ISL6580CR-T [INTERSIL]

Integrated Power Stage; 集成功率级
ISL6580CR-T
型号: ISL6580CR-T
厂家: Intersil    Intersil
描述:

Integrated Power Stage
集成功率级

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ISL6580  
®
Data Sheet  
September 2003  
FN9060.2  
Integrated Power Stage  
Features  
Processors that operate above 1GHz require fast, intelligent  
power systems. The ISL6580 Integrated Power Stage is a  
High Side FET/driver combination that provides high current  
capability per converter phase at high switching frequency.  
The chip incorporates intelligence to provide fast transient  
response and digital communication to the ISL6590 Digital  
Controller. The ISL6580 integrates key power stage  
components for fast power delivery, effective thermal design  
and increased noise immunity. It incorporates an integrated  
P-channel high side MOSFET, high side MOSFET driver  
and a driver for external synchronous rectifier, low side  
MOSFETs. The ISL6580 also features a window comparator  
for fast transient response as well as on-board voltage and  
current A/D converters for intelligent digital communication  
and control by the ISL6590 Controller.  
• Optimized for Intel VR10 applications  
• V = 12V  
IN  
• Phase switching frequencies of 250kHz to 1MHz  
• Phase current capability up to 25A  
• High Side P-channel MOSFET  
• Low Side MOSFET drivers  
• Accurate, lossless, Current Sense  
• Programmable MOSFET non-overlap timing (through the  
ISL6590 Digital Controller)  
• Active Transient Response (ATR) minimizes voltage  
droop/overshoot during large load current transients.  
Furthermore, through the communication bus, configuration  
and fault monitoring via the ISL6590 are available.  
• Serial control interface for system monitoring and  
configuration (with ISL6590 Controller)  
For more information, see the ISL6590 datasheet.  
- Input Under Voltage Protection  
- Output Under/Over Voltage Protection  
- Peak Current Limit  
Ordering Information  
TEMP. RANGE  
PKG.  
DWG. #  
- Thermal Shutdown  
o
PART NUMBER  
ISL6580CR  
( C)  
PACKAGE  
- ATR Limits  
0 to 70  
56 Ld 8x8 QFN L56.8x8C  
• Provides an optimal power solution when combined with  
the ISL6590 Digital Controller  
ISL6580CR-T  
56 Ld QFN Tape & Reel  
ISL6580/90EVAL1 Evaluation Board  
ISL6580/90EVAL2 Evaluation Board  
ISL6580/90EVAL3 Evaluation Board  
- Output voltage regulation range of 0.3VDC to 1.85VDC  
- VRM-9 and VRM-10 VID Codes  
• Digital interface for high noise immunity and point-of-load  
placement  
Pinout  
ISL6580 (QFN)  
TOP VIEW  
• On board analog-to-digital converters  
- 10 Msample/sec voltage A/D  
- 1 Msample/sec current A/D  
Related Literature  
• ISL6590 Datasheet  
SDATA  
PWM  
NDRIVE  
GND  
1
2
3
4
5
6
7
8
9
42 SOC  
41 IS_PLUS  
40 IS_MINUS  
39 GND  
• Technical Brief TB363 “Guidelines for Handling and  
Processing Moisture Sensitive Surface Mount Devices  
(SMDs)”  
VSW  
38 VSW  
• Technical Brief TB379 “Thermal Characterization of  
Packaged Semiconductor Devices”  
VSW  
37 VSW  
VSW  
36 VSW  
VCC  
VSW  
35 VSW  
• Technical Brief TB389 “PCB Land Pattern Design and  
Surface Mount Guidelines for QFN (MLFP) Packages”  
VSW  
34 VSW  
VSW 10  
VSW 11  
33 VSW  
32 VSW  
GND 12  
31 GND  
GND 13  
30 GND  
VDRIVE 14  
29 VDRIVE  
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.  
1-888-INTERSIL or 321-724-7143 | Intersil (and design) is a registered trademark of Intersil Americas Inc.  
1
Copyright © Intersil Americas Inc. 2003. All Rights Reserved. Primarion is a registered trademark of Primarion, Inc. Primarion PowerCode is a trademark of Primarion, Inc  
All other trademarks mentioned are the property of their respective owners.  
ISL6580  
Block Diagram  
Typical Power Stage Schematic  
2
ISL6580  
Typical Application  
3.3 V  
5-12 V  
12 V  
3.3 V  
1.8 V  
2.5 V  
VDD VDRIVE VCC  
VREF  
ATRH  
ATRL  
VSENP  
VSENN  
VDD_IO VDD_CORE  
ISL6580  
ERR  
SOC  
ERR  
SOC  
ISENSE  
VOUT  
VID[0:5]  
PWRGD  
OUTEN  
SCLK  
SDATA  
SCLK  
SDATA  
CLK  
VSW  
SYSCLK  
NGATE  
PWM  
PWM  
IDIG  
IDIG  
PGND  
GND  
VOUT  
RTN  
NDRIVE  
NDRIVE  
REGULATION  
CHANNEL  
ARX  
ATX  
5-12 V  
3.3 V  
12 V  
ISL6590  
VDD VDRIVE VCC  
VSENP  
VSENN  
VREF  
ATRH  
ATRL  
ATRH  
ATRL  
ISL6580  
ERR  
SOC  
ISENSE  
SCLK  
SDATA  
CLK  
OSC_IN  
OSC_OUT  
VSW  
NGATE  
PWM  
PWM  
IDIG  
PGND  
GND  
IDIG  
NDRIVE  
NDRIVE  
ATR CHANNEL  
TEST1  
TEST2  
TEST3  
TEST4  
5-12 V  
12 V  
3.3 V  
VDD VDRIVE VCC  
VSENP  
VREF  
ATRH  
ATRL  
VSENN  
ISL6580  
MDO  
MDI  
ERR  
SOC  
ISENSE  
MCS  
MCLK  
SCLK  
SDATA  
CLK  
VSW  
NGATE  
PWM  
PWM  
IDIG  
PGND  
GND  
IDIG  
NDRIVE  
NDRIVE  
UV/OV  
CHANNEL  
GND  
CONTROLLER  
INTERFACE BUS  
3
ISL6580  
Functional Pin Des cription  
PIN #  
NAME  
I/O  
TYPE  
DESCRIPTION  
1
SDATA  
I/O  
3.3V CMOS Digital I/O; serial data line that carries configuration and monitoring information to and from the Intersil  
ISL6590 digital controller via the shared controller interface bus. Information transmitted via SDATA  
includes: PVID information, input UVLO fault, output under/over voltage fault, thermal shutdown fault,  
peak current limit setpoint, ATRH and ATRL trip levels  
2
3
PWM  
I
I
3.3V CMOS Digital input; pulse width modulation input to the high side driver.  
NDRIVE  
3.3V CMOS Digital input; multifunction pin used for assigning device ID at startup. During operation, provides  
pulse width modulation for the low side driver  
4
5
GND  
VSW  
VSW  
VSW  
VSW  
VSW  
VSW  
VSW  
GND  
I
GND  
IC ground  
O
O
O
O
O
O
O
I
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW  
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW  
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW  
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW  
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW  
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW  
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW  
6
7
8
9
10  
11  
12  
13  
14  
GND  
GND  
IC ground  
IC ground  
GND  
I
VDRIVE  
I
VDRIVE  
Power input typically connected to a 5V supply. Provides the supply voltage for driving the gate of the  
Low side NFET  
15  
VDRIVE  
I
VDRIVE  
Power input typically connected to a 5V supply. Provides the supply voltage for driving the gate of the  
Low side NFET  
16  
17  
18  
19  
20  
GND  
GND  
I
I
GND  
GND  
GND  
GND  
IC ground  
IC ground  
IC ground  
IC ground  
GND  
I
GND  
I
NGATE  
O
HV ANALOG High voltage analog output used to drive the low side NFET. When NDRIVE is high, NGATE is  
switched to VDRIVE. When NDRIVE is low, NGATE is switched to ground.  
21  
22  
23  
NGATE  
NGATE  
NGATE  
O
O
O
HV ANALOG High voltage analog output used to drive the low side NFET. When NDRIVE is high, NGATE is  
switched to VDRIVE. When NDRIVE is low, NGATE is switched to ground.  
HV ANALOG High voltage analog output used to drive the low side NFET. When NDRIVE is high, NGATE is  
switched to VDRIVE. When NDRIVE is low, NGATE is switched to ground.  
HV ANALOG High voltage analog output used to drive the low side NFET. When NDRIVE is high, NGATE is  
switched to VDRIVE. When NDRIVE is low, NGATE is switched to ground.  
24  
25  
26  
27  
28  
GND  
GND  
I
I
I
I
I
GND  
GND  
IC ground  
IC ground  
IC ground  
IC ground  
GND  
GND  
GND  
GND  
VDRIVE  
VDRIVE  
Power input typically connected to a 5V supply. Provides the supply voltage for driving the gate of the  
low side NFET  
29  
VDRIVE  
I
VDRIVE  
Power input typically connected to a 5V supply. Provides the supply voltage for driving the gate of the  
low side NFET  
30  
31  
32  
GND  
GND  
VSW  
I
I
GND  
GND  
IC ground  
IC ground  
O
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW  
4
ISL6580  
Functional Pin Des cription (Continued)  
PIN #  
NAME  
VSW  
VSW  
VSW  
VSW  
VSW  
VSW  
GND  
I/O  
O
O
O
O
O
O
I
TYPE  
DESCRIPTION  
33  
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW  
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW  
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW  
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW  
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW  
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW  
34  
35  
36  
37  
38  
39  
GND  
GND  
IC ground  
40  
ISENSE  
MINUS/  
GND  
I
Ground pin for current sense resistor  
41  
42  
ISENSE I/O  
PLUS  
ANALOG Low voltage analog output; current representing 1/9900 of the high side PFET current  
SOC  
O
3.3V CMOS Digital outupt; start of conversion signal (SOC). This signal frames the error word generated by the  
voltage A/D when configured in regulation mode.  
43  
44  
GND  
IDIG  
I
GND  
IC ground  
O
3.3V CMOS Digital output; 7 bit serial word transmitted typically at 66.67MHz. The first bit is a start bit (start=1).  
This signal represents the sampled peak current in the high side PFET, MSB first  
45  
46  
VDD  
I
I
VDD  
Power supply for the logic typically set at 3.3V  
VREF  
VREF  
Low voltage analog input; 2.5V reference signal used by the A/D converter and the thermal shutdown  
circuits  
47  
48  
49  
GND  
CLK  
ERR  
I
I
GND  
IC ground  
3.3V CMOS Digital input; typically a 133MHz clock supplied to the Intersil ISL6590  
O
3.3V CMOS Digital output; Voltage A/D output word indicating the error from the desired output voltage and  
VSENP-VSENN measured voltage (Output voltage-VID). The error signal is a 6 bit serial word (MSB  
first) transmitted typically at 66.67MHz.  
50  
51  
ATRL  
ATRH  
O
O
3.3V CMOS Digital output; Active Transient Response Low (ATRL). ATRL indicates the regulated output voltage  
has"spiked" above the programmed level.  
3.3V CMOS Digital output; Active Transient Response High (ATRH). ATRH indicates the regulated output voltage  
has"drooped" below the programmed level.  
52  
53  
GND  
I
I
GND  
IC ground  
VSENN  
LV ANALOG Low voltage analog input; negative input for the remote sense used to differentially sense the  
regulated output voltage. The IC is configurable for thre modes of operation: Regulation mode, ATR  
mode, and output OV/UV mode  
54  
VSENP  
I
LV ANALOG Low voltage analog input; positive input for the remote sense used to differentially sense the regulated  
output voltage. The IC is configurable for thre modes of operation: Regulation mode, ATR mode, and  
output OV/UV mode  
55  
56  
VDD  
I
I
VDD  
Power supply for the logic typically set at 3.3V  
SCLK  
3.3V CMOS Digital input; typically 16.67MHz clock supplied by the Intersil ISL6590 digital controller for the  
controller interface bus Paddle  
PADDLE  
VCC  
VSW  
VSW  
I
VCC  
Power supply input typically set at 12V. Provides gate drive and source connection for the integrated  
high side PFET  
Side Bar  
1
O
O
HV ANALOG Drain of high side PFET. When the PWM signal is high, VCC is switched to VSW  
HV ANALOG Drain of high side PFET. When the PWM signal is high, VCC is switched to VSW  
Side Bar  
2
5
ISL6580  
Absolute Maximum Ratings  
Thermal Information  
o
o
o
V
V
V
V
V
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 18V  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 3.6V  
Thermal Resistance  
θ
C/W)  
θ
C/W)  
θ
C/W)  
JC(  
CC  
JA(  
JB(  
DD  
Junction to bottom of case . . . N/A  
N/A  
3
(see Note 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to V  
REF  
DD  
Junction to top of case . . . . . . N/A  
Junction to board (Note 2) . . . N/A  
Still air (Note 2) . . . . . . . . . . . 26.0  
100LFM (Note 2) . . . . . . . . . . 23.5  
200LFM (Note 2) . . . . . . . . . . 22.3  
400LFM (Note 2) . . . . . . . . . . 21.2  
Maximum Junction Temperature . . . . . . . . . . . . . . . . . . . . . . .150 C  
Maximum Storage Temperature Range . . . . . . . . . -65 C to 175 C  
Maximum Lead Temperature (Soldering 10s) . . . . . . . . . . . . .300 C  
N/A  
9
N/A  
N/A  
N/A  
N/A  
12.0  
N/A  
N/A  
N/A  
N/A  
N/A  
(see Note 1) . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to V  
DRIVE  
CC  
-V  
(PChannel VBRSS). . . . . . . . . . . . . . . . . . . . . . . . . . .20V  
CC SW  
ISW peak  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35A  
ICC average. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5A  
MOSFET Gate Capacitance . . . . . . . . See Max Gate Drive section  
All Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 3.6V  
VSENN, VSENP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 3.6V  
ESD Rating  
o
o
o
o
Human Body Model (Per JEDEC JESD22-A114) . . . . . . . . 1.5KV  
Operating Conditions  
o
o
Temperature Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 C to 85 C  
V
V
V
V
(Typical). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12V  
(Typical). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3V  
CC  
DD  
(Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5V  
DRIVE  
(Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5V  
REF  
CAUTION: Stresses above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the  
device at these or any other conditions above those indicated in the operational sections of this specification is not implied.  
NOTES:  
1. See “Bias Supply Power On Sequence” section.  
2. θ is measured with the component mounted on a “High Effective” Thermal Conductivity Board with “Direct Attach” Features. See Technical  
JA  
Brief TB379 “Thermal Characterization of Packaged Semiconductor Devices”.  
Electrical Specifications  
V
= 3.3VDC, V  
= 25°C Unless Otherwise Specified  
= 12VDC, V  
= 5VDC, V  
= 2.5V, SYSCLK = 133.33MHz, SCLK = 16.67MHz,  
REF  
DD  
CC  
DRIVE  
T
A
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
POWER STAGE  
SWITCHING FREQUENCY  
Switching Frequency Switching Frequency Range  
0.25  
1
MHz  
POWER STAGE: NGATE  
NGATE SIGNAL PARAMETERS; V  
= 5VDC  
DRIVE  
NGATE Voltage  
Voltage Swing for Driving External NFET (I  
= 2A)  
5
V
DRIVE  
NGATE Pullup  
Resistance  
Pullup Resistance of ISL6580 for Biasing gate of External, Synchronous Rectifier,  
N Channel MOSFETs  
1.3  
NGATE Pulldown  
Resistance  
Pulldown Resistance of ISL6580 for Biasing gate of External, Synchronous  
Rectifier, N Channel MOSFETs  
0.4  
Gate Rise Time  
Gate Fall Time  
Gate Rise Time of External NFET, Transition from 0.5 to 4.5V; into 3nF  
Gate Fall Time of External NFET Transition from 4.5 to 0.5V; into 3nF  
8
4
ns  
ns  
ns  
Turn on Delay Time  
C
= 3nF  
25  
LOAD  
POWER STAGE: INTERNAL P CHANNEL, HIGH SIDE SWITCH PARAMETERS  
P Channel  
RDS(on)  
Static Drain-to-Source ON resistance of Internal P Channel FET,  
20  
20  
m  
ID =10 amps; Measured between V and V pins  
CC  
SW  
P Channel V  
V
BRSS  
Switch breakdown voltage of internal P Channel FET. ID = 1.5 mA  
6
ISL6580  
Electrical Specifications  
V
= 3.3VDC, V  
= 25°C Unless Otherwise Specified (Continued)  
= 12VDC, V  
= 5VDC, V  
= 2.5V, SYSCLK = 133.33MHz, SCLK = 16.67MHz,  
REF  
DD  
CC  
DRIVE  
T
A
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
LOGIC SIGNALS  
LOGIC SIGNAL EXPECTED RANGES (PWM, SCLK, SDATA, SOC, CLK, NDRIVE)  
HIGH voltage  
LOW voltage  
HIGH current  
LOW current  
Logic Level HIGH Voltage Range  
Logic Level LOW Voltage Range  
Output source current HIGH  
Output sink Current LOW  
2.0  
V
V
0.8  
-5.0  
5.0  
-20  
20  
mA  
mA  
INPUT LOGIC CURRENT REQUIREMENTS (CLK, SCLK, NDRIVE)  
I
I
Input High Current  
Input Low Current  
1.7  
1.7  
2.7  
2.7  
mA  
mA  
IH  
IL  
MASTER CLOCK (CLK)  
Frequency  
R
Master clock frequency  
Input pull up and pull down resistance  
133  
MHz  
1335  
1907  
2480  
VOLTAGE A/D CONVERTER  
Note: DC accuracy of Voltage A/D is by reference  
(Output = ERR = 6 bit, serial data word, MSB first, 66MHz clock frequency)  
INPUT SENSE SIGNALS  
VSENP  
Positive Core Voltage of the Processor (filtered);  
RL = 10k, -400µA current draw  
0.3  
-0.3  
.3  
Vdd  
0.3  
V
V
V
VSENN  
Return Core Voltage of the Processor (filtered);  
RL = 10k, -400µA current draw  
VSENP-VSENN  
Differential Return Core Voltage of the Processor (filtered);  
1.8875  
RL = 10k, -400µA current draw  
I VSENP  
I VSENN  
Current into the VSENP pin  
Current into the VSENNP pin  
-240  
-10  
240  
10  
uA  
uA  
REGULATION ERROR STEPS  
ERR regulation step Voltage increment step per LSB  
(Over regulation range of 0.3 to 1.85VDC)  
4.167  
mV  
mV  
ERR window  
DC ACCURACY  
Resolution  
Voltage window of ERR signal.  
-133  
6
+128.83  
Any Channel; Minimum Resolution for which No Missing Codes are Guaranteed  
Any Channel; LSB max  
Bits  
Bits  
Differential  
± 1  
± 1  
Nonlinearity  
Integral  
Any Channel; LSB max  
Bits  
Nonlinearity  
Gain Error  
Any Channel; LSB max  
Any Channel; LSB max  
± 1  
± 1  
Bits  
Bits  
Offset Error  
7
ISL6580  
Electrical Specifications  
V
= 3.3VDC, V  
= 25°C Unless Otherwise Specified (Continued)  
= 12VDC, V  
= 5VDC, V  
= 2.5V, SYSCLK = 133.33MHz, SCLK = 16.67MHz,  
REF  
DD  
CC  
DRIVE  
T
A
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
CURRENT A/D CONVERTER  
(Output = I  
= 7-bit serial signal, first bit = START bit, 6 bit current word length (MSB first), 66MHz clock frequency)  
DIG  
CURRENT INFORMATION STEP  
I
I
step  
Incremental step per LSB of voltage at I  
pin (I * R  
SENSE SENSE  
)
19.5  
mV  
V
SENSE  
SENSE  
SENSE  
range  
Voltage on the I  
pin that produces full scale output from the I  
A/D  
1.25  
SENSE  
SENSE  
DC ACCURACY  
Resolution  
Any Channel; Minimum Resolution for which No Missing Codes are Guaranteed  
Any Channel; LSB max  
6
Bits  
Bits  
Differential  
Nonlinearity  
± 1  
± 1  
Integral  
Any Channel; LSB max  
Bits  
Nonlinearity  
Gain Error  
Any Channel; LSB max  
Any Channel; LSB max  
± 1  
± 1  
Bits  
Bits  
Offset Error  
P CHANNEL DRAIN CURRENT SENSE (I  
)
SENSE  
current to I current  
SENSE  
I
ratio  
Ratio of V  
9900  
10  
SENSE  
SW  
WINDOW COMPARATOR  
ACTIVE TRANSIENT RESPONSE (ATR) CONFIGURATION VALUES (sensed at the processor load)  
ATRL and ATRH signal delay  
OUTPUT UNDER VOLTAGE/ OVER VOLTAGE RANGE OF CONFIGURATION VALUES  
t
ns  
ATR  
Over Voltage  
Under Voltage  
Range of adjustment of the Over Voltage threshhold  
Range of adjustment of the Under Voltage threshhold  
0
+150  
-150  
232  
0
mV  
mV  
-232  
INPUT UNDER VOLTAGE PROTECTION VALUES  
When VCC is below the threshold a comparator (with hysteresis) sets a bit in the fault register. The digital controller reads the fault register and  
sets PWM and NDRIVE to ground if IUVP is enabled and the fault bit is set.  
Vtlh  
V
V
V
V
V
Threshold, low to high (sweep Vcc from 6V to 10V).  
8.6  
7.0  
9.1  
7.6  
1.5  
8.5  
1.3  
9.6  
8.2  
V
V
CC  
CC  
CC  
DD  
REF  
Vthl  
Threshold, high to low (sweep Vcc from 10V to 6V).  
Vtlh-Vthl  
Idd  
Threshold hysteresis, low to high to low (sweep V  
6V to 10V to 6V).  
1.35  
1.65  
V
CC  
current (V  
= 3.3V)  
mA  
mA  
DD  
Iref  
current (V  
= 2.5V)  
REF  
PROGRAMMABLE FUNCTIONS  
PIN THAT TRIP THE PULSE BY PULSE CURRENT LIMIT)  
CURRENT LIMIT (VOLTAGE ON THE I  
SENSE  
Step  
adjustment step size  
0.2  
1.0  
10  
V
V
V
Range  
Default  
Range of adjustment  
Current Limit Default  
.8  
1.4  
TEMPERATURE SENSE (JUNCTION TEMPERATURE THAT SETS THE OVER TEMPERATURE REGISTER)  
Step  
Temperature Sense Step  
°C  
°C  
°C  
Range  
Default  
Over Temperature adjustment Range  
Over Temperature Default  
85  
145  
145  
8
ISL6580  
Electrical Specifications  
V
= 3.3VDC, V  
= 25°C Unless Otherwise Specified (Continued)  
= 12VDC, V  
= 5VDC, V  
= 2.5V, SYSCLK = 133.33MHz, SCLK = 16.67MHz,  
REF  
DD  
CC  
DRIVE  
T
A
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
-7.5  
-67.5  
7.5  
MAX  
UNITS  
ATRH (ACTIVE TRANSIENT RESPONSE HIGH)  
Step  
ATRH Step  
mV  
mV  
mV  
Range  
Default  
ATRH adjustment Range  
Address Register Default  
-233  
0
ATRL (ACTIVE TRANSIENT RESPONSE LOW)  
Step  
ATRL Step  
mV  
mV  
mV  
Range  
Default  
VID STEP  
Step  
ATRL adjustment Range  
ATRL Default  
0
233  
1.6  
75  
VID Step  
12.5  
mV  
V
Range  
VID Range  
.8325  
lower total output capacitance for any performance  
specification.  
Multi-Phas e Power Convers ion  
Microprocessor load current profiles have changed to the  
point where the multi-phase power conversion advantage is  
pronounced. The technical challenges associated with  
producing a single-phase converter which is both cost-  
effective and thermally viable have forced a change to the  
cost-saving approach of multi-phase. The ISL6590 controller  
and ISL6580 Power Stages help reduce the complexity of  
implementation by integrating vital functions and requiring  
minimal output components. The Typical Application  
Drawing provides a top level view of multi-phase power  
conversion using the ISL6590 and ISL6580. The Typical  
Application Drawing and the waveforms below describe a 3  
phase converter. The ISL6590 can control up to 6  
interleaved phases.  
IL1 + IL2 + IL3, 7A/DIV  
IL3, 7A/DIV  
PWM3, 5V/DIV  
IL2, 7A/DIV  
PWM2, 5V/DIV  
IL1, 7A/DIV  
PWM1, 5V/DIV  
Interleaving  
1µs/DIV  
The switching of each channel in a multi-phase converter is  
timed to be symmetrically out of phase with each of the other  
channels. In a 3-phase converter, each channel switches 1/3  
cycle after the previous channel and 1/3 cycle before the  
following channel. As a result, the three-phase converter has  
a combined ripple frequency three times greater than the  
ripple frequency of any one phase. In addition, the peak-to-  
peak amplitude of the combined inductor currents is reduced  
in proportion to the number of phases (Equations 1 and 2).  
Increased ripple frequency and lower ripple amplitude mean  
that the designer can use less per-channel inductance and  
FIGURE 1. PWM AND INDUCTOR-CURRENT WAVEFORMS  
FOR 3-PHASE CONVERTER  
Figure 1 illustrates the multiplicative effect on output ripple  
frequency. The three channel currents (IL1, IL2, and IL3),  
combine to form the AC ripple current and the DC load  
current. The ripple component has three times the ripple  
frequency of each individual channel current. The peak-to-  
peak current waveforms for each phase is about 7A, and the  
dc components of the inductor currents combine to feed the  
load.  
9
ISL6580  
To understand the reduction of ripple current amplitude in  
the multi-phase circuit, examine the equation representing  
an individual channel’s peak-to-peak inductor current.  
5.9A. Compare this to a single-phase converter also  
stepping down 12V to 1.5V at 36A. The single-phase  
converter has 11.9A RMS input capacitor current. The  
single-phase converter must use an input capacitor bank  
with twice the RMS current capacity as the equivalent  
three-phase converter.  
(V V  
) V  
OUT  
IN  
OUT  
V
(EQ. 1)  
I
= -----------------------------------------------------  
PP  
Lf  
S
IN  
In Equation 1, V and V  
IN  
are the input and output  
Voltage Control Loop  
OUT  
voltages respectively, L is the single-channel inductor value,  
One of the ISL6580 power stages in a multiphase converter  
is used for voltage feed back. Output voltage is fed back to  
this power stage which subtracts the reference voltage  
(based on VID, see the VID table below) and converts the  
error voltage to a binary number. The digital error number is  
sent to the controller on the ERR line. The controller adds  
offset proportional to the load current for the load line (see  
next section on AVP) and passes the error number to the  
digital Proportional, Integral, Derivative (PID) compensator.  
The PID compensator is described in detail in a later section.  
Output from the PID compensator drives the 6 phase digital  
Pulse Width Modulator which produces the 6 PWM and  
DRIVE signals that control switching of the power  
MOSFETs.  
and f is the switching frequency.  
S
The output capacitors conduct the ripple component of the  
inductor current. In the case of multi-phase converters, the  
capacitor current is the sum of the ripple currents from each  
of the individual channels. Compare Equation 1 to the  
expression for the peak-to-peak current after the summation  
of N symmetrically phase-shifted inductor currents in  
Equation 2. Peak-to-peak ripple current decreases by an  
amount proportional to the number of channels. Output-  
voltage ripple is a function of capacitance, capacitor  
equivalent series resistance (ESR), and inductor ripple  
current. Reducing the inductor ripple current allows the  
designer to use fewer or less costly output capacitors.  
(V N V  
) V  
OUT  
POWER STAGE  
IN  
OUT  
(EQ. 2)  
I
= -----------------------------------------------------------  
DIGITAL CONTROLLER  
C, PP  
Lf  
V
S
IN  
PWM  
DRIVER  
DRIVER  
MOSFETS VOUT  
COILS  
PID  
MODULATOR  
COMPENSATOR  
NDRIVE  
CAPS  
Another benefit of interleaving is to reduce input ripple  
current. Input capacitance is determined in part by the  
maximum input ripple current. Multi-phase topologies can  
improve overall system cost and size by lowering input ripple  
current and allowing the designer to reduce the cost of input  
capacitance. The example in Figure 2 illustrates input  
currents from a three-phase converter combining to reduce  
the total input ripple current.  
LOAD LINE AND  
CURRENT  
CURRENT  
SENSE AND A/D  
Σ
IDIGn  
ERR  
SHARING  
-
A/D  
Σ
CONVERTER  
+
VID DAC  
FIGURE 3. VOLTAGE CONTROL LOOP BLOCK DIAGRAM  
INPUT-CAPACITOR CURRENT  
CHANNEL 3  
CHANNEL 2  
CHANNEL 1  
1µs/DIV  
FIGURE 2. CHANNEL INPUT CURRENTS AND INPUT-  
CAPACITOR RMS CURRENT FOR 3-PHASE  
CONVERTER  
The converter depicted in Figure 2 delivers 36A to a 1.5V  
load from a 12V input. The RMS input capacitor current is  
10  
ISL6580  
Voltage Identification Codes (VID)  
V
(V) VID4  
VID3  
0
VID2  
0
VID1  
1
VID0  
1
VID5  
1
OUT  
1.3750  
1.3875  
1.4000  
1.4125  
1.4250  
1.4375  
1.4500  
1.4625  
1.4750  
1.4875  
1.5000  
1.5125  
1.5250  
1.5375  
1.5500  
1.5625  
1.5750  
1.5875  
1.6000  
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
V
(V) VID4  
VID3  
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
VID2  
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
VID1  
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
VID0  
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
VID5  
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
OUT  
0
0
1
1
0
0.8375  
0.8500  
0.8625  
0.8750  
0.8875  
0.9000  
0.9125  
0.9250  
0.9375  
0.9500  
0.9625  
0.9750  
0.9875  
1.0000  
1.0125  
1.0250  
1.0375  
1.0500  
1.0625  
1.0750  
1.0875  
OFF  
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
1
0
1
0
0
1
0
0
0
0
0
1
1
0
0
0
1
0
0
0
0
0
1
0
1
0
0
0
1
1
1
1
1
1
1
1
1
0
1
1
1
0
1
1
1
1
0
0
1
1
0
1
1
1
1
0
1
0
1
1
0
0
1
1
0
0
0
0
1
0
1
1
1
1
0
1
1
0
1
0
1
0
1
AVP (Adaptive Voltage Pos itioning)  
Load Line Specifications  
Recent Voltage Regulator specs require the regulated  
output voltage to decrease as load current increases as it  
would with a small output resistance (~0.5 to 1.5m). A  
typical (VRD10) specification for output voltage is:  
OFF  
1.1000  
1.1125  
1.1250  
1.1375  
1.1500  
1.1625  
1.1750  
1.1875  
1.2000  
1.2125  
1.2250  
1.2375  
1.2500  
1.2625  
1.2750  
1.2875  
1.3000  
1.3125  
1.3250  
1.3375  
1.3500  
1.3625  
Vout_max = V  
–Iload*.00135  
VID  
Vout_min = V  
-0.04V-Iload*0.00135  
VID  
FIGURE 4. TYPICAL LOAD LINE SPECS (VRD10) AND THE  
AFFECT OF AVP LOAD LINE SETTINGS  
11  
ISL6580  
V
is the maximum output voltage at 0 load. It is set by a 5  
window must be entered correctly for the AVP loadline to be  
programmed correctly to the controller.  
VID  
or 6 bit binary input to the voltage regulator called VID  
(Voltage ID). For VRD10, VID = 100011 indicates V  
max  
OUT  
= 1.000V. The slope of the load line is different for other  
applications. For VRM 9, Vout_max = V – Iload*.00095.  
The user interface software will generate a plot of the  
loadline. It is viewed by clicking on the AVP line button at the  
bottom of all of the user interface software windows.  
VID  
is adjustable in the ISL6580 /  
The slope and offset from V  
VID  
ISL6590 using the user interface software. See the User  
Interface Software section.  
The ISL6580 / ISL6590 realize this behavior in a  
programmable, lossless way. Load current is measured in  
each ISL6580 output stage. A fraction (1/9900) of the current  
in the upper MOSFET is mirrored and sent through an  
external resistor. The voltage on the current sense resistor is  
sampled near the end of the upper FET's ON time,  
converted to a digital number and sent to the ISL6590  
controller on the IDIGn line (see Figure 5). Current sensing  
is described in more detail in the next section.  
FIGURE 7. USER INTERFACE LOAD LINE ADJUSTMENTS  
AVP offset moves the load line relative to the voltage  
required by the input VID. It can be adjusted from 0 to 50mV  
in steps of 3.125mV. AVP LoadLine controls the slope of the  
load line. This gives the designer complete flexibility within  
the specified "max" and "min" limits.  
Current Sens ing  
Current sensing is a key feature in the Intersil Digital  
Architecture. Precision current sensing is required to  
maintain accurate load lines, good current sense balancing  
between phases, thermal balancing, overload current, and  
peak current limit protection.  
FIGURE 5. CURRENT SENSE BLOCK DIAGRAM  
The sum of all power device currents is multiplied by a gain  
factor, passed through a digital low pass filter and added to  
the error voltage (see Figure 6).  
By integrating the high side MOSFET in the power stage of  
the Intersil Digital Architecture (see Figure 8), very accurate  
current sensing can be achieved across temperature. This  
method of current sense through integration is called current  
mirroring. A current mirror simply designates a certain ratio  
of transistors on the silicon of FET to have a separate source  
output but a common drain node. As a result, a small current  
sample from the FET can be drawn external to the power  
stage and through a sense resistor. Voltage across the  
sense resistor represents the total current through the High  
Side FET. Since the mirror is using the same silicon as the  
main current path, variations in Rdson and switching  
FIGURE 6. AVP LOAD LINE CONTROL IS ADDED TO THE  
ERROR SIGNAL  
characteristics mirror that of the main FET channel. The  
internal structure of the sampling circuitry is seen in Figure 8.  
The gain factor controls how much the output voltage  
'droops' and is set by the system designer using the user  
interface software. The user interface software calculates a  
number of internal register values based on data in the  
Large Signal Design, Inputs window. All values on the Inputs  
.
12  
ISL6580  
Current Sharing  
Each ISL6580 senses current in it’s upper MOSFET as  
described above and converts it to a serial digital signal on  
the IDIGn lines. The sampled, digitized current, IDIG , from  
n
each active channel is used to gauge both overall load  
current and the relative channel current carried in each leg of  
the converter. The individual sample currents are summed  
and divided by the number of active channels. The resulting  
average current, I  
, provides a measure of the total load  
AVG  
current demand on the converter and the appropriate level of  
channel current. The average current is then subtracted from  
the individual channel sample currents. The resulting error  
current, I , is then filtered before it adjusts V  
. The  
ER COMP  
modified V signal is compared to a sawtooth ramp  
signal and produces a pulse width which corrects for any  
unbalance and drives the error current toward zero.  
COMP  
FIGURE 8. INTERNAL STRUCTURE OF THE ISL6580 POWER  
STAGE  
A sample of the peak current through the MOSFET is taken  
each clock cycle, converted to a digital signal, and sent to  
the controller. The master oscillator frequency inside the  
Intersil Digital Architecture is 133.33MHz. Figure 9 shows  
the voltage drop across the sense resistor, the voltage at the  
switch node, the inductor current, and the digital voltage  
signal. The inductor current signal is delayed slightly due to  
the probe parasitics. As can be seen from the figure, 13nS  
prior to the turn off of the high side MOSFET a sample of the  
CURRENT BALANCE  
IDIG1  
+
PWM n  
GENERATE  
BLOCK  
Σ
Σ
+
+
+
IDIGn  
Kav  
z-1  
+
Σ
+
Σ
Kiav  
+
-
voltage across the sense resistor is taken (I  
). This is  
SENSE  
done to avoid voltage spiking during the switching of the  
node. After sampling, I is converted to a digital signal  
FIGURE 10. CURRENT BALANCE  
SENSE  
(I  
). The controller receives the digital signal from the I  
DIG  
DIG  
pin.  
Loop Compens ation  
Any closed loop system must be designed to insure stability  
(prevent oscillation) and provide correct response to external  
events such as load transients. The output of a buck  
regulator has an inherent, low pass filter formed by the  
output inductor(s), output capacitance and their ESRs  
(Equivalent Series Resistance). Figure 1 shows a typical  
gain and phase plot of output inductors, capacitors and ESR.  
0
-10  
-20  
-30  
-40  
-50  
-60  
-70  
-80  
-90  
0
-20  
-40  
-60  
-80  
-100  
-120  
-140  
Plant Gain  
Phase  
FIGURE 9. VOLTAGE DROP ACROSS THE SENSE  
RESISTOR, VOLTAGE AT SWITCH NODE,  
INDUCTOR CURRENT, AND DIGITAL VOLTAGE  
SIGNAL  
1
10  
100  
1000  
10000  
Frequency(in KHz)  
FIGURE 11. FREQUENCY RESPONSE OF THE OUTPUT  
INDUCTORS AND CAPACITORS  
13  
ISL6580  
Above the resonant frequency of the output LC filter (10kHz  
in this case) the gain falls at a rate of 40dB/decade and the  
phase shift approaches –180 degrees. At a frequency  
above the F = 1/(2ðC*ESR) = 500kHz in this case) the gain  
slope changes to –20dB/decade and the phase shift  
approaches –90 degrees.  
The ISL6580 subtracts a reference from the output voltage  
to produce an error voltage. It converts the error voltage to a  
6 bit digital number and sends it to the ISL6590 controller.  
The controller processes the error number numerically to  
provide gain (Proportional), phase lag (Integration) and  
phase lead (Derivative) functions. This forms the digital PID  
control.  
In a closed loop control system, the output is subtracted from  
a reference voltage to produce an error voltage. The error  
voltage is amplified and fed to the output stage. In a buck  
regulator the output stage consists of a Pulse Width  
Modulator (PWM), switching transistors (typically  
MOSFETs), series inductor(s) and output capacitors. High  
gain feedback reduces variation in the output due to  
changes in input voltage, load current and component  
values. However, high gain at high frequencies can cause  
excessive over shoot in response to transients ( if phase  
shift > 120 degrees and gain > 0dB ) or oscillation ( if phase  
shift > 180 degrees and gain > 0dB ). The trade off in  
designing the loop compensation is to achieve fast response  
to transients without excessive overshoot or oscillation.  
FIGURE 14. TYPICAL ANALOG ERROR AMPLIFIER AND  
COMPENSATION  
Adjus ting The Digital PID  
FIGURE 15. DIGITAL PID COMPENSATOR  
Frequency response of the digital PID compensator is  
determined by the Kp, Ki, Kd factors. These factors are  
stored in nonvolatile memory and are loaded in the controller  
at power on reset. The system designer sets the PID  
compensators frequency response using user interface  
software. The designer enters the frequencies of the  
desired poles and zeros and user interface software  
calculates the Kp, Ki and Kd factors. the software will  
calculate and display the frequency response of the  
feedback and the closed loop system.  
FIGURE 12. TYPICAL ANALOG VOLTAGE LOOP BLOCK  
DIAGRAM  
FIGURE 13. DIGITAL CONTROL LOOP BLOCK DIAGRAM  
14  
ISL6580  
FIGURE 18. BODE PLOT  
F
= Frequency of first zero  
Z1  
Z2  
P0  
P1  
F
F
F
= Frequency of second zero  
= Gain * frequency of first pole (A  
= Frequency of second pole  
*F  
)
DC P0  
R
C
= External Resistor used for third pole  
= External Capacitor used for third pole  
P2  
P2  
P2  
F
= 1 / (2 * ð * R * C  
P2  
)
P2  
FIGURE 16. DESIGN PARAMETER INPUT WINDOW  
The software will calculate the frequency response of the  
PID controller and the closed loop system as in figures 19  
and 20 below.  
60  
50  
40  
30  
20  
10  
0
0
-10  
-20  
-30  
-40  
-50  
-60  
-70  
-80  
-90  
Compensation  
Phase  
1
10  
100  
1000  
10000  
Frequency (in KHz)  
FIGURE 19. PID COMPENSATOR FREQUENCY RESPONSE  
60  
40  
400  
350  
300  
250  
200  
150  
100  
50  
Loop  
Phase  
20  
0
-20  
-40  
-60  
-80  
-100  
-120  
FIGURE 17. SMALL SIGNAL DESIGN WINDOW  
0
-50  
1
10  
100  
1000  
10000  
Frequency (in KHz)  
FIGURE 20. FREQUENCY RESPONSE OF THE CLOSED  
LOOP  
15  
ISL6580  
Compens ation Methodology  
Due to the user interface software interface, it is very easy to  
change the frequency compensation and see the resulting  
performance on a scope or network analyzer. Transient  
response is viewed by applying a transient load and  
monitoring the output voltage with a scope. Frequency  
response is viewed by placing a small resistor between the  
output and the feed back network, applying a small sine  
wave at the input to the feed back network and measuring  
the amplitude and phase shift of the resulting sine wave on  
the output. Sweeping the frequency produces plots similar  
to those above.  
Frequency Domain  
It is recommended to place the first zero (F ) at the  
Z1  
resonant frequency of the output inductors and capacitors (F  
= 1/(2ð÷LC = 10kHz in this case). Then increase F and  
Z2  
F
to maximize DC gain and the frequency at which gain  
P0  
drops below 0dB while keeping the phase margin above 60  
degrees. Phase Margin is the difference between 180  
degrees and the phase shift of the loop at the frequency  
where the gain drops below 0dB (cross over frequency). If  
the loops phase shift reaches 180 degrees and has gain  
equal to or greater than 0dB, it acts as positive feed back  
and the loop will oscillate. Even if the loops phase shift is  
slightly below 180 degrees at the cross over frequency, the  
loop will respond to transients with overshoot and ringing.  
Loop phase shift between 90 and 120 degrees at the cross  
over frequency (Phase margin = 60 to 90 degrees) results in  
little or no over shoot and ringing. Large phase margins  
(>90 degrees) result in slower transient response.  
FIGURE 21. TYPICAL RESPONSE TO A LOAD TRANSIENT  
Active Trans ient Res pons e  
What is ATR?  
In ordinary operation, the ISL6590 and the ISL6580’s form a  
closed-loop system that uses enhanced proportional,  
integral, differential (PID) control to converge on a target  
output voltage. The control loop monitors the delivered load  
current and adjusts the pulse-width modulated impulses  
accordingly to satisfy the load line. Fast load current  
transitions, however, may produce brief under- or  
overshoots in the output voltage. The closed loop may fail to  
compensate rapidly for these events for several reasons: 1)  
it has limited bandwidth, 2) it has processing delay, 3) the  
inductors require time to (dis)charge the output capacitor  
bank, and 4) the slew rate of the output current may be  
extremely fast.  
Time Domain  
It is recommended to place the first zero (F ) at the  
Z1  
resonant frequency of the output inductors and capacitors (F  
= 1/(2ð÷LC = 10kHz in this case). Then increase F and  
Z2  
F
to minimize response time over (under) shoot and  
P0  
ringing. The first microseconds of transient response are  
primarily dependant on the ESR and ESL of the output  
capacitors. After the affects of ESL and ESR pass the loop  
must control the response.  
Active transient response (ATR) is engaged if the output  
voltage deviates outside a user-defined voltage window. In  
this mode, all ISL6580’s may be switched simultaneously as  
an open-loop system.  
In ordinary operation, the switching of ISL6580 phases is  
distributed uniformly in time. An n-phase system, for  
example, has successive phases delayed by tp/n, where tp  
is the switching period. ATR mode, in addition to the ordinary  
synchronous switching, may switch all phases  
asynchronously.  
Figure 22 is an illustration of how individual phases operate  
either independently or simultaneously. ATR improves  
16  
ISL6580  
transient response by momentarily increasing the maximum  
current slew rate.  
When an ATRL or ATRH pulse is received by the ISL6590,  
two mutually exclusive ATR modes are possible. If an ATRL  
pulse is received first then ATRL reaction is enabled and  
ATRH pulses are ignored. Conversely, if an ATRH pulse is  
received first then ATRH reaction is enabled and ATRL  
pulses are ignored.  
After entering either ATR mode, if neither an ATRL nor an  
ATRH pulse is received for a short time (<100ns), then ATR  
mode is exited. Ordinary closed-loop response is resumed.  
What ATR Does  
Switching of the ISL6580’s by the ISL6590 is typically  
performed using synchronous complementary PFET and  
NFET control signals. This push-pull alternation alone  
cannot provide a rapid response to fast load transitions.  
When either ATR mode is enabled, fast asynchronous  
control signals are generated. Furthermore, ATR  
suppresses the alternating push-pull switching to improve  
the transient response. The final control signals (named  
NDRIVE and PWM) sent by the ISL6590 are the  
combination of these synchronous and asynchronous  
sources. Three permutations result:  
FIGURE 22. ILLUSTRATION OF ATR AND NON-ATR PHASE  
AND TOTAL CURRENT  
ATRL threshold  
VID  
Reference  
(PVID)  
Vout  
1. If ATR is not engaged, then  
NDRIVE = NFET (synchronous)  
PWM = PFET (synchronous)  
ATRH threshold  
2. If ATRL mode is engaged, then  
NDRIVE = NFET (sync) + ATRL (async)  
PWM = off  
I
min (= 0 A)  
Imax  
3. If ATRH mode is engaged, then  
NDRIVE = off  
Iload  
PWM = PFET (sync) + ATRH (async)  
FIGURE 23. BASIC ATR THRESHOLD DEFINITIONS  
Figure 24 illustrates both ATR modes. Two successive  
How ATR Is Enabled and Dis abled  
phases are shown in a hypothetical n-phase system.  
ATR is defined using the load line and its specification of DC  
and transient voltage limits. A sample is shown in Figure 23.  
In the first sequence shown, ATRL is received before ATRH.  
This forces off all PWM signals. The NDRIVE signals are the  
combination of NFET and ATRL. The asynchronous ATRL is  
applied simultaneously to the NDRIVE signal of all phases.  
Note that the ordinary synchronous NFET signals have a  
long on-time. Therefore, many of the asynchronous ATRL  
signals are hidden by the synchronous NFET signals.  
Hidden ATRL signals are colored gray in Figure 24.  
The “maximum” V  
value at no load is commonly the VID.  
OUT  
The “maximum” and “minimum” envelopes around “typical”  
are commonly symmetrical.  
One ISL6580 is dedicated to ATR sensing. It maintains an  
internal reference voltage that is fixed at the midpoint of the  
“typical” load line excursion (see Figure 23). This reference  
voltage is labeled PVID. Then independent transient voltage  
thresholds are defined via the user interface software  
relative to PVID. The ATRL threshold defines the highest  
transient overshoot; the ATRH threshold defines the lowest  
transient undershoot.  
In the second sequence shown, ATRH is received before  
ATRL. This forces off all NDRIVE signals. The PWM signals  
are the combination of PFET and ATRH. As above, the  
asynchronous ATRH is applied simultaneously to the PWM  
signal of all phases. Note that, unlike NFET, the ordinary  
synchronous PFET signals have a short on-time. Therefore,  
most of the asynchronous ATRH signals are not hidden by  
the synchronous PFET signals. Hidden ATRH signals are  
also colored gray in Figure 24.  
If the output voltage rises above the ATRL threshold, then  
the dedicated ISL6580 sends an ATRL pulse. When the  
output voltage returns below the ATRL threshold, the ATRL  
pulse is ended. Similarly, if the output voltage drops below  
the ATRH threshold, then the dedicated ISL6580 sends an  
ATRH pulse. The ATRH pulse is ended when the output  
voltage returns above the ATRH threshold.  
Between the two sequences, ATR mode is disabled because  
ATRL and ATRH signals are absent.  
17  
ISL6580  
ATR Thres hold Definition  
ATRL  
The ATRL and ATRH transient voltage thresholds are set  
with the user interface software and written to the dedicated  
ISL6580. The voltage offsets are programmed digitally in  
7.5mV increments. The ATRL and ATRH offsets may be  
specified independently.  
ATRH  
NFETi  
NFETi+1  
PFETi  
ATR and VID Stepping  
PFETi+1  
NDRIVEi  
NDRIVEi+1  
PWMi  
The reference voltage (PVID) used for ATR sensing is  
updated synchronously with VID stepping. Therefore, the  
ATR transient voltage thresholds programmed by the user  
track VID automatically.  
ATR Connections  
PWMi+1  
The dedicated ISL6580 requires that the VRM sense leads  
be connected to its vsense+ and vsense– inputs. This  
sensed output voltage is compared against PVID and used  
to generate ATRL and ATRH as necessary. It is highly  
recommended that both PCB traces be routed as a minimal  
length pair to minimize differential and common-mode noise  
pickup. A single-pole low-pass filter at the vsense+ and  
vsense– inputs is also recommended to further suppress  
high-frequency pickup noise.  
FIGURE 24. COMBINATION OF SYNCHRONOUS (NFET AND  
PFET) AND ASYNCHRONOUS (ATRL AND ATRH)  
SIGNALS TO GENERATE EFFECTIVE CONTROL  
SIGNALS (NDRIVE AND PWM) TO ISL6580’S  
The ATRL and ATRH outputs of the dedicated ISL6580 must  
be connected to the ATRL and ATRH inputs of the ISL6590.  
It is highly recommended that both PCB traces be routed as  
a pair to minimize skew and common-mode noise.  
Protection Features  
The ISL6580 / ISL6590 have several protection features that  
shut down the converter to prevent catastrophic and  
cascade system failures. Output voltages, currents and  
temperatures are monitored and compared to limits that are  
set by the designer (with the user interface software). Input  
Under Voltage (IUVP), Output Under Voltage (OUVP),  
Output Over Voltage (OOVP) and Over Temperature Sense  
are detected by each ISL6580. If any of the fault limits are  
exceeded a fault bit is set in the ISL6580’s fault register. The  
ISL6590 controller polls the fault register continuously via  
the Back Side Bus. If any of the fault bits are set the  
converter shuts down. the user interface software reads the  
fault registers and indicates which type of fault caused the  
shut down (in the Controls and Interface window). Input  
power must be cycled off to reset most faults. IUVP is reset  
by cycling the OUT_EN line. The ISL6590 controller shuts  
the converter down by setting all PWMs and NDRIVEs  
signals to ground and switching all MOSFETs OFF.  
Over Current Protection  
Over Current is handled in two ways. One is Peak Current  
Limiting (‘pulse by pulse’ current limiting). If the ISL6580  
senses current above the Peak Current limit set with the  
user interface software, it turns the upper MOSFET off for  
the remainder of one switching period. This does not shut  
down the converter.  
FIGURE 25. SAMPLE OUTPUT VOLTAGE TRANSIENT  
RESPONSE WITHOUT & WITH ATR ENGAGED  
18  
ISL6580  
user interface software . The range is 0 to 232mV in steps of  
7.5mV.  
FIGURE 26. BLOCK DIAGRAM OF PEAK CURRENT LIMITING  
The second way of responding to a Current Over Load is  
performed in the ISL6590 controller. If the sum of the  
average currents in all phases exceeds the Over Current  
Limit for a prolonged period, the controller is shut down (all  
MOSFETs are turned off) and input power must be cycled to  
reset the fault.  
FIGURE 29. OOVP OUVP TRIP LEVELS AND LOAD LINE  
If the thresholds are exceeded a bit is set in ISL6580’s status  
register. The status register is read periodically by ISL6590.  
ISL6590 shuts down the converter until power is cycled.  
Temp. Sens e (Thermal Shut down)  
Each ISL6580 has an on chip, over temperature comparator.  
It uses an unbalanced differential pair of lateral PNP  
transistors to sense temperature and detect over  
temperature. Current in one of the differential pair is 8X the  
current in the other. As a result, the delta Vbe due to  
temperature is 8X. Voltage at the bases is offset by DAC  
controlled current sources. When the Vbe offset reaches the  
offsets set by the DAC the output switches (with 10×C  
hysteresis).  
FIGURE 27. OVER LOAD FAULT  
The limits for Peak Current and Over Load Current are set  
with the user interface software. There are 4 steps in the  
Peak Current limit and the resulting current is calculated  
(based on the value of R ) and displayed by the user  
SENSE  
interface software.  
OUVP (Output Over Voltage Protection)  
and OOVP (Output Under Voltage Protection)  
ISL6580 monitors the output voltage and sets a bit in its fault  
register if the output voltage is too high (OOVP) or too low  
(OUVP).  
FIGURE 30. OVER TEMPERATURE BLOCK DIAGRAM  
The trip point can be adjusted from 85× to 145× in 10×C  
increments using the user interface software. If any ISL6580  
reaches the thermal shut down temperature, a bit is set in its  
status register, the converter shuts down until power to the  
ISL6590 is cycled.  
IUVP (Input Under Voltage Protection)  
Each ISL6580 contains a comparator that monitors V  
and  
CC  
inhibits operation when V  
(12V) is below a fixed  
FIGURE 28. OOVP OUVP WINDOW COMPARATOR  
CC  
threshold. When V  
is turned on, this feature holds the  
CC  
converters output at 0V until V  
exceeds 7.5V. When V  
CC  
Voltage at the VSENP_FILT pin is compared to thresholds  
above and below normal output voltage (mid point of the  
load line). The OOVP and OUVP thresholds are set with the  
CC  
falls below 7.6V a bit is set in the status register. ISL6590  
reads the status register periodically. When this bit is set the  
19  
ISL6580  
converter is shut down until OUT_EN or power to the  
ISL6590 is cycled. The threshold has hysteresis to eliminate  
oscillation. When V is low (below 7V), a bit in the status  
SIZE  
In general lower inductance values yield smaller designs for  
a given current level.  
CC  
register is set high. As V  
rises from a low value to above  
CC  
EFFICIENCY  
9.1V (nominal) the status bit is set to 0 and a hysteresis  
switch sets the IUVP threshold to 7.6V (nominal). The  
The output inductor can be a significant contributor to  
system loss. The inductance value will force a trade for  
system efficiency vs. size and transient response. That is,  
Physically larger, lower frequency designs will be more  
efficient and produce slower transient response in the  
system.  
converter will operate until V  
falls below 7.6V (see the  
CC  
ISL6580 data sheet for complete specs). The thresholds are  
referenced to V (3.3V) and vary in proportion to V  
.
DD DD  
These three system criteria must be considered when  
selecting or designing the appropriate inductor in a given  
application.  
Inductance s election  
FIGURE 31. INPUT UNDER VOLTAGE PROTECTION  
The following formulas apply to this section in selecting the  
appropriate inductance for a given application:  
Power On Res et  
F
T
= single phase switching frequency  
= switching period  
The ISL6590 controller performs a Power On Reset function  
S
P
internally. It holds all internal logic in a reset state until V  
DD  
(3.3V) exceeds a threshold. While in the reset state all PWM  
and NDRIVE signals are held at ground and all MOSFETs  
are OFF.  
V
V
= input voltage  
IN  
= output voltage  
OUT  
L = inductance  
D = duty cycle  
Duty Cycle Limit  
T
T
= on time  
ON  
The ISL6590 limits the on time of the upper FETs. The  
system designer can set the maximum ON time with the user  
interface software. The value is entered as a percentage. If  
the duty cycle reaches this percentage, the top side FET  
turns off until the next cycle.  
= off time  
OFF  
Phases = number of system phases  
Saturation Current  
The selection process should start with average and peak-  
to-peak requirements. At maximum load current the peak  
current should be maintained to <25A to stay within ratings.  
of the ISL6580.  
Component Selection and Sys tem  
Flexibility  
Inductor Selection Sys tem Effects  
INDUCTOR CURRENT  
There are three major system impacts that the phase  
inductance value impacts. These are transient response,  
size, and efficiency.  
Ipeak  
Lower Inductance  
TRANSIENT RESPONSE  
Selection of higher phase switching frequency enables  
selection of lower inductance values because peak current  
limit protection will not be tripped with the shorter on time.  
Lower inductance values can yield higher di/dt slopes to the  
load in the ATR (Active Transient Response) mode of  
operation in a multiphase system. ATR forces all phases to  
an ON state at a given point in time producing the following  
di/dt through the power stage.  
I  
Iave  
Higher Inductance  
0
Ton  
Toff  
(EQ. 3)  
di  
dt  
(Vo-Vout)Phases  
---- = ---------------------------------------------  
L
FIGURE 32. AFFECT OF INDUCTANCE ON PEAK CURRENT  
This di/dt is the power stage current slope capability not the  
overall system di/dt which is dependent on many other  
factors including output capacitance and parasitics.  
20  
ISL6580  
can be a major contributor at higher frequencies. Inductor  
vendors work to select materials that suite a specific  
frequency range.  
1
2
Iave  
Phases  
--  
Ipeak = --------------------- + (∆I)where:  
(EQ. 4)  
(Vin Vout)Ton  
5. Eddy current loss from the circulating currents within the  
magnetic materials. Higher switching frequencies  
produce higher eddy current loss. Eddy current loss can  
extend to any conductor that is in close proximity to the  
air gap of a gapped core inductor. Since field strength  
tends to diminish a rate approximately equal to the  
inverse square of the distance, conductors should be  
held to at least 4x the distance of the air gap itself.  
I = ---------------------------------------------  
L
Vout  
Vin  
1
---  
D = -------------  
Ton= DTp, Tp=  
F
All inductors that utilize magnetic material for increased  
permeability, have a maximum current level at which the  
inductance dramatically falls. This is known as magnetic  
saturation. Most inductor vendors will specify the current at  
which some percentage of inductance has been lost due to  
saturation. It is important to stay well within the limits of the  
saturation current of the chosen inductor. It should also be  
noted that the saturation current reduces at higher  
temperatures.  
6. Copper or winding loss. This is also dependent on the  
wire size, switching frequency, etc. Skin effect is the  
tendency of AC currents to migrate to the outer portions  
of a conductor. This can tend to decrease the effective  
copper cross sectional area of a conductor at high  
frequencies and should be considered in selection of  
inductors with relatively thick conductors.  
di/dt vs Los s  
MOSFET Selection  
Maximizing the delta I within the inductor to improve di/dt  
has the effect of increasing peak and RMS currents in the  
ISL6580, Power FETs, and the inductor itself. The following  
formulas can be used to calculate the effective RMS current  
to be used in determining the power loss in these elements:  
In the Intersil Digital Multiphase Architecture, a critical  
component selection is the low side MOSFET. The power  
dissipation from the low and high side MOSFET is  
dominated by different factors. Because of the longer duty  
cycle (Figure 33), the low side MOSFET efficiency is  
dominated by static on losses. However, the low duty cycle  
of the high side MOSFET results in the majority of its losses  
to come from switching of the FET (Figure 34).  
(
Ipk2 + (Ipk)(Itr) + Itr2  
)D  
Irms _ ISL6580 =  
Irms _ NFET =  
3
(EQ. 5)  
(
Ipk2 + (Ipk)(Itr) + Itr2  
)(1D)  
3
2
2
Irms _ Ind = Irms _ ISL 6580 + Irms _ NFET  
Operating Frequency  
Phase operating frequency has the following relative  
impacts on the system performance:  
1. Size - Higher frequency per phase will minimize the size  
of the required output inductor while maintaining a given  
delta current in the inductor. Generally speaking ferrites  
perform best at higher frequencies (>200kHz). This is  
due to the fact that the magnetic materials are higher and  
lower conductivity, which tends to reduce eddy current  
losses within the core.  
2. System Bandwidth – higher switching frequencies allow  
higher closed loop unity gain frequencies. This is  
because the main limiting factor in compensation of the  
voltage loop concerns the Nyquist limitation of the power  
stage. The voltage loop must be held less than 1/2 the  
channel switching frequency for a single phased system.  
Practical designs limit loop bandwidth to < 1/5 of the  
phase switching frequency.  
FIGURE 33. HIGH AND LOW SIDE MOSFET DUTY CYCLE  
3. Power loss – In general power loss increases  
logarithmically with phase frequency as it pertains to the  
output inductor. Higher frequencies can cause:  
4. Hysteresis loss is caused by alternating flux within the  
core material. Hysteresis loss is a function of the area  
enclosed by the BH loop and is due to the energy  
required to move magnetic domains. This loss element  
decreases logarithmically in most magnetic materials and  
21  
ISL6580  
voltage potential begins to ramp across the gate to the  
source, but no current flows until the intrinsic threshold  
voltage level is achieved (Figure 35). During time t1, the gate  
to source capacitance (C ) charges and the drain to  
GS  
source current (I ) and gate to source voltage (V  
DS  
)
GS  
continue to ramp. The slope of the current is directly related  
to the gate voltage rise time and the forward  
transconductance of the device as follows:  
dV  
dI  
DS  
C
(EQ. 6)  
---------------  
-------- = gm  
dt  
dt  
where:  
IC = Drain Current  
FIGURE 34. POWER DISSIPATION FOR STATIC AND  
DYNAMIC OPERATION  
gm = Forward Transconductance  
V
= Drain to Source Voltage  
The key characteristic for the low side MOSFET is the DC  
Rdson resistance. It is important to get a very low Rdson  
value for the low side FET. For the high side MOSFET, gate  
charge requirements are the key characteristic. Large gate  
charge and gate resistance increases switching losses.  
Because the high side MOSFET is integrated within the  
ISL6580, a very low gate resistance of less then 300mW is  
present. In a discrete high side MOSFET solution, a typical  
total gate resistance from the gate driver and including the  
internal silicon gate resistance is 1.5 to 2W. The integrated  
MOSFET in the ISL6580 is optimized for high switching  
efficiency with a low gate capacitance.  
DS  
The gate to source voltage ramp during this time is:  
dV  
V
V  
GG plateau  
DS  
(EQ. 7)  
(EQ. 8)  
--------------- = ------------------------------------------  
dt  
R C  
G iss  
I
C
V
= V  
+ --------  
TH  
plateau  
gm  
where:  
V
= Drain to Source Voltage  
= Gate Supply Voltage  
DS  
V
GG  
Understanding the turn on and turn off event for a MOSFET  
is important in understanding how to interpret a data sheet  
and for troubleshooting methods for the low side MOSFET in  
particular.  
R
= Gate Resistance  
G
Ciss = Constant Input Capacitance  
= Threshold Voltage  
V
TH  
Switching of the MOSFET  
I = Collector Current  
C
gm = Forward Transconductance  
Substituting equation 7 into equation 6 gives:  
V
V  
plateau  
dI  
GG  
R
C
(EQ. 9)  
------------------------------------------  
-------- = gm  
dt  
C  
G
ies  
Once time t2 is reached, C  
GS  
has been fully charged. IDS  
plateaus and V  
begins to ramp down. During time t2, the  
DS  
gate to drain capacitance (C ), also known as the Miller  
GD  
capacitance, begins to charge. Once the Miller capacitance  
is fully charged, V  
the gate supply.  
rises until it reaches the voltage level of  
GS  
FIGURE 35. MOSFET TURN ON CURVES  
The MOSFET is driven by the applied gate to source  
voltage. When the gate voltage is initially applied, the  
22  
ISL6580  
The turn off of the MOSFET is fundamentally the same as  
the turn on in reverse order (Figure 36). V reduces to the  
Pupper = Power loss in upper MOSFET  
GS  
level required to maintain the drain current (beginning of t4).  
Plower = Power loss in lower MOSFET  
Io = Average Current  
At that point, V  
begins to rise at a rate of:  
DS  
V
Rds(on) = On resistance for the particular MOSFET at the  
appropriate gate voltage and temperature of operation  
dV  
plateau  
DS  
(EQ. 10)  
-----------------------  
--------------- = gm  
R
C
rss  
dt  
G
V
V
= Output Voltage  
OUT  
Where:  
= Input Voltage  
IN  
Crss = Transfer Capacitance  
eventually reaches the rail voltage. Because of the high  
Fsw = Frequency of operation per phase  
Tsw = On/Off Switch Time  
V
DS  
dv/dt value during this period, V  
often will rise beyond the  
DS  
bus voltage for a short period of time. This overshoot is from  
the inductive voltage kickback of the choke inductance and  
J unction Temperature Evaluation  
With power loss in a transistor comes dissipation of that  
power in the form of heat. The higher the power loss, the  
higher the parts junction temperature will be. A basic thermal  
model is seen in Figure 37. Through the data of the  
MOSFET used, the thermal resistivity from junction to case  
can be determined. With a measurement of the case of the  
MOSFET during operation, the FETs junction temperature  
can be calculated.  
parasitics of the traces. When V  
first reaches the rail  
is fully discharged. The drain current starts to  
DS  
voltage, C  
DG  
decay at the rate of:  
V
dI  
(EQ. 11)  
plateau  
D
-----------------------  
-------- = gm  
R
C
iss  
dt  
G
Eventually, the current reaches zero and the switching event  
ends.  
REFERENCE TEMPERATURE  
FIGURE 37. THERMAL RESISTIVITY MODELING  
The formula used for calculating junction temperature is:  
T = P *Rθ +T  
JC C  
J
D
P
=Power dissipation = voltage across the transistor (V  
)
DS  
D
FIGURE 36. MOSFET TURN OFF CURVES  
* current through the device (I )  
D
Efficiency of the MOSFETs  
Rθ = 10µs pulse rated junction to case thermal resistance.  
JC  
This value can be found by using data sheets for the  
individual transistors as well as thermal resistance data of  
the specific package.  
The equations below provide a rough estimate for power  
dissipation of the upper and lower MOSFETs. These  
equations do not take into account the reverse-recovery of  
the lower MOSFETs body diode or a snubber circuit used in  
this regard.  
T = Case Temperature  
c
If the junction temperature rises above specification, the  
transistor could fail. Also, high junction temperatures during  
operation can cause reliability issues. In the same sense, if  
the junction temperature difference between on and ambient  
off conditions is significant, temperature cycling can be a  
reliability issue as well.  
2
2
Io × Rds(on) × Vout Io × Vin × Tsw × Fsw  
= ---------------------------------------------------------- + ------------------------------------------------------------  
P
UPPER  
Vin  
2
(EQ.12)  
2
Io × Rds(on) × (Vin Vout)  
(EQ.13)  
P
= ------------------------------------------------------------------------------  
LOWER  
Vin  
Effective heat flux from the power transistor to ambient is  
critical to ensure reliability. The main trade-off for effective  
23  
ISL6580  
heat flux designed into the system is die and heat sink size.  
The larger the die size, the higher the part costs but more  
effective heat flux occurs. A smaller die size can be used  
with a larger heat sink added. Of course increasing the  
switching speed of the device and/or reducing the frequency  
of operation of the transistor will reduce power dissipation,  
but both of these are typically defined directly from the  
application.  
Package and board level interconnects of individual  
components in the high current loops give rise to series RLC  
circuits. Fast switching of large currents in these loops will  
generate large voltage transients that may exceed maximum  
device ratings. Specifically, at the turn off phase of the high  
side switch, the sudden disruption in the loop current will  
generate fast transient ringing at the high side switch  
exposing the high side switch to large voltages that can  
exceed the rated break down voltage for that device. Figure  
39 shows the high frequency equivalent circuit at the turn-off  
of the high side switch before the turn-on of the low side  
switch. Included in this schematic are the relevant parasitic  
effects of various components and interconnects.  
If there is a high thermal increase in a MOSFET, a cost  
analysis should be performed to consider a larger die size, a  
larger heat sink, or parallel MOSFETs to share the current.  
MOSFET Trans is tor Selection  
C
g
s
L
R
i 1  
When selecting the appropriate low side MOSFET to put in  
the power circuitry, there are some basic characteristics that  
need to be considered.  
i1  
C
d
s
C
g
d
L
P
E
E
S
S
R
R
P
R
L
• N type or P type MOSFET  
i 2  
i 2  
L
P
I L  
V
S
U P  
• For the low side MOSFET component, an N polarity  
MOSFET is always used.  
R
L
i 3  
i 3  
C
C
g
s
C
d
s
• Current Rating  
g
d
L
N
N
• At least 3X the peak current input should be select for the  
current rating.  
R
L
R
i4  
i 4  
• Voltage Rating  
The input voltage for computing multiphase power supply for  
the chip set is a 12V DC nominal. Standard MOSFET  
voltage rating for the low side FET ranges between 20V-30V  
depending on the switching speed of the switch node and  
the noise of the input rail. This increased voltage level is  
used to take into account inductive voltage kickback and  
transient voltage inputs.  
FIGURE 39. HIGH FREQUENCY EQUIVALENT CIRCUIT OF  
THE HIGH SIDE SWITCH TURN OFF LOOP  
This application note discusses the use of external Schottky  
diodes in order to limit the amplitude of transient voltage spikes  
across the drain to source of the high side switch device.  
Clamping Us ing Schottky Diodes  
The simplest approach to protect the High Side FET from  
inductive switching is to limit loop inductance. This can be  
achieved by proper layout of the high current loops and  
careful selection of the components in this loop. The goal is  
to minimize overall loop inductance. This inductance  
includes HSFET bonding inductance, the external NFET  
inductance, the power supply decoupling capacitance’s ESL,  
and interconnect inductances between these components.  
While good layout of the PCB must be always practiced,  
component selection is often compromised by other factors  
such as pricing or physical dimensions. For example it is  
possible that a single NFET with an inductance of up to 8nH  
is selected for the low side switch.  
Inductive Switching  
The ISL6580 Integrated Power Stage is a High Side  
FET/driver combination with external synchronous rectifier  
that provides high current at high switching frequency.  
Schematic of Figure 38 shows a typical synchronous buck  
converter application using the ISL6580.  
In such situations where a high inductance FET or special  
layout considerations result in large loop inductance, placement  
of a Schottky diode from the switch node to ground will clamp  
the negative ringing and limit the voltage across drain to source  
FIGURE 38. SYNCHRONOUS BUCK CONVERTER USING  
ISL6580  
24  
ISL6580  
of the High Side FET. Figure 40 shows the waveform at the  
switch node with and without a Schottky diode.  
Schottky diode is selected that can handle the peak current  
for a short period during each switching cycle.  
Selection of R  
SENSE  
When selecting the resistor value for R  
No Schottky Diodes  
Tw o Schottky Diodes  
, several  
SENSE  
characteristics have to be considered. They include:  
1. Size of Csample (6.2pF). Internal to the ISL6590.  
2. # of steps (Steps = 64)  
N o Breakdo wn, Vds- max =19 .5  
Breakd o w n C la mp ing at Vds=23 .5  
3. Ratio (M = 9,900) of transistors used for current mirror  
and main current path in the high side MOSFET.  
4. Reference Voltage (V  
= 1.25V)  
REF  
FIGURE 40. EFFECT OF ADDING TWO SCHOTTKY DIODES  
ON THE VDS OF THE HIGH SIDE SWITCH  
5. Input Voltage (V  
)
IN  
6. Output Voltage (V  
)
OUT  
Note that the Schottky diode provides a parallel path to the  
body diode of the NFET for current flow. It is best to place  
the Schottky diode as close as possible to the switch node of  
the High Side FET on one pin and to the ground return of the  
power supply decoupling capacitors on the other pin (as  
shown in Figure 41). This way during clamping the  
inductance of the Schottky diode is in parallel with the  
inductances of interconnects as well as the low side NFET  
therefore minimizing the overall inductance.  
7. Output Inductance (Lout)  
An easy to use reference equation for calculating an  
appropriate resistor when considering these values is:  
(EQ.14)  
C
g s  
This equation takes into account the resolution of the A/D  
converter vs. the slew rate of the current divider between  
L
R
i 1  
i1  
C
d
s
C
g d  
L
R
and Csample/Cesd.  
P
SENSE  
For peak current limit, rather then relying on peak current  
sampling, the power stage taps the I line and  
E
S R  
R
P
R
L
i 2  
i2  
E
S L  
I L  
SENSE  
V
c c  
L
S
connects directly to a comparator. The comparator turns off  
the highside MOSFET if the peak current through it reaches  
its limit real time at any point. The MOSFET is shut down  
until the next clock cycle. The the user interface software  
R
i 3  
i3  
R
S
L
C
C
g s  
C
d
s
g d  
L
N
N
can program the voltage trip level (V ) across the sense  
trip  
R
L
R
i 4  
i4  
resistor (R  
SENSE  
) where a peak current limit trip (I )  
trip  
occurs (Equation 15).  
FIGURE 41. PROPER SCHOTTKY PLACEMENT PARALLELS  
LOW SIDE SWITCH AND ROUTING PARASITIC  
EFFECTS  
V
(EQ. 15)  
trip  
-------------------  
I
: =  
M  
trip  
R
sense  
Schottky Selection  
If 1V were selected, the peak current limit of (I ) would be:  
trip  
1V  
392 ⋅ Ω  
The most important characteristic of a Schottky diode  
selected for clamping of the negative fly-back voltage is its  
inductance. Axial leaded diodes typically exhibit larger  
inductances. Leadless packages have low inductances in  
the 2-5nH range. Physically smaller diodes are also  
preferable because of their potentially lower inductance in  
addition to printed circuit board space concerns.  
------------------  
9900  
I
: =  
trip  
(EQ. 16)  
I
= 25.255A  
trip  
Overload protection restricts the total average output current  
of the power supply. The average current is predicted by  
taking peak current samples each clock cycle. With good  
current balancing, this can be translated to total current  
output. To predict the average current for each power stage  
with a peak current sample, an offset down must be  
assumed. This current offset (Ios) is calculated from the  
output inductance value, input voltage, output voltage, sense  
resistor value, and number of phases in the system. When  
The power dissipation in the Schottky diode is small and  
limited to the non-overlap time, when the HS PFET is turned  
off and before the LS NFET is turned on. Even during this  
period, the body diode of the LS NFET starts conducting  
shortly after the HS PFET is turned off and will share in  
conducting the current. It is still necessary to ensure that a  
I
peak current sample is taken, Ios is subtracted from  
SENSE  
25  
ISL6580  
it. This provides a predicted average current per power  
stage (Figure 42). If any individual power stage reaches this  
over current protection level, the VRM shuts down and  
reports an over current fault condition. This protection  
feature can be disabled or enabled via the the user interface  
software. The user interface software also allows  
programming of the total average output current level where  
the fault condition trips.  
because the input current has low magnitude and tight  
regulation is not required.  
High Side Current  
VRM Input  
Current  
Average  
FIGURE 43. INPUT CAPACITOR FILTERS OUT THE INPUT  
CURRENT REQUIREMENT OF THE VRM AND  
LIMITS THE SLEW RATE OF THE INPUT  
CURRENT  
POWER IC V  
CC  
CAPACITOR:  
A bank of input capacitors is also needed at the supply  
terminals of each Power IC. The high-side FET in the buck  
converter is integrated into the Power IC. The low-side FET  
is an external part. The package inductance of the Power IC  
and the low-side FET as well as the path inductance  
between the two parts are parasitic elements in the power  
stage. A large current slews through the parasitic inductance  
each time the high side or the low-side FET is switched. This  
results in high-voltage spikes and ringing at the switch node,  
FIGURE 42. AVERAGE CURRENT PREDICTED FROM PEAK  
CURRENT SAMPLE MINUS IOS OFFSET  
V
pad and the ground pad. Under extreme  
CC  
circumstances, the voltage spike may exceed the  
INPUT AND OUTPUT CAPACITOR SELECTION  
breakdown voltage of the high side or the low-side FET.  
Furthermore, the Power IC has low-voltage analog and  
digital circuits that are isolated from the power stage.  
Extreme swings of the high-side FET voltage beyond the  
nominal values may exceed the limits of the isolation and  
result in the undesired effects of latch-up, substrate current  
and loss of synchronization with the digital controller. Power  
supply stabilizing capacitors should be placed between the  
The VRM requires capacitors at the input as well as the  
output to limit the fluctuation in voltage with a change in  
other conditions of the system. These changes include  
events such as load variations, VID stepping, start-up and  
shutdown.  
Input Capacitors  
VRM INPUT CAPACITOR:  
V
and ground planes at the site of each Power IC.  
CC  
The VRM is configured as a multi-phase buck converter. By  
its nature, a buck converter draws current from the input  
source in pulses, as shown in Figure 43 In the absence of an  
input capacitor, the high-frequency current pulses would  
lead to glitches and ringing at the input voltage with every  
current transition. The VRM specification also places an  
upper limit on the slew rate of the input current. A capacitor  
bank at the input to the VRM provides the pulsed charge to  
the VRM and draws an average DC current from the input  
supply. As shown in Figure 43, the input capacitor results in  
a much lower slew rate of the VRM input current than that of  
the high-side current of individual channels in the VRM.  
Ceramic capacitors that have low ESR and ESL are well  
suited for this application. Similar to Figure 43, the ceramic  
capacitors at each Power IC eliminate the need for the high-  
current pulses to flow from the connector input pins to the  
site of each Power IC, thus reducing on-board power  
dissipation  
Output Capacitors  
The choice of the output capacitor depends on the desired  
output voltage ripple, switching frequency of the power stage  
and the transient voltage excursions. A combination of  
OSCON and ceramic capacitors is used to form the output  
capacitor bank.  
The value of the input capacitor is determined from the  
maximum channel current and the highest switching  
frequency of the power stage. The input capacitor to the  
VRM is implemented using electrolytic capacitors. The ESR  
and ESL of the input capacitor are not critical concerns  
Steady State Ripple  
The fundamental ripple of a buck converter is ideally  
determined by the value of the output inductor and the  
output capacitor. The fundamental ripple of a multi-phase  
buck converter operating at a switching frequency of several  
hundred kilohertz can be shown to be negligible.  
However, as the switching frequency increases, the  
26  
ISL6580  
contributions from the ESR and the ESL of the output  
capacitor can be substantial, as expressed below:  
that ensures that the output voltage does not overshoot  
beyond the set point at start-up. However, the lowest  
regulated output voltage of the system is around 0.7V and  
the system operates in an open loop manner until the error  
voltage is within the span of the voltage A/D converter.  
During this time, the duty cycle of the PWM signal expands  
at a rate determined by the compensator. Systems with high  
output capacitance take more time to raise the output  
voltage to the minimum voltage necessary for regulation.  
The current supported by each channel increases in  
proportion to the increase in duty cycle. The VRM has an in-  
built over-current protection mechanism that detects  
conditions of high-current flow through the entire system as  
well as individual channels. Beyond a threshold level, the  
inrush current can be interpreted as an overload condition,  
causing the system to shut down. It is possible to avoid this  
condition by reducing the pulse-by-pulse trip level. However,  
this mode of operation is not recommended because it  
deteriorates the transient performance of the system during  
a low to high load current step. A better approach is to avoid  
overpopulating the output stage with OSCON capacitors.  
(
)
Vin  
L
Vin Vout Vout  
(EQ. 17)  
V ≈  
ESL +  
ESR  
Vin fsw L  
where DV is the output voltage ripple, V is the input  
IN  
voltage, V  
is the output voltage, f is the power stage  
out  
sw  
switching frequency, and L is the effective output  
inductance. The contributions of ESR and ESL of the output  
capacitor to the output voltage ripple are illustrated in  
Figure 44.  
VESR  
VESL  
V  
FIGURE 44. CONTRIBUTIONS OF ESR AND ESL OF OUTPUT  
CAPACITOR TO OUTPUT VOLTAGE RIPPLE  
For instance, a 4-phase VRM operating from a 12V input at  
500kHz with 400nH inductance per phase and delivering  
1.4V output will approximately have a fundamental ripple of  
25 mV when the output capacitor has an effective ESR and  
ESL or 0.5mW and 0.1nH respectively. Even though  
OSCON capacitors are much better than ordinary electrolytic  
capacitors, their ESR and ESL values are high enough to  
result in substantial steady-state ripple. Consequently  
several OSCON capacitors are connected in parallel at the  
output to minimize the ESL and ESR effects.  
As an alternative to using several OSCON capacitors,  
ceramic capacitors are normally connected in parallel with  
the output OSCON capacitors to improve the high-frequency  
response of the system. Ceramic capacitors have much  
lower ESR and ESL compared to OSCONs. This enables  
them to absorb short-duration phenomena such as glitches  
better than OSCONs. When the switching frequency of the  
power stage exceeds 500kHz, more ceramic capacitors are  
needed to limit the transient glitches.  
Max Gate Drive  
Trans ient Res pons e  
Excessive RMS current in the lower gate drive pins can  
reduce the reliability of ISL6580. Gate drive current depends  
The choice of output capacitance also impacts the transient  
performance of the voltage regulator. Immediately following  
a load current step, the output capacitor bank provides  
charge to the load until the feedback loop catches up. As the  
capacitor charge drains (low-high load step) or accumulates  
(high-low load step), the output voltage also varies  
accordingly. Considering that it is easier to charge or  
discharge low capacitance, higher capacitance values are  
desired to minimize the excursion of the load voltage. It is  
possible to choose the number of OSCON capacitors that  
will provide a transient response with negligible voltage  
overshoot or droop. Systems that have feedback loops with  
higher crossover frequency require smaller output  
capacitance.  
on V  
, switching frequency and the capacitance of the  
DRIVE  
lower side FET. Below is a graph of the maximum reliable  
gate capacitance as a function of switching frequency and  
V
. Gate capacitance is usually listed in the MOSFET  
DRIVE  
data sheet as Ciss. If Ciss is not specified it can be  
Start-Up  
It is well established that several OSCON capacitors can be  
connected in parallel to improve the voltage ripple and  
transient voltage excursion. However, this results in an area  
penalty to accommodate the capacitor count on the board. In  
addition, the inrush current requirement at start-up goes up  
with an increase in the effective output capacitance value.  
The state control on the VRM has a soft-start mechanism  
27  
ISL6580  
estimated from the total gate charge divided by the drive  
Bias Supply Power On Sequence  
voltage (V  
).  
DRIVE  
Incorrect power-up sequencing can result in malfunction or  
damage to the ISL6580.  
Maximum Recommended LS FET  
Gate Capacitance  
V
V
V
V
= 12V  
CC  
20.0  
18.0  
16.0  
14.0  
12.0  
10.0  
8.0  
= 3.3V  
DD  
VDRIVE=5.5V  
VDRIVE=13.8V  
= 2.5V  
REF  
= 5V or 12V  
DRIVE  
• V  
DD  
and V  
should be brought up first, they are  
CC  
independent of one another. If there is any flexibility it is  
preferred to power V up first but it is not critical and  
DD  
there are no ill effects.  
6.0  
4.0  
• V  
V
must be powered up after or simultaneously with  
REF  
. V  
2.0  
mus t not exceed V  
at any time.  
DD REF  
DD  
0.0  
200  
• V  
V
must be powered up after or simultaneously with  
400  
600  
800  
1000  
DRIVE  
. V  
mus t not exceed V  
CC  
at any time.  
CC DRIVE  
Frequency [KHz]  
• Exceptions to this sequence (for example during testing)  
should be studied on a case by case and may be possible  
by applying certain current limits.  
FIGURE 45. MAXIMUM GATE CAPACITANCE  
28  
ISL6580  
and our partner Primarion). Below are screen shots showing  
Us er Interface Software  
data entry points, pull down menus and buttons for help and  
a tutorial. the user interface allows the designer to adjust the  
load line, frequency response, ATR and protection modes.  
The configuration of the ISL6590 controller and the ISL6580  
power stages can be adjusted using Primarion®  
PowerCode(tm) user interface software (provided by Intersil  
Pull Down  
Menus  
Click on Text for  
Descriptions  
Enter Design Parameters  
Used to calculate control settings written to the converter  
Click on the  
Tutorial button for  
Instructions for  
use of PowerCode  
and control of  
ISL6580 / ISL6590  
29  
ISL6580  
that the center (VCC) pad is rectangular instead of  
Sugges ted PC Board Footprint  
duplicating the outline of the center pad (VCC) on the  
device.  
The drawing below is for reference only. Pad and solder  
mask geometries should be optimized for specific PCB  
manufacturing and assembly processes. It is recommended  
Second Source Information  
Primarion  
Intersil  
Package  
56 Pin QFN ISL6580 56 Pin QFN  
Part #  
Package  
Part #  
PX3510  
All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems.  
Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality  
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without  
notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and  
reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result  
from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.  
For information regarding Intersil Corporation and its products, see www.intersil.com  
30  
ISL6580  
Quad Flat No-Lead Plas tic Package (QFN)  
Micro Lead Frame Plas tic Package (MLFP)  
L56.8x8C  
56 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE  
(Customized with Three Exposed Pads)  
2X  
MILLIMETERS  
C
A
0.10  
A
D
SYMBOL  
A
MIN  
NOMINAL  
0.85  
MAX  
0.90  
0.05  
0.70  
NOTES  
D/2  
-
0.00  
-
-
D1  
A1  
A2  
A3  
b
0.01  
-
2X  
D1/2  
0.65  
-
0.10  
C
B
N
6
0.20 REF  
0.23  
-
5, 8  
-
INDEX AREA  
1
2
3
0.18  
0.30  
E/2  
E1/2  
D
8.00 BSC  
7.75 BSC  
4.50  
D1  
D2  
D3  
D4  
E
-
E1  
E
B
4.35  
0.55  
0.07  
4.65  
0.85  
0.38  
7, 8  
0.70  
0.23  
7, 8  
8.00 BSC  
7.75 BSC  
6.30  
-
0.10  
2X  
C
B
2X  
E1  
E2  
E3  
E4  
E5  
e
-
TOP VIEW  
SIDE VIEW  
0.10  
C
A
6.15  
3.52  
0.32  
2.75  
6.45  
3.82  
0.62  
3.05  
7, 8  
A2  
0
A
3.67  
7, 8  
//  
0.10 C  
0.47  
7, 8  
0.08 C  
2.90  
7, 8  
C
SEATING  
PLANE  
A3  
A1  
0.50 BSC  
-
-
k
0.25  
0.20  
0.35  
0.30  
-
-
5
NX b  
R
0.30  
0.45  
0.65  
0.50  
-
0.10  
D2  
M
C A B  
S
0.50  
8
L
0.40  
8
4X P  
D2/2  
N
56  
2
4X P  
7
8
Nd  
Ne  
P
14  
3
0.55  
0.43  
14  
3
1.28  
1.28  
E2  
0.24  
-
0.42  
0.60  
12  
-
E3  
θ
-
-
1.80  
Rev. 0 02/03  
(Ne-1)Xe  
REF.  
6
NOTES:  
INDEX AREA  
3
2
1
E
2/2  
1. Dimensioning and tolerancing conform to ASME Y14.5-1994.  
2. N is the number of terminals.  
NX L  
3. Nd and Ne refer to the number of terminals on each D and E.  
4. All dimensions are in millimeters. Angles are in degrees.  
N
e
(Nd-1)Xe  
REF.  
5. Dimension b applies to the metallized terminal and is measured  
between 0.15mm & 0.30mm from the terminal tip.  
D3  
7
8
BOTTOM VIEW  
NX k  
6. The configuration of the pin #1 identifier is optional, but must be  
located within the zone indicated. The pin #1 identifier may be ei-  
ther a mold or mark feature.  
(A1)  
NX (b)  
5
7. Dimensions D2, D3, D4 and E2, E3, E4 are for the exposed pads  
which provide improved electrical and thermal performance.  
E4  
1.28  
REF.  
8. Nominal dimensions are provided to assist with PCB Land Pat-  
tern Design efforts, see Intersil Technical Brief TB389.  
SECTION "C-C"  
E5  
C
L
L
0.30  
e
R
TERMINAL TIP  
0.31  
FOR EVEN TERMINAL/SIDE  
D4  
31  

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