ICE2QR0665 [INFINEON]

Off-Line SMPS Quasi-Resonant PWM Controller; 离线SMPS准谐振PWM控制器
ICE2QR0665
型号: ICE2QR0665
厂家: Infineon    Infineon
描述:

Off-Line SMPS Quasi-Resonant PWM Controller
离线SMPS准谐振PWM控制器

稳压器 开关式稳压器或控制器 电源电路 开关式控制器 光电二极管 信息通信管理
文件: 总21页 (文件大小:658K)
中文:  中文翻译
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Datasheet,Version 2.3, April 27, 2010  
CoolSET® - Q1  
ICE2QR0665  
Off-Line SMPS Quasi-Resonant  
PWM Controller with integrated  
650V Startup Cell/Depletion  
CoolMOS® In DIP-8  
Power Management & Supply  
N e v e r s t o p t h i n k i n g .  
CoolSET® - Q1  
ICE2QR0665  
Revision History:  
April 27, 2010  
Datasheet  
Previous Version:  
2.2  
Page  
12  
Subjects (major changes since last revision)  
maximum value for VZC changed to 5.5V  
maximum value for VFB changed to 5.5V  
maximum value for VCS changed to 5.5V  
12  
12  
For questions on technology, delivery and prices please contact the Infineon Technologies Offices in Germany or the Infineon  
Technologies Companies and Representatives worldwide: see our webpage at http://www.infineon.com  
CoolMOS®, CoolSET® are trademarks of Infineon Technologies AG.  
Edition 2010-04-27  
Published by  
Infineon Technologies AG  
81726 München, Germany  
© Infineon Technologies AG 4/27/10.  
All Rights Reserved.  
Attention please!  
The information given in this data sheet shall in no event be regarded as a guarantee of conditions or  
characteristics (“Beschaffenheitsgarantie”). With respect to any examples or hints given herein, any typical values  
stated herein and/or any information regarding the application of the device, Infineon Technologies hereby  
disclaims any and all warranties and liabilities of any kind, including without limitation warranties of  
non-infringement of intellectual property rights of any third party.  
Information  
For further information on technology, delivery terms and conditions and prices please contact your nearest  
Infineon Technologies Office (www.infineon.com).  
Warnings  
Due to technical requirements components may contain dangerous substances. For information on the types in  
question please contact your nearest Infineon Technologies Office.  
Infineon Technologies Components may only be used in life-support devices or systems with the express written  
approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure  
of that life-support device or system, or to affect the safety or effectiveness of that device or system. Life support  
devices or systems are intended to be implanted in the human body, or to support and/or maintain and sustain  
and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may  
be endangered.  
CoolSET® - Q1  
ICE2QR0665  
Off-Line SMPS Quasi-Resonant PWM Controller with  
integrated 650V Startup Cell/Depletion CoolMOS® In DIP-  
8
Product Highlights  
Quasi resonant operation  
Active Burst Mode to reach the lowest standby power requirement  
<100mW@no load  
PG-DIP-8-6  
Digital frequency reduction for better overall system efficiency  
Integrated 650V startup cell  
Features  
Description  
650V avalanche rugged CoolMOS® with built-in startup The CoolSET®-Q1 series (ICE2QRxx65) is the first  
cell  
generation of quasi-resonant integarted power ICs. It is  
optimized for off-line switch mode power supply  
Quasiresonant operation till very low load  
Active burst mode operation for low standby input power applications such as LCD monitor, DVD R/W, DVD  
(< 0.1W)  
Combo, Blue-ray DVD, set top box, etc. Operting the  
MOSFET switch in quasi-resonant mode, lower EMI,  
higher efficiency and lower voltage stress on secondary  
diodes are expected for the SMPS. Based on the  
BiCMOS technology, the CoolSET®-Q1 series has a  
wide operation range (up to 25V) of IC power supply  
and lower power consumption. It also offers many  
advantages such as: a quasi-resonant operation till very  
low load increasing the average system efficiency  
compared to other conventional solutions; the Active  
Burst Mode operation enables an ultra-low power  
consumption at standby mode with small and  
controllable output voltage ripple.  
Digital frequency reduction with decreasing load for  
reduced switching loss  
Built-in digital soft-start  
Foldback point correction and cycle-by-cycle peak  
current limitation  
Maximum on/off time limitation  
Auto restart mode for VCC Overvoltage and  
Undervoltage protections  
Auto restart mode for overload protection  
Auto restart mode for overtemperature protection  
Latch-off mode for adjustable output overvoltage  
protection and transformer short-winding protection  
Wp  
Wa  
Lf  
DO  
Snubber  
VO  
Cbus  
Cf  
Ws  
CZC RZC2 RZC1  
85 ~ 265 VAC  
CO  
RVCC  
DVCC  
Dr1~Dr4  
CVCC  
Drain  
ZC  
VCC  
CPS  
Startup Cell  
Power Management  
Rb1  
PWM controller  
Current Mode Control  
Cycle-by-Cycle  
CS  
FB  
Rb2  
Rovs1  
Depl. CoolMOS®  
Power Cell  
RCS  
Optocoupler  
GND  
current limitation  
Zero Crossing Block  
Active Burst Mode  
Protections  
Rc1  
Cc1 Cc2  
Rovs2  
TL431  
CoolSET®-Q1  
Control Unit  
1)  
Type  
Package  
PG-DIP-8-6  
Marking  
VDS  
RDSon  
0.65  
230VAC ±15%2)  
85-265 VAC2)  
ICE2QR0665  
ICE2QR0665  
650V  
88W  
50W  
1)  
2)  
typ @ T=25°C  
Calculated maximum input power rating at Ta=50°C, Ti=125°C and without copper area as heat sink.  
Version 2.3  
3
April 27, 2010  
CoolSET® - Q1  
ICE2QR0665  
Table of Contents  
Page  
1
Pin Configuration and Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Pin Configuration with PG-DIP-8-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Package PG-DIP-8-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Pin Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
1.1  
1.2  
1.3  
2
Representative Blockdiagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
3
3.1  
3.2  
3.3  
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
VCC Pre-Charging and Typical VCC Voltage During Start-up . . . . . . . . . . . . . . . . 7  
Soft-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Digital Frequency Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Up/down counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
Zero crossing (ZC counter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
Ringing suppression time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
Switch Off Determination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
Current Limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
Foldback Point Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
Active Burst Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
Entering Active Burst Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
During Active Burst Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
Leaving Active Burst Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
Protection Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11  
3.3.1  
3.3.1.1  
3.3.1.2  
3.3.1.3  
3.3.2  
3.4  
3.4.1  
3.5  
3.5.1  
3.5.2  
3.5.3  
3.6  
4
4.1  
4.2  
4.3  
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
Operating Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
Supply Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
Internal Voltage Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
PWM Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
Current Sense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
Soft Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
Foldback Point Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
Digital Zero Crossing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
Active Burst Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16  
CoolMOS® Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16  
4.3.1  
4.3.2  
4.3.3  
4.3.4  
4.3.5  
4.3.6  
4.3.7  
4.3.8  
4.3.9  
4.3.10  
5
6
7
Typical CoolMOS® Performance Characteristic . . . . . . . . . . . . . . . . . . . . . . . . 17  
Input power curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
Outline Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20  
Version 2.3  
4
April 27, 2010  
CoolSET® - Q1  
ICE2QR0665  
Pin Configuration and Functionality  
1
Pin Configuration and Functionality  
1.1  
Pin Configuration with PG-DIP-8-6  
1.3  
Pin Functionality  
ZC (Zero Crossing)  
At this pin, the voltage from the auxiliary winding after  
a time delay circuit is applied. Internally, this pin is  
connected to the zero-crossing detector for switch-on  
determination. Additionally, the output overvoltage  
detection is realized by comparing the voltage Vzc with  
an internal preset threshold.  
Pin  
Symbol Function  
1
2
3
ZC  
FB  
CS  
Zero Crossing  
Feedback  
Current Sense/  
650V1) Depl. CoolMOS® Source  
FB (Feedback)  
650V1) Depl. CoolMOS® Drain  
Not connected  
4, 5  
Drain  
Normally, an external capacitor is connected to this pin  
for  
a smooth voltage VFB. Internally, this pin is  
6
7
n.c.  
VCC  
GND  
connected to the PWM signal generator for switch-off  
determination (together with the current sensing  
signal), the digital signal processing for the frequency  
reduction with decreasing load during normal  
operation, and the Active Burst Mode controller for  
entering Active Burst Mode operation determination  
and burst ratio control during Active Burst Mode  
Controller Supply Voltage  
Controller Ground  
8
1)  
at Tj=110°C  
operation. Additionally, the open-loop  
protection is implemented by monitoring the voltage at  
this pin.  
/ over-load  
1.2  
Package PG-DIP-8-6  
CS (Current Sense)  
This pin is connected to the shunt resistor for the  
primary current sensing, externally, and the PWM  
signal generator for switch-off determination (together  
with the feedback voltage), internally. Moreover, short-  
winding protection is realised by monitoring the voltage  
Vcs during on-time of the main power switch.  
ZC  
FB  
CS  
1
8
7
6
5
GND  
VCC  
n.c.  
2
Drain (Drain of integrated Depl. CoolMOS®)  
3
4
Drain pin is the connection to the drain of the internal  
Depl. CoolMOS®.  
VCC (Power supply)  
Drain  
Drain  
VCC pin is the positive supply of the IC. The operating  
range is between VVCCoff and VVCCOVP  
.
GND (Ground)  
Figure 1  
Pin Configuration PG-DIP-8-6 (top view)  
This is the common ground of the controller.  
Note: Pin 4 and 5 are shorted  
Version 2.3  
5
April 27, 2010  
CoolSET® - Q1  
ICE2QR0665  
Representative Blockdiagram  
2
Representative Blockdiagram  
Figure 2  
Representative Block diagram  
Version 2.3  
6
April 27, 2010  
CoolSET® - Q1  
ICE2QR0665  
Functional Description  
3
Functional Description  
3.1  
VCC Pre-Charging and Typical 3.2  
Soft-start  
VCC Voltage During Start-up  
As shown in Figure 4, at the time ton, the IC begins to  
operate with a soft-start. By this soft-start the switching  
stresses for the switch, diode and transformer are  
minimised. The soft-start implemented in ICE2QR0665  
is a digital time-based function. The preset soft-start  
time is 12ms with 4 steps. If not limited by other  
functions, the peak voltage on CS pin will increase step  
by step from 0.32V to 1V finally.  
In ICE2QR0665, a startup cell is integrated into the  
depletion CoolMOS®. As shown in Figure 2, the start  
cell consists of a high voltage device and a controller,  
whereby the high voltage device is controlled by the  
controller. The startup cell provides a pre-charging of  
the VCC capacitor till VCC voltage reaches the VCC  
turned-on threshold VVCCon and the IC begins to  
operate.  
Vcs_sst  
(V)  
Once the mains input voltage is applied, a rectified  
voltage shows across the capacitor Cbus. The high  
voltage device provides a current to charge the VCC  
capacitor Cvcc. Before the VCC voltage reaches a  
certain value, the amplitude of the current through the  
high voltage device is only determined by its channel  
resistance and can be as high as several mA. After the  
VCC voltage is high enough, the controller controls the  
high voltage device so that a constant current around  
1mA is provided to charge the VCC capacitor further,  
until the VCC voltage exceeds the turned-on threshold  
VVCCon. As shown as the time phase I in Figure 3, the  
VCC voltage increase near linearly and the charging  
speed is independent of the mains voltage level.  
1.00  
0.83  
0.66  
0.49  
0.32  
ton  
3
6
9
12  
Time(ms)  
Figure 4  
Maximum current sense voltage during  
softstart  
3.3  
Normal Operation  
VVCC  
The PWM controller during normal operation consists of a  
digital signal processing circuit including an up/down  
i
ii  
iii  
VVCCon  
counter,  
a
zero-crossing counter (ZC counter) and  
a
VVCCoff  
comparator, and an analog circuit including  
a
current  
measurement unit and a comparator. The switch-on and -off  
time points are each determined by the digital circuit and the  
analog circuit, respectively. As input information for the  
switch-on determination, the zero-crossing input signal and  
the value of the up/down counter are needed, while the  
feedback signal VFB and the current sensing signal VCS are  
necessary for the switch-off determination. Details about the  
full operation of the PWM controller in normal operation are  
illustrated in the following paragraphs.  
t2  
VCC voltage at start up  
t
t1  
Figure 3  
The time taking for the VCC pre-charging can then be  
approximately calculated as:  
V
C
VCCon vcc  
------------------------------------------  
t
=
[1]  
1
I
3.3.1  
As mentioned above, the digital signal processing circuit  
consists of an up/down counter, ZC counter and  
Digital Frequency Reduction  
VCCch arge2  
where IVCCcharge2 is the charging current from the  
startup cell which is 1.05mA, typically.  
a
a
comparator. These three parts are key to implement digital  
frequency reduction with decreasing load. In addition, a  
ringing suppression time controller is implemented to avoid  
mistriggering by the high frequency oscillation, when the  
output voltage is very low under conditions such as soft start  
or output short circuit . Functionality of these parts is  
described as in the following.  
Exceeds the VCC voltage the turned-on threshold  
VVCCon of at time t1, the startup cell is switched off, and  
the IC begins to operate with a soft-start. Due to power  
consumption of the IC and the fact that still no energy  
from the auxiliary winding to charge the VCC capacitor  
before the output voltage is built up, the VCC voltage  
drops (Phase II). Once the output voltage is high  
enough, the VCC capacitor receives then energy from  
the auxiliary winding from the time point t2 on. The VCC  
then will reach a constant value depending on output  
load.  
3.3.1.1  
Up/down counter  
The up/down counter stores the number of the zero crossing  
to be ignored before the main power switch is switched on  
Version 2.3  
7
April 27, 2010  
CoolSET® - Q1  
ICE2QR0665  
Functional Description  
after demagnetisation of the transformer. This value is fixed  
V
FBZH, are changed internally depending on the line voltage  
according to the feedback voltage, VFB, which contains levels.  
information about the output power. Indeed, in a typical peak  
current mode control, a high output power results in a high  
feedback voltage, and a low output power leads to a low  
regulation voltage. Hence, according to VFB, the value in the  
up/down counter is changed to vary the power MOSFET off-  
time according to the output power. In the following, the  
variation of the up/down counter value according to the  
feedback voltage is explained.  
clock  
T=48ms  
t
t
VFB  
VFBR1  
VFBZH  
VFBZL  
The feedback voltage VFB is internally compared with three  
threshold voltages VRL, VRH and VRM, at each clock period  
of 48ms. The up/down counter counts then upward, keep  
unchanged or count downward, as shown in Table 1.  
Up/down  
counter  
Table 1  
Operation of the up/down counter  
1
1
1
1
Case 1  
4
2
7
5
3
7
6
4
7
6
4
7
6
6
4
7
5
4
2
5
3
1
4
up/down counter  
action  
vFB  
Case 2  
Case 3  
4
7
3
6
Always lower than VFBZL  
Once higher than VFBZL, but  
Count upwards till 7  
Stop counting, no  
value changing  
Figure 5  
3.3.1.2  
Up/down counter operation  
always lower than VFBZH  
Zero crossing (ZC counter)  
Once higher than VFBZH, but  
always lower than VFBR1  
Count downwards  
till 1  
In the system, the voltage from the auxiliary winding is  
applied to the zero-crossing pin through a RC network,  
which provides a time delay to the voltage from the  
auxiliary winding. Internally, this pin is connected to a  
clamping network, a zero-crossing detector, an output  
overvoltage detector and a ringing suppression time  
controller.  
Set up/down counter  
to 1  
Once higher than VFBR1  
In the ICE2QR0665, the number of zero crossing is limited  
to 7. Therefore, the counter varies between 1 and 7, and any  
attempt beyond this range is ignored. When VFB exceeds  
VFBR1 voltage, the up/down counter is initialised to 1, in  
order to allow the system to react rapidly to a sudden load  
increase. The up/down counter value is also intialised to 1 at  
the start-up, to ensure an efficient maximum load start up.  
Figure 5 shows some examples on how up/down counter is  
changed according to the feedback voltage over time.  
During on-state of the power switch a negative voltage  
applies to the ZC pin. Through the internal clamping  
network, the voltage at the pin is clamped to certain  
level.  
The ZC counter has a minimum value of 0 and maximum  
value of 7. After the internal MOSFET is turned off, every  
time when the falling voltage ramp of on ZC pin crosses the  
100mV threshold, a zero crossing is detected and ZC counter  
will increase by 1. It is reset every time after the DRIVER  
output is changed to high.  
The use of two different thresholds VFBZL and VFBZH to count  
upward or downward is to prevent frequency jittereing when  
the feedback voltage is close to the threshold point.  
However, for a stable operation, these two thresholds must  
not be affected by the foldback current limitation (see  
Section 3.4.1), which limits the VCS voltage. Hence, to  
prevent such situation, the threshold voltages, VFBZL and  
The voltage vZC is also used for the output overvoltage  
protection. Once the voltage at this pin is higher than  
the threshold VZCOVP during off-time of the main switch,  
the IC is latched off after a fixed blanking time.  
To achieve the switch-on at voltage valley, the voltage  
from the auxiliary winding is fed to a time delay network  
(the RC network consists of Dzc, Rzc1, Rzc2 and Czc as  
shown in typical application circuit) before it is applied  
to the zero-crossing detector through the ZC pin. The  
needed time delay to the main oscillation signal t  
should be approximately one fourth of the oscillation  
period (by transformer primary inductor and drain-  
source capacitor) minus the propagation delay from  
Version 2.3  
8
April 27, 2010  
CoolSET® - Q1  
ICE2QR0665  
Functional Description  
thedetected zero-crossing to the switch-on of the main To avoid mistriggering caused by the voltage spike  
switch tdelay, theoretically:  
across the shunt resistor at the turn on of the main  
power switch, a leading edge blanking time, tLEB, is  
applied to the output of the comparator. In other words,  
once the gate drive is turned on, the minimum on time  
of the gate drive is the leading edge blanking time.  
T
osc  
4
------------  
t =  
– t  
[2]  
delay  
This time delay should be matched by adjusting the  
time constant of the RC network which is calculated as:  
In addition, there is  
a maximum on time, tOnMax,  
limitation implemented in the IC. Once the gate drive  
has been in high state longer than the maximum on  
time, it will be turned off to prevent the switching  
frequency from going too low because of long on time.  
R
R
zc1 zc2  
--------------------------------  
τ
= C  
[3]  
td  
zc  
R
+ R  
zc1  
zc2  
3.4  
Current Limitation  
3.3.1.3  
Ringing suppression time  
There is a cycle by cycle current limitation realized by the  
current limit comparator to provide an overcurrent detection.  
The source current of the MOSFET is sensed via a sense  
After MOSFET is turned off, there will be some  
oscillation on VDS, which will also appear on the voltage  
on ZC pin. To avoid that the MOSFET is turned on  
resistor RCS. By means of RCS the source current is  
mistriggerred by such oscillations,  
a
ringing  
transformed to a sense voltage VCS which is fed into the pin  
CS. If the voltage VCS exceeds an internal voltage limit,  
adjusted according to the Mains voltage, the comparator  
immediately turns off the gate drive.  
suppression timer is implemented. The time is  
dependent on the voltage vZC. When the voltage vZC is  
lower than the threshold VZCRS, a longer preset time  
applies, while a shorter time is set when the voltage vZC  
is higher than the threshold.  
To prevent the Current Limitation process from distortions  
caused by leading edge spikes, a Leading Edge Blanking  
time (tLEB) is integrated in the current sensing path.  
3.3.1.4  
Switch on determination  
A further comparator is implemented to detect dangerous  
current levels (VCSSW) which could occur if one or more  
transformer windings are shorted or if the secondary diode is  
shorted. To avoid an accidental latch off, a spike blanking  
time of tCSSW is integrated in the output path of the  
comparator .  
After the gate drive goes to low, it can not be changed to high  
during ring suppression time.  
After ring suppression time, the gate drive can be turned on  
when the ZC counter value is higher or equal to up/down  
counter value.  
However, it is also possible that the oscillation between  
primary inductor and drain-source capacitor damps very fast  
and IC can not detect enough zero crossings and ZC counter  
value will not be high enough to turn on the gate drive. In this  
case, a maximum off time is implemented. After gate drive  
has been remained off for the period of TOffMax, the gate drive  
will be turned on again regardless of the counter values and  
VZC. This function can effectively prevent the switching  
frequency from going lower than 20kHz, otherwise which  
will cause audible noise, during start up.  
3.4.1  
Foldback Point Correction  
When the main bus voltage increases, the switch on time  
becomes shorter and therefore the operating frequency is  
also increased. As a result, for a constant primary current  
limit, the maximum possible output power is increased,  
which the converter may have not been designed to support.  
To avoid such  
a situation, the internal foldback point  
correction circuit varies the VCS voltage limit according to  
the bus voltage. This means the VCS will be decreased when  
the bus voltage increases. To keep a constant maximum  
input power of the converter, the required maximum VCS  
3.3.2  
Switch Off Determination  
In the converter system, the primary current is sensed  
by an external shunt resistor, which is connected  
between low-side terminal of the main power switch  
and the common ground. The sensed voltage across  
the shunt resistor vCS is applied to an internal current  
measurement unit, and its output voltage V1 is  
compared with the regulation voltage VFB. Once the  
voltage V1 exceeds the voltage VFB, the output flip-flop  
is reset. As a result, the main power switch is switched  
off. The relationship between the V1 and the vCS is  
described by:  
V
= 3.3  
V
+ 0.7  
[4]  
1
cs  
Version 2.3  
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CoolSET® - Q1  
ICE2QR0665  
Functional Description  
versus various input bus voltage can be calculated, which is about Active Burst Mode operation are explained in the  
shown in Figure 6.  
following paragraphs.  
1
3.5.1  
Entering Active Burst Mode Operation  
For determination of entering Active Burst Mode  
operation, three conditions apply:  
0.9  
0.8  
0.7  
0.6  
the feedback voltage is lower than the threshold of  
FBEB(1.25V). Accordingly, the peak current sense  
V
voltage across the shunt resistor is 0.17;  
the up/down counter is 7; and  
a certain blanking time (tBEB).  
Once all of these conditions are fulfilled, the Active  
Burst Mode flip-flop is set and the controller enters  
Active Burst Mode operation. This multi-condition  
determination for entering Active Burst Mode operation  
prevents mistriggering of entering Active Burst Mode  
operation, so that the controller enters Active Burst  
Mode operation only when the output power is really  
low during the preset blanking time.  
80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400  
Vin(V)  
Figure 6 Variation of the VCS limit voltage according to  
the IZC current  
According to the typical application circuit, when MOSFET  
is turned on, a negative voltage proportional to bus voltage  
will be coupled to auxiliary winding. Inside CoolSET® - Q1,  
an internal circuit will clamp the voltage on ZC pin to nearly  
0V. As a result, the current flowing out from ZC pin can be  
calculated as  
3.5.2  
During Active Burst Mode Operation  
After entering the Active Burst Mode the feedback  
voltage rises as VOUT starts to decrease due to the  
inactive PWM section. One comparator observes the  
feedback signal if the voltage level VBH (3.6V) is  
exceeded. In that case the internal circuit is again  
activated by the internal bias to start with swtiching.  
V
N
BUS  
------------------------  
=
a
I
[5]  
ZC  
R
N
ZC1  
P
Turn-on of the power MOSFET is triggered by the  
timer. The PWM generator for Active Burst Mode  
operation composes of a timer with a fixed frequency of  
50kHz, typically, and an analog comparator. Turn-off is  
resulted by comparison of the voltage signal v1 with an  
internal threshold, by which the voltage across the  
shunt resistor VcsB is 0.34V, accordingly. A turn-off can  
also be triggered by the maximal duty ratio controller  
which sets the maximal duty ratio to 50%. In operation,  
the output flip-flop will be reset by one of these signals  
which come first.  
When this current is higher than IZC_1, the amount of current  
exceeding this threshold is used to generate an offset to  
decrease the maximum limit on VCS. Since the ideal curve  
shown in Figure 6 is a nonlinear one, a digital block in  
CoolSET® - Q1 is implemented to get a better control of  
maximum output power. Additional advantage to use digital  
circuit is the production tolerance is smaller compared to  
analog solutions. The typical maximum limit on VCS versus  
the ZC current is shown in Figure 7.  
1
0.9  
0.8  
0.7  
0.6  
If the output load is still low, the feedback signal  
decreases as the PWM section is operating. When  
feedback signal reaches the low threshold VBL(3.0V),  
the internal bias is reset again and the PWM section is  
disabled until next time regultaion siganl increases  
beyond the VBH threshold. If working in Active Burst  
Mode the feedback signal is changing like a saw tooth  
between 3.0V and 3.6V shown in Figure 8.  
300  
Figure 7  
3.5  
500  
700  
900  
1100  
1300  
1500  
1700  
1900  
2100  
3.5.3  
Leaving Active Burst Mode Operation  
Izc(uA)  
The feedback voltage immediately increases if there is a high  
load jump. This is observed by one comparator. As the  
current limit is 34% during Active Burst Mode a certain load  
is needed so that feedback voltage can exceed VLB (4.5V).  
After leaving active busrt mode, maximum current can now  
be provided to stabilize VO. In addition, the up/down counter  
will be set to 1 immediately after leaving Active Burst  
VCS-max versus IZC  
Active Burst Mode Operation  
At light load condition, the IC enters Active Burst Mode  
operation to minimize the power consumption. Details  
Version 2.3  
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ICE2QR0665  
Functional Description  
Mode. This is helpful to decrease the output voltage IC is reset and the main power switch is then kept off.  
undershoot.  
After the VCC voltage falls below the threshold VVCCoff,  
the startup cell is activated. The VCC capacitor is then  
charged up. Once the voltage exceeds the threshold  
VVCCon, the IC begins to operate with a new soft-start.  
VFB  
Entering  
Active Burst  
Mode  
Leaving  
Active Burst  
Mode  
VFBLB  
VFBBOn  
VFBBOff  
In case of open control loop or output over load, the  
feedback voltage will be pulled up . After a blanking  
time of 24ms, the IC enters auto-restart mode. The  
blanking time here enables the converter to provide a  
high power in case the increase in VFB is due to a  
sudden load increase. During off-time of the power  
switch, the voltage at the zero-crossing pin is  
monitored for output over-voltage detection. If the  
voltage is higher than the preset threshold vZCOVP, the  
IC is latched off after the preset blanking time.  
VFBEB  
Blanking Window (tBEB  
)
t
VCS  
Current limit level  
during Active Burst  
Mode  
1.0V  
If the junction temperature of IC exceeds 140 °C, the IC  
enter into autorestart mode.  
VCSB  
If the voltage at the current sensing pin is higher than  
the preset threshold vCSSW during on-time of the power  
switch, the IC is latched off. This is short-winding  
protection.  
VVCC  
t
t
t
During latch-off protection mode, when the VCC  
voltage drops to 10.5V,the startup cell is activated and  
the VCC voltage is charged to 18V then the startup cell  
is shut down again and repeats the previous procedure.  
VVCCoff  
There is also an maximum on time limitation inside  
ICE2QR0665. Once the gate voltage is high longer  
than tOnMAx, it is turned off immediately.  
VO  
Max. Ripple < 1%  
Figure 8  
Signals in Active Burst Mode  
3.6  
Protection Functions  
The IC provides full protection functions. The following  
table summarizes these protection functions.  
Table 2  
Protection features  
VCC Overvoltage  
Auto Restart Mode  
Auto Restart Mode  
Auto Restart Mode  
Auto Restart Mode  
Latched Off Mode  
Latched Off Mode  
VCC Undervoltage  
Overload/Open Loop  
Over temperature  
Output Overvoltage  
Short Winding  
During operation, the VCC voltage is continuously  
monitored. In case of an under- or an over-voltage, the  
Version 2.3  
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ICE2QR0665  
Electrical Characteristics  
4
Electrical Characteristics  
Note: All voltages are measured with respect to ground (Pin 8). The voltage levels are valid if other ratings are not  
violated.  
4.1  
Absolute Maximum Ratings  
Note: Absolute maximum ratings are defined as ratings, which when being exceeded may lead to destruction of the  
integrated circuit. For the same reason make sure, that any capacitor that will be connected to pin 7 (VCC) is  
discharged before assembling the application circuit.  
Parameter  
Symbol  
Limit Values  
Unit  
Remarks  
min.  
max.  
650  
Drain Source Voltage  
VDS  
-
-
-
V
Tj=110°C  
Tj=125°C  
Pulse drain current, tp limited by Tjmax  
ID_Puls1  
EAR1  
9.95  
0.47  
A
Avalanche energy, repetitive tAR limited by  
max. Tj=150°C1)  
mJ  
Avalanche current, repetitive tAR limited by  
max. Tj=150°C  
IAR1  
-
2.5  
A
VCC Supply Voltage  
FB Voltage  
VVCC  
VFB  
-0.3  
-0.3  
-0.3  
-0.3  
3
27  
V
5.5  
5.5  
5.5  
-
V
ZC Voltage  
VZC  
VCS  
V
CS Voltage  
V
Maximum current out from ZC pin  
Junction Temperature  
Storage Temperature  
IZCMAX  
Tj  
mA  
°C  
°C  
K/W  
-40  
-55  
-
150  
150  
90  
Controller & CoolMOS®  
Human body model2)  
TS  
Thermal Resistance  
Junction -Ambient  
RthJA  
ESD Capability (incl. Drain Pin)  
VESD  
-
2
kV  
1)  
Repetitive avalanche causes additional power losses that can be calculated as PAV=EAR*f  
According to EIA/JESD22-A114-B (discharging a 100pF capacitor through a 1.5kseries resistor)  
2)  
4.2  
Operating Range  
Note: Within the operating range the IC operates as described in the functional description.  
Parameter  
Symbol  
Limit Values  
Unit  
Remarks  
min.  
VVCCoff  
max.  
VCC Supply Voltage  
VVCC  
VVCCOVP  
V
Version 2.3  
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ICE2QR0665  
Electrical Characteristics  
Junction Temperature of Controller TjCon  
-25  
-25  
130  
150  
°C  
limited by over temperature  
protection  
Junction Temperature of  
CoolMOS®  
TjCoolMOS  
°C  
4.3  
Characteristics  
4.3.1  
Supply Section  
Note: The electrical characteristics involve the spread of values within the specified supply voltage and junction  
temperature range TJ from – 25 °C to 125 °C. Typical values represent the median values, which are related to  
25°C. If not otherwise stated, a supply voltage of VCC = 18 V is assumed.  
Parameter  
Symbol  
Limit Values  
Unit  
Test Condition  
min.  
typ.  
max.  
Start Up Current  
IVCCstart  
-
300  
550  
µA  
VVCC =VVCCon -0.2V  
VCC Charge Current  
IVCCcharge1  
IVCCcharge2  
IVCCcharge3  
IDrainIn  
-
5.0  
-
-
mA  
mA  
mA  
mA  
VVCC = 0V  
0.8  
-
VVCC = 1V  
-
-
1
-
VVCC =VVCCon -0.2V  
VVCC =VVCCon -0.2V  
Maximum Input Current of  
-
2
Startup Cell and CoolMOS®  
Leakage Current of  
IDrainLeak  
IVCCNM  
IVCCAR  
-
-
-
0.2  
1.5  
300  
50  
2.3  
-
µA  
mA  
µA  
VDrain = 610V  
at Tj=100°C  
Startup Cell and CoolMOS®  
Supply Current in normal  
operation  
output low  
Supply Current in  
Auto Restart Mode with Inactive  
Gate  
IFB = 0A  
Supply Current in Latch-off Mode IVCClatch  
-
-
300  
500  
-
µA  
µA  
Supply Current in Burst Mode with  
inactive Gate  
IVCCburst  
950  
VFB = 2.5V, exclude the  
current flowing out from  
FB pin  
VCC Turn-On Threshold  
VCC Turn-Off Threshold  
VCC Turn-On/Off Hysteresis  
VVCCon  
VVCCoff  
VVCChys  
17.0  
9.8  
-
18.0  
10.5  
7.5  
19.0  
11.2  
-
V
V
V
4.3.2  
Internal Voltage Reference  
Parameter  
Symbol  
Limit Values  
Unit  
Test Condition  
min.  
typ.  
max.  
5.20  
Internal Reference Voltage  
VREF  
4.80  
5.00  
V
Measured at pin FB IFB=0  
Version 2.3  
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ICE2QR0665  
Electrical Characteristics  
4.3.3  
PWM Section  
Parameter  
Symbol  
Limit Values  
Unit  
Test Condition  
min.  
14  
typ.  
23  
max.  
Feedback Pull-Up Resistor  
PWM-OP Gain  
RFB  
33  
-
kΩ  
-
GPWM  
VPWM  
tOnMax  
3.18  
0.6  
3.3  
0.7  
30  
Offset for Voltage Ramp  
-
V
Maximum on time in normal  
operation  
22  
41  
µs  
4.3.4  
Current Sense  
Parameter  
Symbol  
Limit Values  
Unit  
Test Condition  
min.  
typ.  
max.  
Peak current limitation in normal  
operation  
VCSth  
tLEB  
0.97  
1.03  
1.09  
V
Leading Edge Blanking time  
200  
330  
460  
ns  
V
Peak Current Limitation in Active VCSB  
Burst Mode  
0.29  
0.34  
0.39  
4.3.5  
Soft Start  
Parameter  
Symbol  
Limit Values  
Unit  
Test Condition  
min.  
typ.  
12  
max.  
Soft-Start time  
tSS  
8.5  
-
-
-
ms  
ms  
V
1)  
soft-start time step  
tSS_S  
-
-
3
1)  
Internal regulation voltage at first  
step  
VSS1  
1.76  
1)  
Internal regulation voltage step at  
soft start  
VSS_S  
-
0.56  
-
V
1)  
The parameter is not subjected to production test - verified by design/characterization  
4.3.6  
Foldback Point Correction  
Symbol  
Parameter  
Limit Values  
Unit  
Test Condition  
min.  
0.350  
1.3  
typ.  
0.5  
max.  
ZC current first step threshold  
ZC current last step threshold  
CS threshold minimum  
IZC_FS  
IZC_LS  
VCSMF  
0.621  
2.2  
-
mA  
mA  
V
1.7  
-
0.66  
Izc=2.2mA, VFB=3.8V  
Version 2.3  
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ICE2QR0665  
Electrical Characteristics  
4.3.7  
Digital Zero Crossing  
Parameter  
Symbol  
Limit Values  
Unit  
Test Condition  
min.  
50  
-
typ.  
100  
0.7  
2.5  
25  
max.  
Zero crossing threshold voltage  
Ringing suppression threshold  
VZCCT  
VZCRS  
170  
-
mV  
V
Minimum ringing suppression time tZCRS1  
1.62  
-
4.5  
-
µs  
µs  
VZC > VZCRS  
VZC < VZCRS  
Maximum ringing suppression  
time  
tZCRS2  
Threshold to set Up/Down Counter VFBR1  
to one  
3.9  
3.2  
2.5  
2.9  
2.3  
1.3  
0.8  
48  
V
Threshold for downward counting VFBZHL  
at low line  
V
Threshold for upward counting at  
low line  
VFBZLL  
V
Threshold for downward counting VFBZHH  
at hig line  
V
Threshold for upward counting at  
highline  
VFBZLH  
V
ZC current for IC switch threshold IZCSH  
to high line  
-
-
-
-
mA  
mA  
ms  
µs  
ZC current for IC switch threshold IZCSL  
to low line  
Counter time1)  
tCOUNT  
Maximum restart time in normal  
operation  
tOffMax  
30  
42  
57.5  
1)  
The parameter is not subjected to production test - verified by design/characterization  
4.3.8  
Parameter  
Active Burst Mode  
Symbol  
Limit Values  
Unit  
Test Condition  
min.  
typ.  
max.  
Feedback voltage for entering  
Active Burst Mode  
VFBEB  
-
1.25  
-
V
Minimum Up/down value for  
entering Active Burst Mode  
NZC_ABM  
7
Blanking time for entering Active tBEB  
Burst Mode  
-
-
-
24  
4.5  
-
-
-
ms  
V
Feedback voltage for leaving  
Active Burst Mode  
VFBLB  
Feedback voltage for burst-on  
Feedback voltage for burst-off  
VFBBOn  
VFBBOff  
3.6  
3.0  
V
V
Version 2.3  
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CoolSET® - Q1  
ICE2QR0665  
Electrical Characteristics  
Fixed Switching Frequency in  
Active Burst Mode  
fsB  
39  
-
52  
65  
-
kHz  
Max. Duty Cycle in Active Burst  
Mode  
DmaxB  
0.5  
4.3.9  
Protection  
Parameter  
Symbol  
Limit Values  
Unit  
Test Condition  
min.  
typ.  
25.0  
4.5  
max.  
VCC overvoltage threshold  
VVCCOVP  
24.0  
26.0  
V
V
Over Load or Open Loop Detection VFBOLP  
threshold for OLP protection at FB  
pin  
Over Load or Open Loop  
Protection Blanking Time  
tOLP_B  
20  
30  
44  
ms  
V
Output Overvoltage detection  
threshold at the ZC pin  
VZCOVP  
tZCOVP  
VCSSW  
3.55  
3.7  
3.84  
Blanking time for Output  
Overvoltage protection  
100  
1.68  
190  
140  
µs  
V
Threshold for short winding  
protection  
1.63  
-
1.78  
-
Blanking time for short-windding tCSSW  
protection  
ns  
°C  
Over temperature protection1)  
TjCon  
130  
150  
Note: The trend of all the voltage levels in the Control Unit is the same regarding the deviation except VVCCOVP  
4.3.10  
CoolMOS® Section  
Parameter  
Symbol  
Limit Values  
Unit  
Test Condition  
min.  
typ.  
max.  
Drain Source Breakdown Voltage  
Drain Source On-Resistance  
V(BR)DSS  
RDSon1  
650  
-
-
V
Tj = 110°C  
-
-
0.65  
1.37  
0.75  
1.58  
Tj = 25°C  
Tj=125°C1)  
at ID = 2.5A  
Effective output capacitance, energy  
related  
Co(er)  
261)  
-
pF  
VDS = 0V to 480V  
Rise Time  
Fall Time  
1)  
trise  
tfall  
-
-
302)  
302)  
-
-
ns  
ns  
The parameter is not subjected to production test - verified by design/characterization  
Measured in a Typical Flyback Converter Application  
2)  
Version 2.3  
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ICE2QR0665  
Typical CoolMOS® Performance Characteristic  
5
Typical CoolMOS® Performance Characteristic  
Figure 9  
Safe Operating Area(SOA) curve for ICE2QR0665  
Figure 10  
Power dissipation; Ptot=f(Ta)  
Version 2.3  
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CoolSET® - Q1  
ICE2QR0665  
Typical CoolMOS® Performance Characteristic  
Figure 11  
Drain-source breakdown voltage; VBR(DSS)=f(Tj)  
Version 2.3  
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ICE2QR0665  
Input power curve  
6
Input power curve  
Two input power curves gives typical input power versus ambient temperature are showed below;  
Vin=85~265Vac(Figure 12) and Vin=230Vac(Figure 13). The curves are derived based on typical  
a
discontinuous mode flyback model which considers 115V maximum secondary to primary reflected voltage(high  
priority). The calculation is based on no copper area as heatsink for the device. The input power already includes  
power loss at input comman mode choke and bridge rectifier and the CoolMOS®. The device saturation  
current(ID_plus@Tj=125 °C) is also considered.  
To estimate the out power of the device, it is simply multiplying the input power at a particulary ambient  
temperature with the estimated efficiency for the application. For example, a wide range input voltage(Figure 12),  
operating temperature is 50 °C, estimated efficiency is 85%,the output power is 42.5W(50W*0.85).  
70  
60  
50  
40  
30  
20  
10  
0
0
25  
35  
45  
55  
65  
75  
85  
95  
105  
115  
125  
Ambient Temperature[0C]  
Figure 12  
Input Power curve Vin=85~265Vac;Pin=f(Ta)  
120  
100  
80  
60  
40  
20  
0
0
25  
35  
45  
55  
65  
75  
85  
95  
105  
115  
125  
Ambient Temperature[0C]  
Figure 13  
Input Power curve Vin=230Vac;Pin=f(Ta)  
Version 2.3  
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ICE2QR0665  
Outline Dimension  
7
Outline Dimension  
PG-DIP-8-6 / PG-DIP-8-9  
(Leadfree Plastic Dual In-Line Outline)  
Figure 14  
PG-DIP-8-6, PG-DIP-8-9 (Pb-free lead plating Plastic Dual-in-Line Outline)  
Dimensions in mm  
Version 2.3  
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und Support sowie allen sonstigen  
quality. We direct our efforts equally at  
quality of supply and logistics, service and  
support, as well as all the other ways in  
which we advise and attend to you.  
Part of this is the very special attitude of our  
staff. Total Quality in thought and deed,  
towards co-workers, suppliers and you, our  
customer. Our guideline is “do everything  
with zero defects”, in an open manner that is  
demonstrated beyond your immediate  
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Fehlern“ zu lösen – in offener Sichtweise  
auch über den eigenen Arbeitsplatz hinaus –  
und uns ständig zu verbessern.  
Throughout the corporation we also think in  
terms of Time Optimized Processes (top),  
greater speed on our part to give you that  
decisive competitive edge.  
Give us the chance to prove the best of  
performance through the best of quality –  
you will be convinced.  
Unternehmensweit orientieren wir uns  
dabei auch an „top“ (Time Optimized  
Processes), um Ihnen durch größere  
Schnelligkeit den entscheidenden  
Wettbewerbsvorsprung zu verschaffen.  
Geben Sie uns die Chance, hohe Leistung  
durch umfassende Qualität zu beweisen.  
Wir werden Sie überzeugen.  
Quality takes on an allencompassing  
significance at Semiconductor Group. For  
us it means living up to each and every one  
of your demands in the best possible way.  
So we are not only concerned with product  
h t t p : / / w w w . i n f i n e o n . c o m  
Published by Infineon Technologies AG  

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