------------------------------------------------------- 150  
Operating ambient temperature ---------------------------------------------------------------------------------  
Storage temperature range --------------------------------------------------------------------------------  
40 ~ 85  
65 ~ 150  
SOT-26 package thermal resistance ------------------------------------------------------------------------------ 250 /W  
Power dissipation (SOT-26, at Ambient Temperature = 85  
Power dissipation (DIP-8, at Ambient Temperature = 85  
)
----------------------------------------------- 250mW  
---------------------------------------------------- 650mW  
)
Lead temperature (All Pb Free Packages, Soldering, 10 sec) -------------------------------------------------- 260  
ESD voltage protection, human body model -------------------------------------------------------------------------  
3KV  
ESD voltage protection, machine model ------------------------------------------------------------------------------ 250V  
2011.02. Ver 1.5 Copyright Grenergy OPTO, Inc. www.grenergy-ic.com  
2
GR8835A  
Recommended Operating Conditions  
Item  
Min.  
11  
Max.  
25  
Unit  
V
Supply voltage VCC  
Switching Frequency  
50  
130  
KHz  
Block Diagram  
Low pass  
Filter  
UVLO  
All Blocks  
Internal Bias & Vref  
15V/9V  
Vref OK  
VCC OK  
EN  
OVP  
OLP  
debounce  
28V  
60ms delay  
Latch  
Protection  
3.6V  
EN  
RB  
0.95V  
LEB  
CS open, 2ndary rectify diode short  
OCP  
0.9V  
Slope compensation  
Protection  
RT_F  
Driver  
stage  
Vbias  
EN  
Soft Start  
R Q  
S
Mode  
select  
OSC  
RT  
open/short  
RT_F  
2011.02. Ver 1.5 Copyright Grenergy OPTO, Inc. www.grenergy-ic.com  
3
GR8835A  
Electrical Characteristics (T  
A
= +25  
unless otherwise stated, Vcc = 15.0V)  
Parameter  
Pin  
Min.  
Typ.  
Max.  
Unit  
SUPPLY VOLTAGE  
Startup current  
5
5
5
8
20  
uA  
mA  
mA  
Operating current (with 1nF load on OUT pin), Vcomp = 0V  
Operating current (with 1nF load on OUT pin), Vcomp = 2.5V  
Operating current (with 1nF load on OUT pin), protection tripped  
(OLP, OVP)  
2.0  
2.5  
3.0  
5
0.5  
mA  
UVLO(off)  
5
5
5
8.0  
9.0  
15.0  
28  
10.0  
16.5  
29.5  
V
V
V
UVLO(on)  
14.0  
26.5  
OVP level on VCC pin  
VOLTAGE FEEDBACK  
Short circuit current, Vcomp = 0V  
2
2
2
1.5  
5.4  
2.2  
mA  
V
Open loop voltage, COMP pin open  
Green-mode threshold voltage  
1.65  
V
CURRENT SENSING  
Maximum input voltage, Vcs (off)  
4
4
4
4
0.85  
1
0.9  
0.95  
V
nS  
M
Leading edge blanking time  
Input impedance  
350  
Delay to output  
100  
nS  
OSCILLATOR  
3
3
3
3
60  
65  
20  
70  
KHz  
KHz  
%
Frequency (RT = 100K )  
Green mode frequency (RT = 100K )  
3
3
Temp. stability  
40°C ~ 110°C)  
Voltage stability (Vcc = 11V ~ 25V)  
%
GATE DRIVER OUTPUT  
Output low level, VCC = 15V, Io = 20mA  
6
6
6
6
6
1
V
V
Output high level, VCC = 15V, Io = 20mA  
Rising time, load capacitance = 1000pF  
Falling time, load capacitance = 1000pF  
VGATE-clamp (VCC = 25V )  
8
350  
80  
nS  
nS  
V
110  
13  
OLP  
OLP trip level, Vcomp (OLP)  
-
-
3.6  
60  
V
OLP delay time (note), Fs = 65KHz  
mS  
Note: Pin No. is only for SOT-26 package.  
2011.02. Ver 1.5 Copyright Grenergy OPTO, Inc. www.grenergy-ic.com  
4
GR8835A  
Typical Performance Characteristics  
Fig.3  
2011.02. Ver 1.5 Copyright Grenergy OPTO, Inc. www.grenergy-ic.com  
5
                                               
GR8835A  
Typical Performance Characteristics (Cont.)  
0.94  
0.92  
0.90  
0.88  
0.86  
0.84  
0
40  
120 125  
-40  
80  
Temperature (°C)  
Fig. 9 OCP (V) vs. Temperature  
2011.02. Ver 1.5 Copyright Grenergy OPTO, Inc. www.grenergy-ic.com  
6
GR8835A  
Application Information  
Start-up Current  
Green-Mode Operation  
The typical start-up current is 8uA. Very low  
start-up current allows the PWM controller to  
increase the value of start-up resistor and then  
reduce the power dissipation on it.  
When the load decreases to an extent, the  
frequency of the controller will decrease so as to  
reduce the system power consumption. The  
minimum frequency is about 20 KHz, which is  
outside the audio range  
.
Under-voltage Lockout (UVLO)  
A hysteresis UVLO comparator is implemented in  
GR8835A, then the turn-on and turn-off thresholds  
level are fixed at 15V and 9V respectively. This  
hysteresis shown in Fig.13 ensures that the start-up  
capacitor will be adequate to supply the chip during  
start-up.  
Leading-Edge Blanking (LEB)  
Each time the power MOSFET is switched on, a  
turn-on spike will inevitably occur at the sense  
resistor. To avoid fault trigger, a 350ns leading-edge  
blanking time is built in. Conventional RC filtering  
can therefore be omitted. During this blanking  
period, the current-limit comparator is disabled and  
can not switch off the gate driver.  
Internal Slope Compensation  
A built-in slope compensation circuit is constructed  
in GR8835A. When the switch is on, a ramp  
voltage is added to the sensed voltage across the  
CS pin, which helps to stabilize the system and  
Fig.13  
prevent sub-harmonic oscillations  
.
Soft Start  
Over-load Protection (OLP)  
During initial power on, the GR8835A provides soft  
start function. It effectively suppresses the start up  
peak current to reduce the power MOSFET drain  
voltage especially at high line.  
The controller has over load protection function.  
An internal circuit detects the load level, when the  
load is larger than a threshold and the condition  
lasts more than 60ms, the gate output will keep low  
level. Then VCC decreases below UVLO off level,  
the controller resets again. Fig.14 shows the  
waveform of the OLP operation.  
Oscillator  
The maximum duty-cycle of internal oscillator is  
limited about 75% to avoid the transformer  
saturation.  
The frequency of the oscillator is  
decided by an external resistor connected from RT  
pin to ground.  
Fosc= 6500KHz/R (Kohm)  
Where R is the resistor connected at RT pin.  
A
100Kohm resistor results in 65KHz switching  
frequency. The recommended range of oscillation  
frequency is 50 KHz~130 KHz  
.
2011.02. Ver 1.5 Copyright Grenergy OPTO, Inc. www.grenergy-ic.com  
7
GR8835A  
Green-Mode Operation without Acoustic Noise  
When the load decreases to an extent, the  
switching frequency of the controller will decrease  
so as to reduce the system power consumption. The  
minimum frequency is around 20 KHz which is  
outside the audio noise range. Fig.15 is the relation  
between switching frequency and COMP pin  
voltage.  
When load reduce to light load, the COMP pin  
voltage will also down to lower level. While COMP  
pin voltage down to 0.8V the controller will shut  
down the OUT pin to stop transfer the energy to  
secondary. Then the COMP pin will rise slowly due  
to no working of controller. If COMP pin rises to 0.9V,  
the controller will start to switch again. This is called  
the burst mode operation on light load for  
improving the light load efficiency.  
OVP (Over Voltage Protection) on VCC  
To prevent power MOSFET from being damaged,  
the GR8835A is implemented an OVP function on  
VCC. When the VCC voltage is higher than the  
OVP threshold voltage, the output gate driver circuit  
will be shut down immediately to stop the switching  
of power MOSFET.  
When COMP pin between 1.1V to 1.65V, the  
switching frequency is operating from 20KHz to  
65KHz. This section is called the linearly  
decreasing frequency mode for improving the  
medium load efficiency.  
The VCC OVP function is an auto-recovery type  
protection. If OVP happens, the pulses will be  
stopped and recover at the next UVLO on. The  
GR8835A is working in a hiccup mode.  
Gate Clamp/Soft Driving  
Driver is clamped by an internal 13V Zener diode.  
Those damages usually come from undesired  
over-voltage gate signals. Under the conditions  
listed below, the gate output will turn off immediately  
to protect the power circuit. The GR8835A also  
has soft driving function to minimize EMI.  
Fault Protection  
There are several critical protection integrated in the  
. CS pin floating  
. RT pin floating  
Fig.15  
. RT pin short to ground  
2011.02. Ver 1.5 Copyright Grenergy OPTO, Inc. www.grenergy-ic.com  
8
GR8835A  
Typical Application Circuit  
2011.02. Ver 1.5 Copyright Grenergy OPTO, Inc. www.grenergy-ic.com  
9
GR8835A  
Bom List  
No.  
1
Part.No  
Description  
X-CAP/0.22uF  
E-CAP 400V/33uF  
102/1KV  
Note  
No.  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
Part.No  
R2  
Description  
Note  
C1  
SMD1206 / 105  
SMD1206 / 754  
SMD1206 / 754  
SMD1206 /393  
SMD1206 / 683  
SMD0805 / 103  
SMD0805 / 10R  
SMD0805 / 68R  
SMD0805 / 1003  
SMD1206 / 2.7R  
SMD1206 / 2.7R  
SMD1206 / 3.9R  
SMD1206 /22R  
SMD1206 /22R  
SMD0805 / 102  
N.A.  
2
C2  
R3  
3
C3  
R4  
4
C4  
E-CAP 50V/10uF  
Y-CAP CD222  
SMD0805, 200V/222  
E-CAP 25V/330uF  
E-CAP 25V/330uF  
E-CAP 25V/100uF  
SMD0805,103  
N.A.  
R5  
5
C5  
R6  
6
C6  
R7  
7
C7  
R8  
8
C8  
R9  
9
C9  
R10  
R11  
R12  
R13  
R14  
R15  
R16  
R17  
R18  
R19  
R20  
R21  
T1  
1%  
5%  
5%  
5%  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
C10  
C11  
CR1  
CR2  
CR3  
CR4  
CR5  
CR6  
CR7  
CR8  
F1  
HER108  
HER108  
HER108  
HER108  
FR107  
FR104  
SMD0805 / 393  
SMD0805 / 153  
SMD0805 / 392  
N.A.  
SB5100  
1%  
1%  
N.A.  
250V/1.5A  
HS1  
L1  
Heat Sink  
EE25  
1.4mH  
GRT160905F403-N  
GR0315-1R6M-N  
2.5Ω  
40mH  
1.6uH  
TVR1  
U1  
07471  
L2  
GR8835/35A  
PC123  
SOT-26  
NTC1  
Q1  
U2  
KHB4D5N60F  
SMD1206 / 105  
U3  
GL431  
R1  
2011.02. Ver 1.5 Copyright Grenergy OPTO, Inc. www.grenergy-ic.com  
10  
GR8835A  
Package Information  
SOT-26  
SYMBOL  
MILLIMETERS  
INCHES  
MIN.  
MAX.  
1.45  
0.15  
1.30  
0.50  
0.22  
3.10  
3.00  
1.80  
MIN.  
MAX.  
0.057  
0.006  
0.051  
0.020  
0.009  
0.122  
0.118  
0.071  
A
A1  
A2  
b
0.00  
0.90  
0.30  
0.08  
2.70  
2.60  
1.40  
0.000  
0.035  
0.012  
0.003  
0.106  
0.102  
0.055  
c
D
E
E1  
e
0.95 BSC  
1.90 BSC  
0.037 BSC  
0.075 BSC  
e1  
L
0.30  
0o  
0.60  
8 o  
0.012  
0o  
0.024  
8 o  
Note : 1. Followed from JEDEC TO-178 AB.  
2. Dimension D and E1 do not include mold flash, protrusions or gate burrs. Mold flash, protrusions or gate burrs  
shall not exceed 10 mil per side.  
2011.02. Ver 1.5 Copyright Grenergy OPTO, Inc. www.grenergy-ic.com  
11  
GR8835A  
Package Information  
DIP-8  
SYMBOL  
MILLIMETERS  
INCHES  
MIN.  
MAX.  
5.33  
MIN.  
MAX.  
0.210  
A
A1  
A2  
b
0.38  
2.92  
0.36  
1.14  
0.20  
9.01  
0.13  
7.62  
6.10  
0.015  
0.115  
0.014  
0.045  
0.008  
0.355  
0.005  
0.300  
0.240  
4.95  
0.56  
1.78  
0.35  
10.16  
0.195  
0.022  
0.070  
0.014  
0.400  
b2  
c
D
D1  
E
8.26  
7.11  
0.325  
0.280  
E1  
e
2.54 BSC  
7.62 BSC  
0.100 BSC  
0.300 BSC  
eA  
eB  
L
10.92  
3.81  
0.430  
0.150  
2.92  
0.115  
Note : 1. Followed from JEDEC MS-001 BA  
2. Dimension D, D1 and E1 do not include mold flash or protrusions. Mold flash or protrusions shall not exceed 10  
mil.  
2011.02. Ver 1.5 Copyright Grenergy OPTO, Inc. www.grenergy-ic.com  
12  
GR8835A  
Carrier Tape & Reel Dimensions  
SOT-26  
Application  
SOT-26  
A
H
T1  
C
d
D
W
E1  
F
8.4+2.00 13.0+0.50  
178.0 2.00 50 MIN.  
1.5 MIN. 20.2 MIN. 8.0 0.30 1.75 0.10 3.5 0.05  
-0.00  
-0.20  
D0  
P0  
P1  
P2  
D1  
T
A0  
B0  
K0  
1.5+0.10  
-0.00  
0.6+0.00  
-0.40  
4.0 0.10  
4.0 0.10 2.0 0.05  
1.0 MIN.  
3.20 0.20 3.10 0.20 1.50 0.20  
(mm)  
Application  
SOT -26  
Carrier Width  
Cover Tape Width  
Devices Per Reel  
8
5.3  
3000  
2011.02. Ver 1.5 Copyright Grenergy OPTO, Inc. www.grenergy-ic.com  
13  
GR8835A  
Taping direction information  
SOT-26  
Direction of feed  
Direction of feed  
AAA  
AAA AAA  
AAA AAA AAA AAA  
Grenergy OPTO, Inc. reserves the right to make corrections, modifications, enhancements, improvements, and other changes  
to its products and services at any time and to discontinue any product or service without notice. Customers should obtain the  
latest relevant information before placing orders and should verify that such information is current and complete.  
2011.02. Ver 1.5 Copyright Grenergy OPTO, Inc. www.grenergy-ic.com  
14  

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