IR3870MBF [INFINEON]

10A HIGHLY INTEGRATED WIDE-INPUT VOLTAGE, SYNCHRONOUS BUCK REGULATOR; 10A高集成度的宽电压输入,同步降压稳压器
IR3870MBF
型号: IR3870MBF
厂家: Infineon    Infineon
描述:

10A HIGHLY INTEGRATED WIDE-INPUT VOLTAGE, SYNCHRONOUS BUCK REGULATOR
10A高集成度的宽电压输入,同步降压稳压器

稳压器 输入元件
文件: 总20页 (文件大小:1595K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
PD-97392  
IR3870MBF  
TM  
SupIRBuck  
10A HIGHLY INTEGRATED  
WIDE-INPUT VOLTAGE, SYNCHRONOUS BUCK REGULATOR  
Features  
Description  
The IR3870M SupIRBuckTM is an easy-to-use,  
fully integrated and highly efficient DC/DC  
voltage regulator. The onboard constant on time  
hysteretic controller and MOSFETs make IR3870  
a space-efficient solution that delivers up to 10A  
of precisely controlled output voltage in 60°C  
ambient temperature applications without airflow.  
• Input Voltage Range: 3V to 26V  
• Output Voltage Range: 0.5V to 12V  
• Continuous 10A Load Capability  
• Constant On-Time control  
• Excellent Efficiency at very low output current levels  
• Gate drive charge pump option to maximize  
efficiency at higher output current levels  
• Compensation Loop not Required  
• Programmable switching frequency, soft start, and  
over current protection  
Programmable switching frequency, soft start,  
and over current protection allows for a very  
flexible solution suitable for many different  
applications. The combination of the gate drive  
charge pump option and constant on time control  
allow efficiency optimization in the whole output  
current range, making this device an ideal choice  
for battery powered applications.  
• Power Good Output  
• Precision Voltage Reference (0.5V, +/-1%)  
• Enable Input with Voltage Monitoring Capability  
• Pre-bias Start Up  
• Under/Over Voltage Fault Protection  
• Ultra small, low profile 5 x 6mm QFN Package  
• Lead-free, halogen-free and RoHS compliant  
Additional features include pre-bias startup, very  
precise 0.5V reference, over/under voltage shut  
down, power good output, and enable input with  
voltage monitoring capability.  
Applications  
Notebook and desktop computers  
Game consoles  
Consumer electronics - STB, LCD TV, Printers  
General purpose POL DC-DC Converters  
Typical Notebook Application Circuit Diagram  
1
1/27/2010  
IR3870MBF  
ABSOLUTE MAXIMUM RATINGS  
(Voltages referenced to GND unless otherwise specified)  
VIN ……………………………………………………. 30V  
VCC ……………….….………………………………. 3.9V  
PVCC ……………….….…………….……..………… 7.5V  
Boot  
……………………………………..……….….. 40V  
PHASE …………………………………………..…….. -0.3V to 30V(DC), -5V(100ns)  
Boot to PHASE…..…………………………….…..…… 7.5V  
FF  
………………………………………….………… 30V  
PGND to GND ……………...…………………………. -0.3V to +0.3V  
All other pins ……………...…………………………… 3.9V  
Storage Temperature Range ..................................... -65°C To 150°C  
Junction Temperature Range .................................... -10°C To 150°C  
ESD Classification …………………………….……… JEDEC Class 1C  
Moisture sensitivity level………………...…………….. JEDEC Level 3@260 °C  
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the  
device. These are stress ratings only and functional operation of the device at these or any other  
conditions beyond those indicated in the operational sections of the specifications are not implied.  
PACKAGE INFORMATION  
5mm x 6mm POWER QFN  
θJA = 35oC / W  
θJ-PCB = 2oC / W  
ORDERING INFORMATI
PKG DESIG  
PACKAGE  
PIN COUNT  
PARTS PER  
REEL  
DESCRIPTION  
M
M
IR3870MTRPbF  
IR3870MTR1PbF  
23  
23  
4000  
750  
2
IR3870MBF  
Block Diagram  
3
IR3870MBF  
Pin Description  
NAME  
NC  
NUMBER  
I/O LEVEL  
DESCRIPTION  
1
2
No connection  
ISET  
PGOOD  
GND  
FB  
Connecting resistor to PHASE pin sets over current trip point  
Power good – pull up to 5V  
3
5V  
4,17  
5
Reference  
3.3V  
Bias return and signal reference  
Inverting pin of PWM comparator and OVP/PGood sense  
Set soft start slew-rate with a capacitor to GND  
No connection  
SS  
6
3.3V  
NC  
7
VCC  
CPO  
PVCC  
PGND  
PHASE  
VIN  
8
3.3V  
Internal bias supply  
9
0.75V  
5V  
Charge pump output  
10  
11  
12  
13  
14  
Gate drive supply  
Reference  
VIN  
Power return  
Phase node (or switching node) of MOSFET half bridge  
Input voltage for the system.  
VIN  
BOOT  
VIN  
+PVCC  
Bootstrapped gate drive supply – connect a capacitor to  
PHASE  
FF  
15  
16  
VIN  
Input voltage feed forward – sets on-time with a resistor to  
VIN  
EN  
5V  
Enable – turns device on or off  
4
IR3870MBF  
Recommended Operating Conditions  
Symbol  
VIN  
VCC  
Boot to  
PHASE  
VOUT  
Definition  
Input Voltage  
Supply Voltage  
Supply Voltage  
Min  
Max  
Units  
3
3
26*  
3.6  
7.0  
V
Output Voltage  
Output Current  
0.5  
0
12  
10  
IOUT  
A
Fs  
Switching Frequency  
1000  
kHz  
* Note: PHASE pin must not exceed 30V.  
Electrical Specifications  
Unless otherwise specified, these specification apply over VIN = 12V, PVCC = 7VDC, 0oC TJ 125oC.  
PARAMETER  
BIAS SUPPLIES  
NOTE  
TEST CONDITION  
MIN  
TYP  
MAX  
UNIT  
VCC Turn-on Threshold  
3
V
V
2.65  
VCC Turn-off Threshold  
VCC Threshold Hysteresis  
PVCC Turn-on Threshold  
PVCC Turn-off Threshold  
PVCC Threshold Hysteresis  
60  
mV  
V
3.05  
60  
2.65  
V
60  
30  
mV  
μA  
EN=LOW  
VCC Shutdown Current  
VCC Operating Current  
PVCC Operating Current  
RFF = 180k, EN = HIGH  
1.2  
8
mA  
mA  
RFF = 180k,  
EN = HIGH, Fs = 500kHz  
PVCC Shutdown Current  
FF Shutdown Current  
VIN Shutdown Current  
PHASE Shutdown Current  
CONTROL LOOP  
EN=LOW  
EN=LOW  
EN=LOW  
EN=LOW  
20  
0.1  
0
60  
2
μA  
μA  
μA  
μA  
1
0.25  
2
Reference Accuracy, VREF  
0.495  
280  
0.5  
0.505  
320  
V
On-Time Accuracy  
300  
ns  
R
FF = 180 k, TJ = 650C  
Min Off Time  
300  
10  
ns  
Soft-Start Current  
8
12  
μA  
EN = HIGH  
FAULT PROTECTION  
ISET pin output current  
18  
20  
22  
μA  
V
Under Voltage Threshold  
Under Voltage Hysteresis  
Over Voltage Threshold  
Over Voltage Hysteresis  
PGOOD Delay Threshold (VSS)  
Falling VFB & monitor PGOOD  
Rising VFB  
0.37  
0.4  
7.5  
0.6  
7.5  
0.6  
0.43  
mV  
V
Rising VFB & monitor PGOOD  
Rising VFB  
0.56  
0.64  
1
mV  
V
5
IR3870MBF  
Electrical Specifications (continued)  
Unless otherwise specified, these specification apply over VIN = 12V, PVCC = 7VDC, 0oC TJ 125oC.  
PARAMETER  
GATE DRIVE  
NOTE  
TEST CONDITION  
MIN  
TYP  
MAX  
UNIT  
Dead time  
1
Monitor body diode conduction on  
PHASE pin  
5
30  
ns  
UPPER MOSFET  
Static Drain-to-Source On-  
Resistance  
PVCC =5V, ID =10A, TJ =25oC  
PVCC =5V, ID =10A, TJ =125oC  
PVCC =7V, ID =10A, TJ =25oC  
PVCC =7V, ID =10A, TJ =125oC  
VGS =0V, IS =10A, TJ =25oC  
14.7  
11.9  
m  
mꢀ  
mꢀ  
mꢀ  
V
Static Drain-to-Source On-  
Resistance  
26  
Static Drain-to-Source On-  
Resistance  
Static Drain-to-Source On-  
Resistance  
22  
Diode Forward Voltage  
1.0  
LOWER MOSFET  
Static Drain-to-Source On-  
Resistance  
PVCC =5V, ID =10A, TJ =25oC  
PVCC =5V, ID =10A, TJ =125oC  
PVCC =7V, ID =10A, TJ =25oC  
PVCC =7V, ID =10A, TJ =125oC  
VGS =0V, IS =10A, TJ =25oC  
6.2  
5.1  
mꢀ  
mꢀ  
mꢀ  
mꢀ  
V
Static Drain-to-Source On-  
Resistance  
11  
Static Drain-to-Source On-  
Resistance  
Static Drain-to-Source On-  
Resistance  
9
Diode Forward Voltage  
1.0  
CHARGE PUMP OUTPUT  
Source Resistance  
Sink Resistance  
ICPO =15mA  
ICPO =15mA  
3.3  
1
5
V
2.1  
Charge Pump Disable  
Threshold, VCP TH  
6.7  
7.2  
LOGIC INPUT AND OUTPUT  
EN Rising Threshold  
EN Hysteresis  
1.13  
40  
1.21  
100  
1.29  
160  
1
V
mV  
EN Input Current  
μA  
PGOOD pull down resistance  
IPGOOD =2mA  
50  
100  
Notoe1: Guaranteed by design, not tested in production  
6
IR3870MBF  
TYPICAL OPERATING DATA (25oC)  
(Circuit of Figure 15, VCC = 3.3V, V5 = 5V, VIN = 12.6V, F = 500kHz Unless otherwise noted)  
336  
1000  
334  
332  
330  
V
OUT = 5V  
328  
326  
324  
322  
VOUT = 0.5V  
0
0
25  
50  
75  
100  
125  
1000  
200  
Temperature (C)  
Switching Frequency (KHz)  
Figure 3. On-Time Variation in DCM:  
VIN = 12V, VOUT =1.1V, RFF = 180kOhm  
Figure 1. Feedforward Resistance Vs Switching  
Frequency: 0.5V VOUT step  
500  
450  
400  
350  
300  
250  
200  
150  
100  
50  
315  
314.5  
314  
313.5  
313  
312.5  
312  
311.5  
311  
0
0
2
4
6
8
10  
12  
0
25  
50  
75  
100  
125  
Output Current (A)  
Temperature (C)  
Figure 4. On-Time Variation in CCM:  
VIN = 12V, VOUT =1.1V, RFF = 180kOhm  
Figure 2. Switching Frequency Vs Output Current  
7
IR3870MBF  
TYPICAL OPERATING DATA (25oC)  
(Circuit of Figure 15, VCC = 3.3V, V5 = 5V, VIN = 12.6V, F = 500kHz Unless otherwise noted)  
Eff: 12.6Vin  
Ef f : 19V in  
Ploss: 12.6Vin  
Ploss: 19V in  
0.5  
88  
87  
86  
85  
84  
83  
82  
81  
80  
1.11400  
1.10900  
1.10400  
1.09900  
1.09400  
1.08900  
0.5  
0.4  
0.4  
0.3  
0.3  
0.2  
0.2  
0.1  
0.1  
19Vin  
12.6Vin  
0.0  
1.8  
0
2
4
6
8
10  
12  
0.0  
0.2  
0.4  
0.6  
0.8  
1.0  
1.2  
1.4  
1.6  
Output Current (A)  
Output Current(A)  
Figure 5. Output Voltage Regulation Vs  
Output Current  
Figure 7. Light load Efficiency: VOUT = 1.1V  
Eff: 12.6Vin  
Eff: 19Vin  
Ploss: 12.6Vin  
Plos s : 19V in  
3.5  
16  
0.080  
0.070  
0.060  
0.050  
0.040  
0.030  
90  
89  
88  
87  
86  
85  
84  
83  
82  
81  
14  
12  
10  
8
3.0  
2.5  
2.0  
1.5  
1.0  
0.5  
6
4
0.020  
Vin Ploss  
5V PVcc Ploss  
2
0.010  
3.3V Vcc Ploss  
0.000  
80  
0
0.0  
12  
0
2
4
6
8
10  
0
2
4
6
8
10  
12  
Output Current(A)  
Output Current(A)  
Figure 6. System Efficiency: VOUT = 1.1V  
Figure 8. Input Power Vs Output Current  
8
IR3870MBF  
TYPICAL OPERATING WAVEFORM (25oC)  
(Circuit of Figure 15, VCC = 3.3V, V5 = 5V, VIN = 12.6V, F = 500kHz, Unless otherwise noted)  
CH1: Vout (50mV/div); 20uS/div  
CH2: PHASE (10V/div)  
CH1: Vout (500mV/div); 500uS/div  
CH2: PHASE (10V/div)  
Figure 11: FCCM/CCM transition from 0.5A  
to 5A at 12.6VIN: 30mV overshoot, 15mV  
undershoot  
CH3: EN (2V/div) CH4: PGOOD (5V/div)  
Figure 9: Shutdown/EN at IOUT = 500mA  
CH1: Vout (50mV/div); CH2: Phase (10V/div) CH4:  
CPO (2V/div); Time: 2uS/div)  
CH1: Vout (50mV/div); 20uS/div  
CH2: Phase (10V/div)  
Figure 12: Charge Pump Off at IOUT = 1A  
Figure 10: Load Step (2A to 10A) Transient  
(5A/us) at 12.6VIN: 50mV overshoot, 25mV  
undershoot  
9
IR3870MBF  
TYPICAL OPERATING WAVEFORM con’t (25oC)  
(Circuit of Figure 15, VCC = 3.3V, V5 = 5V, VIN = 12.6V, F = 500kHz, Unless otherwise noted)  
CH1: Vout (50mV/div); CH2: Phase (10V/div)  
CH4: CPO (2V/div); Time: 2uS/div)  
Figure 13: Charge Pump On at IOUT = 3A  
IC: 750C, Inductor: 530C, PCB: 540C  
Figure 14: Thermal Image: VIN = 19V,  
IOUT = 10A, Ta= 250C, no air flow  
10  
IR3870MBF  
TYPICAL APPLICATION CIRCUIT WITH CHARGE PUMP OPTION  
Figure 15. Application Circuit with Charge Pump used to boost Sync FET gate  
drive voltage from 5V to ~7V, resulting in improved efficiency at higher output  
current levels  
F = 500kHz, VOUT = 1.1V  
11  
IR3870MBF  
Circuit Description  
PWM COMPARATOR  
The PWM comparator initiates a SET signal  
(PWM pulse) when the FB pin falls below the  
reference (VREF) or the soft start (SS) voltage.  
RDSON IOC  
RSET =  
(3)  
20 μA  
GATE DRIVE LOGIC  
ON-TIME GENERATOR  
The gate drive logic features adaptive dead time,  
diode emulation, and a minimum lower gate  
interval.  
An adaptive dead time prevents the simultaneous  
conduction of the upper and lower MOSFETs.  
The lower gate voltage must be below  
The PWM comparator initiates a SET signal  
(PWM pulse) when the FB pin falls below the  
reference (VREF) or the soft start (SS) voltage.  
The PWM on-time duration is programmed with  
an external resistor (RFF) from the input supply  
(VIN) to the FF pin. The simplified equation for  
RFF is shown in equation 1. The FF pin is held  
to an internal reference after EN goes HIGH. A  
copy of the current in RFF charges a timing  
capacitor, which sets the on-time duration, as  
shown in equation 2.  
approximately 1V after PWM goes HIGH before  
the upper MOSFET can be gated on. Also, the  
upper gate voltage, the difference voltage  
between UGATE and PHASE, must be below  
approximately 1V after PWM goes LOW and  
before the lower MOSFET can be gated on.  
The control MOSFET is gated on after the  
adaptive delay for PWM = HIGH and the  
synchronous MOSFET is gated on after the  
adaptive delay for PWM = LOW. The lower  
MOSFET is driven ‘off’ when the signal ZCROSS  
indicates that the inductor current has reversed  
as detected by the PHASE voltage crossing the  
zero current threshold. The synchronous  
MOSFET stays ‘off’ until the next PWM falling  
edge. When the lower peak of inductor current is  
above zero, a forced continuous current condition  
is selected set. The control MOSFET is gated on  
after the adaptive delay for PWM = HIGH, and  
the synchronous MOSFET is gated on after the  
adaptive delay for PWM = LOW.  
VOUT  
RFF =  
(1)  
1V 20pF FSW  
RFF1V 20pF  
TON =  
(2)  
VIN  
SOFT START  
An internal 10uA current source charges the  
external capacitor on the SS pin to set the output  
voltage slew rate during the soft start interval.  
The output voltage reaches regulation when the  
FB pin is above the under voltage threshold and  
the UV# = HIGH. Once the voltage on the SS pin  
is above the PGOOD delay threshold, the  
combination of the SSDelay and UV# signals  
release the PGOOD pin. With EN = LOW, the  
capacitor voltage and SS pin is held to the FB pin  
voltage.  
The synchronous MOSFET gate is driven on for  
a minimum duration. This minimum duration  
allows time to recharge the bootstrap capacitor  
and allows the current monitor to sample the  
phase voltage.  
OVER CURRENT MONITOR  
The over current circuitry monitors the output  
current during each switching cycle. The voltage  
across the synchronous MOSFET, VPHASE, is  
monitored for over current and zero crossing.  
The minimum LGATE interval allows time to  
sample VPHASE.  
The over current trip point is programmed with a  
resistor from the ISET pin to PHASE pin, as  
shown in equation 3. When over current is  
detected, the output gates are tri-state and SS  
voltage is pulled to 0V. This initiates a new soft  
start cycle. If there are three consecutive OC  
events the IR3870 will disable switching.  
Toggling VCC or EN will allow the next start up.  
CONTROL LOGIC  
The control logic monitors input power sources,  
sequences the converter through the soft-start  
and protective modes and indicates output  
voltage status on the PGOOD pin. PVCC and  
VCC pins are continuously monitored and will  
disable the IR3870 if the voltage of either pin  
drops below the falling thresholds.  
The IR3870 will initiate a soft start when the  
PVCC is in the normal range and the EN pin =  
HIGH. In the event of a sustained overload a  
counter keeps track of 4 consecutive soft-start  
cycles and then disables the IR3870.  
If the overload is momentary and the output  
12  
IR3870MBF  
Circuit Description  
One can use equation 4 to find the required  
inductance. The main advantage of small  
inductance is increased inductor current slew  
rate during a load transient, which leads to a  
smaller output capacitance requirement as  
discussed in the Output Capacitor Selection  
section. The draw back of using smaller  
inductances is increased switching power loss in  
upper MOSFET, which reduces the system  
efficiency and increases the thermal dissipation  
as discussed in the Power Loss section.  
voltage is within regulation before four  
consecutive soft-start cycles, PGOOD transitions  
HIGH to reset the counter.  
OVER VOLTAGE PROTECTION  
The IR3870 monitors the voltage at the FB node.  
If the FB voltage is above the over voltage  
threshold, the gates are turned off and the  
PGOOD signal is pulled low. Toggling VCC will  
allow the next start up.  
CHARGE PUMP  
The purpose of the charge pump is to improve  
the system efficiency. A combination of VCC, V5  
and three external components are used to boost  
PVCC up to VCPTH. PVCC drives the  
Input Capacitor Selection  
The main function of the input capacitor bank is  
to provide the input ripple current and fast slew  
rate current during the load current step up. The  
input capacitor bank must have adequate ripple  
current carrying capability to handle the total  
RMS current. Figure 16 shows a typical input  
current. Equation 5 shows the RMS input current.  
The RMS input current contains the DC load  
current and the inductor ripple current. As shown  
in equation 4, the inductor ripple current is  
unrelated to the load current. The maximum  
RMS input current occurs at the maximum output  
current. The maximum power dissipation in the  
input capacitor equals the square of the  
synchronous MOSFET and reduces the RDSON  
when compared to a regular 5V rail driver. The  
lower FET RDSON reduces the conduction  
power loss as discussed in the Power Loss  
section. The charge pump is continuously  
enabled for FCCM = HIGH. The charge pump  
circuit is disabled when FCCM = LOW and the  
output loading is less than half of inductor current  
ripple. In this case, PVCC is two diode voltages  
away from the V5 rail. Therefore, the power loss  
for driver is reduced. The charge pump circuit  
stops switching the CPO pin for PVCC above  
VCPTH.  
maximum RMS input current times the input  
capacitor’s total ESR.  
COMPONENT SELECTION  
Selection of components for the converter is an  
iterative process which involves meeting the  
specifications and trade-offs between performance  
and cost. The following sections will guide one  
through the process.  
Inductor Selection  
Inductor selection involves meeting the steady  
state output ripple requirement, minimizing the  
switching loss of upper MOSFETs, meeting  
transient response specifications and minimizing  
the output capacitance. The output voltage  
includes a DC voltage and a small AC ripple  
component due to the low pass filter which has  
incomplete attenuation of the switching harmonics.  
Neglecting the inductance in series with the output  
capacitor, the magnitude of the AC voltage ripple is  
determined by the total inductor ripple current flow  
through the total equivalent series resistance  
(ESR) of the output capacitor bank.  
Figure 16. Typical Iput Current Waveform.  
Ts  
1
IIN_RMS =  
f2  
(
t dt  
)
Ts  
0
2
1
ΔI  
= IOUT D 1+  
(5)  
3
IOUT  
The voltage rating of the input capacitor needs to be  
greater than the maximum input voltage because of  
high frequency ringing at the phase node. The typical  
percentage is 25%.  
VOUT  
L
VOUT ⋅  
(
VIN VOUT  
)
(4)  
ΔI =  
(1D  
)
Ts =  
VINLFs  
13  
IR3870MBF  
Output Capacitor Selection  
Selection of the output capacitor requires  
meeting voltage overshoot requirements during  
load removal, and meeting steady state output  
ripple voltage requirements. The output  
capacitor is the most expensive converter  
component and increases the overall system  
cost. The output capacitor decoupling in the  
converter typically includes the low frequency  
capacitor, such as Specialty Polymer Aluminum,  
and mid frequency ceramic capacitors.  
VESR is usually much greater than VESL. The  
IR3870 requires a total ESR such that the ripple  
voltage at the FB pin is greater than 7mV.  
The second purpose of the output capacitor is to  
minimize the overshoot of the output voltage  
when the load decreases as shown in Figure 18.  
By using the law of energy before and after the  
load removal, equation 7 shows the output  
capacitance requirement for a load step.  
The first purpose of output capacitors is to  
provide current when the load demand exceeds  
the inductor current, as shown in Figure 17.  
Equation 6 shows the charge requirement for a  
certain load. The advantage provided by the  
IR3870 at a load step is to reduce the delay  
compared to a fixed frequency control method (in  
microseconds or (1-D)*Ts). If the load increases  
right after the PWM signal goes low, the longest  
delay will be equal to the minimum lower gate on  
as shown in the Electrical Specification table.  
The IR3870 also reduces the inductor current  
slew time, the time it takes for the inductor  
current to reach equality with the output current,  
by increasing the switching frequency up to  
2.5MHz. The result reduces the recovery time.  
2
L ISTEP  
COUT =  
(7)  
2
2
VOS VOUT  
Figure 18. Typical Output Voltage Response  
Waveform.  
Figure 17. Charge equirement during Load Step  
Q = CV = 0.5IstepΔt (6a)  
2
1
1 LΔIstep  
COUT =  
(6b)  
VDROP 2  
(
VIN VOUT  
)
The output voltage drops, VDROP, initially  
depending on the characteristic of the output  
capacitor. VDROP is the sum of the equivalent  
series inductance (ESL) of the output capacitor  
times the rate of change of the output current and  
the ESR times the change of the output current.  
14  
IR3870MBF  
Boot Capacitor Selection  
Choose the soft start capacitor:  
The boot capacitor starts the cycle fully charged  
to a voltage of VB(0). Cg equals 1.16nF in  
IR3870. Choose a sufficiently small ΔV such  
that VB(0)-ΔV exceeds the maximum gate  
threshold voltage to turn on the high side  
MOSFET.  
Once the soft start time has chosen, such as  
1000us to reach to the reference voltage, a  
22nF for CSS is used to meet 1000us.  
Choose an inductor to meet the design  
specification:  
V (0)  
B
CBOOT = C ⋅  
1 (8)  
g
VOUT ⋅  
(
VIN VOUT  
)
1.1V ⋅  
21V 4A500KHz  
(
21V -1.1V  
)
= 0.52u H  
ΔV  
L =  
=
VINΔIFs  
Choose a boot capacitor value larger than the  
calculated CBOOT in equation 8. A typically  
value of 0.1uF uses. The voltage rating of this  
part needs to be larger than VB(0) plus the  
desired derating voltage. Its ESR and ESL  
needs to be low in order to allow it to deliver the  
large current and di/dt’s which drive MOSFETs  
most efficiently. In support of these  
1.1V ⋅  
(
21V -1.1V  
)
ΔI =  
= 3.7A  
21V 0.56uH 500K Hz  
Choose an inductor with the lowest DCR and  
AC power loss as possible to increase the  
overall system efficiency. For instance,  
choose an FDU0650-R56M manufactured by  
TOKO. The inductance of this part is 820nH  
and has 3.2mDCR. Ripple current needs  
to be recalculated using the chosen inductor.  
requirements a ceramic capacitor should be  
chosen.  
DESIGN EXAMPLE  
Choose an input capacitor:  
Design Criteria:  
Input Voltage, VIN, = 6V to 21V  
Output Voltage, VOUT = 1.1V  
Switching Frequency, FS = 500KHz  
Inductor Ripple Current, ΔI = 4A  
Maximum Output Current, IOUT = 10A  
Over Current Trip, IOC = 14A  
2
1.1V  
21V  
1
3
3.7A  
10A  
IIN_RMS = 10A⋅  
1+  
= 2.4A  
A Panasonic 10uF (ECJ3YB1E106M)  
accommodates 6 Arms of ripple current at  
300KHz. Due to the chemistry of multilayer  
ceramic capacitors, the capacitance varies  
over temperature and operating voltage,  
both AC and DC. One 10uF capacitor is  
recommended. In a practical solution, one  
1uF capacitor is required along with 10uF.  
The purpose of the 1uF capacitor is to  
suppress the switching noise and deliver  
high frequency current.  
Overshoot Allowance, VOS = VOUT + 100mV  
Undershoot Allowance, VDROP = 100mV  
Find RFF  
:
1.1V  
1V 20pF 500KHz  
RFF =  
= 110 KΩ  
Pick a standard value 110 k, 1% resistor.  
Find RSET  
:
Choose an output capacitor:  
1.46.8mΩ 14A  
20μA  
RISET =  
= 6.7KΩ  
To meet the undershoot specification, select a set  
of output capacitors which has an equivalent ESR  
of 10m(100mV/10A). To meet the overshoot  
specification, equation 7 will be used to calculate  
the minimum output capacitance. As a result,  
243uF will be needed for 10A load remover.  
Combine those two requirements, one can  
choose a set of output capacitors from  
manufactures such as SP-Cap (Specialty  
Polymer Capacitor) from Panasonic or POSCAP  
from Sanyo. A 270uF (EEFSX0D271) from  
Panasonic is recommended.  
The RDSON of the lower MOSFET could be  
expected to increase by a factor of 1.4 over  
temperature. Therefore, pick a 6.81 k, 1%  
standard resistor.  
Find a resistive voltage divider for VOUT = 1.1V:  
R2  
VFB =  
VOUT = 0.5V  
R2 +R1  
R2 = 1.65k, R1 = 1.96 k, both 1% standard  
resistors.  
15  
IR3870MBF  
This capacitor has 9mESR which leaves  
margin for the voltage drop of the ESL during  
load step up. The typical ESL for this capacitor is  
around 2nH. Refer to Output Capacitor Selection  
section for all ceramic capacitor solution.  
The purpose of the tight loop from the input  
ceramic capacitor is to suppress the high  
frequency (10MHz range) switching noise and  
reduce Electromagnetic Interference (EMI). If  
this path has high inductance, the circuit will  
cause voltage spikes and ringing, and increase  
the switching loss. The off time path has low  
AC and high average DC current. Therefore, it  
should be laid out with a tight loop and wide  
trace at both ends of the inductor. Lowering the  
loop resistance reduces the power loss. The  
typical resistance value of 1-ounce copper  
thickness is 0.5mper square inch.  
LAYOUT RECOMMENDATION  
Bypass Capacitor:  
One 1uF high quality ceramic capacitor should  
be placed as near VCC pin as possible. The  
other end of capacitor can be connected to a  
via or connected directly to GND plane. Use a  
GND plane instead of thin trace to the GND pin  
because this thin traces have too much higher  
impedance. A 1uF is recommended for both  
V5 and PVCC and repeat the layout procedure  
above for those signals.  
Charge Pump:  
We recommend that D1, D2 and CCPO be  
placed as close to the CPO and PVCC pins as  
possible. If those components can not be  
placed on the same layer as IR3870, a  
minimum of two vias are needed for the  
connection of CCPO and CPO pin and the  
connection of D2 and PVCC.  
Boot Circuit:  
Figure 19. Current Path of Power Stage  
C
BOOT should be placed near the BOOT and  
PHASE pins to reduce the impedance when the  
upper MOSFET turns on. DBOOT does not need  
to be close to CBOOT because the average  
current to charge CBOOT is small during the on  
time of lower MOSFET.  
Power Stage:  
Figure 19 shows the flowing current path for  
the on and off periods. The on time path has  
low average DC current with high AC current.  
Therefore, it is recommended to place the input  
ceramic capacitor, upper, and lower MOSFET  
in a tight loop as shown in Figure 19.  
16  
IR3870MBF  
PCB Metal and Components Placement  
Lead lands (the 13 IC pins) width should be equal to nominal part lead width. The minimum lead to  
lead spacing should be 0.2mm to minimize shorting.  
Lead land length should be equal to maximum part lead length + 0.3 mm outboard extension. The  
outboard extension ensures a large toe fillet that can be easily inspected.  
Pad lands (the 4 big pads) length and width should be equal to maximum part pad length and width.  
However, the minimum metal to metal spacing should be no less than; 0.17mm for 2 oz. Copper or  
no less than 0.1mm for 1 oz. Copper or no less than 0.23mm for 3 oz. Copper.  
17  
IR3870MBF  
Solder Resist  
It is recommended that the lead lands are Non Solder Mask Defined (NSMD). The solder resist  
should be pulled away from the metal lead lands by a minimum of 0.025mm to ensure NSMD pads.  
The land pad should be Solder Mask Defined (SMD), with a minimum overlap of the solder resist  
onto the copper of 0.05mm to accommodate solder resist misalignment.  
Ensure that the solder resist in between the lead lands and the pad land is 0.15mm due to the  
high aspect ratio of the solder resist strip separating the lead lands from the pad land.  
18  
IR3870MBF  
Stencil Design  
The Stencil apertures for the lead lands should be approximately 80% of the area of the lead lads.  
Reducing the amount of solder deposited will minimize the occurrences of lead shorts. If too much  
solder is deposited on the center pad the part will float and the lead lands will open.  
The maximum length and width of the land pad stencil aperture should be equal to the solder resist  
opening minus an annular 0.2mm pull back in order to decrease the risk of shorting the center land  
to the lead lands when the part is pushed into the solder paste.  
19  
IR3870MBF  
MILIMITERS  
MIN MAX  
INCHES  
MILIMITERS  
INCHES  
DIM  
A
A1  
b
b1  
c
D
E
e
e1  
e2  
MIN  
0.0315  
0
MAX  
0.0394  
0.002  
DIM  
L
M
N
O
P
Q
R
MIN  
MAX  
0.45  
MIN  
MAX  
0.0177  
0.1001  
0.0314  
0.0858  
0.1316  
0.05374  
0.1081  
0.063  
0.8  
0
0.375  
0.25  
1
0.35  
2.441  
0.703  
2.079  
3.242  
1.265  
2.644  
1.5  
0.0138  
0.0962  
0.0277  
0.0819  
0.1276  
0.0498  
0.1042  
0.0591  
0.05  
0.475  
0.35  
2.541  
0.803  
2.179  
3.342  
1.365  
2.744  
1.6  
0.1477  
0.0098  
0.1871  
0.1379  
0.203 REF.  
0.008 REF.  
5.000 BASIC  
6.000 BASIC  
1.033 BASIC  
0.650 BASIC  
0.852 BASIC  
1.970 BASIC  
2.364 BASIC  
0.0407 BASIC  
0.0256 BASIC  
0.0259 BASIC  
S
t1, t2, t3  
t4  
0.401 BASIC  
1.153 BASIC  
0.727 BASIC  
0.016 BACIS  
0.045 BASIC  
0.0286 BASIC  
t5  
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105  
TAC Fax: (310) 252-7903  
Visit us at www.irf.com for sales contact information  
Data and specifications subject to change without notice. 05/09  
20  

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