M3G2803R315T/CK [INFINEON]
DC-DC Regulated Power Supply Module, 4 Output, 40W, Hybrid, HERMETIC SEALED PACKAGE-13;
| 型号： | M3G2803R315T/CK |
| 厂家： | 
Infineon |
| 描述： | DC-DC Regulated Power Supply Module, 4 Output, 40W, Hybrid, HERMETIC SEALED PACKAGE-13 |
| 文件： | 总13页 (文件大小：170K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
PD-94535K
M3G-SERIES
28V Input, Triple Output
HYBRID-HIGH RELIABILITY
RADIATION HARDENED
DC-DC CONVERTER
Description
The M3G-Series of DC-DC converters are radiation
hardened, high reliability converters designed for
extended operation in hostile environments. Their small
size and low weight make them ideal for applications
such as geostationary earth orbit satellites and deep
space probes. They exhibit a high tolerance to total
ionizing dose, single event effects and environmental
stresses such as temperature extremes, mechanical
shock, and vibration. All components are fully derated
to meet the requirements of MIL-STD-975, MIL-STD-
1547 and GSFC PPL-21 Appendix B.
M3G
Features
n Total Dose > 200 krad(Si),
typically usable to > 300 krad(Si)
n SEE Hardened up to 82 MeV.cm2/mg
n Internal EMI filter; Converter Capable of
meeting MIL-STD-461C CE03
n Low Weight, < 110 grams
The converters incorporate a fixed frequency single
ended forward topology with magnetic feedback and
an internal EMI filter that utilizes multilayer ceramic
capacitors that are subjected to extensive lot screening
for optimum reliability. These converters are capable
of meeting the conducted emissions and conducted
susceptibility requirements of MIL-STD-461C without
any additional components. External inhibit and
synchronization input and output allow these converters
to be easily incorporated into larger power systems.
They are enclosed in a hermetic 3" x 2" x 0.475" package
constructed of an Aluminum-Silicon-Carbide (AlSiC)
base and an Alloy 48 ring frame and they weigh less
than 110 grams. The package utilizes rugged ceramic
feed-through copper core pins and is sealed using
parallel seam welding.
n Magnetically Coupled Feedback
n 18V to 50V DC Input Range
n Up to 40W Output Power
n Triple Output Models Include
+5V and ±12V or ±15V
n Main Output Isolated from Dual Outputs
n High Efficiency - to 80%
n -55°C to +125°C Operating Temperature Range
n 100MΩ @ 500VDC Isolation
n Under-Voltage Lockout
n Synchronization Input and Output
n
Short Circuit and Overload Protection
n Output Over Voltage Limiter
n External Inhibit
n > 5,000,000 Hour MTBF
n Standard Microcircuit Drawings Available
Manufactured in a facility fully qualified to MIL-PRF-
38534, these converters are fabricated utilizing DSCC
qualified processes. For available screening options,
refer to device screening table in the data sheet.
Applications
n
n
n
Geostationary Earth Orbit Satellites (GEO)
Deep Space Satellites / Probes
Strategic Weapons and Communication
Systems
Non-flight versions of the M3G-Series converters are
available for system development purposes. Variations
in electrical specifications and screening to meet custom
requirements can be accommodated.
www.irf.com
1
05/07/10
M3G-SERIES
Circuit Description
An external inhibit port is provided to control converter
operation. The nominal threshold relative to the input
return (pin 2) is 1.4V. If 2.0 volts or greater are applied
to the Inhibit pin (pin 3) then the converter will
operate normally. Avoltage of 0.8V or less will cause
the converter to shut-down. The pin may be left
open for normal operation and has a nominal open
circuit voltage of 4.0V.
The M3G-Series converters utilize a single-ended
forward topology with resonant reset. The nominal
switching frequency is 500kHz. Electrical isolation
and tight output regulation are achieved through the
use of a magnetically coupled feedback.
An internal EMI filter allows the converter to meet the
conducted emissions requirements of MIL-STD-461C
on the input power leads. A two-stage output filter
reduces the typical output ripple to less than 20mV
peak-to-peak.
Synchronization input and output allow multiple
converters to operate at a common switching
frequency. Converters can be synchronized to one
another or to an externally provided clock. This can
be used to eliminate beat frequency noise or to avoid
creating noise at certain frequencies for sensitive
systems.
The main ( +5 volt ) output is regulated by the control
loop and typically exhibits better than 1% regulation.
The auxiliary ( ±12 volt or ±15 volt ) outputs are
maintained through tight coupling in the power
transformer and main output filter inductor and
typically exhibit better than 5% regulation. The main
output and auxiliary outputs are isolated from each
other.
Design Methodology
The M3G-Series was developed using a proven
conservative design methodology which includes
selecting radiation tolerant and established reliability
components and fully derating to the requirements
of MIL-STD-975 and MIL-STD-1547. Careful sizing
of decoupling capacitors and current limiting
resistors minimizes the possibility of photo-current
burn-out. Heavy derating of the radiation hardened
power MOSFET virtually eliminates the possibility
of SEGR and SEB. A magnetic feedback circuit is
utilized instead of opto-couplers to minimize
temperature, radiation and aging sensitivity. PSPICE
and RadSPICE were used extensively to predict
and optimize circuit performance for both beginning
and end-of-life. Thorough design analyses include
Radiation Susceptibility (TREE ), Worst Case, Stress,
Thermal, Failure Modes and Effects (FMEA) and
Reliability (MTBF).
Output power is limited under any load fault condition
to approximately 125% of rated. An overload
condition causes the converter output to behave like
a constant current source with the output voltage
dropping below nominal. The converter will resume
normal operation when the load current is reduced
below the current limit point. This protects the
converter from both overload and short circuit
conditions. The current limit point exhibits a slightly
negative temperature coefficient to reduce the
possibility of thermal runaway.
An under-voltage lockout circuit prohibits the
converter from operating when the line voltage is too
low to maintain the output voltage. The converter will
not start until the line voltage rises to approximately
16.5 volts and will shut down when the input voltage
drops below 15.5 volts. The one volt of hysteresis
reduces the possibility of line noise interfering with
the converter’s start-up and shut down.
2
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M3G-SERIES
Specifications
Absolute Maximum Ratings
Recommended Operating Conditions
Input voltage range
Output power
-0.5Vdc to +80Vdc
Input voltage range
Input voltage range1
+18Vdc to +60Vdc
+18Vdc to +50Vdc
0 to Max. Rated
-55°C to +125°C
-55°C to +70°C
Internally limited
Lead temperature
Operating temperature
Storage temperature
+300°C for 10 seconds
-55°C to +135°C
-55°C to +135°C
Output power
Operating temperature 2
Operating temperature 1
1 Meets derating per MIL-STD-975
2For operation at +125°C see table note 14
Electrical Performance Characteristics
Conditions
-55°C ≤ TC ≤ +85°C
IN = 28V DC ± 5%, CL = 0
Limits
Group A
Subgroup
V
Parameter
Input Voltage
Unit
V
unless otherwise specified
Min
18
Nom
28
Max
50
1,2,3
Note 2
Output Voltage ( Vout )
(main)
1
I
OUT = 100% rated load, Note 5
4.98
5.00
5.02
M3G280512T (aux.)
M3G280515T (aux.)
±11.50 ±11.80 ±12.10
±14.60 ±14.90 ±15.20
V
(main)
M3G280512T (aux.)
M3G280515T (aux.)
2,3
4.93
±11.30
±14.40
5.07
±12.30
±15.40
Output power ( POUT
)
)
1,2,3
1,2,3
VIN = 18, 28, 50 Volts, Note 2
0
40
W
Output current ( IOUT
(main)
VIN = 18, 28, 50 Volts, Notes 2,3,4,5
400
83
67
4000
±833
±667
M3G280512T (aux.)
M3G280515T (aux.)
mA
Line regulation ( VRLINE
(main)
)
1,2,3
1,2,3
VIN = 18, 28, 50 Volts
OUT = 10, 50%, 100% rated
Note 5
-10
-120
-150
10
120
150
M3G280512T (aux.)
M3G280515T (aux.)
I
mV
mV
Load regulation ( VRLOAD
(main)
)
I
OUT = 10%, 50%, 100% rated
VIN = 18, 28, 50 Volts
Notes 5,13
-50
-400
-500
50
400
500
M3G280512T (aux.)
M3G280515T (aux.)
Cross regulation ( VRCROSS
(main)
)
VIN = 18, 28, 50 Volts
OUT = 2.5A to 1A and 2.5 to 4A on main
M3G280512T ( aux.)
M3G280515T (aux.)
1,2,3
1,2,3
I
-3.5
-3.0
3.5
3.0
%
and ±half rated on aux. outputs
Input current ( IIN
)
IOUT = 0, Pin 3 open
Pin 3 shorted to pin 2
80
mA
5.0
For Notes to Specifications, refer to page 5
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3
M3G-SERIES
Electrical Performance Characteristics ( continued )
Conditions
Limits
Nom
°
≤
≤
°
-55 C TC +85 C
VIN = 28V DC ± 5%, CL = 0
unless otherwise specified
Group A
Subgroup
Parameter
Unit
Min
Max
Output ripple ( VRIP
(main)
)
1,2,3
VIN = 18, 28, 50 Volts
IOUT = 100% rated load, Notes 5, 6
25
30
30
50
60
75
M3G280512T (aux.)
M3G280515T (aux.)
mV p-p
Switching frequency ( FS
)
1,2,3
1,2,3
Sync. Input (Pin 4) open
IOUT = 100% rated load
Note 5
450
75
500
79
550
KHz
%
Efficiency ( EFF
)
Inhibit Input
open circuit voltage
drive current ( sink )
voltage range
Note 1
3.0
5.0
100
50
V
µ
A
-0.5
V
Synchronization Input
frequency range
pulse high level
Ext. Clock on Sync. Input (Pin 4)
Note 1
450
4.0
-0.5
40
600
10.0
0.5
KHz
V
V
pulse low level
pulse transition time
pulse duty cycle
µ
V/ s
20
80
%
%
W
Current Limit Point
Expressed as a percentage
of full rated output power
1,2
3
Vout = 90% of Nominal, Note 5
Short Circuit, Overload, Note 8
135
150
Power dissipation, load fault (PD)
1,2,3
20
Output response to
step load changes (VTLD
)
4,5,6
4,5,6
Half Load to/from Full Load, Notes 5,9
Half Load to/from Full Load, Note 5,9,10
-300
-300
300
200
300
200
mV pk
Recovery time,
step load changes (TTLD
)
µ
s
Output response to
step line changes (VTLN
18V to/from 50V
IOUT = 100% rated load, Notes 1,5,11
)
mV pk
Recovery time,
step line changes (TTLN
18V to/from 50V
IOUT = 100% rated load, Notes 1,5,10,11
)
µ
s
Turn-on Response
Overshoot (VOS
(main)
(aux.)
)
4,5,6
No Load, Full Load, Notes 5,12
10% of Nominal
500
10
mV
%
Turn-on Delay (TDLY
)
1.0
5.0
ms
Capacitive Load (CL)
(main)
IOUT = 100% rated load, No effect on DC
performance, Notes 1, 5, 7
1000
200
µ
F
(Each aux. output)
For Notes to Specifications, refer to page 5
4
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M3G-SERIES
Electrical Performance Characteristics ( continued )
Conditions
Limits
-55°C ≤ TC ≤ +85°C
VIN = 28V DC ± 5%, CL = 0
unless otherwise specified
Group A
Subgroup
Parameter
Line Rejection
Unit
dB
Min
40
Nom
60
Max
110
IOUT = 100% rated load
DC to 50KHz, Notes 1,5
Input to Output or any pin to case
Except pin 10, test @500VDC
Isolation
1
100
MΩ
Device Weight
MTBF
g
5 x 106
Hrs
MIL-HDBK-217F2, SF, 35°C
Notes: Electrical Performance Characteristics
1.
Parameter is tested as part of design characterization or after design changes. Thereafter, parameter shall
be guaranteed to the limits specified.
2.
3.
Parameter verified during line and load regulation tests.
Although operation with no load is permissible, light loading on the main (+5 volt) output may cause the output
voltage of the auxiliary outputs
(±12 volt or ±15 volt) to drop out of regulation. It is therefore recommended that at least 200 mA or 20 percent
of the total output power, whichever is greater, be taken from the main (+5 volt) output.
Although operation with no load is permissible, heavy loading on the main (+5 volt) output may cause the
output voltage of the auxiliary outputs
(±12 volt or ±15 volt) to rise out of regulation. It is therefore recommended that at least 50 mA or 20 percent
of the total output power, whichever is greater, be taken from the auxiliary (±12 volt or ±15 volt) outputs.
Unless otherwise specified, “Rated” load is 20W on the main (+5 volt) output and 10 watts each on the auxiliary
(±12 volt or ±15 volt) outputs. Load currents of up to 5A and ±1A on the main and auxiliary outputs respec-
tively are acceptable as long as the total output power does not to exceed 40 watts.
Guaranteed for a D.C. to 20MHz bandwidth. Tested using a 20KHz to 10MHz bandwidth.
Capacitive load may be any value from 0 to the maximum limit without compromising dc performance.
A capacitive load in excess of the maximum limit may interfere with the proper operation of the converter’s
overload protection, causing erratic behavior during turn-on.
4.
5.
6.
7.
8.
Overload power dissipation is defined as the device power dissipation with the load set such that VOUT = 90%
of nominal.
9.
10.
Load step transition time ³ 10 µs.
Recovery time is measured from the initiation of the transient to where VOUT has returned to within ±1% of
its steady state value.
11.
12.
Line step transition time ³ 100 µs.
Turn-on delay time from either a step application of input power or a logic low to a logic high transition
on the inhibit pin (pin 3) to the point where VOUT = 90% of nominal.
13.
14.
Load is varied for output under test while the remaining outputs are loaded at 50% of rated. Regulation relative
to output voltage at 50% rated load.
Although operation at temperatures between +85°C and +125°C is guaranteed, no parametric limits are
specified.
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5
M3G-SERIES
Radiation Performance Characteristics
Test
Conditions
Min
Typ
Unit
MIL-STD-883, Method 1019
Operating bias applied during exposure,
Total Ionizing Dose ( Gamma )
200
300
KRads (Si)
Full Rated Load, VIN = 28V
Dose Rate (Gamma Dot)
Temporary Saturation
Survival
MIL-STD-883, Method 1023
Operating bias applied during exposure,
1E8
4E10
Rads (Si)/sec
1E11
1E13
Full Rated Load, VIN = 28V
MIL-STD-883, Method 1017
Neutron Fluence
8E12
82
Neutrons
/cm2
MeV•cm2
Heavy ions (LET)
Operating bias applied during exposure,
Single Event Effects
SEU, SEL, SEGR, SEB
/mg
Full Rated Load, VIN = 28V
International Rectifier currently does not have a DSCC certified Radiation Hardness Assurance Program.
Figure 1. Block Diagram - Triple Output
+AUX.
13
OUTPUT
EMI
FILTER
Vin
1
AUX.
RETURN
12
-AUX.
11
7
OUTPUT
+MAIN
+10.5V
UNDER VOLTAGE
LOCKOUT
& INHIBIT
BIAS
SUPPLY
INHIBIT
3
+5V
MAIN
RETURN
6
SHORT CIRCUIT
&
OVERLOAD
LEVEL
TRANSLATOR
& FET DRIVE
RETURN
2
+
+5V
+5V
EA
-
SYNC.
INPUT
4
5
RAMP
GENERATOR
+
SAMPLE
&
HOLD
OSCILLATOR
PWM
-
SYNC.
OUTPUT
CASE
GROUND
10
FEEDBACK
TRIGGER
6
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M3G-SERIES
Figure 2. ±12V Load Regulation vs 5V Load
14
13.5
13
12.5
12
5V load = 4A
5V load = 2A
11.5
11
5V load = 0.4A
10.5
10
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
±12V Load Current ( Amps each )
Figure 3. ±15V Load Regulation vs 5V Load
18
17.5
17
16.5
16
15.5
15
5V load = 4A
14.5
14
5V load = 2A
5V load = 0.4A
13.5
13
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
±15V Load Current ( Amps each )
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7
M3G-SERIES
Figure 4. M3G280512T Efficiency vs Line and Load
90
80
70
Vin=18V
Vin=28V
60
50
Vin=50V
40
0
5
10
15
20
25
30
35
40
Output Power ( Watts )
Figure 5. M3G280515T Efficiency vs Line and Load
90
80
70
Vin=18V
Vin=28V
60
50
Vin=50V
40
0
5
10
15
20
25
30
35
40
Output Power ( Watts )
8
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M3G-SERIES
Figure 6. Conducted Emissions, Positive Lead
100
90
80
70
60
50
40
30
20
10
0
CEO3 LIMIT
1E3
1E4
1E5
1E6
1E7
1E8
Frequency ( Hz )
Figure 7. Conducted Emissions, Return Lead
100
90
80
70
60
50
40
30
20
10
0
CEO3 LIMIT
1E3
1E4
1E5
1E6
Frequency ( Hz )
1E7
1E8
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9
M3G-SERIES
Figure 8. Conducted Emissions, Common Mode
100
90
80
70
60
50
40
30
20
10
CEO3 LIMIT
0
1E3
1E4
1E5
1E6
1E7
1E8
Frequency ( Hz )
10
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M3G-SERIES
Application Note:
A) Attachment of the Converter.
The following procedure is recommended for mounting the converter for optimum cooling and to circumvent
any potential damage to the converter.
Ensure that flatness of the plate where M3G converter to be mounted is no greater than 0.003” per linear inch.
It is recommended that a thermally conductive gasket is used to promote the thermal transfer and to fill any
voids existing between the two surfaces. IR recommends Sil-Pad 2000 with the thickness of 0.010". The
shape of the gasket should match the footprint of the converter including the mounting flanges. The gasket
is available from IR. The M3G-series converter requires either M3 or 4-40 size screws for attachment
purposes.
The procedure for mounting the converter is as follows:
1. Check the mounting surfaces and remove foreign material, burrs if any or anything that may
interfere with the attachment of the converter.
2. Place the gasket on the surface reserved for the converter and line it up with the mounting holes.
3. Place the converter on the gasket and line both up with mounting holes.
4. Install screws using appropriate washers and tighten by hand (~ 4 in·oz) in the sequence shown below.
5. Tighten the screws with an appropriate torque driver. Torque the screws up to 6 in·lb in the sequence
shown above.
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11
M3G-SERIES
Mechanical Diagram
3.055 MAX.
0.080
Max.
0.500
2.00
R0.0625
4 places
0.30
0.50
0.20
13
12
11
10
9
1
2
0.200 Typ.
Non-
cum.
2.055
MAX.
1.400
Ref.
0.60
2.30
2.500
3
4
5
8
7
6
Pin
Ø0.040
0.45
1.10
0.260
FLANGE DETAIL
3.50
Ref.
0.25
0.25
0.14
0.475
MAX.
0.40
Tolerance : .XX
±0.01
.XXX ±0.005
Pin Designation (Triple Output)
Pin #
Designation
Pin #
Designation
1
2
3
4
5
6
7
+ Input
8
NC
Input Return
Inhibit
9
NC
10
11
12
13
Case Ground
- Aux. Output
Aux. Output Return
+Aux. Output
Sync. Input
Sync. Output
Main Return
+ Main Output
12
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M3G-SERIES
Device Screening
Requirement
MIL-STD-883 Method
No Suffix
CK
EM
Temperature Range
Element Evaluation
Non-Destructive Bond Pull
Internal Visual
-55°C to +85°C
Class K
-55°C to +85°C
Class K
Yes
-55°C to +85°C
MIL-PRF-38534
2023
N/A
N/A
Yes
2017
Yes
Yes
Temperature Cycle
Constant Acceleration
PIND
1010
Cond C
Cond C
3000 Gs
Cond A
Cond C
3000 Gs
N/A
2001, Y1 Axis
2020
3000 Gs
Cond A
320 hrs @ 125°C
( 2 x 160 hrs )
-55°C, +25°C,
+85°C
320 hrs @ 125°C 48 hrs @ 125°C
( 2 x 160 hrs )
Burn-In
1015
Final Electrical
( Group A )
MIL-PRF-38534
& Specification
MIL-PRF-38534
1014
-55°C, +25°C,
+85°C
2%
-55°C, +25°C,
+85°C
PDA
2%
N/A
Seal, Fine and Gross
Radiographic
External Visual
Cond A, C
Yes
Cond A, C
Yes
Cond A
N/A
2012
2009
Yes
Yes
Notes:
Best commercial practice.
CK is DSCC class K compliant without radiation performance. No Suffix is a radiation rated device but
not available as a DSCC qualified SMD per MIL-PRF-38534.
International Rectifier currently does not have a DSCC certified Radiation Hardness Assurance Program.
Standard Microcircuit Drawing Equivalence Table
Part Numbering
M3G 28 05 15 T /EM
Standard Microcircuit
Drawing Number
5962-03226
IR Standard
Part Number
M3G280512T
M3G280515T
Screening Level
(Please refer to Screening Table)
Model
Nominal Input
Voltage
No Suffix, CK, EM
5962-03227
Output
T = Triple
28 = 28V
Main Output
Voltage
03R3 = 3.3V
05 = 5V
12 = 12V
15 = 15V
Auxiliary Output
Voltage
05 = ± 5V
12 = ± 12V
15 = ± 15V
WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, Tel: (310) 252-7105
IR SAN JOSE: 2520Junction Avenue, San Jose, California 95134, Tel: (408) 434-5000
Visit us at www.irf.com for sales contact information.
Data and specifications subject to change without notice. 05/2010
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13
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