AFL12005SYES [INFINEON]

HYBRID-HIGH RELIABILITY DC/DC CONVERTER;
AFL12005SYES
型号: AFL12005SYES
厂家: Infineon    Infineon
描述:

HYBRID-HIGH RELIABILITY DC/DC CONVERTER

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PD-94447D  
AFL120XXS SERIES  
120V Input, Single Output  
HYBRID-HIGH RELIABILITY  
DC/DC CONVERTER  
Description  
The AFL Series of DC/DC converters feature high power  
density with no derating over the full military temperature  
range. This series is offered as part of a complete family  
of converters providing single and dual output voltages  
and operating from nominal +28V, +50V, +120V or +270 V  
inputs with output power ranging from 80W to 120W.  
For applications requiring higher output power, multiple  
converters can be operated in parallel. The internal  
current sharing circuits assure equal current distribution  
among the paralleled converters. This series incorporates  
International Rectifier’s proprietary magnetic pulse  
feedback technology providing optimum dynamic line  
and load regulation response. This feedback system  
samples the output voltage at the pulse width modulator  
fixed clock frequency, nominally 550KHz. Multiple  
converters can be synchronized to a system clock in  
the 500KHz to 700KHz range or to the synchronization  
output of one converter. Undervoltage lockout, primary  
and secondary referenced inhibit, soft-start and load  
fault protection are provided on all models.  
AFL  
Features  
n 80V To 160V Input Range  
n 5, 7.5, 8, 9, 12, 15 and 28V Outputs Available  
n High Power Density - up to 84W/in  
3
n Up To 120W Output Power  
n Parallel Operation with Stress and Current  
Sharing  
n Low Profile (0.380") Seam Welded Package  
n Ceramic Feedthru Copper Core Pins  
n High Efficiency - to 87%  
n Full Military Temperature Range  
n Continuous Short Circuit and Overload  
Protection  
n Remote Sensing Terminals  
n Primary and Secondary Referenced  
Inhibit Functions  
n Line Rejection > 50dB - DC to 50KHz  
n External Synchronization Port  
n Fault Tolerant Design  
n Dual Output Versions Available  
n Standard Microcircuit Drawings Available  
These converters are hermetically packaged in two  
enclosure variations, utilizing copper core pins to  
minimize resistive DC losses. Three lead styles are  
available, each fabricated with International Rectifier’s  
rugged ceramic lead-to-package seal assuring long  
term hermeticity in the most harsh environments.  
Manufactured in a facility fully qualified to MIL-PRF-  
38534, these converters are fabricated utilizing DSCC  
qualified processes. For available screening options,  
refer to device screening table in the data sheet.  
Variations in electrical, mechanical and screening can  
be accommodated. Contact IR Santa Clara for special  
requirements.  
www.irf.com  
1
04/30/07  
AFL120XXS Series  
Specifications  
Absolute Maximum Ratings  
Input voltage  
-0.5V to +180VDC  
300°C for 10 seconds  
-55°C to +125°C  
Soldering temperature  
Operating case temperature  
Storage case temperature  
-65°C to +135°C  
Static Characteristics -55°C < TCASE < +125°C, 80V< VIN < 160V unless otherwise specified.  
Group A  
Parameter  
INPUT VOLTAGE  
Subgroups  
Test Conditions  
Min  
Nom  
Max  
Unit  
Note 6  
80  
120  
160  
V
V
= 120 Volts, 100% Load  
OUTPUT VOLTAGE  
IN  
1
1
1
1
1
1
1
4.95  
7.42  
5.00  
7.50  
5.05  
7.58  
AFL12005S  
AFL12007R5S  
8.00  
9.00  
8.08  
9.09  
7.92  
8.91  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
12.00  
15.00  
28.00  
12.12  
15.15  
28.28  
11.88  
14.85  
27.72  
V
2, 3  
2, 3  
2, 3  
2, 3  
2, 3  
2, 3  
2, 3  
5.10  
7.65  
8.16  
4.90  
7.35  
7.84  
AFL12005S  
AFL12007R5S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
9.18  
8.82  
12.24  
15.30  
28.56  
11.76  
14.70  
27.44  
V
= 80, 120, 160 Volts - Note 6  
OUTPUT CURRENT  
IN  
16.0  
10.67  
10.0  
10.0  
9.0  
AFL12005S  
AFL12007R5S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
A
8.0  
4.0  
Note 6  
OUTPUT POWER  
80  
80  
80  
AFL12005S  
AFL12007R5S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
W
90  
108  
120  
112  
Note 1  
10,000  
µF  
MAXIMUM CAPACITIVE LOAD  
V
= 120 Volts, 100% Load - Notes 1, 6 -0.015  
+0.015  
%/°C  
OUTPUT VOLTAGE  
TEMPERATURE COEFFICIENT  
IN  
OUTPUT VOLTAGE REGULATION  
1, 2, 3  
1, 2, 3  
1, 2, 3  
No Load, 50% Load, 100% Load  
-70  
-20  
-1.0  
+70  
+20  
+1.0  
mV  
mV  
%
AFL12028S  
All Others  
Line  
Line  
Load  
V
= 80, 120, 160 Volts  
IN  
OUTPUT RIPPLE VOLTAGE  
AFL12005S  
V
= 80, 120, 160 Volts, 100% Load,  
IN  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
30  
40  
40  
40  
45  
BW = 10MHz  
AFL12007R5S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
mV  
pp  
50  
100  
For Notes to Specifications, refer to page 4  
2
www.irf.com  
AFL120XXS Series  
Static Characteristics (Continued)  
Group A  
Parameter  
INPUT CURRENT  
Subgroups  
Test Conditions  
= 120 Volts  
Min  
Nom  
Max  
Unit  
V
IN  
1
2, 3  
1, 2, 3  
1, 2, 3  
20  
25  
5.0  
50  
No Load  
I
= 0  
OUT  
mA  
Inhibit 1  
Inhibit 2  
Pin 4 Shorted to Pin 2  
Pin 12 Shorted to Pin 8  
INPUT RIPPLE CURRENT  
AFL12005S  
V
= 120 Volts, 100% Load, BW =  
IN  
10MHz  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
60  
60  
60  
60  
60  
60  
60  
AFL12007R5S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
mA  
pp  
CURRENT LIMIT POINT  
As a percentage of full rated load  
V
= 90% V  
NOM  
, V = 120 Volts  
IN  
OUT  
Note 5  
1
2
3
115  
105  
125  
125  
115  
140  
%
W
LOAD FAULT POWER  
DISSIPATION  
VIN = 120 Volts  
1, 2, 3  
32  
Overload or Short Circuit  
EFFICIENCY  
VIN = 120 Volts, 100% Load  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
78  
79  
79  
80  
82  
83  
82  
82  
83  
73  
84  
85  
87  
85  
AFL12005S  
AFL12007R5S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
%
ENABLE INPUTS  
(Inhibit Function)  
Converter Off  
Sink Current  
Converter On  
Sink Current  
1, 2, 3  
1, 2, 3  
Logical Low on Pin 4 or Pin 12  
Note 1  
Logical High on Pin 4 and Pin 12 - Note 9  
Note 1  
-0.5  
2.0  
0.8  
100  
50  
V
µA  
V
100  
µ
A
SWITCHING FREQUENCY  
1, 2, 3  
500  
550  
600  
KHz  
SYNCHRONIZATION INPUT  
Frequency Range  
1, 2, 3  
1, 2, 3  
1, 2, 3  
500  
2.0  
-0.5  
700  
10  
0.8  
100  
80  
KHz  
V
V
ns  
%
Pulse Amplitude, Hi  
Pulse Amplitude, Lo  
Pulse Rise Time  
Note 1  
Note 1  
20  
Pulse Duty Cycle  
ISOLATION  
1
Input to Output or Any Pin to Case  
(except Pin 3). Test @ 500VDC  
100  
MΩ  
DEVICE WEIGHT  
MTBF  
Slight Variations with Case Style  
85  
g
MIL-HDBK-217F, AIF @ T = 70°C  
300  
KHrs  
C
For Notes to Specifications, refer to page 4  
www.irf.com  
3
AFL120XXS Series  
Dynamic Characteristics -55°C < TCASE < +125°C, VIN=120V unless otherwise specified.  
Group A  
Parameter  
Subgroups  
Test Conditions  
Min  
Nom  
Max  
Unit  
Note 2, 8  
LOAD TRANSIENT RESPONSE  
AFL12005S  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
Load Step 50%  
100%  
-450  
-450  
-500  
-500  
-600  
-600  
-750  
-750  
-750  
-750  
-1200  
-1200  
450  
200  
mV  
µs  
4, 5, 6  
4, 5, 6  
Load Step 10% 50%  
Load Step 50% 100%  
Load Step 10% 50%  
Load Step 50% 100%  
450  
300  
mV  
µs  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
500  
200  
mV  
AFL12007R5S Amplitude  
Recovery  
µ
s
4, 5, 6  
4, 5, 6  
500  
300  
mV  
µs  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
600  
200  
mV  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
Amplitude  
Recovery  
µ
s
4, 5, 6  
4, 5, 6  
Load Step 10%  
50%  
600  
300  
mV  
µs  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
Load Step 50% 100%  
Load Step 10% 50%  
Load Step 50% 100%  
Load Step 10% 50%  
750  
200  
mV  
µs  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
750  
300  
mV  
Amplitude  
Recovery  
µ
s
4, 5, 6  
4, 5, 6  
750  
200  
mV  
µs  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
750  
300  
mV  
Amplitude  
Recovery  
µ
s
4, 5, 6  
4, 5, 6  
Load Step 50%  
100%  
1200  
200  
mV  
µs  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
Load Step 10% 50%  
1200  
300  
mV  
µs  
Amplitude  
Recovery  
Note 1, 2, 3  
LINE TRANSIENT RESPONSE  
-500  
500  
500  
mV  
µs  
Amplitude  
Recovery  
V
Step = 80 160 Volts  
IN  
TURN-ON CHARACTERISTICS  
V
= 30, 50, 80 Volts. Note 4  
IN  
Overshoot  
Delay  
4, 5, 6  
4, 5, 6  
Enable 1, 2 on. (Pins 4, 12 high or  
open)  
250  
120  
mV  
ms  
50  
60  
75  
70  
Same as Turn On Characteristics.  
LOAD FAULT RECOVERY  
LINE REJECTION  
MIL-STD-461D, CS101, 30Hz to  
dB  
50KHz  
Note 1  
Notes to Specifications:  
1.  
2.  
Parameters not 100% tested but are guaranteed to the limits specified in the table.  
Recovery time is measured from the initiation of the transient to where V has returned to within ±1.0%  
OUT  
of V  
at 50% load.  
Line transient transition time 100µs.  
OUT  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
Turn-on delay is measured with an input voltage rise time of between 100V and 500V per millisecond.  
Current limit point is that condition of excess load causing output voltage to drop to 90% of nominal.  
Parameter verified as part of another test.  
All electrical tests are performed with the remote sense leads connected to the output leads at the load.  
Load transient transition time 10µs.  
Enable inputs internally pulled high. Nominal open circuit voltage 4.0VDC.  
4
www.irf.com  
AFL120XXS Series  
Block Diagram  
Figure I. AFL Single Output  
Input  
Filter  
1
4
5
+ Input  
Output  
Filter  
+Output  
+Sense  
7
Primary  
Bias Supply  
Enable 1  
10  
Current  
Sense  
Sync Output  
Share  
Amplifier  
Control  
11 Share  
Error  
Amp  
& Ref  
Sync Input  
Case  
6
3
2
Enable 2  
FB  
12  
Sense  
Amplifier  
9
8
Return Sense  
Output Return  
Input Return  
Circuit Operation and Application Information  
output terminals at the converter. Figure III. illustrates a  
typical remotely sensed application.  
The AFL series of converters employ a forward switched  
mode converter topology. (refer to Figure I.) Operation of  
the device is initiated when a DC voltage whose magnitude  
is within the specified input limits is applied between pins 1  
and 2. If pin 4 is enabled (at a logical 1 or open) the primary  
bias supply will begin generating a regulated housekeeping  
voltage bringing the circuitry on the primary side of the  
converter to life. A power MOSFET is used to chop the DC  
input voltage into a high frequency square wave, applying  
this chopped voltage to the power transformer at the nominal  
converter switching frequency. Maintaining a DC voltage  
within the specified operating range at the input assures  
continuous generation of the primary bias voltage.  
Inhibiting Converter Output (Enable)  
As an alternative to application and removal of the DC voltage  
to the input, the user can control the converter output by  
providing TTL compatible, positive logic signals to either of  
two enable pins (pin 4 or 12). The distinction between these  
two signal ports is that enable 1 (pin 4) is referenced to the  
input return (pin 2) while enable 2 (pin 12) is referenced to  
the output return (pin 8). Thus, the user has access to an  
inhibit function on either side of the isolation barrier. Each  
port is internally pulled “high” so that when not used, an  
open connection on both enable pins permits normal  
converter operation. When their use is desired, a logical  
“low” on either port will shut the converter down.  
The switched voltage impressed on the secondary output  
transformer winding is rectified and filtered to generate the  
converter DC output voltage. An error amplifier on the  
secondary side compares the output voltage to a precision  
reference and generates an error signal proportional to the  
difference. This error signal is magnetically coupled through  
the feedback transformer into the controller section of the  
converter varying the pulse width of the square wave signal  
driving the MOSFET, narrowing the width if the output voltage  
is too high and widening it if it is too low, thereby regulating  
the output voltage.  
Figure II. Enable Input Equivalent Circuit  
+5.6V  
100K  
1N4148  
Pin 4 or  
Pin 12  
Disable  
290K  
Remote Sensing  
2N3904  
Connection of the + and - sense leads at a remotely located  
load permits compensation for excessive resistance  
between the converter output and the load when their  
physical separation could cause undesirable voltage drop.  
This connection allows regulation to the placard voltage at  
the point of application. When the remote sensing feature is  
not used, the sense should be connected to their respective  
150K  
Pin 2 or  
Pin 8  
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5
AFL120XXS Series  
Internally, these ports differ slightly in their function. In use,  
a low on Enable 1 completely shuts down all circuits in the  
converter while a low on Enable 2 shuts down the secondary  
side while altering the controller duty cycle to near zero.  
Externally, the use of either port is transparent to the user  
save for minor differences in idle current. (See specification  
table).  
than100ns, maximum low level of +0.8V and a minimum high  
level of +2.0V. The sync output of another converter which  
has been designated as the master oscillator provides a  
convenient frequency source for this mode of operation.  
When external synchronization is not required, the sync in  
pin should be left unconnected thereby permitting the  
converter to operate at its’ own internally set frequency.  
Synchronization of Multiple Converters  
The sync output signal is a continuous pulse train set at  
550 ±50KHz, with a duty cycle of 15 ±5.0%. This signal is  
referenced to the input return and has been tailored to be  
compatible with the AFL sync input port. Transition times  
are less than 100ns and the low level output impedance is  
less than 50. This signal is active when the DC input  
voltage is within the specified operating range and the  
converter is not inhibited. This output has adequate drive  
reserve to synchronize at least five additional converters.  
A typical synchronization connection option is illustrated in  
Figure III.  
When operating multiple converters, system requirements  
often dictate operation of the converters at a common  
frequency. To accommodate this requirement, the AFL  
series converters provide both a synchronization input and  
output.  
The sync input port permits synchronization of an AFL  
converter to any compatible external frequency source  
operating between 500KHz and 700KHz. This input signal  
should be referenced to the input return and have a 10% to  
90% duty cycle. Compatibility requires transition times less  
Figure III. Preferred Connection for Parallel Operation  
1
12  
Power  
Input  
Enable 2  
Vin  
Rtn  
Share  
+ Sense  
- Sense  
Return  
Case  
AFL  
Enable 1  
Sync Out  
Sync In  
+ Vout  
7
6
1
Optional  
Synchronization  
Connection  
Share Bus  
12  
Enable 2  
Share  
Vin  
Rtn  
Case  
+ Sense  
- Sense  
Return  
+ Vout  
AFL  
Enable 1  
Sync Out  
Sync In  
to Load  
7
6
1
12  
Enable 2  
Share  
Vin  
Rtn  
Case  
+ Sense  
- Sense  
Return  
+ Vout  
AFL  
Enable 1  
Sync Out  
Sync In  
7
6
(Other Converters)  
Parallel Operation-Current and Stress Sharing  
AFL series operating in the parallel mode is that in addition  
to sharing the current, the stress induced by temperature  
will also be shared. Thus if one member of a paralleled set  
is operating at a higher case temperature, the current it  
provides to the load will be reduced as compensation for  
the temperature induced stress on that device.  
Figure III. illustrates the preferred connection scheme for  
operation of a set of AFL converters with outputs operating  
in parallel. Use of this connection permits equal sharing of  
a load current exceeding the capacity of an individual AFL  
among the members of the set. An important feature of the  
6
www.irf.com  
AFL120XXS Series  
When operating in the shared mode, it is important that A conservative aid to estimating the total heat sink surface  
symmetry of connection be maintained as an assurance of area (AHEAT SINK) required to set the maximum case  
optimum load sharing performance. Thus, converter outputs temperature rise (T) above ambient temperature is given  
should be connected to the load with equal lengths of wire of by the following expression:  
the same gauge and sense leads from each converter should  
be connected to a common physical point, preferably at the  
load along with the converter output and return leads. All  
converters in a paralleled set must have their share pins  
connected together. This arrangement is diagrammatically  
illustrated in Figure III. showing the outputs and sense pins  
connected at a star point which is located close as possible  
to the load.  
1.43  
T  
A
HEAT SINK  
3.0  
0.85  
80P  
where  
T = Case temperature rise above ambient  
1
As a consequence of the topology utilized in the current  
sharing circuit, the share pin may be used for other functions.  
In applications requiring a single converter, the voltage  
appearing on the share pin may be used as a “current  
monitor”. The share pin open circuit voltage is nominally  
+1.00V at no load and increases linearly with increasing  
output current to +2.20V at full load. The share pin voltage  
is referenced to the output return pin.  
1  
P = Device dissipation in Watts = POUT  
Eff  
As an example, it is desired to maintain the case temperature  
of this device at £ +85°C in an area where the ambient  
temperature is held at a constant +25°C; then  
T = 85 - 25 = 60°C  
Thermal Considerations  
From the Specification Table, the worst case full load  
efficiency for this device is 83%; therefore the power  
dissipation at full load is given by  
Because of the incorporation of many innovative  
technological concepts, the AFL series of converters is  
capable of providing very high output power from a package  
of very small volume. These magnitudes of power density  
can only be obtained by combining high circuit efficiency  
with effective methods of heat removal from the die junctions.  
This requirement has been effectively addressed inside the  
device; but when operating at maximum loads, a significant  
amount of heat will be generated and this heat must be  
conducted away from the case. To maintain the case  
temperature at or below the specified maximum of 125°C,  
this heat must be transferred by conduction to an  
appropriate heat dissipater held in intimate contact with the  
converter base-plate.  
1
( )  
1 = 1200.205 = 24.6W  
P = 120•  
.83  
and the required heat sink area is  
1.43  
60  
A
HEAT SINK  
=
3.0 = 71 in2  
0.85  
80 24.6  
Thus, a total heat sink surface area (including fins, if any) of  
71 in in this example, would limit case rise to 60°C above  
Because effectiveness of this heat transfer is dependent  
on the intimacy of the baseplate/heatsink interface, it is  
strongly recommended that a high thermal conductivity heat  
transferance medium is inserted between the baseplate  
and heatsink. The material most frequently utilized at the  
factory during all testing and burn-in processes is sold under  
2
ambient. A flat aluminum plate, 0.25" thick and of  
2
approximate dimension 4" by 9" (36 in per side) would  
suffice for this application in a still air environment. Note  
that to meet the criteria in this example, both sides of the  
plate require unrestricted exposure to the ambient air.  
1
the trade name of Sil-Pad® 400 . This particular product  
is an insulator but electrically conductive versions are also  
available. Use of these materials assures maximum surface  
contact with the heat dissipator thereby compensating for  
minor variations of either surface. While other available  
types of heat conductive materials and compounds may  
provide similar performance, these alternatives are often  
less convenient and are frequently messy to use.  
1
Sil-Pad is a registered Trade Mark of Bergquist, Minneapolis, MN  
www.irf.com  
7
AFL120XXS Series  
Input Filter  
The AFL120XXS series converters incorporate a LC input  
filter whose elements dominate the input load impedance  
characteristic at turn-on. The input circuit is as shown in  
Figure IV.  
Finding a resistor value for a particular output voltage, is  
simply a matter of substituting the desired output voltage  
and the nominal device voltage into the equation and solving  
for the corresponding resistor value.  
Figure V. Connection for VOUT Adjustment  
Figure IV. Input Filter Circuit  
Enable 2  
16.8uH  
Share  
RADJ  
Pin 1  
+ Sense  
AFL120xxS  
- Sense  
0.78uF  
Return  
To Load  
+ Vout  
Pin 2  
Note: Radj must be set 500Ω  
Attempts to adjust the output voltage to a value greater than  
120% of nominal should be avoided because of the potential  
of exceeding internal component stress ratings and  
subsequent operation to failure. Under no circumstance  
should the external setting resistor be made less than 500.  
By remaining within this specified range of values, completely  
safe operation fully within normal component derating limits  
is assured.  
Undervoltage Lockout  
A minimum voltage is required at the input of the converter  
to initiate operation. This voltage is set to 74V ± 4.0V. To  
preclude the possibility of noise or other variations at the  
input falsely initiating and halting converter operation, a  
hysteresis of approximately 7.0V is incorporated in this  
circuit. Thus if the input voltage droops to 67V ± 4.0V, the  
converter will shut down and remain inoperative until the  
input voltage returns to 74V.  
Examination of the equation relating output voltage and  
resistor value reveals a special benefit of the circuit topology  
utilized for remote sensing of output voltage in the  
AFL120XXS series of converters. It is apparent that as the  
resistance increases, the output voltage approaches the  
nominal set value of the device. In fact the calculated limiting  
value of output voltage as the adjusting resistor becomes  
Output VoltageAdjust  
In addition to permitting close voltage regulation of remotely  
located loads, it is possible to utilize the converter sense  
pins to incrementally increase the output voltage over a  
limited range. The adjustments made possible by this method  
are intended as a means to “trim” the output to a voltage  
setting for some particular application, but are not intended  
to create an adjustable output converter. These output  
voltage setting variations are obtained by connecting an  
appropriate resistor value between the +sense and -sense  
pins while connecting the -sense pin to the output return pin  
as shown in Figure V. below. The range of adjustment and  
corresponding range of resistance values can be determined  
very large is 25mV above nominal device voltage.  
The consequence is that if the +sense connection is  
unintentionally broken, an AFL120XXS has a fail-safe output  
voltage of Vout + 25mV, where the 25mV is independent of  
the nominal output voltage. It can be further demonstrated  
that in the event of both the + and - sense connections  
being broken, the output will be limited to Vout + 440mV.  
This 440mV is also essentially constant independent of the  
nominal output voltage.  
by use of the following equation.  
VNOM  
Radj = 100•  
VOUT - VNOM -.025  
Where VNOM = device nominal output voltage, and  
VOUT = desired output voltage  
8
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AFL120XXS Series  
Table 1. Nominal Resistance of Cu Wire  
General Application Information  
The AFL120XXS series of converters are capable of  
providing large transient currents to user loads on demand.  
Because the nominal input voltage range in this series is  
relatively low, the resulting input current demands will be  
correspondingly large. It is important therefore, that the line  
impedance be kept very low to prevent steady state and  
transient input currents from degrading the supply voltage  
between the voltage source and the converter input. In  
applications requiring high static currents and large  
transients, it is recommended that the input leads be made  
of adequate size to minimize resistive losses, and that a  
good quality capacitor of approximately 100µF be connected  
directly across the input terminals to assure an adequately  
low impedance at the input terminals. Table I relates nominal  
resistance values and selected wire sizes.  
Wire Size, AWG  
Resistance per ft  
24 Ga  
22 Ga  
20 Ga  
18 Ga  
16 Ga  
14 Ga  
12 Ga  
25.7 mΩ  
16.2 mΩ  
10.1 m  
6.4 mΩ  
4.0 mΩ  
2.5 m  
1.6 mΩ  
Incorporation of a 100µF capacitor at the input terminals is  
recommended as compensation for the dynamic effects  
of the parasitic resistance of the input cable reacting with  
the complex impedance of the converter input, and to  
provide an energy reservoir for transient input current  
requirements.  
Figure VI. Problems of Parasitic Resistance in input Leads  
(See text)  
Rp  
Rp  
Iin  
Vin  
100  
µfd  
esource  
Rtn  
eRtn  
IRtn  
Case  
Enable 1  
Sync Out  
Sync In  
System Ground  
www.irf.com  
9
AFL120XXS Series  
Mechanical Outlines  
Case X  
Case W  
Pin Variation of Case Y  
3.000  
ø 0.128  
2.760  
0.050  
0.050  
0.250  
0.250  
1.000  
1.000  
Ref  
1.260 1.500  
0.200 Typ  
Non-cum  
Pin  
ø 0.040  
Pin  
ø 0.040  
0.220  
2.500  
0.220  
0.525  
2.800  
2.975 max  
0.238 max  
0.42  
0.380  
Max  
0.380  
Max  
Case Y  
Case Z  
Pin Variation of Case Y  
1.150  
0.300  
ø 0.140  
0.25 typ  
0.050  
0.050  
0.250  
0.250  
1.000  
Ref  
1.500 1.750 2.00  
1.000  
Ref  
0.200 Typ  
Non-cum  
Pin  
ø 0.040  
Pin  
ø 0.040  
0.220  
0.220  
1.750  
2.500  
0.375  
0.36  
2.800  
2.975 max  
0.525  
0.238 max  
0.380  
Max  
0.380  
Max  
Tolerances, unless otherwise specified: .XX  
.XXX  
=
=
±0.010  
±0.005  
BERYLLIAWARNING: These converters are hermetically sealed; however they contain BeO substrates and should not be ground or subjected to any other  
operations including exposure to acids, which may produce Beryllium dust or fumes containing Beryllium  
10  
www.irf.com  
AFL120XXS Series  
Pin Designation  
Designation  
Pin #  
1
2
+ Input  
Input Return  
Case Ground  
Enable 1  
3
4
5
Sync Output  
Sync Input  
+ Output  
6
7
8
Output Return  
Return Sense  
+ Sense  
9
10  
11  
12  
Share  
Enable 2  
Standard Microcircuit Drawing Equivalence Table  
Standard Microcircuit  
Drawing Number  
5962-99608  
IR Standard  
Part Number  
AFL12005S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
5962-02549  
5962-02550  
5962-02551  
5962-02552  
5962-02553  
www.irf.com  
11  
AFL120XXS Series  
Device Screening  
Requirement  
MIL-STD-883 Method No Suffix  
ES  
HB  
CH  
Temperature Range  
Element Evaluation  
Non-Destructive  
Bond Pull  
-20°C to +85°C -55°C to +125°C  
-55°C to +125°C -55°C to +125°C  
MIL-PRF-38534  
2023  
N/A  
N/A  
N/A  
N/A  
Class H  
N/A  
N/A  
N/A  
Internal Visual  
Temperature Cycle  
Constant Acceleration  
PIND  
2017  
1010  
Yes  
Cond B  
500 Gs  
N/A  
Yes  
Cond C  
3000 Gs  
N/A  
Yes  
Cond C  
3000 Gs  
N/A  
N/A  
N/A  
2001, Y1 Axis  
2020  
N/A  
Burn-In  
1015  
N/A  
48 hrs@hi temp 160 hrs@125°C 160 hrs@125°C  
Final Electrical  
( Group A )  
MIL-PRF-38534  
& Specification  
MIL-PRF-38534  
1014  
25°C  
25°C  
-55°C, +25°C,  
+125°C  
N/A  
-55°C, +25°C,  
+125°C  
10%  
PDA  
N/A  
Cond A  
N/A  
N/A  
Cond A, C  
N/A  
Seal, Fine and Gross  
Radiographic  
External Visual  
Cond A, C  
N/A  
Cond A, C  
N/A  
2012  
2009  
Yes  
Yes  
Yes  
Notes:  
 Best commercial practice  
‚ Sample tests at low and high temperatures  
ƒ -55°C to +105°C for AHE, ATO, ATW  
Part Numbering  
AFL 120 05 S X /CH  
Screening Level  
Model  
(Please refer to Screening Table)  
No suffix, ES, HB, CH  
Input Voltage  
28 = 28V  
50 = 50V  
120 = 120V  
270 = 270V  
Case Style  
W, X, Y, Z  
Output  
S = Single  
Output Voltage  
05 = 5V, 06 = 6V  
07 = 7V, 07R5 = 7.5V  
08 = 8V, 09 = 9V  
12 = 12V,15 = 15V  
28 = 28V  
WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, Tel: (310) 322 3331  
IR SANTA CLARA: 2270 Martin Av., Santa Clara, California 95050, Tel: (408) 727-0500  
Visit us at www.irf.com for sales contact information.  
Data and specifications subject to change without notice. 04/2007  
12  
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