ISL6528 [INTERSIL]

Dual Regulator - Standard Buck PWM and Linear Power Controller; 双稳压器 - 标准降压PWM和线性电源控制器
ISL6528
型号: ISL6528
厂家: Intersil    Intersil
描述:

Dual Regulator - Standard Buck PWM and Linear Power Controller
双稳压器 - 标准降压PWM和线性电源控制器

稳压器 控制器
文件: 总13页 (文件大小:384K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
ISL6528  
®
Data Sheet  
December 28, 2004  
FN9038.3  
Dual Regulator - Standard Buck PWM  
and Linear Power Controller  
Features  
• Pb-Free Available (RoHS Compliant)  
• Provides two regulated voltages  
- One standard buck PWM  
The ISL6528 provides the power control and protection for  
two output voltages in high-performance graphics cards and  
other embedded processor applications. The dual-output  
controller drives an N-Channel MOSFET in a standard buck  
topology and a NPN pass transistor in a linear configuration.  
The ISL6528 provides both a regulated high current, low  
voltage supply and an independent, lower current supply  
integrated in an 8-lead SOIC package. The controller is ideal  
for graphics card applications where both graphics  
- One linear controller  
• Small converter size  
- 600kHz constant frequency operation  
- Small external component count  
• Excellent output voltage regulation  
- Both outputs: ±2% over temperature  
• Single 5V bias and bootstrap supply  
processing unit (GPU) and memory supplies are required.  
The standard buck converter is a simple, single feedback  
loop, voltage-mode control with fast transient response. Both  
the switching regulator and linear regulator provide a  
maximum static regulation tolerance of ±2% over line, load,  
and temperature ranges. Each output is user-adjustable by  
means of external resistors.  
• Output voltage range: 0.8V to 3.3V  
• Simple single-loop voltage-mode PWM control design  
• Fast PWM converter transient response  
- High-bandwidth error amplifier  
- Full 0–100% duty ratio  
• Linear controller drives bipolar linear pass transistor  
• Fully-adjustable outputs  
An integrated soft-start feature brings both supplies into  
regulation in a controlled manner. Each output is monitored  
via the FB pins for undervoltage events. If either output  
drops below 52.5% of the internal reference voltage, both  
regulators are shutdown.  
• Undervoltage fault monitoring on both outputs  
Applications  
Ordering Information  
Graphics–GPU and memory supplies  
PKG.  
DWG. #  
• ASIC power supplies  
o
PART NUMBER TEMP. RANGE ( C) PACKAGE  
• Embedded processor and I/O supplies  
• DSP supplies  
ISL6528CB  
0 to 70  
8Ld SOIC Tape and Reel  
0 to 70 8 Ld SOIC  
8 Ld SOIC  
M8.15  
ISL6528CB-T  
Related Literature  
ISL6528CBZ  
(See Note)  
M8.15  
(Pb-free)  
Technical Brief TB363 Guidelines for Handling and  
Processing Moisture Sensitive Surface Mount Devices  
(SMDs)  
ISL6528CBZ-T  
(See Note)  
8Ld SOIC Tape and Reel (Pb-free)  
ISL6528EVAL1  
Evaluation Board  
Pinout  
NOTE: Intersil Pb-free products employ special Pb-free material sets;  
molding compounds/die attach materials and 100% matte tin plate  
termination finish, which are RoHS compliant and compatible with  
both SnPb and Pb-free soldering operations. Intersil Pb-free products  
are MSL classified at Pb-free peak reflow temperatures that meet or  
exceed the Pb-free requirements of IPC/JEDEC J STD-020.  
ISL6528  
(SOIC)  
TOP VIEW  
GND  
VCC  
DRIVE2  
FB2  
1
2
3
4
8
7
6
5
UGATE  
BOOT  
COMP  
FB  
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.  
1
1-888-INTERSIL or 321-724-7143 | Intersil (and design) is a registered trademark of Intersil Americas Inc.  
Copyright © Intersil Americas Inc. 2004. All Rights Reserved  
All other trademarks mentioned are the property of their respective owners.  
Block Diagram  
VCC  
VOLTAGE  
POWER-ON  
RESET (POR)  
REFERENCE  
BOOT  
INHIBIT/SOFT-START  
RESTART  
SHUTDOWN  
SOFT-  
START  
FB2  
AND FAULT  
LOGIC  
EA2  
DRIVE1  
UGATE  
DRIVE2  
INHIBIT  
SOFT-START  
INHIBIT  
SOFT-START  
PWM  
UV2  
EA1  
COMP1  
UV1  
GND  
OSCILLATOR  
FB  
COMP  
ISL6528  
Simplified Power System Diagram  
+5V  
+3.3V  
Q1  
V
OUT1  
PWM  
Q2  
LINEAR  
CONTROLLER  
V
OUT2  
CONTROLLER  
+
D1  
+
ISL6528  
Typical Application  
+5V  
+3.3V  
+
D2  
C
IN  
C
BP  
VCC  
BOOT  
DRIVE2  
FB2  
V
Q2  
OUT2  
2.5V  
C
BOOT  
UGATE  
Q1  
V
OUT1  
1.5V  
L
+
OUT  
C
OUT2  
PHASE  
ISL6528  
+
D1  
C
OUT1  
FB  
COMP  
GND  
FN9038.3  
3
December 28, 2004  
ISL6528  
Absolute Maximum Ratings  
Thermal Information  
Thermal Resistance (Typical, Note 1)  
o
UGATE, BOOT. . . . . . . . . . . . . . . . . . . . . . . . . . GND -0.3V to +10V  
VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GND -0.3V to +7V  
FB, DRIVE2, FB2, COMP, . . . . . . . . . . . GND -0.3V to VCC +0.3V  
ESD Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class 2  
θ
( C/W)  
JA  
SOIC Package . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
110  
o
o
o
Maximum Junction Temperature (Plastic Package) . . . . . . . 150 C  
o
Maximum Storage Temperature Range. . . . . . . . . . -65 C to 150 C  
Maximum Lead Temperature (Soldering 10s) . . . . . . . . . . . . 300 C  
(SOIC - Lead Tips Only)  
Operating Conditions  
Supply Voltage on VCC . . . . . . . . . . . . . . . . . . . . . . . . . . +5V ±10%  
Supply Voltage to drain of upper MOSFET . . . . . . . . . +3.3V ±10%  
o
o
o
Ambient Temperature Range. . . . . . . . . . . . . . . . . . . . 0 C to 70 C  
o
Junction Temperature Range. . . . . . . . . . . . . . . . . . . 0 C to 125 C  
CAUTION: Stresses above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the  
device at these or any other conditions above those indicated in the operational sections of this specification is not implied.  
NOTE:  
1. θ is measured with the component mounted on a high effective thermal conductivity test board in free air. See Tech Brief TB379 for details.  
JA  
Electrical Specifications  
Recommended Operating Conditions, Unless Otherwise Noted. Refer to Block and Simplified Power System  
Diagrams, and Typical Application Schematic  
PARAMETER  
SYMBOL  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
VCC SUPPLY CURRENT  
Nominal Supply Current  
POWER-ON RESET  
Rising VCC Threshold  
Falling VCC Threshold  
OSCILLATOR AND SOFT-START  
Free Running Frequency  
Ramp Amplitude  
I
UGATE and DRIVE2 Open  
2
3.7  
6.5  
mA  
CC  
4.25  
3.75  
4.4  
3.8  
4.50  
4.00  
V
V
F
550  
-
600  
1.5  
650  
-
kHz  
OSC  
V  
V
P-P  
OSC  
SS  
Soft-Start Interval  
T
3.10  
3.42  
3.75  
ms  
REFERENCE VOLTAGE  
Reference Voltage  
V
.784 0.800 .816  
V
REF  
System Accuracy  
-2.00  
-
+2.00  
%
PWM CONTROLLER ERROR AMPLIFIER  
DC Gain  
-
15  
-
80  
-
-
-
-
dB  
MHz  
V/µs  
%
Gain-Bandwidth Product  
Slew Rate  
GBWP  
SR  
6
Undervoltage Level (V /V  
)
V
48.13 52.5 56.88  
FB REF  
UV  
PWM CONTROLLER GATE DRIVER  
UGATE Source Impedance  
R
R
VCC = 5V, V  
= 2.5V  
-
-
2.75  
3.0  
5.0  
5.0  
UGATE  
UGATE  
UGATE Sink Impedance  
V
UGATE-PHASE  
= 2.5V  
UGATE  
LINEAR REGULATOR ERROR AMPLIFIER  
Output Drive Current  
VCC > 4.5V  
100  
120  
-
mA  
%
Overvoltage Level (V  
/V  
)
V
V
150.0 160.0 175.0  
48.13 52.5 56.88  
FB2 REF  
OV  
Undervoltage Level (V /V  
)
%
FB2 REF  
UV  
FN9038.3  
4
December 28, 2004  
ISL6528  
Description  
Functional Pin Descriptions  
Operation Overview  
The ISL6528 monitors and precisely controls two output  
voltage levels. Refer to the Block Diagram, Simplified  
Power System Diagram, and Typical Application Schematic  
on pp. 2–3. The controller is intended for use in graphics  
card or embedded processor applications with 3.3V and 5V  
bias input available. The IC integrates both a standard buck  
PWM controller and a linear controller. The PWM controller  
is designed to regulate the high current GPU voltage  
GND  
VCC  
DRIVE2  
FB2  
1
2
3
4
8
7
6
5
UGATE  
BOOT  
COMP  
FB  
GND (Pin 1)  
(V  
). The PWM controller drives a single N-Channel  
OUT1  
Signal ground for the IC. All voltage levels are measured  
with respect to this pin. Place via close to pin to minimize  
impedance path to ground plane.  
MOSFET (Q1) in a standard buck converter configuration  
and regulates the output voltage to a level programmed by  
a resistor divider. The linear controller is designed to  
regulate the lower current local memory voltage (V  
through an external NPN pass transistor.  
)
VCC (Pin 2)  
OUT2  
Provide a well decoupled 5V bias supply for the IC to this  
pin. The voltage at this pin is monitored for Power-On Reset  
(POR) purposes.  
Initialization  
The ISL6528 automatically initializes upon application of  
input power. Special sequencing of the input supplies is not  
necessary. The POR function continually monitors the input  
bias supply voltage at the VCC pin. The POR function  
initiates soft-start operation after the 5V bias supply voltage  
exceeds its POR threshold.  
DRIVE2 (Pin 3)  
Connect this pin to the base terminal of an external bipolar  
NPN transistor. This pin provides the base current drive for  
the linear regulator pass transistor.  
FB2 (Pin 4)  
Soft-Start  
Connect the output of the linear regulator to this pin through  
a properly sized resistor divider. The voltage at this pin is  
regulated to 0.8V. This pin is also monitored for undervoltage  
events.  
The POR function initiates the digital soft-start sequence.  
Both the linear regulator error amplifier and PWM error  
amplifier reference inputs are forced to track a voltage level  
proportional to the soft-start voltage. As the soft-start voltage  
slews up, the PWM comparator regulates the output relative  
to the tracked soft-start voltage slowly charging the output  
capacitor(s). Simultaneously, the linear output follows the  
smooth ramp of the soft-start function into normal regulation.  
Pulling and holding FB2 above 1.25V shuts down both  
regulators. Releasing FB2 initiates soft-start on both  
regulators.  
FB (Pin 5) and COMP (Pin 6)  
Figure 1 shows the soft-start sequence for a typical application.  
At T0, the +5V VCC bias voltage starts to ramp followed by the  
3.3V input supply. Once the voltage on VCC crosses the 4.4V  
POR threshold at time T1, both outputs begin their soft-start  
sequence. The triangle waveform from the PWM oscillator is  
compared to the rising error amplifier output voltage. As the  
error amplifier voltage increases, the pulse-width on the  
UGATE pin increases to reach its steady-state duty cycle at  
time T2. The error amplifier reference of the linear controller  
also rises relative to the soft-start reference. The resulting soft  
FB and COMP are the available external pins of the error  
amplifier. The FB pin is the inverting input of the error amplifier  
and the COMP pin is the error amplifier output. These pins are  
used to compensate the voltage-mode control feedback loop of  
the standard buck converter.  
BOOT (Pin 7)  
Connect a suitable capacitor (0.47µF recommended) from  
this pin to the source terminal of the upper MOSFET  
(PHASE node). This bootstrap capacitor supplies the  
UGATE driver the energy necessary to turn and hold the  
upper MOSFET on. The absolute maximum voltage on  
BOOT must be kept below 10V. This can be met with a 5V  
VCC and 3.3V drain supply to the upper MOSFET.  
ramp on DRIVE2 brings V  
T2.  
within regulation limits by time  
OUT2  
Undervoltage Protection  
The FB and FB2 pins are monitored during converter  
operation by two separate undervoltage (UV) comparators. If  
the FB voltage drops below 52.5% of the reference voltage  
(0.42V), a fault signal is generated. The internal fault logic  
UGATE (Pin 8)  
Connect UGATE to the upper MOSFET gate. This pin  
provides the gate drive for the MOSFET.  
FN9038.3  
5
December 28, 2004  
ISL6528  
+5V (VCC)  
V
(2.5V)  
OUT2  
V
(1.5V)  
OUT1  
+3.3V (UPPER FET DRAIN)  
Delay Interval  
V
0V  
0V  
(0.5V/DIV)  
(1V/DIV)  
(2.5V)  
V
(2.5V)  
(1.5V)  
OUT2  
OUT2  
Internal Soft-Start Function  
Delay Interval  
V
OUT1  
0V  
0V  
(0.5V/DIV)  
T2  
TIME  
T0  
T1  
T1  
T2  
TIME  
T0  
T3  
T4  
FIGURE 2. UNDERVOLTAGE PROTECTION RESPONSE  
FIGURE 1. SOFT-START INTERVAL  
value chosen for R1, R4 can be calculated based on the  
following equation:  
shuts down both regulators simultaneously when the fault  
signal triggers a restart.  
R1 × 0.8V  
OUT1  
Figure 2 illustrates the protection feature responding to an  
R4 = -------------------------------------  
(EQ. 1)  
V
0.8V  
UV event on V  
. At time T0, VOUT1 has dropped below  
OUT1  
52.5% of the nominal output voltage. Both outputs are  
quickly shut down and the internal soft-start function begins  
producing soft-start ramps. The delay interval, T0 to T3,  
seen by the output is equivalent to three soft-start cycles.  
After a short delay interval of 10.5ms, the fourth internal soft-  
start cycle initiates a normal soft-start ramp of the output, at  
time T3. Both outputs are brought back into regulation by  
time T4, as long as the UV event has cleared.  
If the output voltage desired is 0.8V, simply route VOUT1  
back to the FB pin through R1, but do not populate R4.  
+5V  
D2  
VCC  
BOOT  
+3.3V  
Had the cause of the UV still been present after the delay  
interval, the UV protection circuitry becomes active  
approximately 875µs into the soft-start interval. A fault signal  
could then be generated and the outputs once again  
shutdown. The resulting hiccup mode style of protection  
would continue to repeat indefinitely.  
C4  
UGATE  
Q1  
L
OUT  
V
OUT1  
ISL6528  
Output Voltage Selection  
+
D1  
C
OUT1  
The output voltage of the PWM converter can be  
programmed to any level between V (i.e. +3.3V) and the  
IN  
FB  
internal reference, 0.8V. An external resistor divider is used  
to scale the output voltage relative to the reference voltage  
and feed it back to the inverting input of the error amplifier,  
see Figure 3. However, since the value of R1 affects the  
values of the rest of the compensation components, it is  
advisable to keep its value less than 5k. Depending on the  
C2  
R1  
C3  
COMP  
R3  
C1  
R2  
R4  
FIGURE 3. OUTPUT VOLTAGE SELECTION OF THE PWM  
FN9038.3  
December 28, 2004  
6
ISL6528  
PHASE voltage is then smoothed by the output filter, L  
OUT  
+3.3V  
IN  
and C  
, to produce a DC voltage level.  
OUT  
The modulator transfer function is defined as V  
/V .  
OUT E/A  
DRIVE2  
FB2  
Q2  
The internal PWM comparator and driver circuits equate to a  
V
OUT2  
DC gain block dominated by the supply voltage, V , divided  
IN  
by the peak-to-peak magnitude of the triangle wave, V  
ISL6528  
R5  
.
OSC  
+
C
R6  
OUT2  
The output filter components, L  
and C  
, shape the  
OUT  
OUT  
overall modulator small-signal transfer function by  
contributing a double pole break frequency at F and a  
LC  
zero at F  
.
ESR  
R5  
R6  
V
= 0.8 × 1 + -------  
OUT2  
Modulator Break Frequency Equations  
1
F
= ---------------------------------------  
FIGURE 4. OUTPUT VOLTAGE SELECTION OF THE LINEAR  
LC  
(EQ. 5)  
2π ×  
L
× C  
O
O
The linear regulator output voltage is also set by means of  
an external resistor divider as shown in Figure 4. The two  
resistors used to set the output voltage should not exceed a  
1
F
= -----------------------------------------  
(EQ. 6)  
ESR  
2π × ESR × C  
O
The compensation network consists of the error amplifier  
and the impedance networks Z and Z . They provide the  
link between the modulator transfer function and a  
controllable closed loop transfer function of V /V  
goal of component selection for the compensation network is  
to provide a loop gain with high 0dB crossing frequency  
) and adequate phase margin. Phase margin is the  
difference between the closed loop phase at f  
degrees.  
parallel equivalent value, referred to as R , of 5k. This  
FB  
IN FB  
restriction is due to the manner of implementation of the soft-  
start function. The following relationship must be met:  
. The  
OUT REF  
R5 × R6  
---------------------  
< 5kΩ  
(EQ. 2)  
R
=
FB  
R5 + R6  
(f  
0dB  
To ensure the parallel combination of the feedback resistors  
and 180  
0dB  
meets this criteria, choose a target value for R of less than  
FB  
5kand then apply the following equations:  
V
V
V
IN  
OUT2  
------------------  
R5 =  
× R  
(EQ. 3)  
FB  
DRIVER  
REF  
OSC  
PWM  
R5 × V  
L
OUT  
REF  
COMP  
(EQ. 4)  
R6 = ----------------------------------------  
V  
V
OUT  
V
OUT2  
REF  
-
PHASE  
+
+
V  
C
OSC  
O
where V  
OUT2  
is the desired linear regulator output voltage  
ESR  
(PARASITIC)  
and V  
is the internal reference voltage, 0.8V. For an  
REF  
Z
output voltage of 0.8V, simply populate R5 with a value less  
FB  
than 5kand do not populate R6.  
Z
IN  
V
E/A  
+
V
Converter Shutdown  
REF  
ERROR  
AMP  
Pulling and holding the FB2 pin above a typical threshold of  
1.28V will shutdown both regulators. Upon release of the  
FB2 pin, the regulators enter into a soft-start cycle which  
brings both outputs back into regulation.  
DETAILED COMPENSATION COMPONENTS  
Z
FB  
V
OUT  
C2  
Z
IN  
PWM Controller Feedback Compensation  
C1  
C3  
R3  
R2  
A simplified representation of the voltage-mode control loop  
used for output regulation by the standard buck converter is  
R1  
COMP  
shown in Figure 5. The output voltage, V  
the negative input of the error amplifier which is regulated to  
the reference voltage level, V . The error amplifier output,  
, is fed back to  
OUT  
FB  
-
REF  
+
V
, is compared with the triangle wave produced by the  
E/A  
oscillator, V  
ISL6528  
0.8V  
, to provide a pulse-width modulated (PWM)  
OSC  
signal from the PWM comparator. This signal is then used to  
switch the MOSFET and produce a PWM waveform with an  
amplitude of V at the PHASE node. The square-wave  
FIGURE 5. VOLTAGE-MODE BUCK CONVERTER  
COMPENSATION DESIGN  
IN  
FN9038.3  
December 28, 2004  
7
ISL6528  
The compensation gain uses external impedance networks  
and Z to provide a stable, high bandwidth (BW) overall  
loop. A stable control loop has a gain crossing with  
-20dB/decade slope and a phase margin greater than 45°.  
Include worst case component variations when determining  
phase margin.  
Compensation Break Frequency Equations  
Z
FB  
IN  
Poles:  
1
F
= -------------------------------------------------------  
(EQ. 8)  
(EQ. 9)  
P1  
C1 × C2  
×
----------------------  
2π × R  
2
C1 + C2  
1
F
= -----------------------------------  
P2  
2π × R3 × C3  
Application Guidelines  
Zeros:  
1
F
= -----------------------------------  
Z1  
Layout Considerations  
(EQ. 10)  
(EQ. 11)  
2π × R2 × C1  
Layout is very important in high frequency switching  
converter design. With power devices switching efficiently at  
600kHz, the resulting current transitions from one device to  
another cause voltage spikes across the interconnecting  
impedances and parasitic circuit elements. These voltage  
spikes can degrade efficiency, radiate noise into the circuit,  
and lead to device overvoltage stress. Careful component  
layout and printed circuit board design minimizes the voltage  
spikes in the converters.  
1
F
= ------------------------------------------------------  
Z2  
2π × (R1 + R3) × C3  
Follow this procedure for selecting compensation  
components by locating the poles and zeros of the  
compensation network:  
1. Set the loop gain (R2/R1) to provide a converter  
bandwidth of one quarter of the switching frequency.  
2. Place the first compensation zero, F , below the output  
Z1  
filter double pole (~75% F ).  
LC  
As an example, consider the turn-off transition of the PWM  
MOSFET. Prior to turn-off, the MOSFET is carrying the full  
load current. During turn-off, current stops flowing in the  
MOSFET and is picked up by the lower Schottky diode. Any  
parasitic inductance in the switched current path generates a  
large voltage spike during the switching interval. Careful  
component selection, tight layout of the critical components,  
and short, wide traces minimizes the magnitude of voltage  
spikes.  
3. Position the second compensation zero, F , at the  
Z2  
output filter double pole, F  
.
LC  
4. Locate the first compensation pole, F , attheoutputfilter  
P1  
ESR zero, F  
.
ESR  
5. Position the second compensation pole at half the  
converter switching frequency, F  
.
SW  
6. Check gain against error amplifier’s open-loop gain.  
7. Estimate phase margin; repeat if necessary.  
8.  
There are two sets of critical components in a DC-DC  
converter using the ISL6528. The switching components are  
the most critical because they switch large amounts of  
energy, and therefore tend to generate large amounts of  
noise. Next are the small signal components which connect  
to sensitive nodes or supply critical bypass current and  
signal coupling.  
OPEN LOOP  
F
F
F
P1  
F
Z1  
Z2  
P2  
ERROR AMP GAIN  
100  
80  
60  
40  
20  
0
V
IN  
-----------------  
20log  
V
OSC  
COMPENSATION  
GAIN  
A multi-layer printed circuit board is recommended. Figure 7  
shows the connections of the critical components in the  
R2  
--------  
converter. Note that capacitors C and C  
could each  
20log  
IN OUT  
R1  
-20  
-40  
-60  
represent numerous physical capacitors. Dedicate one solid  
layer, usually a middle layer of the PC board, for a ground  
plane and make all critical component ground connections  
through vias to this layer. Dedicate another solid layer as a  
power plane and break this plane into smaller islands of  
common voltage levels. Keep the metal runs from the  
PHASE terminal to the output inductor short. The power  
plane should support the input and output power nodes. Use  
copper filled polygons on the top and bottom circuit layers for  
the phase node. Use the remaining printed circuit layers for  
small signal wiring. The wiring traces from the UGATE pin to  
the MOSFET gate should be kept short and wide enough to  
easily handle the 1A of drive current.  
MODULATOR  
LOOP GAIN  
10M  
GAIN  
F
F
ESR  
LC  
10  
100  
1K  
10K  
100K  
1M  
FREQUENCY (Hz)  
FIGURE 6. ASYMPTOTIC BODE PLOT OF CONVERTER GAIN  
Figure 6 shows an asymptotic plot of the DC-DC converter’s  
gain vs. frequency. The actual modulator gain has a high  
gain peak dependent on the quality factor (Q) of the output  
filter, which is not shown in Figure 6. Using the above  
procedure should yield a compensation gain similar to the  
curve plotted. The open loop error amplifier gain bounds the  
compensation gain. Check the compensation gain at F  
with the capabilities of the error amplifier.  
P2  
The switching components should be placed close to the  
ISL6528 first. Minimize the length of the connections  
between the input capacitors, C , and the power switches  
IN  
FN9038.3  
December 28, 2004  
8
ISL6528  
PWM REGULATOR OUTPUT CAPACITORS  
+3.3 V  
IN  
Modern digital ICs can produce high transient load slew  
rates. High frequency capacitors initially supply the transient  
current and slow the load rate-of-change seen by the bulk  
capacitors. The bulk filter capacitor selection is generally  
determined by the effective series resistance (ESR) and  
voltage rating requirements rather than actual capacitance  
requirements.  
+5 VCC  
BP  
VCC  
C
IN  
C
D2  
GND  
BOOT  
C
BOOT  
High frequency decoupling capacitors should be placed as  
close to the power pins of the load as physically possible. Be  
careful not to add inductance in the circuit board wiring that  
could cancel the usefulness of these low inductance  
components. Consult with the manufacturer of the load on  
specific decoupling requirements.  
Q1  
UGATE  
L
OUT  
C
V
PHASE  
OUT1  
ISL6528  
D1  
COMP  
OUT1  
C
2
C
1
R
2
R1  
Specialized low-ESR capacitors intended for switching-  
regulator applications are recommended for the bulk  
capacitors. The bulk capacitor’s ESR determines the output  
ripple voltage and the initial voltage drop following a high  
slew-rate transient edge. Aluminum electrolytic, tantalum,  
and special polymer capacitor ESR values are related to the  
case size with lower ESR available in larger case sizes.  
However, the equivalent series inductance (ESL) of these  
capacitors increases with case size and can reduce the  
usefulness of the capacitor to high slew-rate transient  
loading. Unfortunately, ESL is not a specified parameter.  
Work with your capacitor supplier and measure the  
capacitor’s impedance with frequency to select a suitable  
component. In most cases, multiple electrolytic capacitors of  
small case size perform better than a single large case  
capacitor.  
FB  
C
R
3
3
R4  
+3.3 V  
IN  
DRIVE2  
FB2  
Q2  
V
R5  
OUT2  
R6  
C
OUT2  
KEY  
ISLAND ON POWER PLANE LAYER  
ISLAND ON CIRCUIT PLANE LAYER  
VIA CONNECTION TO GROUND PLANE  
FIGURE 7. PRINTED CIRCUIT BOARD POWER PLANES AND  
ISLANDS  
LINEAR REGULATOR OUTPUT CAPACITORS  
by placing them nearby. Position both the ceramic and bulk  
input capacitors as close to the upper MOSFET drain as  
possible. Position the output inductor and output capacitors  
between the upper MOSFET and lower diode and the load.  
The output capacitors for the linear regulator provide  
dynamic load current. The linear controller uses dominant  
pole compensation integrated into the error amplifier and is  
relatively insensitive to output capacitor selection. Output  
capacitors should be selected for transient load regulation.  
The critical small signal components include any bypass  
capacitors, feedback components, and compensation  
PWM Output Inductor Selection  
components. Position the bypass capacitor, C , close to  
BP  
The PWM converter requires an output inductor. The output  
inductor is selected to meet the output voltage ripple  
requirements and sets the converter response time to a load  
transient. The inductor value determines the converter’s  
ripple current and the ripple voltage is also a function of the  
ripple current. The ripple voltage and current are  
the VCC pin with a via directly to the ground plane. Place the  
PWM converter compensation components close to the FB  
and COMP pins. The feedback resistors for both regulators  
should also be located as close as possible to the relevant  
FB pin with vias tied straight to the ground plane as required.  
approximated by the following equations:  
Component Selection Guidelines  
V
V  
V
OUT  
IN  
OUT  
(EQ. 11)  
(EQ. 12)  
------------------------------- ---------------  
I =  
×
Output Capacitor Selection  
F
× L  
V
S
IN  
Output capacitors are required to filter the output and supply  
the load transient current. The filtering requirements are a  
function of switching frequency and output current ripple.  
The load transient requirements are a function of the  
transient load current slew rate (di/dt) and magnitude. These  
requirements are generally met with a mix of capacitors and  
careful layout.  
V  
= I × ESR  
OUT  
Increasing the value of inductance reduces the output ripple  
current and voltage ripple. However, increasing the  
FN9038.3  
9
December 28, 2004  
ISL6528  
inductance value will slow the converter response time to a  
load transient.  
For a through-hole design, several aluminum electrolytic  
capacitors may be needed. For surface mount designs,  
tantalum or special polymer capacitors can be used, but  
caution must be exercised with regard to the capacitor surge  
current rating. These capacitors must be capable of handling  
the surge-current at power-up.  
One of the parameters limiting the converter’s response to a  
load transient is the time required to slew the inductor  
current. Given a sufficiently fast control loop design, the  
ISL6528 will provide either 0% or 100% duty cycle in  
response to a load transient. The response time is the time  
interval required to slew the inductor current from an initial  
current value to the final current level. During this interval the  
difference between the inductor current and the load current  
must be supplied by the output capacitor(s). Minimizing the  
response time can minimize the output capacitance  
required.  
Transistor Selection/Considerations  
The ISL6528 requires two external transistors. One N-  
channel MOSFET is used as the upper switch in a standard  
buck topology PWM converter. The linear controller drives  
an NPN bipolar transistor as a pass element. The transistors  
should be selected based upon r  
saturation voltages, gate/base supply requirements, and  
thermal management considerations.  
, current gain,  
DS(ON)  
The response time to a transient is different for the  
application of load and the removal of load. The following  
equations give the approximate response time interval for  
application and removal of a transient load:  
UPPER MOSFET SWITCH SELECTION  
In high-current applications, the MOSFET power dissipation,  
package selection and heatsink are the dominant design  
factors. The power dissipation includes two loss  
components; conduction loss and switching loss. The  
conduction losses account for a large portion of the power  
dissipation of the MOSFET. Switching losses also contribute  
to the overall MOSFET power loss.  
L
V
× I  
TRAN  
O
t
= -------------------------------  
(EQ. 13)  
RISE  
V  
IN  
OUT  
L
× I  
O
TRAN  
(EQ. 14)  
t
= ------------------------------  
FALL  
V
OUT  
2
P
I × r  
× D  
(EQ. 15)  
Conduction  
o
DS(on)  
where I  
is the transient load current step, t  
is the  
TRAN  
RISE  
is the  
response time to the application of load, and t  
response time to the removal of load.  
FALL  
1
(EQ. 16)  
P
--I × V × t  
o IN SW  
× F  
Switching  
SW  
2
With a +3.3V input source, the worst case response time can  
be either at the application or removal of load and dependent  
upon the output voltage setting. Be sure to check both of  
these equations at the minimum and maximum output levels  
for the worst case response time.  
where I is the maximum load current, D is the duty cycle of  
o
the converter (defined as V /V ), t  
is the switching  
is the PWM switching frequency.  
O
IN SW  
interval, and F  
SW  
These equations assume linear voltage-current transitions  
and are approximations. The gate-charge losses are  
dissipated by the ISL6528 and do not heat the MOSFET.  
However, large gate-charge increases the switching interval,  
Input Capacitor Selection  
The important parameters for the bulk input capacitors are  
the voltage rating and the RMS current rating. For reliable  
operation, select bulk input capacitors with voltage and  
current ratings above the maximum input voltage and largest  
RMS current required by the circuit. The capacitor voltage  
rating should be at least 1.25 times greater than the  
maximum input voltage and a voltage rating of 1.5 times is a  
conservative guideline. The RMS current rating requirement  
for the input capacitor of a buck regulator is approximately  
1/2 of the summation of the DC load current.  
t
, which increases the upper MOSFET switching losses.  
SW  
Ensure that the MOSFET is within its maximum junction  
temperature at high ambient temperature by calculating the  
temperature rise according to package thermal-resistance  
specifications. A separate heatsink may be necessary  
depending upon MOSFET power, package type, ambient  
temperature, air flow, and load current requirements.  
Given the reduced available gate bias voltage (5V) a logic-  
level transistor is recommended for the upper switch. Close  
attention to layout guidelines should be exercised with  
Use a mix of input bypass capacitors to control the voltage  
overshoot across the MOSFETs. Use ceramic capacitance  
for the high frequency decoupling and bulk capacitors to  
supply the RMS current. Small ceramic capacitors can be  
placed very close to the upper MOSFET to suppress the  
voltage induced in the parasitic circuit impedances. Connect  
them directly to ground with a via placed very close to the  
ceramic capacitor footprint.  
devices exhibiting very low V  
low gate threshold could lead to some shoot-through despite  
counteracting circuitry present aboard the ISL6528.  
characteristics, as the  
GS(on)  
NPN PASS TRANSISTOR SELECTION  
A bipolar NPN transistor must be used with the linear  
controller. Insure the current gain at the given operating V  
CE  
is sufficiently large to provide the desired maximum output  
FN9038.3  
December 28, 2004  
10  
ISL6528  
load current when the base is fed with the minimum driver  
output current.  
+5V  
+3.3V  
D2  
The main criteria for selection of the linear regulator pass  
transistor is package selection for efficient removal of heat.  
Select a package and heatsink that maintains the junction  
temperature below the rating with a maximum expected  
ambient temperature.  
C
BOOT  
VCC  
BOOT  
Q1  
UGATE  
The power dissipated in a linear regulator is:  
PHASE  
D1  
P
I × (V V  
OUT  
)
(EQ. 17)  
LINEAR  
O
IN  
ISL6528  
where I is the maximum output current and V  
O
nominal output voltage of the linear regulator.  
is the  
OUT  
FIGURE 8. UPPER GATE DRIVE  
where Q  
is the maximum total gate charge of the  
GATE  
Diode Selection (D1)  
Rectifier D1 conducts when MOSFET Q1 is off. The diode  
should be a Schottky type for low power losses. The power  
dissipation in the Schottky rectifier is approximated by:  
MOSFET, C  
BOOT  
is the bootstrap capacitance, V  
is  
BOOT1  
the bootstrap voltage immediately before turn-on, and  
is the bootstrap voltage immediately after turn-on.  
V
BOOT2  
The bootstrap capacitor begins its refresh cycle when the  
gate drive begins to turn off the MOSFET. A refresh cycle  
ends when the MOSFET is turned on again, which varies  
depending on the switching frequency and duty cycle.  
P
I × V × (1 D)  
O f  
(EQ. 18)  
CONDUCTION  
where I is the maximum output current of the PWM  
O
converter, V is the Schottky forward voltage drop, and D is  
f
The minimum bootstrap capacitance can be calculated by  
the duty cycle of the converter (defined as V /V ).  
IN  
O
rearranging Equation 19 and solving for C  
.
BOOT  
In addition to power dissipation, package selection and  
heatsink requirements are the main design trade-offs in  
choosing a Schottky rectifier. Since the three factors are  
interrelated, the selection process is an iterative procedure.  
The maximum junction temperature of the rectifier must  
remain below the manufacturer’s specified value, typically  
125°C. By using the package thermal resistance  
specification and the Schottky power dissipation equation,  
the junction temperature of the rectifier can be estimated. Be  
sure to use the available airflow and ambient temperature to  
determine the junction temperature rise.  
Q
GATE  
(EQ. 20)  
----------------------------------------------------  
C
BOOT  
V
V  
BOOT1  
BOOT2  
Typical gate charge values for MOSFETs considered in  
these types of applications range from 20–100nC. Since the  
voltage drop across D2 is offset by the voltage drop across  
is simply VCC (+5V). A good rule is to keep the  
voltage drop across the bootstrap capacitor no greater than  
1V during the on-time of the MOSFET. Initial calculations  
D1, V  
BOOT1  
with V  
no less than 4V will quickly help narrow the  
bootstrap capacitor range.  
BOOT2  
Bootstrap Component Selection  
For example, consider a MOSFET is chosen with a  
External bootstrap components, a diode and capacitor, are  
required to provide sufficient gate enhancement to the  
MOSFET. The internal MOSFET gate driver is supplied by  
the external bootstrap circuitry as shown in Figure 8. The  
maximum gate charge, Q , of 100nC. Limiting the voltage  
g
drop across the bootstrap capacitor to 1V results in a value  
of no less than 0.1µF. The tolerance of the ceramic capacitor  
should also be considered when selecting the final bootstrap  
capacitance value.  
boot capacitor, C  
, develops a floating supply voltage  
BOOT  
referenced to the PHASE pin. This supply is refreshed each  
cycle, when D1 conducts, to a voltage of VCC less the boot  
A fast recovery diode is recommended when selecting a  
bootstrap diode to reduce the impact of reverse recovery  
diode drop, V , plus the voltage rise across D1.  
D2  
charge loss. Otherwise, the recovery charge, Q , would  
RR  
Just after the PWM switching cycle begins and the charge  
transfer from the bootstrap capacitor to the gate capacitance  
is complete, the voltage on the bootstrap capacitor is at its  
lowest point during the switching cycle. The charge lost on  
the bootstrap capacitor will be equal to the charge  
transferred to the equivalent gate-source capacitance of the  
MOSFET as shown in Equation 19.  
have to be added to the gate charge of the MOSFET and  
taken into consideration when calculating the minimum  
bootstrap capacitance. Employing a Schottky diode over a  
standard diode will also increase the gate drive voltage  
available to enhance the MOSFET.  
Q
= C  
× (V  
V  
BOOT2  
)
(EQ. 19)  
GATE  
BOOT  
BOOT1  
FN9038.3  
December 28, 2004  
11  
ISL6528  
ISL6528 Converter Application Circuit  
Figure 9 shows a typical DC-DC converter circuit for a graphics card application. Additional information on this circuit  
can be obtained by referencing application note AN9982.  
+3.3V  
C8  
C7  
C6  
1µF  
330µF  
330µF  
D2  
+5V  
BAT54  
C5  
1µF  
C4  
0.1µF  
VOUT1  
(6A)  
L1  
Q1  
C1  
UGATE  
BOOT  
COMP  
FB  
GND  
1.71µH  
VCC  
ISL6528  
D1  
C9,C10  
C11  
1µF  
Q2  
DRIVE2  
2x470µF  
FB2  
VOUT2  
(1A)  
R5  
11.3kΩ  
150pF  
C2  
1500pF  
R2  
R6  
5.36kΩ  
C14  
C12  
39.2kΩ  
470µF  
1µF  
R1  
2.32kΩ  
R4  
C1  
0.018µF  
R2  
2.67kΩ  
30.9Ω  
Q1 FDS6690A  
Fairchild  
FZT649  
Fairchild  
Q2  
L1  
Panasonic  
Diode Inc.  
ETQ-P6F1R8BFA  
B520C-13  
D1  
FIGURE 9. POWER SUPPLY APPLICATION CIRCUIT FOR A GRAPHICS CONTROLLER  
FN9038.3  
December 28, 2004  
12  
ISL6528  
Small Outline Plastic Packages (SOIC)  
M8.15 (JEDEC MS-012-AA ISSUE C)  
8 LEAD NARROW BODY SMALL OUTLINE PLASTIC  
PACKAGE  
N
INDEX  
AREA  
0.25(0.010)  
M
B M  
H
E
INCHES  
MILLIMETERS  
-B-  
SYMBOL  
MIN  
MAX  
MIN  
1.35  
0.10  
0.33  
0.19  
4.80  
3.80  
MAX  
1.75  
0.25  
0.51  
0.25  
5.00  
4.00  
NOTES  
A
A1  
B
C
D
E
e
0.0532  
0.0040  
0.013  
0.0688  
0.0098  
0.020  
-
1
2
3
L
-
9
SEATING PLANE  
A
0.0075  
0.1890  
0.1497  
0.0098  
0.1968  
0.1574  
-
-A-  
o
h x 45  
D
3
4
-C-  
α
µ
0.050 BSC  
1.27 BSC  
-
e
A1  
H
h
0.2284  
0.0099  
0.016  
0.2440  
0.0196  
0.050  
5.80  
0.25  
0.40  
6.20  
0.50  
1.27  
-
C
B
0.10(0.004)  
5
0.25(0.010) M  
C A M B S  
L
6
N
α
8
8
7
NOTES:  
o
o
o
o
0
8
0
8
-
1. Symbols are defined in the “MO Series Symbol List” in Section 2.2 of  
Publication Number 95.  
Rev. 0 12/93  
2. Dimensioning and tolerancing per ANSI Y14.5M-1982.  
3. Dimension “D” does not include mold flash, protrusions or gate burrs.  
Mold flash, protrusion and gate burrs shall not exceed 0.15mm (0.006  
inch) per side.  
4. Dimension “E” does not include interlead flash or protrusions. Inter-  
lead flash and protrusions shall not exceed 0.25mm (0.010 inch) per  
side.  
5. The chamfer on the body is optional. If it is not present, a visual index  
feature must be located within the crosshatched area.  
6. “L” is the length of terminal for soldering to a substrate.  
7. “N” is the number of terminal positions.  
8. Terminal numbers are shown for reference only.  
9. The lead width “B”, as measured 0.36mm (0.014 inch) or greater  
above the seating plane, shall not exceed a maximum value of  
0.61mm (0.024 inch).  
10. Controlling dimension: MILLIMETER. Converted inch dimensions  
are not necessarily exact.  
All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems.  
Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality  
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without  
notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and  
reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result  
from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.  
For information regarding Intersil Corporation and its products, see www.intersil.com  
FN9038.3  
13  
December 28, 2004  

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