AFL12015SZPBF [INFINEON]

DC-DC Regulated Power Supply Module, 1 Output, 120W, Hybrid, 0.380 INCH, LOW PROFILE, SEAM WELDED PACKAGE-12;
AFL12015SZPBF
型号: AFL12015SZPBF
厂家: Infineon    Infineon
描述:

DC-DC Regulated Power Supply Module, 1 Output, 120W, Hybrid, 0.380 INCH, LOW PROFILE, SEAM WELDED PACKAGE-12

文件: 总11页 (文件大小:124K)
中文:  中文翻译
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PD - 94447B  
AFL120XXS SERIES  
120V Input, Single Output  
ADVANCED ANALOG  
HIGH RELIABILITY  
HYBRID DC/DC CONVERTERS  
Description  
The AFL Series of DC/DC converters feature high power  
density with no derating over the full military tempera-  
ture range. This series is offered as part of a complete  
family of converters providing single and dual output  
voltages and operating from nominal +28, +50, +120 or  
+270 volt inputs with output power ranging from 80 to  
120 watts. For applications requiring higher output  
power, multiple converters can be operated in parallel.  
The internal current sharing circuits assure equal cur-  
rent distribution among the paralleled converters. This  
series incorporates Advanced Analog’s proprietary mag-  
netic pulse feedback technology providing optimum  
dynamic line and load regulation response. This feed-  
back system samples the output voltage at the pulse  
width modulator fixed clock frequency, nominally 550  
KHz. Multiple converters can be synchronized to a sys-  
tem clock in the 500 KHz to 700 KHz range or to the  
synchronization output of one converter. Undervoltage  
lockout, primary and secondary referenced inhibit, soft-  
start and load fault protection are provided on all mod-  
els.  
AFL  
Features  
n 80 To 160 Volt Input Range  
n High Power Density - up to 84 W / in  
n Up To 120 Watt Output Power  
n Parallel Operation with Stress and Current  
Sharing  
n Low Profile (0.380") Seam Welded Package  
n Ceramic Feedthru Copper Core Pins  
n High Efficiency - to 87%  
n Full Military Temperature Range  
n Continuous Short Circuit and Overload  
Protection  
n Remote Sensing Terminals  
n Primary and Secondary Referenced  
Inhibit Functions  
n Line Rejection > 50 dB - DC to 50KHz  
n External Synchronization Port  
n Fault Tolerant Design  
n Dual Output Versions Available  
n Standard Military Drawings Available  
3
These converters are hermetically packaged in two en-  
closure variations, utilizing copper core pins to mini-  
mize resistive DC losses. Three lead styles are avail-  
able, each fabricated with Advanced Analog’s rugged  
ceramic lead-to-package seal assuring long term  
hermeticity in the most harsh environments.  
Manufactured in a facility fully qualified to MIL-PRF-  
38534, these converters are available in four screening  
grades to satisfy a wide range of requirements. The CH  
grade is fully compliant to the requirements of MIL-PRF-  
38534 for class H. The HB grade is fully processed and  
screened to the class H requirement, but does not have  
material element evaluated to the class H requirement.  
Both grades are tested to meet the complete group “A”  
test specification over the full military temperature range  
without output power deration. Two grades with more  
limited screening are also available for use in less de-  
manding applications. Variations in electrical, me-  
chanical and screening can be accommodated.  
Contact Advanced Analog for special require-  
ments.  
www.irf.com  
1
09/10/02  
AFL120XXS Series  
Specifications  
ABSOLUTE MAXIMUM RATINGS  
Input Voltage  
-0.5V to 180V  
Soldering Temperature  
Case Temperature  
300°C for 10 seconds  
Operating  
Storage  
-55°C to +125°C  
-65°C to +135°C  
Static Characteristics -55°C < TCASE < +125°C, 80V< VIN < 160V unless otherwise specified.  
Group A  
Parameter  
INPUT VOLTAGE  
Subgroups  
Test Conditions  
Min  
Nom  
Max  
Unit  
Note 6  
80  
120  
160  
V
V
IN  
= 120 Volts, 100% Load  
OUTPUT VOLTAGE  
1
1
1
1
1
1
4.95  
7.92  
8.91  
11.88  
14.85  
27.72  
5.00  
8.00  
9.00  
12.00  
15.00  
28.00  
5.05  
8.08  
9.09  
12.12  
15.15  
28.28  
V
V
V
V
V
V
AFL12005S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
2, 3  
2, 3  
2, 3  
2, 3  
2, 3  
2, 3  
4.90  
7.84  
8.82  
11.76  
14.70  
27.44  
5.10  
8.16  
9.18  
12.24  
15.30  
28.56  
V
V
V
V
V
V
AFL12005S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
V
IN  
= 80, 120, 160 Volts - Note 6  
OUTPUT CURRENT  
16.0  
10.0  
10.0  
9.0  
8.0  
4.0  
A
A
A
A
A
A
AFL12005S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
OUTPUT POWER  
Note 6  
Note 1  
80  
80  
90  
108  
120  
112  
W
W
W
W
W
W
AFL12005S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
MAXIMUM CAPACITIVE LOAD  
10,000  
µfd  
V
IN  
= 120 Volts, 100% Load - Note 1, 6 -0.015  
+0.015  
%/°C  
OUTPUT VOLTAGE  
TEMPERATURE COEFFICIENT  
OUTPUT VOLTAGE REGULATION  
AFL12028S  
All Others  
Line  
Line  
1, 2, 3  
1, 2, 3  
No Load, 50% Load, 100% Load  
-70.0  
-20.0  
+70.0  
+20.0  
mV  
mV  
V
IN  
= 80, 120, 160 Volts  
1, 2, 3  
-1.0  
+1.0  
%
Load  
OUTPUT RIPPLE VOLTAGE  
AFL12005S  
V
= 80, 120, 160 Volts, 100% Load,  
IN  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
30  
40  
mV  
pp  
BW = 10MHz  
mV  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
pp  
40  
mV  
pp  
45  
50  
100  
mV  
mV  
mV  
pp  
pp  
pp  
For Notes to Specifications, refer to page 4  
2
www.irf.com  
AFL120XXS Series  
Static Characteristics (Continued)  
Group A  
Parameter  
INPUT CURRENT  
Subgroups  
Test Conditions  
= 120 Volts  
Min  
Nom  
Max  
Unit  
V
IN  
1
2, 3  
1, 2, 3  
1, 2, 3  
30  
40  
3.0  
5.0  
mA  
mA  
mA  
mA  
No Load  
I
= 0  
OUT  
Inhibit 1  
Inhibit 2  
Pin 4 Shorted to Pin 2  
Pin 12 Shorted to Pin 8  
V
= 120 Volts, 100% Load, BW =  
INPUT RIPPLE CURRENT  
AFL12005S  
IN  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
60  
60  
60  
60  
60  
60  
mA  
pp  
10MHz  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
mA  
mA  
mA  
mA  
mA  
pp  
pp  
pp  
pp  
pp  
V
= 90% V  
, V = 120 Volts  
NOM IN  
CURRENT LIMIT POINT  
As a percentage of full rated load  
OUT  
Note 5  
1
2
3
115  
105  
125  
125  
115  
140  
%
%
%
LOAD FAULT POWER  
DISSIPATION  
VIN = 120 Volts  
1, 2, 3  
32  
W
Overload or Short Circuit  
VIN = 120 Volts, 100% Load  
EFFICIENCY  
AFL12005S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
78  
79  
80  
82  
83  
82  
82  
83  
84  
85  
87  
85  
%
%
%
%
%
%
ENABLE INPUTS (Inhibit Function)  
Converter Off  
1, 2, 3  
1, 2, 3  
Logical Low on Pin 4 or Pin 12  
Note 1  
Logical High on Pin 4 and Pin 12 - Note 9  
Note 1  
-0.5  
2.0  
0.8  
100  
50  
V
µA  
V
Sink Current  
Converter On  
Sink Current  
100  
µA  
SWITCHING FREQUENCY  
1, 2, 3  
500  
550  
600  
KHz  
SYNCHRONIZATION INPUT  
Frequency Range  
1, 2, 3  
1, 2, 3  
1, 2, 3  
500  
2.0  
-0.5  
700  
10  
0.8  
100  
80  
KHz  
V
V
nSec  
%
Pulse Amplitude, Hi  
Pulse Amplitude, Lo  
Pulse Rise Time  
Note 1  
Note 1  
20  
Pulse Duty Cycle  
ISOLATION  
1
Input to Output or Any Pin to Case  
(except Pin 3). Test @ 500VDC  
100  
MΩ  
DEVICE WEIGHT  
MTBF  
Slight Variations with Case Style  
85  
gms  
MIL-HDBK-217F, AIF @ T = 70°C  
C
300  
KHrs  
For Notes to Specifications, refer to page 4  
www.irf.com  
3
AFL120XXS Series  
Dynamic Characteristics -55°C < TCASE < +125°C, VIN=120V unless otherwise specified.  
Group A  
Parameter  
Subgroups  
Test Conditions  
Min  
Nom  
Max  
Unit  
LOAD TRANSIENT RESPONSE  
Note 2, 8  
4, 5, 6  
4, 5, 6  
Load Step 50%  
Load Step 10%  
100%  
50%  
-450  
-450  
450  
200  
mV  
µSec  
AFL12005S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12028S  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
450  
400  
mV  
µSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
Load Step 50%  
Load Step 10%  
100%  
50%  
-500  
-500  
500  
200  
mV  
µSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
500  
400  
mV  
µSec  
Amplitude  
Recovery  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
Load Step 50%  
Load Step 10%  
100%  
50%  
-600  
-600  
600  
200  
mV  
µSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
600  
400  
mV  
µSec  
4, 5, 6  
4, 5, 6  
Load Step 50%  
Load Step 10%  
100%  
50%  
-750  
-750  
750  
200  
mV  
µSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
750  
400  
mV  
µSec  
Amplitude  
Recovery  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
Load Step 50%  
Load Step 10%  
100%  
50%  
-750  
-750  
750  
200  
mV  
µSec  
4, 5, 6  
4, 5, 6  
750  
400  
mV  
µSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
Load Step 50%  
Load Step 10%  
100%  
50%  
-1200  
-1200  
1200  
200  
mV  
µSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
1200  
400  
mV  
µSec  
Amplitude  
Recovery  
LINE TRANSIENT RESPONSE  
Note 1, 2, 3  
V
Step = 80  
160 Volts  
-500  
500  
500  
mV  
µSec  
Amplitude  
Recovery  
IN  
TURN-ON CHARACTERISTICS  
V
= 30, 50, 80 Volts. Note 4  
IN  
Overshoot  
Delay  
4, 5, 6  
4, 5, 6  
Enable 1, 2 on. (Pins 4, 12 high or  
open)  
250  
120  
mV  
mSec  
50  
50  
75  
60  
LOAD FAULT RECOVERY  
LINE REJECTION  
Same as Turn On Characteristics.  
MIL-STD-461D, CS101, 30Hz to  
dB  
50KHz  
Note 1  
Notes to Specifications:  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
Parameters not 100% tested but are guaranteed to the limits specified in the table.  
Recovery time is measured from the initiation of the transient to where VOUT has returned to within ±1% of VOUT at 50% load.  
Line transient transition time 100 µSec.  
Turn-on delay is measured with an input voltage rise time of between 100 and 500 volts per millisecond.  
Current limit point is that condition of excess load causing output voltage to drop to 90% of nominal.  
Parameter verified as part of another test.  
All electrical tests are performed with the remote sense leads connected to the output leads at the load.  
Load transient transition time 10 µSec.  
Enable inputs internally pulled high. Nominal open circuit voltage 4.0VDC.  
4
www.irf.com  
AFL120XXS Series  
AFL120XXS Circuit Description  
Figure I. AFL Single Output Block Diagram  
Input  
Filter  
1
4
5
DC Input  
Enable 1  
Output  
Filter  
+Output  
+Sense  
7
Primary  
Bias Supply  
10  
Current  
Sense  
Sync Output  
Share  
Amplifier  
Control  
11 Share  
Error  
Amp  
& Ref  
Sync Input  
Case  
6
3
2
Enable 2  
FB  
12  
Sense  
Amplifier  
9
8
-Sense  
Output Return  
Input Return  
Circuit Operation and Application Information  
terminals at the converter. Figure III. illustrates a typical  
remotely sensed application.  
The AFL series of converters employ a forward switched  
mode converter topology. (refer to Figure I.) Operation of  
the device is initiated when a DC voltage whose magnitude  
is within the specified input limits is applied between pins 1  
and 2. If pin 4 is enabled (at a logical 1 or open) the primary  
bias supply will begin generating a regulated housekeeping  
voltage bringing the circuitry on the primary side of the  
converter to life. A power MOSFET is used to chop the DC  
input voltage into a high frequency square wave, applying  
this chopped voltage to the power transformer at the nomi-  
nal converter switching frequency. Maintaining a DC volt-  
age within the specified operating range at the input as-  
sures continuous generation of the primary bias voltage.  
Inhibiting Converter Output  
As an alternative to application and removal of the DC volt-  
age to the input, the user can control the converter output  
by providing TTL compatible, positive logic signals to either  
of two enable pins (pin 4 or 12). The distinction between  
these two signal ports is that enable 1 (pin 4) is referenced  
to the input return (pin 2) while enable 2 (pin 12) is refer-  
enced to the output return (pin 8). Thus, the user has  
access to an inhibit function on either side of the isolation  
barrier. Each port is internally pulled “high” so that when not  
used, an open connection on both enable pins permits nor-  
mal converter operation. When their use is desired, a logi-  
cal “low” on either port will shut the converter down.  
The switched voltage impressed on the secondary output  
transformer winding is rectified and filtered to generate the  
converter DC output voltage. An error amplifier on the sec-  
ondary side compares the output voltage to a precision  
reference and generates an error signal proportional to the  
difference. This error signal is magnetically coupled through  
the feedback transformer into the controller section of the  
converter varying the pulse width of the square wave signal  
driving the MOSFET, narrowing the width if the output volt-  
age is too high and widening it if it is too low, thereby regulat-  
ing the output voltage.  
Figure II. Enable Input Equivalent Circuit  
+5.6V  
100K  
1N4148  
Pin 4 or  
Pin 12  
Disable  
290K  
Remote Sensing  
2N3904  
Connection of the + and - sense leads at a remotely located  
load permits compensation for excessive resistance be-  
tween the converter output and the load when their physical  
separation could cause undesirable voltage drop. This con-  
nection allows regulation to the placard voltage at the point  
of application. When the remote sensing feature is not used,  
the sense should be connected to their respective output  
150K  
Pin 2 or  
Pin 8  
www.irf.com  
5
AFL120XXS Series  
Internally, these ports differ slightly in their function. In use,  
a low on Enable 1 completely shuts down all circuits in the  
converter while a low on Enable 2 shuts down the second-  
ary side while altering the controller duty cycle to near zero.  
Externally, the use of either port is transparent to the user  
save for minor differences in idle current. (See specification  
table).  
100 ns, maximum low level of +0.8 volts and a minimum  
highlevel of +2.0 volts. The sync output of another con-  
verter which has been designated as the master oscillator  
provides a convenient frequency source for this mode of  
operation. When external synchronization is not required,  
the sync in pin should be left unconnected thereby permit-  
ting the converter to operate at its’ own internally set fre-  
quency.  
Synchronization of Multiple Converters  
The sync output signal is a continuous pulse train set at  
550 ±50 KHz, with a duty cycle of 15 ±5%. This signal is  
referenced to the input return and has been tailored to be  
compatible with the AFL sync input port. Transition times  
are less than 100 ns and the low level output impedance is  
less than 50 ohms. This signal is active when the DC input  
voltage is within the specified operating range and the con-  
verter is not inhibited. This output has adequate drive re-  
serve to synchronize at least five additional converters. A  
typical synchronization connection option is illustrated in  
Figure III.  
When operating multiple converters, system requirements  
often dictate operation of the converters at a common fre-  
quency. To accommodate this requirement, the AFL series  
converters provide both a synchronization input and out-  
put.  
The sync input port permits synchronization of an AFL co-  
nverter to any compatible external frequency source oper-  
ating between 500 and 700 KHz. This input signal should  
be referenced to the input return and have a 10% to 90%  
duty cycle. Compatibility requires transition times less th an  
Figure III. Preferred Connection for Parallel Operation  
1
12  
Power  
Input  
Enable  
2
Share  
Sense  
Sense  
Return  
Vin  
Rtn  
Case  
Enable  
+
-
AFL  
1
Sync Out  
Sync In  
+
Vout  
6
1
7
Optional  
Synchronization  
Connection  
Share Bus  
12  
Enable  
2
Vin  
Rtn  
Share  
Sense  
Sense  
Return  
Case  
+
-
AFL  
Enable  
1
Sync Out  
Sync In  
to Load  
+
Vout  
7
6
1
12  
Enable  
2
Vin  
Rtn  
Share  
Sense  
Sense  
Return  
Case  
+
-
AFL  
Enable  
1
Sync Out  
Sync In  
+
Vout  
7
6
(Other Converters)  
Parallel Operation-Current and Stress Sharing  
AFL series operating in the parallel mode is that in addition  
to sharing the current, the stress induced by temperature  
will also be shared. Thus if one member of a paralleled set  
is operating at a higher case temperature, the current it  
provides to the load will be reduced as compensation for  
the temperature induced stress on that device.  
Figure III. illustrates the preferred connection scheme for  
operation of a set of AFL converters with outputs operating  
in parallel. Use of this connection permits equal sharing of  
a load current exceeding the capacity of an individual AFL  
among the members of the set. An important feature of the  
6
www.irf.com  
AFL120XXS Series  
When operating in the shared mode, it is important that A conservative aid to estimating the total heat sink surface  
symmetry of connection be maintained as an assurance of area (AHEAT SINK) required to set the maximum case temp-  
optimum load sharing performance. Thus, converter out- erature rise (T) above ambient temperature is given by  
puts should be connected to the load with equal lengths of the following expression:  
wire of the same gauge and sense leads from each con-  
verter should be connected to a common physical point,  
preferably at the load along with the converter output and  
return leads. All converters in a paralleled set must have  
their share pins connected together. This arrangement is  
diagrammatically illustrated in Figure III. showing the out-  
puts and sense pins connected at a star point which is  
located close as possible to the load.  
1.43  
T  
A
HEAT SINK  
3.0  
0.85  
80P  
where  
T = Case temperature rise above ambient  
1
P = Device dissipation in Watts = POUT  
Eff  
As a consequence of the topology utilized in the current  
sharing circuit, the share pin may be used for other func-  
tions. In applications requiring a single converter, the volt-  
age appearing on the share pin may be used as a “current  
monitor”. The share pin open circuit voltage is nominally  
+1.00v at no load and increases linearly with increasing  
output current to +2.20v at full load. The share pin voltage is  
referenced to the output return pin.  
1  
As an example, it is desired to maintain the case tempera-  
ture of an AFL27015S at £ +85°C in an area where the  
ambient temperature is held at a constant +25°C; then  
T = 85 - 25 = 60°C  
Thermal Considerations  
From the Specification Table, the worst case full load effi-  
ciency for this device is 83%; therefore the power dissipa-  
tion at full load is given by  
Because of the incorporation of many innovative techno-  
logical concepts, the AFL series of converters is capable of  
providing very high output power from a package of very  
small volume. These magnitudes of power density can only  
be obtained by combining high circuit efficiency with effec-  
tive methods of heat removal from the die junctions. This  
requirement has been effectively addressed inside the de-  
vice; but when operating at maximum loads, a significant  
amount of heat will be generated and this heat must be  
conducted away from the case. To maintain the case tem-  
perature at or below the specified maximum of 125°C, this  
heat must be transferred by conduction to an appropriate  
heat dissipater held in intimate contact with the converter  
base-plate.  
1
(
)
P
120  
1
120 0.205 24.6W  
=
=
=
.83  
and the required heat sink area is  
1.43  
60  
A
HEAT SINK  
=
3.0 = 71 in2  
8024.60.85  
Because effectiveness of this heat transfer is dependent  
on the intimacy of the baseplate/heatsink interface, it is st-  
rongly recommended that a high thermal conductivity heat  
transferance medium is inserted between the baseplate a-  
nd heatsink. The material most frequently utilized at the fa-  
ctory during all testing and burn-in processes is sold under  
Thus, a total heat sink surface area (including fins, if any) of  
71 in in this example, would limit case rise to 60°C above  
2
ambient. A flat aluminum plate, 0.25" thick and of approxi-  
2
mate dimension 4" by 9" (36 in per side) would suffice for  
this application in a still air environment. Note that to meet  
the criteria in this example, both sides of the plate require  
unrestricted exposure to the ambient air.  
1
the trade name of Sil-Pad 400 . This particular pro duct  
is an insulator but electrically conductive versions are also  
available. Use of these materials assures maximum surfa-  
ce contact with the heat dissipator thereby compensating  
for minor variations of either surface. While other available  
types of heat conductive materials and compounds may  
provide similar performance, these alternatives are often  
less convenient and are frequently messy to use.  
1
Sil-Pad is a registered Trade Mark of Bergquist, Minneapolis, MN  
www.irf.com  
7
AFL120XXS Series  
Input Filter  
The AFL120XXS series converters incorporate a LC input  
filter whose elements dominate the input load impedance  
characteristic at turn-on. The input circuit is as shown in  
Figure IV.  
Finding a resistor value for a particular output voltage, is  
simply a matter of substituting the desired output voltage  
and the nominal device voltage into the equation and solv-  
ing for the corresponding resistor value.  
Figure V. Connection for VOUT Adjustment  
Figure IV. Input Filter Circuit  
Enable  
2
16.8uH  
Share  
Sense  
Sense  
Return  
R ADJ  
Pin 1  
+
-
AFL120xxS  
0.78uF  
To Load  
+
Vout  
Pin 2  
Note: Radj must be set 500Ω  
Attempts to adjust the output voltage to a value greater than  
120% of nominal should be avoided because of the poten-  
tial of exceeding internal component stress ratings and sub-  
sequent operation to failure. Under no circumstance should  
the external setting resistor be made less than 500. By  
remaining within this specified range of values, completely  
safe operation fully within normal component derating limits  
is assured.  
Undervoltage Lockout  
A minimum voltage is required at the input of the converter  
to initiate operation. This voltage is set to 74 ± 4 volts. To  
preclude the possibility of noise or other variations at the  
input falsely initiating and halting converter operation, a hys-  
teresis of approximately 7 volts is incorporated in this cir-  
cuit. Thus if the input voltage droops to 67 ± 4 volts, the  
converter will shut down and remain inoperative until the  
input voltage returns to 74 volts.  
Examination of the equation relating output voltage and re-  
sistor value reveals a special benefit of the circuit topology  
utilized for remote sensing of output voltage in the  
AFL120XXS series of converters. It is apparent that as the  
resistance increases, the output voltage approaches the  
nominal set value of the device. In fact the calculated limit-  
ing value of output voltage as the adjusting resistor be-  
OutputVoltage Adjust  
In addition to permitting close voltage regulation of remotely  
located loads, it is possible to utilize the converter sense  
pins to incrementally increase the output voltage over a  
limited range.The adjustments made possible by this method  
are intended as a means to “trim” the output to a voltage  
setting for some particular application, but are not intended  
to create an adjustable output converter. These output volt-  
age setting variations are obtained by connecting an appro-  
priate resistor value between the +sense and -sense pins  
while connecting the -sense pin to the output return pin as  
shown in Figure V. below. The range of adjustment and  
corresponding range of resistance values can be deter-  
comes very large is 25mV above nominal device voltage.  
The consequence is that if the +sense connection is unin-  
tentionally broken, an AFL120XXS has a fail-safe output  
voltage of Vout + 25mV, where the 25mV is independent of  
the nominal output voltage. It can be further demonstrated  
that in the event of both the + and - sense connections  
being broken, the output will be limited toVout + 440mV. This  
440 mV is also essentially constant independent of the nomi-  
nal output voltage.  
mined by use of the following equation.  
NOM  
V
adj  
R
= 100•  
OUT  
NOM  
V
- V  
-.025  
Where VNOM = device nominal output voltage, and  
VOUT = desired output voltage  
8
www.irf.com  
AFL120XXS Series  
Table 1. Nominal Resistance of Cu Wire  
General Application Information  
The AFL120XXS series of converters are capable of pro-  
viding large transient currents to user loads on demand.  
Because the nominal input voltage range in this series is  
relatively low, the resulting input current demands will be  
correspondingly large. It is important therefore, that the line  
impedance be kept very low to prevent steady state and  
transient input currents from degrading the supply voltage  
between the voltage source and the converter input. In  
applications requiring high static currents and large tran-  
sients, it is recommended that the input leads be made of  
adequate size to minimize resistive losses, and that a good  
quality capacitor of approximately100mfd be connected  
directly across the input terminals to assure an adequately  
low impedance at the input terminals. Table I relates nomi-  
nal resistance values and selected wire sizes.  
Wire Size, AWG  
Resistance per ft  
24 Ga  
22 Ga  
20 Ga  
18 Ga  
16 Ga  
14 Ga  
12 Ga  
25.7 mΩ  
16.2 mΩ  
10.1 mΩ  
6.4 mΩ  
4.0 mΩ  
2.5 mΩ  
1.6 mΩ  
Incorporation of a 100 µfd capacitor at the input terminals  
is recommended as compensation for the dynamic ef-  
fects of the parasitic resistance of the input cable reacting  
with the complex impedance of the converter input, and to  
provide an energy reservoir for transient input current  
requirements.  
Figure VI. Problems of Parasitic Resistance in input Leads  
(See text)  
Rp  
Rp  
Iin  
Vin  
100  
µfd  
e s o u r c e  
Rtn  
e Rt n  
IRt n  
Case  
Enable 1  
Sync Out  
Sync In  
System Ground  
www.irf.com  
9
AFL120XXS Series  
AFL120XXS Case Outlines  
Case X  
Case W  
Pin Variation of Case Y  
3.000  
ø
0.128  
2.760  
0.050  
0.050  
0.250  
0.250  
1.000  
1.000  
Ref  
1.260 1.500  
0.200 Typ  
Non-cum  
Pin  
ø
0.040  
Pin  
0.040  
0.220  
ø
2.500  
0.220  
0.525  
2.800  
2.975 max  
0.238 max  
0.42  
0.380  
Max  
0.380  
Max  
Case Y  
Case Z  
Pin Variation of Case Y  
1.150  
0.300  
ø
0.140  
0.25 typ  
0.050  
0.050  
0.250  
0.250  
1.000  
Ref  
1.500 1.750 2.00  
1.000  
Ref  
0.200 Typ  
Non-cum  
Pin  
ø
0.040  
Pin  
ø
0.040  
0.220  
0.220  
1.750  
2.500  
0.375  
0.36  
2.800  
2.975 max  
0.525  
0.238 max  
0.380  
Max  
0.380  
Max  
Tolerances, unless otherwise specified: .XX  
.XXX  
=
=
±0.010  
±0.005  
BERYLLIAWARNING: These converters are hermetically sealed;however they contain BeO substrates and should not be ground or subjected to any other  
operations including exposure to acids, which may produce Beryllium dust or fumes containing Beryllium  
10  
www.irf.com  
AFL120XXS Series  
Available Screening Levels and ProcessVariations for AFL120XXS Series.  
MIL-STD-883  
Method  
No  
ES  
HB  
CH  
Requirement  
Temperature Range  
Element Evaluation  
Internal Visual  
Suffix  
Suffix  
Suffix  
Suffix  
-20°C to +85°C  
-55°C to +125°C  
-55°C to +125°C  
-55°C to +125°C  
MIL-H-38534  
ü
2017  
1010  
¬
ü
Cond B  
500g  
ü
Temperature Cycle  
Constant Acceleration  
Burn-in  
Cond C  
Cond C  
2001,  
Cond A  
Cond A  
1015  
48hrs @ 85°C  
25°C  
48hrs @ 125°C  
25°C  
160hrs @ 125°C  
160hrs @ 125°C  
Final Electrical (Group A)  
Seal, Fine & Gross  
External Visual  
MIL-PRF-38534  
1014  
-55, +25, +125°C -55, +25, +125°C  
Cond A  
¬
Cond A, C  
ü
Cond A, C  
Cond A, C  
2009  
ü
ü
*per Commercial Standards  
Part Numbering  
AFL120XXS Pin Designation  
AFL120 05 S X / CH  
Pin No.  
Designation  
Positive Input  
Input Return  
Case  
Model  
Screening  
1
2
, ES  
HB, CH  
Input Voltage  
Case Style  
W, X, Y, Z  
28= 28 V, 50= 50 V  
120=120 V, 270= 270 V  
3
Output Voltage  
3R3= 3.3 V, 05= 5 V  
08= 8 V, 09= 9 V  
12= 12 V, 15= 15 V  
24= 24 V, 28= 28 V  
Outputs  
S = Single  
D = Dual  
4
Enable 1  
5
Sync Output  
Sync Input  
Positive Output  
Output Return  
Return Sense  
Positive Sense  
Share  
6
7
AFL120XXS to Standard Military Drawing EquivalenceTable  
AFL12005S 5962-9960801  
8
9
10  
11  
12  
Enable 2  
WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, Tel: (310) 322 3331  
ADVANCED ANALOG: 2270 Martin Av., Santa Clara, California 95050, Tel: (408) 727-0500  
Visit us at www.irf.com for sales contact information.  
Data and specifications subject to change without notice. 09/02  
www.irf.com  
11  

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