HT802/DF63W-1618S-2 [HRS]

3.96mm pitch compact waterproof connectors for internal power supplies;
HT802/DF63W-1618S-2
型号: HT802/DF63W-1618S-2
厂家: HRS    HRS
描述:

3.96mm pitch compact waterproof connectors for internal power supplies

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3.96mm pitch compact waterproof connectors for internal  
power supplies  
DF63W Series  
The slim, smooth, rounded shape is  
optimized for wiring inside conduits  
and small spaces.  
Smooth, round  
external shape  
Metal parts are  
completely covered  
Fig.1  
Features  
IP67 Waterproof  
1. Max current of 14A  
This compact connector is rated up to 14A in the  
2 positions version, using 16 AWG wire.  
2. Compact shape designed for wiring  
through narrow areas  
The design is optimized for wiring inside conduits and  
small structures, with a smooth, rounded contour that  
reduces the chance of snagging or catching inside the  
conduit or other objects.  
Wire seal  
A plastic housing covers the connector, so no metal is  
exposed to the conduit, preventing accidental shorting.  
(Fig.1)  
Wire seal  
Housing seal  
3. IP67 Rated  
IP67 water resistant when mated. (Fig.2)  
4. Simplified wire insertion  
Wire and housing seals are pre-installed to provide  
water proofing. A simple insertion of the crimped  
contact into the housing completes the assembly.  
Contacts and housing are designed to prevent  
damaging the seals when inserting the contacts.  
IP67 waterproof when mated  
Fig.2  
Compatible with a wide variety of  
cables  
5. Positive lock structure  
A robust locking structure provides a tactile click when  
mating to prevent incomplete mating and disconnection  
during wiring.  
<DF63W>  
<DF63WA>  
6. Compatible with a wide variety of cables  
Two versions are available with different waterproof  
wire seal diameters. This variation helps to support the  
use of a wide array of cable sizes.  
7. Mis-mating prevention with color and  
guide key options  
Two housings are available each with different colors and  
guide keys. This helps to prevent incorrect mating when  
multiple connectors are used on the same design with the  
same pin count.  
Recommended  
insulation outer  
diameter  
Recommended  
insulation outer  
diameter  
Ø2.8 to 3.2  
Ø1.7 to 2.4  
Fig.3  
In cases where the application will demand a high level of reliability, such as automotive,  
please contact a company representative for further information.  
1
2018.3③  
DF63W Series3.96mm pitch compact waterproof connectors for internal power supplies  
Product Specifications  
No. of contacts 16 AWG 18 AWG 20 AWG 22 AWG  
Current  
rating  
(Note 1)  
2
3
4
Under development  
Under development  
Under development  
14A  
13A  
12A  
11A  
10A  
9A  
Operating temperature range -40ç to 105ç (Note 2)  
Operating humidity range 20% to 80%  
Ratings  
Storage temperature range-10ç to 60ç (Note 3)  
Storage humidity range 40% to 70% (Note 3)  
Voltage  
rating  
AC/DC 630V  
Specifications  
Items  
1.Insulation resistance 1,000Mø min.  
Conditions  
Measured at DC 500V  
2.Withstanding voltage No flashover or dielectric breakdown.  
1,500V AC applied for 1 minute.  
3.Contact resistance 10mø max.  
Measured at a maximum of 20mø, 100mA (DC or 1,000Hz)  
10 cycles in each of three axis directions at 10-55Hz,  
half amplitude 0.75mm  
4.Vibration resistance  
5.Shock resistance  
6.Moisture resistance  
No electrical discontinuity for more than 1  
No electrical discontinuity for more than 1  
µ
µ
s
s
2
Acceleration of 490m/s , 11ms, both directions in 3 axes  
(semi-sinusoidal), 3cycle each direction  
Temperature : 40 2ç, relative  
humidity : 90 to 95%, left for 96hours  
Contact resistance : 20mø max.  
Insulation resistance : 500Mø max.  
-55ç for 30 minutes5 to 35ç for 2 to 3 minutes➝  
105ç for 30 minutes5 to 35ç for 2 to 3 minutes, in 5 cycles  
Contact resistance : 20mø max.  
Insulation resistance : 1,000Mø max.  
7.Temperature cycle  
8.Mating cycles  
Contact resistance : 20mø max.  
Mating/unmating : 30 times  
Note 1 : Indicates the allowable current when the maximum current is applied to all pins.  
Please note that a current could exceed the rated value when a higher current is applied through multiple circuits in a branched configuration.  
Note 2 : Includes temperature rise caused by current flow.  
Note 3 : The term "storage" refers to the long-term storage condition of unused products before PCB mounting. Operating  
temperature/humidity range refers to the non powered state after PCB mounting, and temporary storage during  
transportation.  
Materials / Finish  
Product  
Parts  
Contacts  
Contacts  
Housing  
Seal  
Materials  
Copper alloy  
Copper alloy  
PBT  
Finish  
Tin plated  
Tin plated  
Black  
Blue or green  
Black  
UL flame retardant grade  
In-line plug crimp contact  
Socket crimp contact  
UL94V-0  
UL94V-0  
In-line plug  
Silicone rubber  
PBT  
Housing  
Seal  
Crimp socket  
Silicone rubber  
Blue or green  
Product Number Structure  
Refer to the chart below when determining the product specifications from the product number.  
Please select from the product numbers listed in this catalog when placing orders.  
Connector  
DF 63W  
* S 3.96 C  
-
-
q
w
e
r
t
y
u
Series name  
Series No.  
: DF  
q
Connector type  
t
: 63W  
w
S
: Socket  
EP : In-line plug  
Contact pitch : 3.96mm  
Termination style  
Outer diameter of wire insulation  
e
None  
A
2.8 to 3.2  
y
u
1.7 to 2.4  
Number of contacts : 2, 3, 4  
r
C
: Crimp socket  
Contact  
DF 63W 1618 PCF  
-
q
w
e
r
Series name : DF  
Contact type/Packaging type  
r
q
w
e
SCF : Socket crimp contact, reel  
Series No. : 63 (W)  
Applicable wire size  
SC  
PCF : In-line plug crimp contact, reel  
PC : In-line plug crimp contact, pieces  
: Socket crimp contact, pieces  
1618  
2022  
: 16 to 18 AWG  
: 20 to 22 AWG  
2
DF63W Series3.96mm pitch compact waterproof connectors for internal power supplies  
In-line plug  
Unit : mm  
Part No.  
HRS No.  
No. of contacts Outer diameter of wire insulation  
DF63W-2EP-3.96C  
DF63W-3EP-3.96C  
DF63W-4EP-3.96C  
680-0605-9  
680-0606-1  
680-0607-4  
2
3
4
2
3
4
2.8 to 3.2  
1.7 to 2.4  
DF63WA-2EP-3.96C 680-0609-0  
DF63WA-3EP-3.96C 680-0610-9  
DF63WA-4EP-3.96C 680-0611-1  
Note 1 : Standard packaging is 100 pcs/pack. Please place orders in full package  
quantities.  
[Dimensions for 2 contact position connector] [Dimensions for 3 and 4 contact position connector]  
37.96  
37.96  
P=3.96  
P=3.96  
Crimp socket  
Unit : mm  
Part No.  
HRS No.  
No. of contacts Outer diameter of wire insulation  
DF63W-2S-3.96C  
DF63W-3S-3.96C  
DF63W-4S-3.96C  
DF63WA-2S-3.96C  
DF63WA-3S-3.96C  
DF63WA-4S-3.96C  
680-0613-7  
680-0614-0  
680-0615-2  
680-0617-8  
680-0618-0  
680-0619-3  
2
3
4
2
3
4
2.8 to 3.2  
1.7 to 2.4  
Note 1 : Standard packaging is 100 pcs/pack.  
Please place orders in full package quantities.  
[Dimensions for 2 contact position connector] [Dimensions for 3 and 4 contact position connector]  
22  
22  
P=3.96  
P=3.96  
3
DF63W Series3.96mm pitch compact waterproof connectors for internal power supplies  
In-line plug crimp contact  
2.22  
2.14  
P=9.5  
Part No.  
HRS No.  
680-0529-2  
680-0536-8  
Type  
Quantity  
Finish  
DF63-1618PCF  
DF63-1618PC  
DF63-2022PCF  
DF63-2022PC  
Reel contacts (Note 1)  
Loose piece contacts (Note 2)  
Reel contacts (Note 1)  
4,000 pcs/reel  
100 pcs/pack  
4,000 pcs/reel  
100 pcs/pack  
Tin plated  
Under development  
Loose piece contacts (Note 2)  
Note 1 : Please place orders in full reel quantities.  
Note 2 : Please place orders in full pack quantities.  
Applicable wire (Tinned Annealed Copper Wire)  
Conductor size (Core structure)  
Wire type and outer diameter of insulation  
UL1007 (2.4mm)  
UL1015 (3.2mm)  
UL1007 (2.1mm)  
UL1015 (2.9mm)  
UL1007 (1.9mm)  
16AWG (26/0.254mm)  
18AWG (34/0.18mm)  
20AWG (21/0.18mm)  
22AWG (17/0.16mm)  
UL1430 (1.7mm)  
Note 1 : Please contact our Sales Dept. when using wires other than those recommended above.  
Note 2 : In case of hard to insert crimped contact to plug socket as like using low stiffness wire which consists of thinner  
stranded conductor or insulation with soft material, please contact to Hirose representative.  
Socket crimp contact  
2.02  
2.33  
P=9.5  
Part No.  
HRS No.  
680-0600-5  
680-0601-8  
Type  
Quantity  
Finish  
DF63W-1618SCF  
DF63W-1618SC  
DF63W-2022SCF  
DF63W-2022SC  
Reel contacts (Note 1)  
Loose piece contacts (Note 2)  
Reel contacts (Note 1)  
Loose piece contacts (Note 2)  
4,000 pcs/reel  
100 pcs/pack  
4,000 pcs/reel  
100 pcs/pack  
Tin plated  
Under development  
Note 1 : Please place orders in full reel quantities.  
Note 2 : Please place orders in full pack quantities.  
Applicable wire (Tinned Annealed Copper Wire)  
Conductor size (Core structure)  
Wire type and outer diameter of insulation  
UL1007 (2.4mm)  
UL1015 (3.2mm)  
UL1007 (2.1mm)  
UL1015 (2.9mm)  
UL1007 (1.9mm)  
16AWG (26/0.254mm)  
18AWG (34/0.18mm)  
20AWG (21/0.18mm)  
22AWG (17/0.16mm)  
UL1430 (1.7mm)  
Note 1 : Please contact our Sales Dept. when using wires other than those recommended above.  
Note 2 : In case of hard to insert crimped contact to socket as like using low stiffness wire which consists of thinner  
stranded conductor or insulation with soft material, please contact to Hirose representative.  
4
DF63W Series3.96mm pitch compact waterproof connectors for internal power supplies  
BApplicable crimping tools  
Type  
Part No.  
HRS No.  
Applicable wire size  
Applicable contact  
AP105-DF63-1618-3  
AP105-DF63-1618-4  
CHS893500H-UP (Note 6)  
901-4642-0  
901-4643-2  
UL1007 (Note 3)  
UL1015 (Note 3)  
UL1015  
DF63-1618PCF  
DF63W-1618SCF  
Applicator  
UL1007  
DF63-2022PCF  
AP105-DF63-2022-3  
901-4646-0  
20 AWG : UL1007  
22 AWG : UL1430  
DF63W-2022SCF  
Type  
Part No.  
HRS No.  
Recommended wire size (Note 5) Applicable contact  
HT802/DF63-1618P-1  
HT802/DF63-1618P-2  
HT802/DF63-2022P-1  
HT802/DF63W-1618S-1  
HT802/DF63W-1618S-2  
HT802/DF63W-2022S-1  
550-0423-1  
550-0424-4  
550-0433-0  
550-0425-7  
550-0426-0  
550-0434-0  
UL1007  
DF63-1618PC  
UL1015  
UL1007  
UL1007  
UL1015  
UL1007  
DF63-2022PC  
DF63W-1618SC  
DF63W-2022SC  
Hand tool (Note 4)  
Note 1 : Please follow the "Crimping quality standards" and "Table of crimping conditions" when crimping contacts.  
Note 2 : Any problems that occur from using tools other than those specified by Hirose, are not covered by warranty.  
Note 3 : Applicator components (sold separately) can be changed out to accommodate different wire sizes.  
Note 4 : Hand tool dies cannot be changed out for different wire sizes.  
Note 5 : Please only use the recommended wires shown in the table.  
Note 6 : Applicator manufactured by JAPAN AUTOMATIC MACHINE(J.A.M.). Please access to HP of J.A.M., if you make  
inquiries about the applicator or crimp defect. (URL : http://www.jam-net.co.jp)  
BPrecautions  
1. Forcibly removing a connector may damage it. If it is stuck, first push it in slightly and then release the  
lock to remove.  
2. Please use care when connecting a short, thick wire so as not to twist it. If twisted, damage to the  
contact may occur.  
3. Be sure to turn the power off before mating/unmating the connector.  
4. To avoid electrical shock, do not touch the powered contacts.  
5. Please contact our Sales Dept. for the Harness procedure manual (ATAD-H0814).  
BAbout the ratings  
Do not use connectors with currents and voltages that exceed their ratings. Do not mate/unmate powered  
contacts (Note 1)  
Note 1 : "Live" contacts refer to the contacts that are in a powered or energized state. Mating or unmating "live" contacts  
can result in electrical shock and injury.  
BAbout operating environments  
Please contact us if you wish to use the connectors in an environment with repeated temperature  
fluctuations.  
5
DF63W Series3.96mm pitch compact waterproof connectors for internal power supplies  
USA:  
USA:  
USA:  
HIROSE ELECTRIC (U.S.A.), INC. HEADQUARTERS CHICAGO OFFICE HIROSE ELECTRIC (U.S.A.), INC. SAN JOSE OFFICE HIROSE ELECTRIC (U.S.A.), INC. DETROIT OFFICE (AUTOMOTIVE)  
2300 Warrenville Road, Suite 150,  
Downers Grove, IL 60515  
Phone : +1-630-282-6700  
http://www.hirose.com/us/  
2841 Junction Ave, Suite 200  
San Jose, CA. 95134  
Phone : +1-408-253-9640  
Fax : +1-408-253-9641  
http://www.hirose.com/us/  
17197 N. Laurel Park Drive, Suite 253,  
Livonia, MI 48152  
Phone : +1-734-542-9963  
Fax : +1-734-542-9964  
http://www.hirose.com/us/  
USA:  
THE NETHERLANDS:  
GERMANY:  
HIROSE ELECTRIC (U.S.A.), INC. BOSTON OFFICE  
300 Brickstone Square Suite 201,  
Andover, MA 01810  
HIROSE ELECTRIC EUROPE B.V.  
Hogehillweg #8 1101 CC Amsterdam Z-O  
Phone : +31-20-6557460  
Fax : +31-20-6557469  
HIROSE ELECTRIC EUROPE B.V. GERMAN BRANCH  
Schoenbergstr. 20, 73760 ostfildern  
Phone : +49-711-456002-1  
Fax : +49-711-456002-299  
http://www.hirose.com/eu/  
Phone : +1-978-662-5255  
http://www.hirose.com/eu/  
GERMANY:  
GERMANY:  
FRANCE:  
HIROSE ELECTRIC EUROPE B.V. NUREMBERG OFFICE HIROSE ELECTRIC EUROPE B.V. HANOVER OFFICE  
HIROSE ELECTRIC EUROPE B.V. PARIS OFFICE  
Neumeyerstrasse 22-26, 90411 Nurnberg  
Phone : +49-911 32 68 89 63  
Fax : +49-911 32 68 89 69  
Bayernstr. 3, Haus C 30855 Langenhagen, Germany 130 Avenue Joseph Kessel, Bat E, 78960  
Phone : +49-511 97 82 61 30  
Fax : +49-511 97 82 61 35  
http://www.hirose.com/eu/  
Voisins le Bretonneux, France  
Phone : +33-1-85764886  
Fax : +33-1-85764823  
http://www.hirose.com/eu/  
http://www.hirose.com/eu/  
UNITED KINGDOM:  
CHINA:  
CHINA:  
HIROSE ELECTRIC EUROPE BV (UK BRANCH)  
4 Newton Court, Kelvin Drive, Knowlhill,  
Milton Keynes, MK5 8NH  
HIROSE ELECTRIC (CHINA) CO., LTD. (SHANGHAI, HEADQUARTERS) HIROSE ELECTRIC (CHINA) CO.,LTD. BEIJING BRANCH  
18, Enterprise Center Tower 2, 209# Gong He A1001, Ocean International Center, Building 56# East 4th  
Road, Jing’an District, Shanghai, CHINA 200070 Ring Middle Road, ChaoYang District, Beijing, 100025  
Phone : +44-1908 202050  
Fax : +44-1908 202058  
http://www.hirose.com/eu/  
Phone : +86-21-6391-3355  
Fax : +86-21-6391-3335  
http://www.hirose.com/cn/  
Phone : +86-10-5165-9332  
Fax : +86-10-5908-1381  
http://www.hirose.com/cn/  
CHINA:  
HONG KONG:  
TAIWAN:  
HIROSE ELECTRIC (CHINA) CO., LTD. SHENZHEN BRANCH HIROSE ELECTRIC HONGKONG TRADING CO., LTD. HIROSE ELECTRIC TAIWAN CO., LTD.  
Room 09-13, 19/F, Office Tower Shun Hing Square, Di Wang Commercial Centre, Room 1001, West Wing, Tsim Sha Tsui Centre, 66 103 8F, No.87, Zhengzhou Rd., Taipei  
5002 Shen Nan Dong Road, Shenzhen City, Guangdong Province, 518008  
Phone : +86-755-8207-0851  
Fax : +86-755-8207-0873  
Mody Road, Tsim Sha Tsui East, Kowloon, Hong Kong Phone : +886-2-2555-7377  
Phone : +852-2803-5338  
Fax : +852-2591-6560  
Fax : +886-2-2555-7355  
http://www.hirose.com/tw/  
http://www.hirose.com/cn/  
http://www.hirose.com/hk/  
KOREA:  
SINGAPORE:  
INDIA:  
HIROSE KOREA CO.,LTD.  
143, Gongdan 1-daero, Siheung-si,  
Gyeonggi-do, 15084, Korea  
Phone : +82-31-496-7000  
Fax : +82-31-496-7100  
http://www.hirose.co.kr/  
HIROSE ELECTRIC SINGAPORE PTE. LTD.  
03, Anson Road, #20-01, Springleaf Tower, Office NO.552, Regus-Green Boulevard, Level5, Tower C,  
Singapore 079909  
Phone : +65-6324-6113  
HIROSE ELECTRIC SINGAPORE PTE. LTD. DELHI LIAISON OFFICE  
Sec62, Plot B-9A, Block B, Noida, 201301, Uttar Pradesh, India  
Phone : +91-12-660-8018  
Fax : +91-120-4804949  
65-6324-6123  
Fax : +  
http://www.hirose.com/sg/  
http://www.hirose.com/sg/  
INDIA:  
MALAYSIA:  
THAILAND:  
HIROSE ELECTRIC SINGAPORE PTE. LTD. BANGALORE LIAISON OFFICE PENANG REPRESENTATIVE OFFICE  
BANGKOK OFFICE (REPRESENTATIVE OFFICE)  
Unit No-403, 4th Floor, No-84, Barton Centre, Mahatma 73-3-1, Ideal@The One, Jalan Mahsuri, Bayan Unit 4703, 47th FL., 1 Empire Tower, South Sathorn  
Gandhi (MG) Road, Bangalore 560 001, Karnataka, India  
Phone : +91-80-4120 1907  
Lepas Penang, 11950, Malaysia  
Phone : +604-648-5536  
Road, Yannawa, Sathorn, Bangkok 10120 Thailand  
Phone : +66-2-686-1255  
Fax : +91-80-4120 9908  
http://www.hirose.com/sg/  
Fax : +66-2-686-3433  
http://www.hirose.com/sg/  
http://www.hirose.com/sg/  
®
2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN  
+
+
TEL: 81-45-620-3526 Fax: 81-45-591-3726  
http://www.hirose.com  
http://www.hirose-connectors.com  
The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use.  
The contents of this catalog are current as of date of 03/2018. Contents are subject to change without notice for the purpose of improvements.  
6

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