PS1-4U32D/6QS [HRS]
Combination Line Connector, 42 Contact(s), Female, Crimp Terminal, Receptacle, ROHS COMPLIANT;
| 型号： | PS1-4U32D/6QS |
| 厂家： | 
HRS |
| 描述： | Combination Line Connector, 42 Contact(s), Female, Crimp Terminal, Receptacle, ROHS COMPLIANT 连接器 |
| 文件： | 总10页 (文件大小：405K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
NEW
High-Current Connectors
PS Series
2 Types of Power Contacts plus Signal Contacts
Plug
Receptacle
High-current
power supplies
High-current
contacts
ꢀOverview
Signal
contacts
Signal sections
High quality connectors combining two different current
capacity power contacts and signal contacts, allowing power
connections and signal control between power rectifier units.
Low-current
power supplies
Low-current
contacts
ꢀFeatures
Current Capacity of the contacts
Contact
Remarks
Wire size
Current Capacity
1. Sequential power connection
Power contacts can be arranged to connect in 3-stage
sequence (Fig. 1)
-------
-------
AWG# 0
150A
100A
200A
150A
2.5A
2A
AWG# 4
High-current contacts
* With bus bar
AWG# 0
* With bus bar
AWG# 4
2. Live line connection (low current contacts)
Connectors can be mated / un-mated with power applied
through the low current contacts.
AWG# 20~22
AWG# 24
AWG# 8
-------
Signal contacts
-------
-------
-------
50A
Low-current contacts
AWG# 10
40A
* Current capacity has been established during the testing. Contact Hirose Electric when
using the bus bar for higher current capacity applications.
Safety rated at 35 A, 120 V (50 insertions/removals).
3. Protection against contact deformation
Below-configured signal contacts will not deform during
mating of the connectors.
3-Stage Sequential contact engagement
4. Crimp termination
Contact: Long
1.2mm
Crimp termination of the conductors for the Low current
and Signal contacts.
Contact: Short
5. Threaded termination
1.2mm
Threaded termination with a separate crimp ring terminal,
spring washer and M6 screw for the High current
contacts.
Terminal: Long
1.2mm
Contact: Short
6. Self-alignment when mating
Increased self-alignment within 0.5mm, with the use of
Floating Screws to mount the plug or receptacle
assemblies.
Fig.1
Current Capacity Ratings in Various Safety Standards
Wire size
UL
C-UL
TÜV
ꢀApplications
AWG 0
150A-125V
200A-125V
100A-125V
150A-125V
2.5A-125V
2A-125V
150A-125V
200A-125V
100A-125V
150A-125V
1.5A-125V
1A-125V
150A-125V
200A-125V
100A-125V
150A-125V
2.5A-125V
2A-125V
AWG 0 + Bus bar
AWG 4
High-current
contacts
Uninterruptible power supplies (UPS), power supplies for
base stations, electric cars, power supplies of
semiconductor manufacturing machines, electrical
generators and other large-current power supplies.
AWG 4 + Bus bar
AWG 20~22
AWG 24
Signal
contacts
AWG 8
50A-600V
40A-600V
40A-600V
30A-600V
50A-600V
40A-600V
Low-current
contacts
AWG 10
Insertion and removal of live wires: 35 A - 120 V, 50 cycles
2006.3
1
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
ꢀProduct specifications
Operating temperature / humidity range
Storage temperature / humidity range
Voltage rating
-55ç to +125ç / relative humidity 90% max. (Note 1)
-55ç to +185ç / relative humidity 95% max. (Note 2)
125V AC/DC
Ratings
200A(AWG #0) With bus bar
(High-current contacts)
150A(AWG #0) Without bus bar
150A(AWG #4) With bus bar
Current rating
100A(AWG #4) Without bus bar
Operating temperature / humidity range
Storage temperature / humidity range
Voltage rating
-55ç to +125ç / relative humidity 90% max. (Note 1)
-55ç to +85ç / relative humidity 95% max. (Note 2)
600V AC/DC
Ratings
(Low-current contacts)
50A (AWG#8)
Current rating
40A (AWG#10)
Operating temperature / humidity range
Storage temperature / humidity range
Voltage rating
-55ç to +125ç / relative humidity 90% max. (Note 1)
-55ç to +85ç / relative humidity 95% max. (Note 2)
125V AC
Ratings
(Signal contacts)
2.5A (AWG#20~22)
Current rating
2A (AWG#24)
Note 1: Includes temperature rise caused by current flow.
Note 2: The term “storage” refers to products stored for long period of time prior to mounting and use. Operating temperature range and
humidity range covers non-conducting condition of installed connectors in storage, shipment or during transportation.
ꢀMaterials/Finish
Component
Material
PBT
Finish/Color
Black
Remarks
UL94V-0
Housing
Copper alloy
Gold plated (Contact area)
High-current contacts
-------
Stainless steel (Stop ring)
Copper alloy
Stainless steel (Stop ring)
Copper alloy
Gold plated (Contact area)
Gold plated
-------
-------
Low-current contacts
Signal contacts
2
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
Series name: PS
Series ID: 1
1
2
3
ꢀOrdering Information
1. Housing
Housing type:
P : Plug, for male contact
S : Receptacle, for female contact
Number of contacts
Contact size
4
5
-
PS 1 4 U 32 D / 6 Q P
D : 3A current
1
2
4
5
4
5
4
5
3
N : 40A current
Q : 50A current
U : 150A current
P : Male contact
S : Female contact
C : Crimp
Output side
Input side
Contact type:
Terminal type:
Contact type:
6
7
8
2. Contact
J : Screw clamp
1 : Stamped, loose
3 : Machined, loose
-
-
PS P A C 3 N 1
10
1
6
7
8
5
9
Plating specification: 1 : Gold plated
9
Contact length:
A : Standard (Short)
B : Sequenced (Long)
10
3. Floating screw
11
12
13
FS : Floating screw
DC : Dust cover
PT : Partition
-
PS FS
1
11
4. Dust cover
-
PS 1 DC
1
2
12
5. Partition
-
PS 1 PT
1
2
13
3
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
ꢀPlug housing
4 High Current contacts, 6 Low current contacts, 32 Signal contacts
ꢀ
Part number
CL No.
RoHS
PS1-4U32D/6QP
CL236-1000-2
YES
(42.9)
31.4
50
2-8.89
6
(51)
BShown panel mounted and
BPanel cutout
Viewed from the front
mated with corresponding part
38~40
M5∞0.8-2 Thread
Panel
Panel
Receptacle
PS1-4U32D/6QS
Plug
PS1-4U32D/6QP
33
53
4
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
ꢀPlug housing
Low current, 2 contacts
ꢀ
Part number
CL No.
Packaging
RoHS
PS1-2QP
CL236-1020-0
Bag (10 pieces / bag)
YES
Refer to Page 6 for contacts (PS-PAC-3*1).
9
6
23.5
26.6
31.4
19.6
BShown panel mounted and
BPanel cutout
Viewed from the front
mated with corresponding part
Commercially
available screw
PS-FS Screw
37.3
28.6
PS1-2QP
Plug
PS1-2QS
Receptacle
25.6
Commercially
available screw
PS-FS Screw
Panel
Panel
38~40
5
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
ꢀMale contacts for Plug
ꢀHigh current
11(Effective thread length)
M6∞1-2
A
12
Part number
PS-PAJ-3U1
PS-PBJ-3U1
CL No.
A
Packaging
RoHS
CL236-1002-8
CL236-1003-0
30.7
31.9
Bag (5 pieces / bag)
YES
Ring crimp terminal dimensions Fig.1
Note 1: To terminate with recommended wire
(stranded conductor nominal cross section: 42.2 to 60.57 mm_)
use non-insulated barrel ring crimp terminal (as shown in Fig. 1).
Example of the ring crimp terminal: P.N 60-S6, manufactured by J.S.T. MFG. Co., Ltd. Verify the correct current rating of the ring terminal
and required crimp dimensions with the terminal manufacturer.
Note 2: The contact is terminated with M6 x1-2 (JIS B 1188) screw (nominal thread length of 12mm) with corresponding size spring washer.
Recommended tightening torque:400 to 490 N•cm. In high vibration environments it is recommended to use thread-locking compounds.
Note 3: The terminal extraction tool (PS-PA(B)J-3/REMD CL902-2115-0) is available separately.
ꢀLow current
10.5 (For4.6 mm dia. hole)
9.5
1-Ø2 (Conductor insertion verification hole)
(6.5) (1)
A
13
(Conductor crimp area)
Part number
PS-PAC-3Q1
PS-PAC-3N1
PS-PBC-3Q1
PS-PBC-3N1
Conductor cross section (AWG#) JIS applicable crimp size
Packaging
RoHS
A
B
C
CL No.
2
26
Ø4.6
Ø3.5
Ø4.6
Ø3.5
Ø7
6.64~10.52mm (AWG #18)
8
CL236-1004-3
CL236-1013-4
CL236-1005-6
CL236-1014-7
2
26
Ø5.5
Ø7
2.63~6.64mm (AWG #10)
5.5
8
Bag (10 pieces / bag)
YES
2
27.2
27.2
6.64~10.52mm (AWG #18)
2
Ø5.5
2.63~6.64mm (AWG #10)
5.5
Note 1: Verify that the conductor remains fully inserted and visible through the 2mm dia. hole after crimping
Note 2: The terminal extraction tool (PS-PA(B)C-3/REMD CL902-2116-2) is available separately.
ꢀSignal
Part number
Packaging
RoHS
CL No.
Bag (100 pieces / bag) YES
PS-SAC-1D1
CL236-1006-9
Note 1: Applicable wire AWG #20 to 24.
Note 2: Crimping tool: HT201/PS-SC
15.9
Note 3:The terminal extraction tool (PS-P(S)AC-1/REMD CL902-2119-0) is
available separately.
6
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
ꢀReceptacle housing
4 High Current contacts,
6 Low current contacts, 32 Signal contacts
ꢀ
50
2-8.89
8
(41.45)
24.1
6
Part number
CL No.
RoHS
8
(45.25)
PS1-4U32D/6QS
CL236-1001-5
YES
BShown panel mounted and mated with corresponding part
BPanel cutout
Viewed from the front
38~40
M5∞0.8-2
Panel
Panel
Receptacle
PS1-4U32D/6QS
Plug
PS1-4U32D/6QP
53
2 Low current contact
ꢀ
15.2
38.1
26.6
6
(19.2)
Part number
CL No.
Packaging
RoHS
PS1-2QS
CL236-1021-2
Bag (10 pieces / bag)
YES
BShown panel mounted and mated with corresponding part
BPanel cutout
Viewed from the front
Commercially
PS-FS Screw
available screw
37.3
28.6
PS1-2QP
Plug
PS1-2QS
Receptacle
25.6
Commercially
available screw
PS-FS Screw
Panel
Panel
38~40
7
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
ꢀFemale contacts for Receptacle
ꢀHigh current
11 (Effective thread length)
M6∞1-2
29.9
(41.9)
12
Part number
CL No.
Packaging
RoHS
PS-SAJ-3U2
CL236-1007-1
Bag (5 pieces / bag)
YES
Note 1: To terminate with recommended wire
Ring crimp terminal dimensions Fig.1
(stranded conductor nominal cross section: 42.2 to 60.57 mm_)
use non-insulated barrel ring crimp terminal (as shown in Fig. 1).
Example of the ring crimp terminal: P.N 60-S6, manufactured by J.S.T. MFG. Co., Ltd. Verify the correct current rating of the ring terminal
and required crimp dimensions with the terminal manufacturer.
Note 2: The contact is terminated with M6 x1-2 (JIS B 1188) screw (nominal thread length of 12mm) with corresponding size spring washer.
Recommended tightening torque:400 to 490 N•cm. In high vibration environments it is recommended to use thread-locking compounds.
Note 3: The terminal extraction tool (PS-SAJ-3/REMD CL902-2117-5) is available separately.
ꢀLow current
10.5 (For4.6 mm dia. hole)
9.5
1-Ø2 (Conductor insertion verification hole)
(6.5) (1)
13
25.6
(38.6)
(Conductor crimp area)
Part number
PS-SAC-3Q2
PS-SAC-3N2
Conductor cross section (AWG#) JIS applicable crimp size
Packaging
RoHS
CL No.
A
B
2
6.64~10.52mm (AWG #18)
8
CL236-1008-4
CL236-1015-0
Ø4.6
Ø3.5
Ø7
Bag (10 pieces / bag)
YES
2
2.63~6.64mm (AWG #10)
5.5
Ø5.5
Note 1: Verify that the conductor remains fully inserted and visible through the 2mm dia. hole after crimping
Note 2: The terminal extraction tool (PS-SAC-3/REMD CL902-2118-8) is available separately.
ꢀSignal
Part number
Packaging
RoHS
CL No.
Bag (100 pieces / bag) YES
PS-PAC-1D1
CL236-1009-7
Note 1: Applicable wire AWG #20 to 24.
Note 2: Crimping tool: HT201/PS-PC
16
Note 3: The terminal extraction tool (PS-P(S)AC-1/REMD CL902-2119-0) is
available separately.
8
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
ꢀComponents
ꢀPartitions (insulation)
39
38
18.42
PS1-PT1
2 partition shown
Part number
PS1-PT1
Type
RoHS
YES
CL No.
4-partition
2-partition
CL236-1016-2
CL236-1017-5
1
PS1-PT2
Note 1: Used in the 4 contact high current area of the plug or receptacle.
Note 2: Sold in quantities of 10 pieces.
Ø5.5
2 partition shown
ꢀDust cover (Plug, high current)
Dust cover
>PA<
Shown inserted in a signal position
PS1-DC2
Part number
CL No.
RoHS
PS1-DC2
CL236-1019-0
YES
3
2-7
0.8
Note 1: Used in the 4 contact high current area of the plug.
Note 2: Sold in quantities of 10 pieces.
ꢀFloating Screw
M5∞0. 8-2
1.8
Part number
CL No.
RoHS
PS-FS
CL236-1010-6
YES
Note 1: Used for plugs or receptacles.(Except PS1-2QS)
Note 2: Floating distance 0.5 mm.
7.35 6.65 4
(18)
9
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
ꢀHouging/Contacts Combinations
ꢀPlugs
Plug houging
Male contacts
PS1-4U32D/6QP
-high current
Partitions
PS1-PT1,PS1-PT2
PS-PAJ-3U1,PS-PBJ-3U1
P
S 1 - D C 2
Dust cover
PS1-DC2
Signal contacts
PS-SAC-1D1
PS-PBC-3Q1,PS-PBC-3N1
PS-PAC-3Q1,PS-PAC-3N1
Floating screw(Note 1)
PS-FS
Plug houging
PS1-2QP
Male contacts
-low current
PS-PAC-3Q1,PS-PAC-3N1
Floating screw(Note 2)
PS-FS
ꢀReceptacles
Receptacle houging
PS1-4U32D/6QS
Female contacts
-high corrent
PS-SAJ-3U2
Partitions
PS1-PT1,PS1-PT2
Signal contacts
PS-PAC-1D1
Female contacts-low corrent
PS-SAC-3Q2,PS-SAC-3N2
Floating screw(Note 1)
PS-FS
Receptacle houging
PS1-2QS
Female contacts-low corrent
PS-SAC-3Q2,PS-SAC-3N2
Commercially available screw
Note 1: Use the floating screw (PS-FS) whem using PS1-4U3U32D/6QP or PS1-4U33D/6QS, or PS1-2QP houging.
Note 2: Use commercially available screw for PS1-2QS housing.
10
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