AFL2805DZ/CHPBF [INFINEON]

DC-DC Regulated Power Supply Module, 2 Output, 80W, Hybrid, HERMETIC SEALED PACKAGE-12;
AFL2805DZ/CHPBF
型号: AFL2805DZ/CHPBF
厂家: Infineon    Infineon
描述:

DC-DC Regulated Power Supply Module, 2 Output, 80W, Hybrid, HERMETIC SEALED PACKAGE-12

输出元件
文件: 总11页 (文件大小:123K)
中文:  中文翻译
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PD - 94458B  
AFL28XXD SERIES  
28V Input, Dual Output  
ADVANCED ANALOG  
HIGH RELIABILITY  
HYBRID DC/DC CONVERTERS  
Description  
The AFL Series of DC/DC converters feature high power  
density with no derating over the full military tempera-  
ture range. This series is offered as part of a complete  
family of converters providing single and dual output  
voltages and operating from nominal +28 or +270 volt  
inputs with output power ranging from 80 to 120 watts.  
For applications requiring higher output power, indi-  
vidual converters can be operated in parallel. The inter-  
nal current sharing circuits assure equal current distri-  
bution among the paralleled converters. This series in-  
corporates Advanced Analog’s proprietary magnetic  
pulse feedback technology providing optimum dynamic  
line and load regulation response. This feedback sys-  
tem samples the output voltage at the pulse width modu-  
lator fixed clock frequency, nominally 550 KHz. Multiple  
converters can be synchronized to a system clock in the  
500 KHz to 700 KHz range or to the synchronization  
output of one converter. Undervoltage lockout, primary  
and secondary referenced inhibit, soft-start and load  
fault protection are provided on all models.  
AFL  
Features  
n 16 To 40 Volt Input Range  
±5, ±12, and ±15 Volts Outputs Available  
n
3
n High Power Density - up to 70 W / in  
n Up To 100 Watt Output Power  
n Parallel Operation with Power Sharing  
n Low Profile (0.380") Seam Welded Package  
n Ceramic Feedthru Copper Core Pins  
n High Efficiency - to 87%  
n Full Military Temperature Range  
n Continuous Short Circuit and Overload  
Protection  
n Output Voltage Trim  
n Primary and Secondary Referenced  
Inhibit Functions  
n Line Rejection > 40 dB - DC to 50KHz  
n External Synchronization Port  
n Fault Tolerant Design  
n Single Output Versions Available  
n Standard Military Drawings Available  
These converters are hermetically packaged in two en-  
closure variations, utilizing copper core pins to mini-  
mize resistive DC losses. Three lead styles are avail-  
able, each fabricated with Advanced Analog’s rugged  
ceramic lead-to-package seal assuring long term  
hermeticity in the most harsh environments.  
Manufactured in a facility fully qualified to MIL-PRF-  
38534, these converters are available in four screening  
grades to satisfy a wide range of requirements. The CH  
grade is fully compliant to the requirements of MIL-H-  
38534 for class H. The HB grade is processed and  
screened to the class H requirement, but may not nec-  
essarily meet all of the other MIL-PRF-38534 require-  
ments, e.g., element evaluation and Periodic Inspection  
(P.I.) not required. Both grades are tested to meet the  
complete group “A” test specification over the full mili-  
tary temperature range without output power deration.  
Two grades with more limited screening are also avail-  
able for use in less demanding applications. Varia-  
tions in electrical, mechanical and screening can  
be accommodated. Contact Advanced Analog for  
special requirements.  
www.irf.com  
1
09/11/02  
AFL28XXD Series  
Specifications  
ABSOLUTE MAXIMUM RATINGS  
Input Voltage  
-0.5V to 50V  
Soldering Temperature  
Case Temperature  
300°C for 10 seconds  
Operating  
Storage  
-55°C to +125°C  
-65°C to +135°C  
Static Characteristics -55°C < TCASE < +125°C, 16V< VIN < 40V unless otherwise specified.  
Group A  
Parameter  
INPUT VOLTAGE  
Subgroups  
Test Conditions  
Min  
Nom  
Max  
Unit  
Note 6  
16  
28  
40  
V
OUTPUT VOLTAGE  
V
IN  
= 28 Volts, 100% Load  
AFL2805D  
AFL2812D  
AFL2815D  
AFL2805D  
AFL2812D  
AFL2815D  
1
1
4.95  
-5.05  
5.00  
-5.00  
5.05  
-4.95  
V
V
Positive Output  
Negative Output  
Positive Output  
Negative Output  
1
1
11.88  
-12.12  
12.00  
-12.00  
12.12  
-11.88  
V
V
Positive Output  
Negative Output  
1
1
14.85  
-15.15  
15.00  
-15.00  
15.15  
-14.85  
V
V
Positive Output  
Negative Output  
2, 3  
2, 3  
4.90  
-5.10  
5.10  
-4.90  
V
V
Positive Output  
Negative Output  
2, 3  
2, 3  
11.76  
-12.24  
12.24  
-11.76  
V
V
Positive Output  
Negative Output  
2, 3  
2, 3  
14.70  
-15.30  
15.30  
-14.70  
V
V
OUTPUT CURRENT  
OUTPUT POWER  
V
IN  
= 16, 28, 40 Volts - Notes 6, 11  
Either Output  
AFL2805D  
AFL2812D  
AFL2815D  
12.8  
6.4  
A
A
A
Either Output  
Either Output  
5.3  
Total of Both Outputs. Notes 6,11  
AFL2805D  
AFL2812D  
AFL2815D  
80  
96  
W
W
W
100  
Each Output Note 1  
10,000  
MAXIMUM CAPACITIVE LOAD  
µfd  
V
IN  
= 28 Volts, 100% Load - Notes 1, 6  
OUTPUT VOLTAGE  
TEMPERATURE COEFFICIENT  
-0.015  
+0.015  
%/°C  
OUTPUT VOLTAGE REGULATION  
Note 10  
-0.5  
-1.0  
+0.5  
+1.0  
%
%
Line  
Load  
1, 2, 3  
1, 2, 3  
No Load, 50% Load, 100% Load  
V
= 16, 28, 40 Volts.  
IN  
Cross  
V
IN  
= 16, 28, 40 Volts. Note 12  
AFL2805D  
1, 2, 3  
1, 2, 3  
1, 2, 3  
Positive Output  
Negative Output  
-1.0  
-8.0  
+1.0  
+8.0  
%
%
AFL2812D  
AFL2815D  
Positive Output  
Negative Output  
-1.0  
-5.0  
+1.0  
+5.0  
%
%
Positive Output  
Negative Output  
-1.0  
-5.0  
+1.0  
+5.0  
%
%
For Notes to Specifications, refer to page 4  
2
www.irf.com  
AFL28XXD Series  
Static Characteristics (Continued)  
Group A  
Parameter  
Subgroups  
Test Conditions  
Min  
Nom  
Max  
Unit  
OUTPUT RIPPLE VOLTAGE  
V
= 16, 28, 40 Volts, 100% Load,  
IN  
BW = 10MHz  
AFL2805D  
1, 2, 3  
1, 2, 3  
1, 2, 3  
60  
80  
80  
mV  
mV  
mV  
pp  
pp  
pp  
AFL2812D  
AFL2815D  
V
= 28 Volts  
INPUT CURRENT  
IN  
1
2, 3  
80.0  
100.0  
mA  
mA  
No Load  
Inhibit 1  
I
= 0  
OUT  
1, 2, 3  
5.0  
mA  
Pin 4 Shorted to Pin 2  
Pin 12 Shorted to Pin 8  
Inhibit 2  
1, 2, 3  
1, 2, 3  
50.0  
30.0  
mA  
mA  
AFL2805D  
AFL2812D, 15D  
INPUT RIPPLE CURRENT  
AFL2805D  
V
= 28 Volts, 100% Load  
IN  
1, 2, 3  
1, 2, 3  
1, 2, 3  
60  
60  
60  
mA  
pp  
pp  
pp  
AFL2812D  
AFL2815D  
mA  
mA  
V
= 90% V  
, Equal current on  
NOM  
CURRENT LIMIT POINT  
OUT  
Expressed as a percentage  
of Full Rated Load  
positive and negative outputs. Note 5  
1
2
3
115  
105  
125  
125  
115  
140  
%
%
%
LOAD FAULT POWER DISSIPATION  
VIN = 28 Volts  
1, 2, 3  
33  
W
Overload or Short Circuit  
EFFICIENCY  
AFL2805D  
AFL2812D  
AFL2815D  
VIN = 28 Volts, 100% Load  
1, 2, 3  
1, 2, 3  
1, 2, 3  
78  
82  
81  
81  
84  
85  
%
%
%
ENABLE INPUTS (Inhibit Function)  
Converter Off  
1, 2, 3  
1, 2, 3  
Logical Low on Pin 4 or Pin 12  
Note 1  
Logical High on Pin 4 and Pin 12 - Note 9 2.0  
Note 1  
-0.5  
0.8  
100  
50  
V
µA  
V
Sink Current  
Converter On  
Sink Current  
100  
µA  
SWITCHING FREQUENCY  
1, 2, 3  
500  
550  
600  
KHz  
SYNCHRONIZATION INPUT  
Frequency Range  
1, 2, 3  
1, 2, 3  
1, 2, 3  
500  
2.0  
-0.5  
700  
10  
0.8  
100  
80  
KHz  
V
V
nSec  
%
Pulse Amplitude, Hi  
Pulse Amplitude, Lo  
Pulse Rise Time  
Note 1  
Note 1  
20  
Pulse Duty Cycle  
1
Input to Output or Any Pin to Case  
(except Pin 3). Test @ 500VDC  
100  
ISOLATION  
MΩ  
DEVICE WEIGHT  
MTBF  
Slight Variations with Case Style  
85  
gms  
MIL-HDBK-217F, AIF @ T = 70°C  
C
300  
KHrs  
For Notes to Specifications, refer to page 4  
www.irf.com  
3
AFL28XXD Series  
Dynamic Characteristics -55°C < TCASE < +125°C, VIN=28V unless otherwise specified.  
Group A  
Parameter  
Subgroups  
Test Conditions  
Min  
Nom  
Max  
Unit  
LOAD TRANSIENT RESPONSE  
Note 2, 8  
AFL2805D  
Either Output  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
Load Step 50%  
100%  
-450  
-450  
450  
200  
mV  
µSec  
4, 5, 6  
4, 5, 6  
Load Step 10%  
50%  
50%  
10%  
450  
200  
400  
mV  
µSec  
µSec  
Amplitude  
Recovery  
10%  
50%  
4, 5, 6  
4, 5, 6  
Load Step 50%  
100%  
-750  
-750  
750  
200  
mV  
µSec  
AFL2812D  
Either Output  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
750  
200  
400  
mV  
µSec  
µSec  
Amplitude  
Recovery  
Load Step 10%  
50%  
50%  
10%  
10%  
50%  
4, 5, 6  
4, 5, 6  
-750  
-750  
750  
200  
mV  
µSec  
AFL2815D  
Either Output  
Amplitude  
Recovery  
Load Step 50%  
100%  
4, 5, 6  
4, 5, 6  
750  
200  
400  
mV  
µSec  
µSec  
Amplitude  
Recovery  
Load Step 10%  
50%  
50%  
10%  
10%  
50%  
LINE TRANSIENT RESPONSE  
Note 1, 2, 3  
V
Step = 16  
40 Volts  
Amplitude  
Recovery  
-500  
500  
500  
mV  
µSec  
IN  
V
= 16, 28, 40 Volts. Note 4  
TURN-ON CHARACTERSTICS  
IN  
4, 5, 6  
4, 5, 6  
Enable 1, 2 on. (Pins 4, 12 high or  
open)  
250  
10  
mV  
mSec  
Overshoot  
Delay  
0
4
LOAD FAULT RECOVERY  
LINE REJECTION  
Same as Turn On Characteristics.  
MIL-STD-461D, CS101, 30Hz to  
40  
50  
dB  
50KHz  
Note 1  
Notes to Specifications:  
1. Parameters not 100% tested but are guaranteed to the limits specified in the table.  
2. Recovery time is measured from the initiation of the transient to where V  
at 50% load.  
has returned to within ±1% of V  
out  
out  
3. Line transient transition time 100 µSec.  
4. Turn-on delay is measured with an input voltage rise time of between 100 and 500 volts per millisecond.  
5. Current limit point is that condition of excess load causing output voltage to drop to 90% of nominal.  
6. Parameter verified as part of another test.  
7. All electrical tests are performed with the remote sense leads connected to the output leads at the load.  
8. Load transient transition time 10 µSec.  
9. Enable inputs internally pulled high. Nominal open circuit voltage 4.0VDC.  
10. Load current split equally between +V  
out  
and -V .  
out  
11. Output load must be distributed so that a minimum of 20% of the total output power is being provided by one of  
the outputs.  
12. Cross regulation measured with load on tested output at 20% of maximum load while changing the load on  
other output from 20% to 80%.  
4
www.irf.com  
AFL28XXD Series  
AFL28XXD Circuit Description  
Figure I. AFL Dual Output Block Diagram  
Input  
Filter  
Output  
Filter  
1
4
+ Output  
DC Input  
Enable 1  
7
Current  
Sense  
Primary  
Bias Supply  
Output Return  
-Output  
8
9
Output  
Filter  
Sync Output  
5
Share  
Amplifier  
Control  
Share  
11  
Error  
Amp  
& Ref  
Sync Input  
Case  
6
3
2
12 Enable 2  
Trim  
10  
Input Return  
series can be initiated by simply applying an input voltage to  
pins 1 and 2 and connecting the appropriate loads between  
pins 7, 8, and 9. As is the case with any high power density  
converter, operation should not be initiated before secure  
attachment to an appropriate heat dissipator. (See Thermal  
Considerations, page 7) Additional application information  
is provided in the paragraphs following.  
Circuit Operation and Application Information  
The AFL series of converters employ a forward switched  
mode converter topology. (refer to the block diagram in  
Figure I.) Operation of the device is initiated when a DC  
voltage whose magnitude is within the specified input volt-  
age limits is applied between pins 1 and 2. If pin 4 is enabled  
(at a logical 1 or open) the primary bias supply will begin  
generating a regulated housekeeping voltage bringing the  
circuitry on the primary side of the converter to life. A power  
MOSFET is used to chop the DC input voltage into a high  
frequency square wave, applying this chopped voltage to  
the power transformer at the nominal converter switching  
frequency. By maintaining a DC voltage within specified  
operating range at the input, continuous generation of the  
bias voltage is assured.  
Inhibiting Converter Output  
As an alternative to application and removal of the DC volt-  
age to the input, the user can control the converter output  
by providing TTL compatible, positive logic signals to either  
of two enable pins (pin 4 or 12). The distinction between  
these two signal ports is that enable 1 (pin 4) is referenced  
to the input return (pin 2) while enable 2 (pin 12) is refer-  
enced to the output return (pin 8). Thus, the user has  
access to an inhibit function on either side of the isolation  
barrier. Each port is internally pulled “high” so that when not  
used, an open connection on both enable pins permits nor-  
mal converter operation. When their use is desired, a logi-  
cal “low” on either port will shut the converter down.  
The switched voltage impressed on the secondary output  
transformer windings is rectified and filtered to provide the  
positive and negative converter output voltages. An error  
amplifier on the secondary side compares the positive out-  
put voltage to a precision reference and generates an error  
signal proportional to the difference. This error signal is  
magnetically coupled through the feedback transformer into  
the control section of the converter varying the pulse width  
of the square wave signal driving the MOSFETs, narrowing  
the pulse width if the output voltage is too high and widening  
it if it is too low. These pulse width variations provide the  
necessary corrections to regulate the magnitude of output  
voltage within its’ specified limits.  
Figure II. Enable Input Equivalent Circuit  
+5.6V  
100K  
1N4148  
Pin 4 or  
Pin 12  
Disable  
200K  
Because the primary portion of the circuit is coupled to the  
secondary side with magnetic elements, full isolation from  
input to output is maintained.  
2N3904  
220K  
Although incorporating several sophisticated and useful  
ancilliary features, basic operation of the AFL28XXD series  
Pin 2 or  
Pin 8  
www.irf.com  
5
AFL28XXD Series  
Internally, these ports differ slightly in their function. In use,  
a low on Enable 1 completely shuts down all circuits in the  
converter, while a low on Enable 2 shuts down the second-  
ary side while altering the controller duty cycle to near zero.  
Externally, the use of either port is transparent to the user  
save for minor differences in idle current. (See specification  
table).  
level of +2.0 volts. The sync output of another converter  
which has been designated as the master oscillator pro-  
vides a convenient frequency source for this mode of op-  
eration. When external synchronization is not indicted, the  
sync in pin should be left open (unconnected )thereby per-  
mitting the converter to operate at its’ own internally set  
frequency.  
Synchronization of Multiple Converters  
The sync output signal is a continuous pulse train set at  
550 ±50 KHz, with a duty cycle of 15 ±5%. This signal is  
referenced to the input return and has been tailored to be  
compatible with the AFL sync input port. Transition times  
are less than 100 ns and the low level output impedance is  
less than 50 ohms. This signal is active when the DC input  
voltage is within the specified operating range and the con-  
verter is not inhibited. This synch output has adequate  
drive reserve to synchronize at least five additional con-  
verters. A typical synchronization connection option is il-  
lustrated in Figure III.  
When operating multiple converters, system requirements  
often dictate operation of the converters at a common fre-  
quency. To accommodate this requirement, the AFL series  
converters provide both a synchronization input and out-  
put.  
The sync input port permits synchronization of an AFL co-  
nverter to any compatible external frequency source oper-  
ating between 500 and 700 KHz. This input signal should  
be referenced to the input return and have a 10% to 90%  
duty cycle. Compatibility requires transition times less th an  
100 ns, maximum low level of +0.8 volts and a minimum high  
Figure III. Preferred Connection for Parallel Operation  
1
12  
Enable  
2
Power  
Input  
Vin  
Rtn  
Share  
Trim  
Case  
Enable  
AFL  
AFL  
1
-
Output  
Return  
Output  
Sync Out  
Sync In  
+
7
6
1
Optional  
Synchronization  
Connection  
Share Bus  
12  
Enable  
2
Vin  
Rtn  
Share  
Trim  
Case  
Enable  
1
-
Output  
Return  
Output  
to Negative Load  
to Positive Load  
Sync Out  
Sync In  
+
7
6
1
12  
Enable  
2
Vin  
Rtn  
Share  
Trim  
Case  
AFL  
Enable  
1
-
Output  
Return  
Output  
Sync Out  
Sync In  
+
6
7
(Other Converters)  
ture of the AFL series operating in the parallel mode is that  
in addition to sharing the current, the stress induced by  
temperature will also be shared. Thus if one member of a  
paralleled set is operating at a higher case temperature, the  
current it provides to the load will be reduced as compensa-  
tion for the temperature induced stress on that device.  
Parallel Operation-Current and Stress Sharing  
Figure III. illustrates the preferred connection scheme for  
operation of a set of AFL converters with outputs operating  
in parallel. Use of this connection permits equal current shar-  
ing among the members of a set whose load current ex-  
ceeds the capacity of an individual AFL. An important fea-  
6
www.irf.com  
AFL28XXD Series  
When operating in the shared mode, it is important that A conservative aid to estimating the total heat sink surface  
symmetry of connection be maintained as an assurance of area (AHEAT SINK) required to set the maximum case temp-  
optimum load sharing performance. Thus, converter out- erature rise (T) above ambient temperature is given by  
puts should be connected to the load with equal lengths of the following expression:  
wire of the same gauge and should be connected to a com-  
mon physical point, preferably at the load along with the  
1.43  
T  
converter output and return leads. All converters in a par-  
alleled set must have their share pins connected together.  
This arrangement is diagrammatically illustrated in Figure  
III. showing the output and return pins connected at a star  
point which is located close as possible to the load.  
A
HEAT SINK  
3.0  
0.85  
80P  
where  
T = Case temperature rise above ambient  
As a consequence of the topology utilized in the current  
sharing circuit, the share pin may be used for other func-  
tions. In applications requiring only a single converter, the  
voltage appearing on the share pin may be used as a “total  
current monitor”. The share pin open circuit voltage is nomi-  
nally +1.00v at no load and increases linearly with increas-  
ing total output current to +2.20v at full load. Note that the  
current we refer to here is the total output current, that is,  
the sum of the positive and negative outout currents.  
1
P = Device dissipation in Watts = POUT  
Eff  
1  
As an example, assume that it is desired to operate an  
AFL2815D in a still air environment where the ambient tem-  
perature is held to a constant +25°C while holding the case  
temperature at TC +85°C; then case temperature rise is  
Thermal Considerations  
T = 85 - 25 = 60°C  
Because of the incorporation of many innovative techno-  
logical concepts, the AFL series of converters is capable of  
providing very high output power from a package of very  
small volume. These magnitudes of power density can only  
be obtained by combining high circuit efficiency with effec-  
tive methods of heat removal from the die junctions. This  
requirement has been effectively addressed inside the de-  
vice; but when operating at maximum loads, a significant  
amount of heat will be generated and this heat must be  
conducted away from the case. To maintain the case tem-  
perature at or below the specified maximum of 125°C, this  
heat must be transferred by conduction to an appropriate  
heat dissipater held in intimate contact with the converter  
base-plate.  
From the Specification Table, the worst case full load effi-  
ciency for AFL2815D is 83% at 100 watts: thus, power dis-  
sipation at full load is given by  
1
P = 100•  
1 = 1000.205 = 20.5W  
(
)
.83  
and the required heat sink area is  
1.43  
60  
A
HEAT SINK  
=
3.0 = 56.3 in2  
Since the effectiveness of this heat transfer is dependent  
on the intimacy of the baseplate/heatsink interface, it is  
strongly recommended that a high thermal conductivity heat  
transferring medium is inserted between the baseplate and  
heatsink. The material most frequently utilized at the fac-  
tory during all testing and burn-in processes is sold under  
8020.50.85  
Thus, a total heat sink surface area (including fins, if any) of  
2
56 in in this example, would limit case rise to 60°C above  
ambient. A flat aluminum plate, 0.25" thick and of approxi-  
1
the trade name of Sil-Pad 400 . This particular product is  
2
mate dimension 4" by 7" (28 in per side) would suffice for  
an insulator but electrically conductive versions are also  
available. Use of these materials assures maximum sur-  
face contact with the heat dissipater thereby compensating  
for any minor surface variations. While other available types  
of heat conductive materials and thermal compounds pro-  
vide similar effectiveness, these alternatives are often less  
convenient and can be somewhat messy to use.  
this application in a still air environment. Note that to meet  
the criteria in this example, both sides of the plate require  
unrestricted exposure to the +25°C ambient air.  
1
Sil-Pad is a registered Trade Mark of Bergquist, Minneapolis, MN  
www.irf.com  
7
AFL28XXD Series  
Input Filter  
Table 1. Output Voltage Trim Values and Limits  
The AFL28XXD series converters incorporate a two stage  
LC input filter whose elements dominate the input load im-  
pedance characteristic during the turn-on sequence. The  
input circuit is as shown in Figure IV.  
AFL2805D  
AFL2812D  
AFL2815D  
Vout Radj  
Vout Radj  
Vout Radj  
5.5  
5.4  
0
12.5  
12.4  
12.3  
12.2  
12.1  
12.0  
11.7  
11.3  
10.8  
10.6  
10.417  
0
15.5  
15.4  
15.3  
15.2  
15.1  
15.0  
14.6  
14.0  
13.5  
13.0  
12.917  
0
12.5K  
33.3K  
75K  
200K  
47.5K  
127K  
285K  
760K  
62.5K  
167K  
375K  
1.0M  
Figure IV. Input Filter Circuit  
5.3  
5.2  
5.1  
900nH  
130nH  
5.0  
Pin 1  
Pin 2  
4.9  
190K  
65K  
23K  
2.5K  
0
975K  
288K  
72.9K  
29.9K  
0
1.2M  
325K  
117K  
12.5K  
0
4.8  
4.7  
6 µfd  
11.2 µfd  
4.6  
4.583  
Note that the nominal magnitude of output voltage resides in  
the middle of the table and the corresponding resistor value  
is set to . To set the magnitude greater than nominal, the  
adjust resistor is connected to output return. To set the  
magnitude less than nominal, the adjust resistor is con-  
nected to the positive output. (Refer to Figure V.)  
Undervoltage Lockout  
A minimum voltage is required at the input of the converter  
to initiate operation. This voltage is set to 14.0 ± 0.5 volts. To  
preclude the possibility of noise or other variations at the  
input falsely initiating and halting converter operation, a hys-  
teresis of approximately 1.0 volts is incorporated in this  
circuit. Thus if the input voltage droops to 13.0 ± 0.5 volts,  
the converter will shut down and remain inoperative until the  
input voltage returns to 14.0 volts.  
For output voltage settings that are within the limits, but  
between those listed in Table I, it is suggested that the  
resistor values be determined empirically by selection or by  
use of a variable resistor. The value thus determined can  
then be replaced with a good quality fixed resistor for per-  
manent installation.  
OutputVoltage Adjust  
When use of this adjust feature is elected, the user should  
be aware that the temperature performance of the con-  
verter output voltage will be affected by the temperature  
performance of the resistor selected as the adjustment  
element and therefore, is advised to employ resistors with a  
tight temperature coefficient of resistance.  
By use of the trim pin (10), the magnitude of output voltages  
can be adjusted over a limited range in either a positive or  
negative direction. Connecting a resistor between the trim  
pin and either the output return or the positive output will  
raise or lower the magnitude of output voltages. The span  
of output voltage adjustment is restricted to the limits shown  
in Table I.  
General Application Information  
The AFL28XXD series of converters are capable of pro-  
viding large transient currents to user loads on demand.  
Because the nominal input voltage range in this series is  
relatively low, the resulting input current demands will be  
correspondingly large. It is important therefore, that the line  
impedance be kept very low to prevent steady state and  
transient input currents from degrading the supply voltage  
between the voltage source and the converter input. In  
applications requiring high static currents and large tran-  
sients, it is recommended that the input leads be made of  
adequate size to minimize resistive losses, and that a good  
quality capacitor of approximately100µfd be connected di-  
rectly across the input terminals to assure an adequately  
low impedance at the input terminals. Table I relates nomi-  
nal resistance values and selected wire sizes.  
Figure V. Connection for VOUT Adjustment  
12  
Enable  
2
Share  
Trim  
RADJ  
-
+
AFL28xxD  
-
Vout  
Return  
Vout  
To  
Loads  
+
7
Connect Radj to + to increase, - to decrease  
8
www.irf.com  
AFL28XXD Series  
Table 1. Nominal Resistance of Cu Wire  
Another potential problem resulting from parasitically in-  
duced voltage drop on the input lines is with regard to the  
operation of the enable 1 port. The minimum and maxi-  
mum operating levels required to operate this port are  
specified with respect to the input common return line at  
the converter. If a logic signal is generated with respect to  
a ‘common’ that is distant from the converter, the effects of  
the voltage drop over the return line must be considered  
when establishing the worst case TTL switching levels.  
These drops will effectively impart a shift to the logic lev-  
els. In Figure VI, it can be seen that referred to system  
Wire Size, AWG  
Resistance per ft  
24 Ga  
22 Ga  
20 Ga  
18 Ga  
16 Ga  
14 Ga  
12 Ga  
25.7 mΩ  
16.2 mΩ  
10.1 mΩ  
6.4 mΩ  
4.0 mΩ  
2.5 mΩ  
1.6 mΩ  
ground, the voltage on the input return pin is given by  
As an example of the effects of parasitic resistance, con-  
sider an AFL2815D operating at full power of 100 W. From  
the specification sheet, this device has a minimum effi-  
ciency of 83% which represents an input power of more  
than 120 W. If we consider the case where line voltage is at  
its’ minimum of 16 volts, the steady state input current  
necessary for this example will be slightly greater than 7.5  
amperes. If this device were connected to a voltage source  
with 10 feet of 20 gauge wire, the round trip (input and  
return) would result in 0.2 of resistance and 1.5 volts of  
drop from the source to the converter. To assure 16 volts  
at the input, a source closer to 18 volts would be required.  
In applications using the paralleling option, this drop will be  
multiplied by the number of paralleled devices. By choos-  
ing 14 or 16 gauge wire in this example, the parasitic resis-  
tance and resulting voltage drop will be reduced to 25% or  
eRtn = IRtn RP  
Therefore, the logic signal level generated in the system  
must be capable of a TTL logic high plus sufficient addi-  
tional amplitude to overcome eRtn. When the converter is  
inhibited, IRtn diminishes to near zero and eRtn will then be at  
system ground.  
Incorporation of a 100 µfd capacitor at the input terminals  
is recommended as compensation for the dynamic ef-  
fects of the parasitic resistance of the input cable reacting  
with the complex impedance of the converter input, and to  
provide an energy reservoir for transient input current  
requirements.  
31% of that with 20 gauge wire.  
Figure VI. Problems of Parasitic Resistance in input Leads  
Rp  
Rp  
Iin  
Vin  
100  
µfd  
e s o u r c e  
Rtn  
e Rt n  
IRt n  
Case  
Enable 1  
Sync Out  
Sync In  
System Ground  
www.irf.com  
9
AFL28XXD Series  
AFL28XXD Case Outlines  
Case X  
Case W  
Pin Variation of Case Y  
3.000  
ø
0.128  
2.760  
0.050  
0.050  
0.250  
0.250  
1.000  
1.000  
Ref  
1.260 1.500  
0.200 Typ  
Non-cum  
Pin  
ø
0.040  
Pin  
0.040  
0.220  
ø
2.500  
0.220  
0.525  
2.800  
2.975 max  
0.238 max  
0.42  
*per  
0.380  
Max  
0.380  
Max  
Case Y  
Case Z  
Pin Variation of Case Y  
1.150  
0.300  
ø
0.140  
0.25 typ  
0.050  
0.050  
0.250  
0.250  
1.000  
Ref  
1.500 1.750 2.00  
1.000  
Ref  
0.200 Typ  
Non-cum  
Pin  
ø
0.040  
Pin  
ø
0.040  
0.220  
0.220  
1.750  
2.500  
0.375  
0.36  
2.800  
2.975 max  
0.525  
0.238 max  
0.380  
Max  
0.380  
Max  
Tolerances, unless otherwise specified: .XX  
.XXX  
=
=
±0.010  
±0.005  
BERYLLIAWARNING: These converters are hermetically sealed;however they contain BeO substrates and should not be ground or subjected to any other  
operations including exposure to acids, which may produce Beryllium dust or fumes containing Beryllium  
10  
www.irf.com  
AFL28XXD Series  
Available Screening Levels and ProcessVariations for AFL28XXD Series.  
MIL-STD-883  
Method  
No  
ES  
HB  
CH  
Requirement  
Temperature Range  
Element Evaluation  
Internal Visual  
Suffix  
Suffix  
Suffix  
Suffix  
-20°C to +85°C  
-55°C to +125°C  
-55°C to +125°C  
-55°C to +125°C  
MIL-PRF-38534  
ü
2017  
1010  
2001  
1015  
¬
ü
Cond B  
ü
Temperature Cycle  
Constant Acceleration  
Burn-in  
Cond C  
Cond C  
500g  
Cond A  
Cond A  
48hrs @ 85°C  
48hrs @ 125°C  
25°C  
160hrs @ 125°C  
160hrs @ 125°C  
Final Electrical (Group A)  
MIL-PRF-38534  
& Specification  
25°C  
-55, +25, +125°C -55, +25, +125°C  
Seal, Fine & Gross  
External Visual  
1014  
2009  
Cond A  
Cond A, C  
Cond A, C  
Cond A, C  
¬
ü
ü
ü
*per Commercial Standards  
Part Numbering  
AFL28XXD Pin Designation  
AFL 28 05 D X / CH  
Pin No.  
Designation  
Positive Input  
Input Return  
Case  
Model  
Screening  
1
2
,
ES  
Input Voltage  
Case Style  
W, X, Y, Z  
HB, CH  
28 = 28V  
270 = 270V  
Output Voltage  
05 = 5V, 12 = 12V,  
15 = 15V  
Outputs  
S = Single  
D = Dual  
3
4
Enable 1  
5
Sync Output  
Sync Input  
AFL28XXD to Standard Military Drawing EquivalenceTable  
6
7
Positive Output  
Output Return  
Negative Output  
Output Voltage Trim  
Share  
AFL2805D  
AFL2812D  
AFL2815D  
5962-9579501  
5962-9579601  
5962-9472401  
8
9
10  
11  
12  
Enable 2  
WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, Tel: (310) 322 3331  
ADVANCED ANALOG: 2270 Martin Av., Santa Clara, California 95050, Tel: (408) 727-0500  
Visit us at www.irf.com for sales contact information.  
Data and specifications subject to change without notice. 09/02  
www.irf.com  
11  

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