ISL6580CR-T [INTERSIL]
Integrated Power Stage; 集成功率级型号: | ISL6580CR-T |
厂家: | Intersil |
描述: | Integrated Power Stage |
文件: | 总31页 (文件大小:1386K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
ISL6580
®
Data Sheet
September 2003
FN9060.2
Integrated Power Stage
Features
Processors that operate above 1GHz require fast, intelligent
power systems. The ISL6580 Integrated Power Stage is a
High Side FET/driver combination that provides high current
capability per converter phase at high switching frequency.
The chip incorporates intelligence to provide fast transient
response and digital communication to the ISL6590 Digital
Controller. The ISL6580 integrates key power stage
components for fast power delivery, effective thermal design
and increased noise immunity. It incorporates an integrated
P-channel high side MOSFET, high side MOSFET driver
and a driver for external synchronous rectifier, low side
MOSFETs. The ISL6580 also features a window comparator
for fast transient response as well as on-board voltage and
current A/D converters for intelligent digital communication
and control by the ISL6590 Controller.
• Optimized for Intel VR10 applications
• V = 12V
IN
• Phase switching frequencies of 250kHz to 1MHz
• Phase current capability up to 25A
• High Side P-channel MOSFET
• Low Side MOSFET drivers
• Accurate, lossless, Current Sense
• Programmable MOSFET non-overlap timing (through the
ISL6590 Digital Controller)
• Active Transient Response (ATR) minimizes voltage
droop/overshoot during large load current transients.
Furthermore, through the communication bus, configuration
and fault monitoring via the ISL6590 are available.
• Serial control interface for system monitoring and
configuration (with ISL6590 Controller)
For more information, see the ISL6590 datasheet.
- Input Under Voltage Protection
- Output Under/Over Voltage Protection
- Peak Current Limit
Ordering Information
TEMP. RANGE
PKG.
DWG. #
- Thermal Shutdown
o
PART NUMBER
ISL6580CR
( C)
PACKAGE
- ATR Limits
0 to 70
56 Ld 8x8 QFN L56.8x8C
• Provides an optimal power solution when combined with
the ISL6590 Digital Controller
ISL6580CR-T
56 Ld QFN Tape & Reel
ISL6580/90EVAL1 Evaluation Board
ISL6580/90EVAL2 Evaluation Board
ISL6580/90EVAL3 Evaluation Board
- Output voltage regulation range of 0.3VDC to 1.85VDC
- VRM-9 and VRM-10 VID Codes
• Digital interface for high noise immunity and point-of-load
placement
Pinout
ISL6580 (QFN)
TOP VIEW
• On board analog-to-digital converters
- 10 Msample/sec voltage A/D
- 1 Msample/sec current A/D
Related Literature
• ISL6590 Datasheet
SDATA
PWM
NDRIVE
GND
1
2
3
4
5
6
7
8
9
42 SOC
41 IS_PLUS
40 IS_MINUS
39 GND
• Technical Brief TB363 “Guidelines for Handling and
Processing Moisture Sensitive Surface Mount Devices
(SMDs)”
VSW
38 VSW
• Technical Brief TB379 “Thermal Characterization of
Packaged Semiconductor Devices”
VSW
37 VSW
VSW
36 VSW
VCC
VSW
35 VSW
• Technical Brief TB389 “PCB Land Pattern Design and
Surface Mount Guidelines for QFN (MLFP) Packages”
VSW
34 VSW
VSW 10
VSW 11
33 VSW
32 VSW
GND 12
31 GND
GND 13
30 GND
VDRIVE 14
29 VDRIVE
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 321-724-7143 | Intersil (and design) is a registered trademark of Intersil Americas Inc.
1
Copyright © Intersil Americas Inc. 2003. All Rights Reserved. Primarion is a registered trademark of Primarion, Inc. Primarion PowerCode is a trademark of Primarion, Inc
All other trademarks mentioned are the property of their respective owners.
ISL6580
Block Diagram
Typical Power Stage Schematic
2
ISL6580
Typical Application
3.3 V
5-12 V
12 V
3.3 V
1.8 V
2.5 V
VDD VDRIVE VCC
VREF
ATRH
ATRL
VSENP
VSENN
VDD_IO VDD_CORE
ISL6580
ERR
SOC
ERR
SOC
ISENSE
VOUT
VID[0:5]
PWRGD
OUTEN
SCLK
SDATA
SCLK
SDATA
CLK
VSW
SYSCLK
NGATE
PWM
PWM
IDIG
IDIG
PGND
GND
VOUT
RTN
NDRIVE
NDRIVE
REGULATION
CHANNEL
ARX
ATX
5-12 V
3.3 V
12 V
ISL6590
VDD VDRIVE VCC
VSENP
VSENN
VREF
ATRH
ATRL
ATRH
ATRL
ISL6580
ERR
SOC
ISENSE
SCLK
SDATA
CLK
OSC_IN
OSC_OUT
VSW
NGATE
PWM
PWM
IDIG
PGND
GND
IDIG
NDRIVE
NDRIVE
ATR CHANNEL
TEST1
TEST2
TEST3
TEST4
5-12 V
12 V
3.3 V
VDD VDRIVE VCC
VSENP
VREF
ATRH
ATRL
VSENN
ISL6580
MDO
MDI
ERR
SOC
ISENSE
MCS
MCLK
SCLK
SDATA
CLK
VSW
NGATE
PWM
PWM
IDIG
PGND
GND
IDIG
NDRIVE
NDRIVE
UV/OV
CHANNEL
GND
CONTROLLER
INTERFACE BUS
3
ISL6580
Functional Pin Des cription
PIN #
NAME
I/O
TYPE
DESCRIPTION
1
SDATA
I/O
3.3V CMOS Digital I/O; serial data line that carries configuration and monitoring information to and from the Intersil
ISL6590 digital controller via the shared controller interface bus. Information transmitted via SDATA
includes: PVID information, input UVLO fault, output under/over voltage fault, thermal shutdown fault,
peak current limit setpoint, ATRH and ATRL trip levels
2
3
PWM
I
I
3.3V CMOS Digital input; pulse width modulation input to the high side driver.
NDRIVE
3.3V CMOS Digital input; multifunction pin used for assigning device ID at startup. During operation, provides
pulse width modulation for the low side driver
4
5
GND
VSW
VSW
VSW
VSW
VSW
VSW
VSW
GND
I
GND
IC ground
O
O
O
O
O
O
O
I
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW
6
7
8
9
10
11
12
13
14
GND
GND
IC ground
IC ground
GND
I
VDRIVE
I
VDRIVE
Power input typically connected to a 5V supply. Provides the supply voltage for driving the gate of the
Low side NFET
15
VDRIVE
I
VDRIVE
Power input typically connected to a 5V supply. Provides the supply voltage for driving the gate of the
Low side NFET
16
17
18
19
20
GND
GND
I
I
GND
GND
GND
GND
IC ground
IC ground
IC ground
IC ground
GND
I
GND
I
NGATE
O
HV ANALOG High voltage analog output used to drive the low side NFET. When NDRIVE is high, NGATE is
switched to VDRIVE. When NDRIVE is low, NGATE is switched to ground.
21
22
23
NGATE
NGATE
NGATE
O
O
O
HV ANALOG High voltage analog output used to drive the low side NFET. When NDRIVE is high, NGATE is
switched to VDRIVE. When NDRIVE is low, NGATE is switched to ground.
HV ANALOG High voltage analog output used to drive the low side NFET. When NDRIVE is high, NGATE is
switched to VDRIVE. When NDRIVE is low, NGATE is switched to ground.
HV ANALOG High voltage analog output used to drive the low side NFET. When NDRIVE is high, NGATE is
switched to VDRIVE. When NDRIVE is low, NGATE is switched to ground.
24
25
26
27
28
GND
GND
I
I
I
I
I
GND
GND
IC ground
IC ground
IC ground
IC ground
GND
GND
GND
GND
VDRIVE
VDRIVE
Power input typically connected to a 5V supply. Provides the supply voltage for driving the gate of the
low side NFET
29
VDRIVE
I
VDRIVE
Power input typically connected to a 5V supply. Provides the supply voltage for driving the gate of the
low side NFET
30
31
32
GND
GND
VSW
I
I
GND
GND
IC ground
IC ground
O
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW
4
ISL6580
Functional Pin Des cription (Continued)
PIN #
NAME
VSW
VSW
VSW
VSW
VSW
VSW
GND
I/O
O
O
O
O
O
O
I
TYPE
DESCRIPTION
33
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW
HV ANALOG Drain of high side PFET. When the PWM signal is high and no fault condition, VCC is switched to VSW
34
35
36
37
38
39
GND
GND
IC ground
40
ISENSE
MINUS/
GND
I
Ground pin for current sense resistor
41
42
ISENSE I/O
PLUS
ANALOG Low voltage analog output; current representing 1/9900 of the high side PFET current
SOC
O
3.3V CMOS Digital outupt; start of conversion signal (SOC). This signal frames the error word generated by the
voltage A/D when configured in regulation mode.
43
44
GND
IDIG
I
GND
IC ground
O
3.3V CMOS Digital output; 7 bit serial word transmitted typically at 66.67MHz. The first bit is a start bit (start=1).
This signal represents the sampled peak current in the high side PFET, MSB first
45
46
VDD
I
I
VDD
Power supply for the logic typically set at 3.3V
VREF
VREF
Low voltage analog input; 2.5V reference signal used by the A/D converter and the thermal shutdown
circuits
47
48
49
GND
CLK
ERR
I
I
GND
IC ground
3.3V CMOS Digital input; typically a 133MHz clock supplied to the Intersil ISL6590
O
3.3V CMOS Digital output; Voltage A/D output word indicating the error from the desired output voltage and
VSENP-VSENN measured voltage (Output voltage-VID). The error signal is a 6 bit serial word (MSB
first) transmitted typically at 66.67MHz.
50
51
ATRL
ATRH
O
O
3.3V CMOS Digital output; Active Transient Response Low (ATRL). ATRL indicates the regulated output voltage
has"spiked" above the programmed level.
3.3V CMOS Digital output; Active Transient Response High (ATRH). ATRH indicates the regulated output voltage
has"drooped" below the programmed level.
52
53
GND
I
I
GND
IC ground
VSENN
LV ANALOG Low voltage analog input; negative input for the remote sense used to differentially sense the
regulated output voltage. The IC is configurable for thre modes of operation: Regulation mode, ATR
mode, and output OV/UV mode
54
VSENP
I
LV ANALOG Low voltage analog input; positive input for the remote sense used to differentially sense the regulated
output voltage. The IC is configurable for thre modes of operation: Regulation mode, ATR mode, and
output OV/UV mode
55
56
VDD
I
I
VDD
Power supply for the logic typically set at 3.3V
SCLK
3.3V CMOS Digital input; typically 16.67MHz clock supplied by the Intersil ISL6590 digital controller for the
controller interface bus Paddle
PADDLE
VCC
VSW
VSW
I
VCC
Power supply input typically set at 12V. Provides gate drive and source connection for the integrated
high side PFET
Side Bar
1
O
O
HV ANALOG Drain of high side PFET. When the PWM signal is high, VCC is switched to VSW
HV ANALOG Drain of high side PFET. When the PWM signal is high, VCC is switched to VSW
Side Bar
2
5
ISL6580
Absolute Maximum Ratings
Thermal Information
o
o
o
V
V
V
V
V
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 18V
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 3.6V
Thermal Resistance
θ
C/W)
θ
C/W)
θ
C/W)
JC(
CC
JA(
JB(
DD
Junction to bottom of case . . . N/A
N/A
3
(see Note 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to V
REF
DD
Junction to top of case . . . . . . N/A
Junction to board (Note 2) . . . N/A
Still air (Note 2) . . . . . . . . . . . 26.0
100LFM (Note 2) . . . . . . . . . . 23.5
200LFM (Note 2) . . . . . . . . . . 22.3
400LFM (Note 2) . . . . . . . . . . 21.2
Maximum Junction Temperature . . . . . . . . . . . . . . . . . . . . . . .150 C
Maximum Storage Temperature Range . . . . . . . . . -65 C to 175 C
Maximum Lead Temperature (Soldering 10s) . . . . . . . . . . . . .300 C
N/A
9
N/A
N/A
N/A
N/A
12.0
N/A
N/A
N/A
N/A
N/A
(see Note 1) . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to V
DRIVE
CC
-V
(PChannel VBRSS). . . . . . . . . . . . . . . . . . . . . . . . . . .20V
CC SW
ISW peak
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35A
ICC average. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5A
MOSFET Gate Capacitance . . . . . . . . See Max Gate Drive section
All Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 3.6V
VSENN, VSENP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 3.6V
ESD Rating
o
o
o
o
Human Body Model (Per JEDEC JESD22-A114) . . . . . . . . 1.5KV
Operating Conditions
o
o
Temperature Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 C to 85 C
V
V
V
V
(Typical). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12V
(Typical). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3V
CC
DD
(Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5V
DRIVE
(Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5V
REF
CAUTION: Stresses above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the
device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
NOTES:
1. See “Bias Supply Power On Sequence” section.
2. θ is measured with the component mounted on a “High Effective” Thermal Conductivity Board with “Direct Attach” Features. See Technical
JA
Brief TB379 “Thermal Characterization of Packaged Semiconductor Devices”.
Electrical Specifications
V
= 3.3VDC, V
= 25°C Unless Otherwise Specified
= 12VDC, V
= 5VDC, V
= 2.5V, SYSCLK = 133.33MHz, SCLK = 16.67MHz,
REF
DD
CC
DRIVE
T
A
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNITS
POWER STAGE
SWITCHING FREQUENCY
Switching Frequency Switching Frequency Range
0.25
1
MHz
POWER STAGE: NGATE
NGATE SIGNAL PARAMETERS; V
= 5VDC
DRIVE
NGATE Voltage
Voltage Swing for Driving External NFET (I
= 2A)
5
V
DRIVE
NGATE Pullup
Resistance
Pullup Resistance of ISL6580 for Biasing gate of External, Synchronous Rectifier,
N Channel MOSFETs
1.3
Ω
NGATE Pulldown
Resistance
Pulldown Resistance of ISL6580 for Biasing gate of External, Synchronous
Rectifier, N Channel MOSFETs
0.4
Ω
Gate Rise Time
Gate Fall Time
Gate Rise Time of External NFET, Transition from 0.5 to 4.5V; into 3nF
Gate Fall Time of External NFET Transition from 4.5 to 0.5V; into 3nF
8
4
ns
ns
ns
Turn on Delay Time
C
= 3nF
25
LOAD
POWER STAGE: INTERNAL P CHANNEL, HIGH SIDE SWITCH PARAMETERS
P Channel
RDS(on)
Static Drain-to-Source ON resistance of Internal P Channel FET,
20
20
mΩ
ID =10 amps; Measured between V and V pins
CC
SW
P Channel V
V
BRSS
Switch breakdown voltage of internal P Channel FET. ID = 1.5 mA
6
ISL6580
Electrical Specifications
V
= 3.3VDC, V
= 25°C Unless Otherwise Specified (Continued)
= 12VDC, V
= 5VDC, V
= 2.5V, SYSCLK = 133.33MHz, SCLK = 16.67MHz,
REF
DD
CC
DRIVE
T
A
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNITS
LOGIC SIGNALS
LOGIC SIGNAL EXPECTED RANGES (PWM, SCLK, SDATA, SOC, CLK, NDRIVE)
HIGH voltage
LOW voltage
HIGH current
LOW current
Logic Level HIGH Voltage Range
Logic Level LOW Voltage Range
Output source current HIGH
Output sink Current LOW
2.0
V
V
0.8
-5.0
5.0
-20
20
mA
mA
INPUT LOGIC CURRENT REQUIREMENTS (CLK, SCLK, NDRIVE)
I
I
Input High Current
Input Low Current
1.7
1.7
2.7
2.7
mA
mA
IH
IL
MASTER CLOCK (CLK)
Frequency
R
Master clock frequency
Input pull up and pull down resistance
133
MHz
1335
1907
2480
Ω
VOLTAGE A/D CONVERTER
Note: DC accuracy of Voltage A/D is by reference
(Output = ERR = 6 bit, serial data word, MSB first, 66MHz clock frequency)
INPUT SENSE SIGNALS
VSENP
Positive Core Voltage of the Processor (filtered);
RL = 10kΩ, -400µA current draw
0.3
-0.3
.3
Vdd
0.3
V
V
V
VSENN
Return Core Voltage of the Processor (filtered);
RL = 10kΩ, -400µA current draw
VSENP-VSENN
Differential Return Core Voltage of the Processor (filtered);
1.8875
RL = 10kΩ, -400µA current draw
I VSENP
I VSENN
Current into the VSENP pin
Current into the VSENNP pin
-240
-10
240
10
uA
uA
REGULATION ERROR STEPS
ERR regulation step Voltage increment step per LSB
(Over regulation range of 0.3 to 1.85VDC)
4.167
mV
mV
ERR window
DC ACCURACY
Resolution
Voltage window of ERR signal.
-133
6
+128.83
Any Channel; Minimum Resolution for which No Missing Codes are Guaranteed
Any Channel; LSB max
Bits
Bits
Differential
± 1
± 1
Nonlinearity
Integral
Any Channel; LSB max
Bits
Nonlinearity
Gain Error
Any Channel; LSB max
Any Channel; LSB max
± 1
± 1
Bits
Bits
Offset Error
7
ISL6580
Electrical Specifications
V
= 3.3VDC, V
= 25°C Unless Otherwise Specified (Continued)
= 12VDC, V
= 5VDC, V
= 2.5V, SYSCLK = 133.33MHz, SCLK = 16.67MHz,
REF
DD
CC
DRIVE
T
A
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNITS
CURRENT A/D CONVERTER
(Output = I
= 7-bit serial signal, first bit = START bit, 6 bit current word length (MSB first), 66MHz clock frequency)
DIG
CURRENT INFORMATION STEP
I
I
step
Incremental step per LSB of voltage at I
pin (I * R
SENSE SENSE
)
19.5
mV
V
SENSE
SENSE
SENSE
range
Voltage on the I
pin that produces full scale output from the I
A/D
1.25
SENSE
SENSE
DC ACCURACY
Resolution
Any Channel; Minimum Resolution for which No Missing Codes are Guaranteed
Any Channel; LSB max
6
Bits
Bits
Differential
Nonlinearity
± 1
± 1
Integral
Any Channel; LSB max
Bits
Nonlinearity
Gain Error
Any Channel; LSB max
Any Channel; LSB max
± 1
± 1
Bits
Bits
Offset Error
P CHANNEL DRAIN CURRENT SENSE (I
)
SENSE
current to I current
SENSE
I
ratio
Ratio of V
9900
10
SENSE
SW
WINDOW COMPARATOR
ACTIVE TRANSIENT RESPONSE (ATR) CONFIGURATION VALUES (sensed at the processor load)
ATRL and ATRH signal delay
OUTPUT UNDER VOLTAGE/ OVER VOLTAGE RANGE OF CONFIGURATION VALUES
t
ns
ATR
Over Voltage
Under Voltage
Range of adjustment of the Over Voltage threshhold
Range of adjustment of the Under Voltage threshhold
0
+150
-150
232
0
mV
mV
-232
INPUT UNDER VOLTAGE PROTECTION VALUES
When VCC is below the threshold a comparator (with hysteresis) sets a bit in the fault register. The digital controller reads the fault register and
sets PWM and NDRIVE to ground if IUVP is enabled and the fault bit is set.
Vtlh
V
V
V
V
V
Threshold, low to high (sweep Vcc from 6V to 10V).
8.6
7.0
9.1
7.6
1.5
8.5
1.3
9.6
8.2
V
V
CC
CC
CC
DD
REF
Vthl
Threshold, high to low (sweep Vcc from 10V to 6V).
Vtlh-Vthl
Idd
Threshold hysteresis, low to high to low (sweep V
6V to 10V to 6V).
1.35
1.65
V
CC
current (V
= 3.3V)
mA
mA
DD
Iref
current (V
= 2.5V)
REF
PROGRAMMABLE FUNCTIONS
PIN THAT TRIP THE PULSE BY PULSE CURRENT LIMIT)
CURRENT LIMIT (VOLTAGE ON THE I
SENSE
Step
adjustment step size
0.2
1.0
10
V
V
V
Range
Default
Range of adjustment
Current Limit Default
.8
1.4
TEMPERATURE SENSE (JUNCTION TEMPERATURE THAT SETS THE OVER TEMPERATURE REGISTER)
Step
Temperature Sense Step
°C
°C
°C
Range
Default
Over Temperature adjustment Range
Over Temperature Default
85
145
145
8
ISL6580
Electrical Specifications
V
= 3.3VDC, V
= 25°C Unless Otherwise Specified (Continued)
= 12VDC, V
= 5VDC, V
= 2.5V, SYSCLK = 133.33MHz, SCLK = 16.67MHz,
REF
DD
CC
DRIVE
T
A
PARAMETER
TEST CONDITIONS
MIN
TYP
-7.5
-67.5
7.5
MAX
UNITS
ATRH (ACTIVE TRANSIENT RESPONSE HIGH)
Step
ATRH Step
mV
mV
mV
Range
Default
ATRH adjustment Range
Address Register Default
-233
0
ATRL (ACTIVE TRANSIENT RESPONSE LOW)
Step
ATRL Step
mV
mV
mV
Range
Default
VID STEP
Step
ATRL adjustment Range
ATRL Default
0
233
1.6
75
VID Step
12.5
mV
V
Range
VID Range
.8325
lower total output capacitance for any performance
specification.
Multi-Phas e Power Convers ion
Microprocessor load current profiles have changed to the
point where the multi-phase power conversion advantage is
pronounced. The technical challenges associated with
producing a single-phase converter which is both cost-
effective and thermally viable have forced a change to the
cost-saving approach of multi-phase. The ISL6590 controller
and ISL6580 Power Stages help reduce the complexity of
implementation by integrating vital functions and requiring
minimal output components. The Typical Application
Drawing provides a top level view of multi-phase power
conversion using the ISL6590 and ISL6580. The Typical
Application Drawing and the waveforms below describe a 3
phase converter. The ISL6590 can control up to 6
interleaved phases.
IL1 + IL2 + IL3, 7A/DIV
IL3, 7A/DIV
PWM3, 5V/DIV
IL2, 7A/DIV
PWM2, 5V/DIV
IL1, 7A/DIV
PWM1, 5V/DIV
Interleaving
1µs/DIV
The switching of each channel in a multi-phase converter is
timed to be symmetrically out of phase with each of the other
channels. In a 3-phase converter, each channel switches 1/3
cycle after the previous channel and 1/3 cycle before the
following channel. As a result, the three-phase converter has
a combined ripple frequency three times greater than the
ripple frequency of any one phase. In addition, the peak-to-
peak amplitude of the combined inductor currents is reduced
in proportion to the number of phases (Equations 1 and 2).
Increased ripple frequency and lower ripple amplitude mean
that the designer can use less per-channel inductance and
FIGURE 1. PWM AND INDUCTOR-CURRENT WAVEFORMS
FOR 3-PHASE CONVERTER
Figure 1 illustrates the multiplicative effect on output ripple
frequency. The three channel currents (IL1, IL2, and IL3),
combine to form the AC ripple current and the DC load
current. The ripple component has three times the ripple
frequency of each individual channel current. The peak-to-
peak current waveforms for each phase is about 7A, and the
dc components of the inductor currents combine to feed the
load.
9
ISL6580
To understand the reduction of ripple current amplitude in
the multi-phase circuit, examine the equation representing
an individual channel’s peak-to-peak inductor current.
5.9A. Compare this to a single-phase converter also
stepping down 12V to 1.5V at 36A. The single-phase
converter has 11.9A RMS input capacitor current. The
single-phase converter must use an input capacitor bank
with twice the RMS current capacity as the equivalent
three-phase converter.
(V – V
) V
OUT
IN
OUT
V
(EQ. 1)
I
= -----------------------------------------------------
PP
Lf
S
IN
In Equation 1, V and V
IN
are the input and output
Voltage Control Loop
OUT
voltages respectively, L is the single-channel inductor value,
One of the ISL6580 power stages in a multiphase converter
is used for voltage feed back. Output voltage is fed back to
this power stage which subtracts the reference voltage
(based on VID, see the VID table below) and converts the
error voltage to a binary number. The digital error number is
sent to the controller on the ERR line. The controller adds
offset proportional to the load current for the load line (see
next section on AVP) and passes the error number to the
digital Proportional, Integral, Derivative (PID) compensator.
The PID compensator is described in detail in a later section.
Output from the PID compensator drives the 6 phase digital
Pulse Width Modulator which produces the 6 PWM and
DRIVE signals that control switching of the power
MOSFETs.
and f is the switching frequency.
S
The output capacitors conduct the ripple component of the
inductor current. In the case of multi-phase converters, the
capacitor current is the sum of the ripple currents from each
of the individual channels. Compare Equation 1 to the
expression for the peak-to-peak current after the summation
of N symmetrically phase-shifted inductor currents in
Equation 2. Peak-to-peak ripple current decreases by an
amount proportional to the number of channels. Output-
voltage ripple is a function of capacitance, capacitor
equivalent series resistance (ESR), and inductor ripple
current. Reducing the inductor ripple current allows the
designer to use fewer or less costly output capacitors.
(V – N V
) V
OUT
POWER STAGE
IN
OUT
(EQ. 2)
I
= -----------------------------------------------------------
DIGITAL CONTROLLER
C, PP
Lf
V
S
IN
PWM
DRIVER
DRIVER
MOSFETS VOUT
COILS
PID
MODULATOR
COMPENSATOR
NDRIVE
CAPS
Another benefit of interleaving is to reduce input ripple
current. Input capacitance is determined in part by the
maximum input ripple current. Multi-phase topologies can
improve overall system cost and size by lowering input ripple
current and allowing the designer to reduce the cost of input
capacitance. The example in Figure 2 illustrates input
currents from a three-phase converter combining to reduce
the total input ripple current.
LOAD LINE AND
CURRENT
CURRENT
SENSE AND A/D
Σ
IDIGn
ERR
SHARING
-
A/D
Σ
CONVERTER
+
VID DAC
FIGURE 3. VOLTAGE CONTROL LOOP BLOCK DIAGRAM
INPUT-CAPACITOR CURRENT
CHANNEL 3
CHANNEL 2
CHANNEL 1
1µs/DIV
FIGURE 2. CHANNEL INPUT CURRENTS AND INPUT-
CAPACITOR RMS CURRENT FOR 3-PHASE
CONVERTER
The converter depicted in Figure 2 delivers 36A to a 1.5V
load from a 12V input. The RMS input capacitor current is
10
ISL6580
Voltage Identification Codes (VID)
V
(V) VID4
VID3
0
VID2
0
VID1
1
VID0
1
VID5
1
OUT
1.3750
1.3875
1.4000
1.4125
1.4250
1.4375
1.4500
1.4625
1.4750
1.4875
1.5000
1.5125
1.5250
1.5375
1.5500
1.5625
1.5750
1.5875
1.6000
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
V
(V) VID4
VID3
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
VID2
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
VID1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
VID0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
VID5
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
OUT
0
0
1
1
0
0.8375
0.8500
0.8625
0.8750
0.8875
0.9000
0.9125
0.9250
0.9375
0.9500
0.9625
0.9750
0.9875
1.0000
1.0125
1.0250
1.0375
1.0500
1.0625
1.0750
1.0875
OFF
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
1
0
1
0
0
1
0
0
0
0
0
1
1
0
0
0
1
0
0
0
0
0
1
0
1
0
0
0
1
1
1
1
1
1
1
1
1
0
1
1
1
0
1
1
1
1
0
0
1
1
0
1
1
1
1
0
1
0
1
1
0
0
1
1
0
0
0
0
1
0
1
1
1
1
0
1
1
0
1
0
1
0
1
AVP (Adaptive Voltage Pos itioning)
Load Line Specifications
Recent Voltage Regulator specs require the regulated
output voltage to decrease as load current increases as it
would with a small output resistance (~0.5 to 1.5mΩ). A
typical (VRD10) specification for output voltage is:
OFF
1.1000
1.1125
1.1250
1.1375
1.1500
1.1625
1.1750
1.1875
1.2000
1.2125
1.2250
1.2375
1.2500
1.2625
1.2750
1.2875
1.3000
1.3125
1.3250
1.3375
1.3500
1.3625
Vout_max = V
–Iload*.00135
VID
Vout_min = V
-0.04V-Iload*0.00135
VID
FIGURE 4. TYPICAL LOAD LINE SPECS (VRD10) AND THE
AFFECT OF AVP LOAD LINE SETTINGS
11
ISL6580
V
is the maximum output voltage at 0 load. It is set by a 5
window must be entered correctly for the AVP loadline to be
programmed correctly to the controller.
VID
or 6 bit binary input to the voltage regulator called VID
(Voltage ID). For VRD10, VID = 100011 indicates V
max
OUT
= 1.000V. The slope of the load line is different for other
applications. For VRM 9, Vout_max = V – Iload*.00095.
The user interface software will generate a plot of the
loadline. It is viewed by clicking on the AVP line button at the
bottom of all of the user interface software windows.
VID
is adjustable in the ISL6580 /
The slope and offset from V
VID
ISL6590 using the user interface software. See the User
Interface Software section.
The ISL6580 / ISL6590 realize this behavior in a
programmable, lossless way. Load current is measured in
each ISL6580 output stage. A fraction (1/9900) of the current
in the upper MOSFET is mirrored and sent through an
external resistor. The voltage on the current sense resistor is
sampled near the end of the upper FET's ON time,
converted to a digital number and sent to the ISL6590
controller on the IDIGn line (see Figure 5). Current sensing
is described in more detail in the next section.
FIGURE 7. USER INTERFACE LOAD LINE ADJUSTMENTS
AVP offset moves the load line relative to the voltage
required by the input VID. It can be adjusted from 0 to 50mV
in steps of 3.125mV. AVP LoadLine controls the slope of the
load line. This gives the designer complete flexibility within
the specified "max" and "min" limits.
Current Sens ing
Current sensing is a key feature in the Intersil Digital
Architecture. Precision current sensing is required to
maintain accurate load lines, good current sense balancing
between phases, thermal balancing, overload current, and
peak current limit protection.
FIGURE 5. CURRENT SENSE BLOCK DIAGRAM
The sum of all power device currents is multiplied by a gain
factor, passed through a digital low pass filter and added to
the error voltage (see Figure 6).
By integrating the high side MOSFET in the power stage of
the Intersil Digital Architecture (see Figure 8), very accurate
current sensing can be achieved across temperature. This
method of current sense through integration is called current
mirroring. A current mirror simply designates a certain ratio
of transistors on the silicon of FET to have a separate source
output but a common drain node. As a result, a small current
sample from the FET can be drawn external to the power
stage and through a sense resistor. Voltage across the
sense resistor represents the total current through the High
Side FET. Since the mirror is using the same silicon as the
main current path, variations in Rdson and switching
FIGURE 6. AVP LOAD LINE CONTROL IS ADDED TO THE
ERROR SIGNAL
characteristics mirror that of the main FET channel. The
internal structure of the sampling circuitry is seen in Figure 8.
The gain factor controls how much the output voltage
'droops' and is set by the system designer using the user
interface software. The user interface software calculates a
number of internal register values based on data in the
Large Signal Design, Inputs window. All values on the Inputs
.
12
ISL6580
Current Sharing
Each ISL6580 senses current in it’s upper MOSFET as
described above and converts it to a serial digital signal on
the IDIGn lines. The sampled, digitized current, IDIG , from
n
each active channel is used to gauge both overall load
current and the relative channel current carried in each leg of
the converter. The individual sample currents are summed
and divided by the number of active channels. The resulting
average current, I
, provides a measure of the total load
AVG
current demand on the converter and the appropriate level of
channel current. The average current is then subtracted from
the individual channel sample currents. The resulting error
current, I , is then filtered before it adjusts V
. The
ER COMP
modified V signal is compared to a sawtooth ramp
signal and produces a pulse width which corrects for any
unbalance and drives the error current toward zero.
COMP
FIGURE 8. INTERNAL STRUCTURE OF THE ISL6580 POWER
STAGE
A sample of the peak current through the MOSFET is taken
each clock cycle, converted to a digital signal, and sent to
the controller. The master oscillator frequency inside the
Intersil Digital Architecture is 133.33MHz. Figure 9 shows
the voltage drop across the sense resistor, the voltage at the
switch node, the inductor current, and the digital voltage
signal. The inductor current signal is delayed slightly due to
the probe parasitics. As can be seen from the figure, 13nS
prior to the turn off of the high side MOSFET a sample of the
CURRENT BALANCE
IDIG1
+
PWM n
GENERATE
BLOCK
Σ
Σ
+
+
+
IDIGn
Kav
z-1
+
Σ
+
Σ
Kiav
+
-
voltage across the sense resistor is taken (I
). This is
SENSE
done to avoid voltage spiking during the switching of the
node. After sampling, I is converted to a digital signal
FIGURE 10. CURRENT BALANCE
SENSE
(I
). The controller receives the digital signal from the I
DIG
DIG
pin.
Loop Compens ation
Any closed loop system must be designed to insure stability
(prevent oscillation) and provide correct response to external
events such as load transients. The output of a buck
regulator has an inherent, low pass filter formed by the
output inductor(s), output capacitance and their ESRs
(Equivalent Series Resistance). Figure 1 shows a typical
gain and phase plot of output inductors, capacitors and ESR.
0
-10
-20
-30
-40
-50
-60
-70
-80
-90
0
-20
-40
-60
-80
-100
-120
-140
Plant Gain
Phase
FIGURE 9. VOLTAGE DROP ACROSS THE SENSE
RESISTOR, VOLTAGE AT SWITCH NODE,
INDUCTOR CURRENT, AND DIGITAL VOLTAGE
SIGNAL
1
10
100
1000
10000
Frequency(in KHz)
FIGURE 11. FREQUENCY RESPONSE OF THE OUTPUT
INDUCTORS AND CAPACITORS
13
ISL6580
Above the resonant frequency of the output LC filter (10kHz
in this case) the gain falls at a rate of 40dB/decade and the
phase shift approaches –180 degrees. At a frequency
above the F = 1/(2ðC*ESR) = 500kHz in this case) the gain
slope changes to –20dB/decade and the phase shift
approaches –90 degrees.
The ISL6580 subtracts a reference from the output voltage
to produce an error voltage. It converts the error voltage to a
6 bit digital number and sends it to the ISL6590 controller.
The controller processes the error number numerically to
provide gain (Proportional), phase lag (Integration) and
phase lead (Derivative) functions. This forms the digital PID
control.
In a closed loop control system, the output is subtracted from
a reference voltage to produce an error voltage. The error
voltage is amplified and fed to the output stage. In a buck
regulator the output stage consists of a Pulse Width
Modulator (PWM), switching transistors (typically
MOSFETs), series inductor(s) and output capacitors. High
gain feedback reduces variation in the output due to
changes in input voltage, load current and component
values. However, high gain at high frequencies can cause
excessive over shoot in response to transients ( if phase
shift > 120 degrees and gain > 0dB ) or oscillation ( if phase
shift > 180 degrees and gain > 0dB ). The trade off in
designing the loop compensation is to achieve fast response
to transients without excessive overshoot or oscillation.
FIGURE 14. TYPICAL ANALOG ERROR AMPLIFIER AND
COMPENSATION
Adjus ting The Digital PID
FIGURE 15. DIGITAL PID COMPENSATOR
Frequency response of the digital PID compensator is
determined by the Kp, Ki, Kd factors. These factors are
stored in nonvolatile memory and are loaded in the controller
at power on reset. The system designer sets the PID
compensators frequency response using user interface
software. The designer enters the frequencies of the
desired poles and zeros and user interface software
calculates the Kp, Ki and Kd factors. the software will
calculate and display the frequency response of the
feedback and the closed loop system.
FIGURE 12. TYPICAL ANALOG VOLTAGE LOOP BLOCK
DIAGRAM
FIGURE 13. DIGITAL CONTROL LOOP BLOCK DIAGRAM
14
ISL6580
FIGURE 18. BODE PLOT
F
= Frequency of first zero
Z1
Z2
P0
P1
F
F
F
= Frequency of second zero
= Gain * frequency of first pole (A
= Frequency of second pole
*F
)
DC P0
R
C
= External Resistor used for third pole
= External Capacitor used for third pole
P2
P2
P2
F
= 1 / (2 * ð * R * C
P2
)
P2
FIGURE 16. DESIGN PARAMETER INPUT WINDOW
The software will calculate the frequency response of the
PID controller and the closed loop system as in figures 19
and 20 below.
60
50
40
30
20
10
0
0
-10
-20
-30
-40
-50
-60
-70
-80
-90
Compensation
Phase
1
10
100
1000
10000
Frequency (in KHz)
FIGURE 19. PID COMPENSATOR FREQUENCY RESPONSE
60
40
400
350
300
250
200
150
100
50
Loop
Phase
20
0
-20
-40
-60
-80
-100
-120
FIGURE 17. SMALL SIGNAL DESIGN WINDOW
0
-50
1
10
100
1000
10000
Frequency (in KHz)
FIGURE 20. FREQUENCY RESPONSE OF THE CLOSED
LOOP
15
ISL6580
Compens ation Methodology
Due to the user interface software interface, it is very easy to
change the frequency compensation and see the resulting
performance on a scope or network analyzer. Transient
response is viewed by applying a transient load and
monitoring the output voltage with a scope. Frequency
response is viewed by placing a small resistor between the
output and the feed back network, applying a small sine
wave at the input to the feed back network and measuring
the amplitude and phase shift of the resulting sine wave on
the output. Sweeping the frequency produces plots similar
to those above.
Frequency Domain
It is recommended to place the first zero (F ) at the
Z1
resonant frequency of the output inductors and capacitors (F
= 1/(2ð÷LC = 10kHz in this case). Then increase F and
Z2
F
to maximize DC gain and the frequency at which gain
P0
drops below 0dB while keeping the phase margin above 60
degrees. Phase Margin is the difference between 180
degrees and the phase shift of the loop at the frequency
where the gain drops below 0dB (cross over frequency). If
the loops phase shift reaches 180 degrees and has gain
equal to or greater than 0dB, it acts as positive feed back
and the loop will oscillate. Even if the loops phase shift is
slightly below 180 degrees at the cross over frequency, the
loop will respond to transients with overshoot and ringing.
Loop phase shift between 90 and 120 degrees at the cross
over frequency (Phase margin = 60 to 90 degrees) results in
little or no over shoot and ringing. Large phase margins
(>90 degrees) result in slower transient response.
FIGURE 21. TYPICAL RESPONSE TO A LOAD TRANSIENT
Active Trans ient Res pons e
What is ATR?
In ordinary operation, the ISL6590 and the ISL6580’s form a
closed-loop system that uses enhanced proportional,
integral, differential (PID) control to converge on a target
output voltage. The control loop monitors the delivered load
current and adjusts the pulse-width modulated impulses
accordingly to satisfy the load line. Fast load current
transitions, however, may produce brief under- or
overshoots in the output voltage. The closed loop may fail to
compensate rapidly for these events for several reasons: 1)
it has limited bandwidth, 2) it has processing delay, 3) the
inductors require time to (dis)charge the output capacitor
bank, and 4) the slew rate of the output current may be
extremely fast.
Time Domain
It is recommended to place the first zero (F ) at the
Z1
resonant frequency of the output inductors and capacitors (F
= 1/(2ð÷LC = 10kHz in this case). Then increase F and
Z2
F
to minimize response time over (under) shoot and
P0
ringing. The first microseconds of transient response are
primarily dependant on the ESR and ESL of the output
capacitors. After the affects of ESL and ESR pass the loop
must control the response.
Active transient response (ATR) is engaged if the output
voltage deviates outside a user-defined voltage window. In
this mode, all ISL6580’s may be switched simultaneously as
an open-loop system.
In ordinary operation, the switching of ISL6580 phases is
distributed uniformly in time. An n-phase system, for
example, has successive phases delayed by tp/n, where tp
is the switching period. ATR mode, in addition to the ordinary
synchronous switching, may switch all phases
asynchronously.
Figure 22 is an illustration of how individual phases operate
either independently or simultaneously. ATR improves
16
ISL6580
transient response by momentarily increasing the maximum
current slew rate.
When an ATRL or ATRH pulse is received by the ISL6590,
two mutually exclusive ATR modes are possible. If an ATRL
pulse is received first then ATRL reaction is enabled and
ATRH pulses are ignored. Conversely, if an ATRH pulse is
received first then ATRH reaction is enabled and ATRL
pulses are ignored.
After entering either ATR mode, if neither an ATRL nor an
ATRH pulse is received for a short time (<100ns), then ATR
mode is exited. Ordinary closed-loop response is resumed.
What ATR Does
Switching of the ISL6580’s by the ISL6590 is typically
performed using synchronous complementary PFET and
NFET control signals. This push-pull alternation alone
cannot provide a rapid response to fast load transitions.
When either ATR mode is enabled, fast asynchronous
control signals are generated. Furthermore, ATR
suppresses the alternating push-pull switching to improve
the transient response. The final control signals (named
NDRIVE and PWM) sent by the ISL6590 are the
combination of these synchronous and asynchronous
sources. Three permutations result:
FIGURE 22. ILLUSTRATION OF ATR AND NON-ATR PHASE
AND TOTAL CURRENT
ATRL threshold
VID
Reference
(PVID)
Vout
1. If ATR is not engaged, then
NDRIVE = NFET (synchronous)
PWM = PFET (synchronous)
ATRH threshold
2. If ATRL mode is engaged, then
NDRIVE = NFET (sync) + ATRL (async)
PWM = off
I
min (= 0 A)
Imax
3. If ATRH mode is engaged, then
NDRIVE = off
Iload
PWM = PFET (sync) + ATRH (async)
FIGURE 23. BASIC ATR THRESHOLD DEFINITIONS
Figure 24 illustrates both ATR modes. Two successive
How ATR Is Enabled and Dis abled
phases are shown in a hypothetical n-phase system.
ATR is defined using the load line and its specification of DC
and transient voltage limits. A sample is shown in Figure 23.
In the first sequence shown, ATRL is received before ATRH.
This forces off all PWM signals. The NDRIVE signals are the
combination of NFET and ATRL. The asynchronous ATRL is
applied simultaneously to the NDRIVE signal of all phases.
Note that the ordinary synchronous NFET signals have a
long on-time. Therefore, many of the asynchronous ATRL
signals are hidden by the synchronous NFET signals.
Hidden ATRL signals are colored gray in Figure 24.
The “maximum” V
value at no load is commonly the VID.
OUT
The “maximum” and “minimum” envelopes around “typical”
are commonly symmetrical.
One ISL6580 is dedicated to ATR sensing. It maintains an
internal reference voltage that is fixed at the midpoint of the
“typical” load line excursion (see Figure 23). This reference
voltage is labeled PVID. Then independent transient voltage
thresholds are defined via the user interface software
relative to PVID. The ATRL threshold defines the highest
transient overshoot; the ATRH threshold defines the lowest
transient undershoot.
In the second sequence shown, ATRH is received before
ATRL. This forces off all NDRIVE signals. The PWM signals
are the combination of PFET and ATRH. As above, the
asynchronous ATRH is applied simultaneously to the PWM
signal of all phases. Note that, unlike NFET, the ordinary
synchronous PFET signals have a short on-time. Therefore,
most of the asynchronous ATRH signals are not hidden by
the synchronous PFET signals. Hidden ATRH signals are
also colored gray in Figure 24.
If the output voltage rises above the ATRL threshold, then
the dedicated ISL6580 sends an ATRL pulse. When the
output voltage returns below the ATRL threshold, the ATRL
pulse is ended. Similarly, if the output voltage drops below
the ATRH threshold, then the dedicated ISL6580 sends an
ATRH pulse. The ATRH pulse is ended when the output
voltage returns above the ATRH threshold.
Between the two sequences, ATR mode is disabled because
ATRL and ATRH signals are absent.
17
ISL6580
ATR Thres hold Definition
ATRL
The ATRL and ATRH transient voltage thresholds are set
with the user interface software and written to the dedicated
ISL6580. The voltage offsets are programmed digitally in
7.5mV increments. The ATRL and ATRH offsets may be
specified independently.
ATRH
NFETi
NFETi+1
PFETi
ATR and VID Stepping
PFETi+1
NDRIVEi
NDRIVEi+1
PWMi
The reference voltage (PVID) used for ATR sensing is
updated synchronously with VID stepping. Therefore, the
ATR transient voltage thresholds programmed by the user
track VID automatically.
ATR Connections
PWMi+1
The dedicated ISL6580 requires that the VRM sense leads
be connected to its vsense+ and vsense– inputs. This
sensed output voltage is compared against PVID and used
to generate ATRL and ATRH as necessary. It is highly
recommended that both PCB traces be routed as a minimal
length pair to minimize differential and common-mode noise
pickup. A single-pole low-pass filter at the vsense+ and
vsense– inputs is also recommended to further suppress
high-frequency pickup noise.
FIGURE 24. COMBINATION OF SYNCHRONOUS (NFET AND
PFET) AND ASYNCHRONOUS (ATRL AND ATRH)
SIGNALS TO GENERATE EFFECTIVE CONTROL
SIGNALS (NDRIVE AND PWM) TO ISL6580’S
The ATRL and ATRH outputs of the dedicated ISL6580 must
be connected to the ATRL and ATRH inputs of the ISL6590.
It is highly recommended that both PCB traces be routed as
a pair to minimize skew and common-mode noise.
Protection Features
The ISL6580 / ISL6590 have several protection features that
shut down the converter to prevent catastrophic and
cascade system failures. Output voltages, currents and
temperatures are monitored and compared to limits that are
set by the designer (with the user interface software). Input
Under Voltage (IUVP), Output Under Voltage (OUVP),
Output Over Voltage (OOVP) and Over Temperature Sense
are detected by each ISL6580. If any of the fault limits are
exceeded a fault bit is set in the ISL6580’s fault register. The
ISL6590 controller polls the fault register continuously via
the Back Side Bus. If any of the fault bits are set the
converter shuts down. the user interface software reads the
fault registers and indicates which type of fault caused the
shut down (in the Controls and Interface window). Input
power must be cycled off to reset most faults. IUVP is reset
by cycling the OUT_EN line. The ISL6590 controller shuts
the converter down by setting all PWMs and NDRIVEs
signals to ground and switching all MOSFETs OFF.
Over Current Protection
Over Current is handled in two ways. One is Peak Current
Limiting (‘pulse by pulse’ current limiting). If the ISL6580
senses current above the Peak Current limit set with the
user interface software, it turns the upper MOSFET off for
the remainder of one switching period. This does not shut
down the converter.
FIGURE 25. SAMPLE OUTPUT VOLTAGE TRANSIENT
RESPONSE WITHOUT & WITH ATR ENGAGED
18
ISL6580
user interface software . The range is 0 to 232mV in steps of
7.5mV.
FIGURE 26. BLOCK DIAGRAM OF PEAK CURRENT LIMITING
The second way of responding to a Current Over Load is
performed in the ISL6590 controller. If the sum of the
average currents in all phases exceeds the Over Current
Limit for a prolonged period, the controller is shut down (all
MOSFETs are turned off) and input power must be cycled to
reset the fault.
FIGURE 29. OOVP OUVP TRIP LEVELS AND LOAD LINE
If the thresholds are exceeded a bit is set in ISL6580’s status
register. The status register is read periodically by ISL6590.
ISL6590 shuts down the converter until power is cycled.
Temp. Sens e (Thermal Shut down)
Each ISL6580 has an on chip, over temperature comparator.
It uses an unbalanced differential pair of lateral PNP
transistors to sense temperature and detect over
temperature. Current in one of the differential pair is 8X the
current in the other. As a result, the delta Vbe due to
temperature is 8X. Voltage at the bases is offset by DAC
controlled current sources. When the Vbe offset reaches the
offsets set by the DAC the output switches (with 10×C
hysteresis).
FIGURE 27. OVER LOAD FAULT
The limits for Peak Current and Over Load Current are set
with the user interface software. There are 4 steps in the
Peak Current limit and the resulting current is calculated
(based on the value of R ) and displayed by the user
SENSE
interface software.
OUVP (Output Over Voltage Protection)
and OOVP (Output Under Voltage Protection)
ISL6580 monitors the output voltage and sets a bit in its fault
register if the output voltage is too high (OOVP) or too low
(OUVP).
FIGURE 30. OVER TEMPERATURE BLOCK DIAGRAM
The trip point can be adjusted from 85× to 145× in 10×C
increments using the user interface software. If any ISL6580
reaches the thermal shut down temperature, a bit is set in its
status register, the converter shuts down until power to the
ISL6590 is cycled.
IUVP (Input Under Voltage Protection)
Each ISL6580 contains a comparator that monitors V
and
CC
inhibits operation when V
(12V) is below a fixed
FIGURE 28. OOVP OUVP WINDOW COMPARATOR
CC
threshold. When V
is turned on, this feature holds the
CC
converters output at 0V until V
exceeds 7.5V. When V
CC
Voltage at the VSENP_FILT pin is compared to thresholds
above and below normal output voltage (mid point of the
load line). The OOVP and OUVP thresholds are set with the
CC
falls below 7.6V a bit is set in the status register. ISL6590
reads the status register periodically. When this bit is set the
19
ISL6580
converter is shut down until OUT_EN or power to the
ISL6590 is cycled. The threshold has hysteresis to eliminate
oscillation. When V is low (below 7V), a bit in the status
SIZE
In general lower inductance values yield smaller designs for
a given current level.
CC
register is set high. As V
rises from a low value to above
CC
EFFICIENCY
9.1V (nominal) the status bit is set to 0 and a hysteresis
switch sets the IUVP threshold to 7.6V (nominal). The
The output inductor can be a significant contributor to
system loss. The inductance value will force a trade for
system efficiency vs. size and transient response. That is,
Physically larger, lower frequency designs will be more
efficient and produce slower transient response in the
system.
converter will operate until V
falls below 7.6V (see the
CC
ISL6580 data sheet for complete specs). The thresholds are
referenced to V (3.3V) and vary in proportion to V
.
DD DD
These three system criteria must be considered when
selecting or designing the appropriate inductor in a given
application.
Inductance s election
FIGURE 31. INPUT UNDER VOLTAGE PROTECTION
The following formulas apply to this section in selecting the
appropriate inductance for a given application:
Power On Res et
F
T
= single phase switching frequency
= switching period
The ISL6590 controller performs a Power On Reset function
S
P
internally. It holds all internal logic in a reset state until V
DD
(3.3V) exceeds a threshold. While in the reset state all PWM
and NDRIVE signals are held at ground and all MOSFETs
are OFF.
V
V
= input voltage
IN
= output voltage
OUT
L = inductance
D = duty cycle
Duty Cycle Limit
T
T
= on time
ON
The ISL6590 limits the on time of the upper FETs. The
system designer can set the maximum ON time with the user
interface software. The value is entered as a percentage. If
the duty cycle reaches this percentage, the top side FET
turns off until the next cycle.
= off time
OFF
Phases = number of system phases
Saturation Current
The selection process should start with average and peak-
to-peak requirements. At maximum load current the peak
current should be maintained to <25A to stay within ratings.
of the ISL6580.
Component Selection and Sys tem
Flexibility
Inductor Selection Sys tem Effects
INDUCTOR CURRENT
There are three major system impacts that the phase
inductance value impacts. These are transient response,
size, and efficiency.
Ipeak
Lower Inductance
TRANSIENT RESPONSE
Selection of higher phase switching frequency enables
selection of lower inductance values because peak current
limit protection will not be tripped with the shorter on time.
Lower inductance values can yield higher di/dt slopes to the
load in the ATR (Active Transient Response) mode of
operation in a multiphase system. ATR forces all phases to
an ON state at a given point in time producing the following
di/dt through the power stage.
∆I
Iave
Higher Inductance
0
Ton
Toff
(EQ. 3)
di
dt
(Vo-Vout)Phases
---- = ---------------------------------------------
L
FIGURE 32. AFFECT OF INDUCTANCE ON PEAK CURRENT
This di/dt is the power stage current slope capability not the
overall system di/dt which is dependent on many other
factors including output capacitance and parasitics.
20
ISL6580
can be a major contributor at higher frequencies. Inductor
vendors work to select materials that suite a specific
frequency range.
1
2
Iave
Phases
--
Ipeak = --------------------- + (∆I)where:
(EQ. 4)
(Vin – Vout)Ton
5. Eddy current loss from the circulating currents within the
magnetic materials. Higher switching frequencies
produce higher eddy current loss. Eddy current loss can
extend to any conductor that is in close proximity to the
air gap of a gapped core inductor. Since field strength
tends to diminish a rate approximately equal to the
inverse square of the distance, conductors should be
held to at least 4x the distance of the air gap itself.
∆I = ---------------------------------------------
L
Vout
Vin
1
---
D = -------------
Ton= DTp, Tp=
F
All inductors that utilize magnetic material for increased
permeability, have a maximum current level at which the
inductance dramatically falls. This is known as magnetic
saturation. Most inductor vendors will specify the current at
which some percentage of inductance has been lost due to
saturation. It is important to stay well within the limits of the
saturation current of the chosen inductor. It should also be
noted that the saturation current reduces at higher
temperatures.
6. Copper or winding loss. This is also dependent on the
wire size, switching frequency, etc. Skin effect is the
tendency of AC currents to migrate to the outer portions
of a conductor. This can tend to decrease the effective
copper cross sectional area of a conductor at high
frequencies and should be considered in selection of
inductors with relatively thick conductors.
di/dt vs Los s
MOSFET Selection
Maximizing the delta I within the inductor to improve di/dt
has the effect of increasing peak and RMS currents in the
ISL6580, Power FETs, and the inductor itself. The following
formulas can be used to calculate the effective RMS current
to be used in determining the power loss in these elements:
In the Intersil Digital Multiphase Architecture, a critical
component selection is the low side MOSFET. The power
dissipation from the low and high side MOSFET is
dominated by different factors. Because of the longer duty
cycle (Figure 33), the low side MOSFET efficiency is
dominated by static on losses. However, the low duty cycle
of the high side MOSFET results in the majority of its losses
to come from switching of the FET (Figure 34).
(
Ipk2 + (Ipk)(Itr) + Itr2
)D
Irms _ ISL6580 =
Irms _ NFET =
3
(EQ. 5)
(
Ipk2 + (Ipk)(Itr) + Itr2
)(1− D)
3
2
2
Irms _ Ind = Irms _ ISL 6580 + Irms _ NFET
Operating Frequency
Phase operating frequency has the following relative
impacts on the system performance:
1. Size - Higher frequency per phase will minimize the size
of the required output inductor while maintaining a given
delta current in the inductor. Generally speaking ferrites
perform best at higher frequencies (>200kHz). This is
due to the fact that the magnetic materials are higher and
lower conductivity, which tends to reduce eddy current
losses within the core.
2. System Bandwidth – higher switching frequencies allow
higher closed loop unity gain frequencies. This is
because the main limiting factor in compensation of the
voltage loop concerns the Nyquist limitation of the power
stage. The voltage loop must be held less than 1/2 the
channel switching frequency for a single phased system.
Practical designs limit loop bandwidth to < 1/5 of the
phase switching frequency.
FIGURE 33. HIGH AND LOW SIDE MOSFET DUTY CYCLE
3. Power loss – In general power loss increases
logarithmically with phase frequency as it pertains to the
output inductor. Higher frequencies can cause:
4. Hysteresis loss is caused by alternating flux within the
core material. Hysteresis loss is a function of the area
enclosed by the BH loop and is due to the energy
required to move magnetic domains. This loss element
decreases logarithmically in most magnetic materials and
21
ISL6580
voltage potential begins to ramp across the gate to the
source, but no current flows until the intrinsic threshold
voltage level is achieved (Figure 35). During time t1, the gate
to source capacitance (C ) charges and the drain to
GS
source current (I ) and gate to source voltage (V
DS
)
GS
continue to ramp. The slope of the current is directly related
to the gate voltage rise time and the forward
transconductance of the device as follows:
dV
dI
DS
C
(EQ. 6)
---------------
-------- = gm
dt
dt
where:
IC = Drain Current
FIGURE 34. POWER DISSIPATION FOR STATIC AND
DYNAMIC OPERATION
gm = Forward Transconductance
V
= Drain to Source Voltage
The key characteristic for the low side MOSFET is the DC
Rdson resistance. It is important to get a very low Rdson
value for the low side FET. For the high side MOSFET, gate
charge requirements are the key characteristic. Large gate
charge and gate resistance increases switching losses.
Because the high side MOSFET is integrated within the
ISL6580, a very low gate resistance of less then 300mW is
present. In a discrete high side MOSFET solution, a typical
total gate resistance from the gate driver and including the
internal silicon gate resistance is 1.5 to 2W. The integrated
MOSFET in the ISL6580 is optimized for high switching
efficiency with a low gate capacitance.
DS
The gate to source voltage ramp during this time is:
dV
V
– V
GG plateau
DS
(EQ. 7)
(EQ. 8)
--------------- = ------------------------------------------
dt
R – C
G iss
I
C
V
= V
+ --------
TH
plateau
gm
where:
V
= Drain to Source Voltage
= Gate Supply Voltage
DS
V
GG
Understanding the turn on and turn off event for a MOSFET
is important in understanding how to interpret a data sheet
and for troubleshooting methods for the low side MOSFET in
particular.
R
= Gate Resistance
G
Ciss = Constant Input Capacitance
= Threshold Voltage
V
TH
Switching of the MOSFET
I = Collector Current
C
gm = Forward Transconductance
Substituting equation 7 into equation 6 gives:
V
– V
plateau
dI
GG
R
C
(EQ. 9)
------------------------------------------
-------- = gm
dt
– C
G
ies
Once time t2 is reached, C
GS
has been fully charged. IDS
plateaus and V
begins to ramp down. During time t2, the
DS
gate to drain capacitance (C ), also known as the Miller
GD
capacitance, begins to charge. Once the Miller capacitance
is fully charged, V
the gate supply.
rises until it reaches the voltage level of
GS
FIGURE 35. MOSFET TURN ON CURVES
The MOSFET is driven by the applied gate to source
voltage. When the gate voltage is initially applied, the
22
ISL6580
The turn off of the MOSFET is fundamentally the same as
the turn on in reverse order (Figure 36). V reduces to the
Pupper = Power loss in upper MOSFET
GS
level required to maintain the drain current (beginning of t4).
Plower = Power loss in lower MOSFET
Io = Average Current
At that point, V
begins to rise at a rate of:
DS
V
Rds(on) = On resistance for the particular MOSFET at the
appropriate gate voltage and temperature of operation
dV
plateau
DS
(EQ. 10)
-----------------------
--------------- = gm
R
C
rss
dt
G
V
V
= Output Voltage
OUT
Where:
= Input Voltage
IN
Crss = Transfer Capacitance
eventually reaches the rail voltage. Because of the high
Fsw = Frequency of operation per phase
Tsw = On/Off Switch Time
V
DS
dv/dt value during this period, V
often will rise beyond the
DS
bus voltage for a short period of time. This overshoot is from
the inductive voltage kickback of the choke inductance and
J unction Temperature Evaluation
With power loss in a transistor comes dissipation of that
power in the form of heat. The higher the power loss, the
higher the parts junction temperature will be. A basic thermal
model is seen in Figure 37. Through the data of the
MOSFET used, the thermal resistivity from junction to case
can be determined. With a measurement of the case of the
MOSFET during operation, the FETs junction temperature
can be calculated.
parasitics of the traces. When V
first reaches the rail
is fully discharged. The drain current starts to
DS
voltage, C
DG
decay at the rate of:
V
dI
(EQ. 11)
plateau
D
-----------------------
-------- = gm
R
C
iss
dt
G
Eventually, the current reaches zero and the switching event
ends.
REFERENCE TEMPERATURE
FIGURE 37. THERMAL RESISTIVITY MODELING
The formula used for calculating junction temperature is:
T = P *Rθ +T
JC C
J
D
P
=Power dissipation = voltage across the transistor (V
)
DS
D
FIGURE 36. MOSFET TURN OFF CURVES
* current through the device (I )
D
Efficiency of the MOSFETs
Rθ = 10µs pulse rated junction to case thermal resistance.
JC
This value can be found by using data sheets for the
individual transistors as well as thermal resistance data of
the specific package.
The equations below provide a rough estimate for power
dissipation of the upper and lower MOSFETs. These
equations do not take into account the reverse-recovery of
the lower MOSFETs body diode or a snubber circuit used in
this regard.
T = Case Temperature
c
If the junction temperature rises above specification, the
transistor could fail. Also, high junction temperatures during
operation can cause reliability issues. In the same sense, if
the junction temperature difference between on and ambient
off conditions is significant, temperature cycling can be a
reliability issue as well.
2
2
Io × Rds(on) × Vout Io × Vin × Tsw × Fsw
= ---------------------------------------------------------- + ------------------------------------------------------------
P
UPPER
Vin
2
(EQ.12)
2
Io × Rds(on) × (Vin – Vout)
(EQ.13)
P
= ------------------------------------------------------------------------------
LOWER
Vin
Effective heat flux from the power transistor to ambient is
critical to ensure reliability. The main trade-off for effective
23
ISL6580
heat flux designed into the system is die and heat sink size.
The larger the die size, the higher the part costs but more
effective heat flux occurs. A smaller die size can be used
with a larger heat sink added. Of course increasing the
switching speed of the device and/or reducing the frequency
of operation of the transistor will reduce power dissipation,
but both of these are typically defined directly from the
application.
Package and board level interconnects of individual
components in the high current loops give rise to series RLC
circuits. Fast switching of large currents in these loops will
generate large voltage transients that may exceed maximum
device ratings. Specifically, at the turn off phase of the high
side switch, the sudden disruption in the loop current will
generate fast transient ringing at the high side switch
exposing the high side switch to large voltages that can
exceed the rated break down voltage for that device. Figure
39 shows the high frequency equivalent circuit at the turn-off
of the high side switch before the turn-on of the low side
switch. Included in this schematic are the relevant parasitic
effects of various components and interconnects.
If there is a high thermal increase in a MOSFET, a cost
analysis should be performed to consider a larger die size, a
larger heat sink, or parallel MOSFETs to share the current.
MOSFET Trans is tor Selection
C
g
s
L
R
i 1
When selecting the appropriate low side MOSFET to put in
the power circuitry, there are some basic characteristics that
need to be considered.
i1
C
d
s
C
g
d
L
P
E
E
S
S
R
R
P
R
L
• N type or P type MOSFET
i 2
i 2
L
P
I L
V
S
U P
• For the low side MOSFET component, an N polarity
MOSFET is always used.
R
L
i 3
i 3
C
C
g
s
C
d
s
• Current Rating
g
d
L
N
N
• At least 3X the peak current input should be select for the
current rating.
R
L
R
i4
i 4
• Voltage Rating
The input voltage for computing multiphase power supply for
the chip set is a 12V DC nominal. Standard MOSFET
voltage rating for the low side FET ranges between 20V-30V
depending on the switching speed of the switch node and
the noise of the input rail. This increased voltage level is
used to take into account inductive voltage kickback and
transient voltage inputs.
FIGURE 39. HIGH FREQUENCY EQUIVALENT CIRCUIT OF
THE HIGH SIDE SWITCH TURN OFF LOOP
This application note discusses the use of external Schottky
diodes in order to limit the amplitude of transient voltage spikes
across the drain to source of the high side switch device.
Clamping Us ing Schottky Diodes
The simplest approach to protect the High Side FET from
inductive switching is to limit loop inductance. This can be
achieved by proper layout of the high current loops and
careful selection of the components in this loop. The goal is
to minimize overall loop inductance. This inductance
includes HSFET bonding inductance, the external NFET
inductance, the power supply decoupling capacitance’s ESL,
and interconnect inductances between these components.
While good layout of the PCB must be always practiced,
component selection is often compromised by other factors
such as pricing or physical dimensions. For example it is
possible that a single NFET with an inductance of up to 8nH
is selected for the low side switch.
Inductive Switching
The ISL6580 Integrated Power Stage is a High Side
FET/driver combination with external synchronous rectifier
that provides high current at high switching frequency.
Schematic of Figure 38 shows a typical synchronous buck
converter application using the ISL6580.
In such situations where a high inductance FET or special
layout considerations result in large loop inductance, placement
of a Schottky diode from the switch node to ground will clamp
the negative ringing and limit the voltage across drain to source
FIGURE 38. SYNCHRONOUS BUCK CONVERTER USING
ISL6580
24
ISL6580
of the High Side FET. Figure 40 shows the waveform at the
switch node with and without a Schottky diode.
Schottky diode is selected that can handle the peak current
for a short period during each switching cycle.
Selection of R
SENSE
When selecting the resistor value for R
No Schottky Diodes
Tw o Schottky Diodes
, several
SENSE
characteristics have to be considered. They include:
1. Size of Csample (6.2pF). Internal to the ISL6590.
2. # of steps (Steps = 64)
N o Breakdo wn, Vds- max =19 .5
Breakd o w n C la mp ing at Vds=23 .5
3. Ratio (M = 9,900) of transistors used for current mirror
and main current path in the high side MOSFET.
4. Reference Voltage (V
= 1.25V)
REF
FIGURE 40. EFFECT OF ADDING TWO SCHOTTKY DIODES
ON THE VDS OF THE HIGH SIDE SWITCH
5. Input Voltage (V
)
IN
6. Output Voltage (V
)
OUT
Note that the Schottky diode provides a parallel path to the
body diode of the NFET for current flow. It is best to place
the Schottky diode as close as possible to the switch node of
the High Side FET on one pin and to the ground return of the
power supply decoupling capacitors on the other pin (as
shown in Figure 41). This way during clamping the
inductance of the Schottky diode is in parallel with the
inductances of interconnects as well as the low side NFET
therefore minimizing the overall inductance.
7. Output Inductance (Lout)
An easy to use reference equation for calculating an
appropriate resistor when considering these values is:
(EQ.14)
C
g s
This equation takes into account the resolution of the A/D
converter vs. the slew rate of the current divider between
L
R
i 1
i1
C
d
s
C
g d
L
R
and Csample/Cesd.
P
SENSE
For peak current limit, rather then relying on peak current
sampling, the power stage taps the I line and
E
S R
R
P
R
L
i 2
i2
E
S L
I L
SENSE
V
c c
L
S
connects directly to a comparator. The comparator turns off
the highside MOSFET if the peak current through it reaches
its limit real time at any point. The MOSFET is shut down
until the next clock cycle. The the user interface software
R
i 3
i3
R
S
L
C
C
g s
C
d
s
g d
L
N
N
can program the voltage trip level (V ) across the sense
trip
R
L
R
i 4
i4
resistor (R
SENSE
) where a peak current limit trip (I )
trip
occurs (Equation 15).
FIGURE 41. PROPER SCHOTTKY PLACEMENT PARALLELS
LOW SIDE SWITCH AND ROUTING PARASITIC
EFFECTS
V
(EQ. 15)
trip
-------------------
I
: =
⋅ M
trip
R
sense
Schottky Selection
If 1V were selected, the peak current limit of (I ) would be:
trip
1V
392 ⋅ Ω
The most important characteristic of a Schottky diode
selected for clamping of the negative fly-back voltage is its
inductance. Axial leaded diodes typically exhibit larger
inductances. Leadless packages have low inductances in
the 2-5nH range. Physically smaller diodes are also
preferable because of their potentially lower inductance in
addition to printed circuit board space concerns.
------------------
⋅ 9900
I
: =
trip
(EQ. 16)
I
= 25.255A
trip
Overload protection restricts the total average output current
of the power supply. The average current is predicted by
taking peak current samples each clock cycle. With good
current balancing, this can be translated to total current
output. To predict the average current for each power stage
with a peak current sample, an offset down must be
assumed. This current offset (Ios) is calculated from the
output inductance value, input voltage, output voltage, sense
resistor value, and number of phases in the system. When
The power dissipation in the Schottky diode is small and
limited to the non-overlap time, when the HS PFET is turned
off and before the LS NFET is turned on. Even during this
period, the body diode of the LS NFET starts conducting
shortly after the HS PFET is turned off and will share in
conducting the current. It is still necessary to ensure that a
I
peak current sample is taken, Ios is subtracted from
SENSE
25
ISL6580
it. This provides a predicted average current per power
stage (Figure 42). If any individual power stage reaches this
over current protection level, the VRM shuts down and
reports an over current fault condition. This protection
feature can be disabled or enabled via the the user interface
software. The user interface software also allows
programming of the total average output current level where
the fault condition trips.
because the input current has low magnitude and tight
regulation is not required.
High Side Current
VRM Input
Current
Average
FIGURE 43. INPUT CAPACITOR FILTERS OUT THE INPUT
CURRENT REQUIREMENT OF THE VRM AND
LIMITS THE SLEW RATE OF THE INPUT
CURRENT
POWER IC V
CC
CAPACITOR:
A bank of input capacitors is also needed at the supply
terminals of each Power IC. The high-side FET in the buck
converter is integrated into the Power IC. The low-side FET
is an external part. The package inductance of the Power IC
and the low-side FET as well as the path inductance
between the two parts are parasitic elements in the power
stage. A large current slews through the parasitic inductance
each time the high side or the low-side FET is switched. This
results in high-voltage spikes and ringing at the switch node,
FIGURE 42. AVERAGE CURRENT PREDICTED FROM PEAK
CURRENT SAMPLE MINUS IOS OFFSET
V
pad and the ground pad. Under extreme
CC
circumstances, the voltage spike may exceed the
INPUT AND OUTPUT CAPACITOR SELECTION
breakdown voltage of the high side or the low-side FET.
Furthermore, the Power IC has low-voltage analog and
digital circuits that are isolated from the power stage.
Extreme swings of the high-side FET voltage beyond the
nominal values may exceed the limits of the isolation and
result in the undesired effects of latch-up, substrate current
and loss of synchronization with the digital controller. Power
supply stabilizing capacitors should be placed between the
The VRM requires capacitors at the input as well as the
output to limit the fluctuation in voltage with a change in
other conditions of the system. These changes include
events such as load variations, VID stepping, start-up and
shutdown.
Input Capacitors
VRM INPUT CAPACITOR:
V
and ground planes at the site of each Power IC.
CC
The VRM is configured as a multi-phase buck converter. By
its nature, a buck converter draws current from the input
source in pulses, as shown in Figure 43 In the absence of an
input capacitor, the high-frequency current pulses would
lead to glitches and ringing at the input voltage with every
current transition. The VRM specification also places an
upper limit on the slew rate of the input current. A capacitor
bank at the input to the VRM provides the pulsed charge to
the VRM and draws an average DC current from the input
supply. As shown in Figure 43, the input capacitor results in
a much lower slew rate of the VRM input current than that of
the high-side current of individual channels in the VRM.
Ceramic capacitors that have low ESR and ESL are well
suited for this application. Similar to Figure 43, the ceramic
capacitors at each Power IC eliminate the need for the high-
current pulses to flow from the connector input pins to the
site of each Power IC, thus reducing on-board power
dissipation
Output Capacitors
The choice of the output capacitor depends on the desired
output voltage ripple, switching frequency of the power stage
and the transient voltage excursions. A combination of
OSCON and ceramic capacitors is used to form the output
capacitor bank.
The value of the input capacitor is determined from the
maximum channel current and the highest switching
frequency of the power stage. The input capacitor to the
VRM is implemented using electrolytic capacitors. The ESR
and ESL of the input capacitor are not critical concerns
Steady State Ripple
The fundamental ripple of a buck converter is ideally
determined by the value of the output inductor and the
output capacitor. The fundamental ripple of a multi-phase
buck converter operating at a switching frequency of several
hundred kilohertz can be shown to be negligible.
However, as the switching frequency increases, the
26
ISL6580
contributions from the ESR and the ESL of the output
capacitor can be substantial, as expressed below:
that ensures that the output voltage does not overshoot
beyond the set point at start-up. However, the lowest
regulated output voltage of the system is around 0.7V and
the system operates in an open loop manner until the error
voltage is within the span of the voltage A/D converter.
During this time, the duty cycle of the PWM signal expands
at a rate determined by the compensator. Systems with high
output capacitance take more time to raise the output
voltage to the minimum voltage necessary for regulation.
The current supported by each channel increases in
proportion to the increase in duty cycle. The VRM has an in-
built over-current protection mechanism that detects
conditions of high-current flow through the entire system as
well as individual channels. Beyond a threshold level, the
inrush current can be interpreted as an overload condition,
causing the system to shut down. It is possible to avoid this
condition by reducing the pulse-by-pulse trip level. However,
this mode of operation is not recommended because it
deteriorates the transient performance of the system during
a low to high load current step. A better approach is to avoid
overpopulating the output stage with OSCON capacitors.
(
)
Vin
L
Vin −Vout Vout
(EQ. 17)
∆V ≈
ESL +
ESR
Vin fsw L
where DV is the output voltage ripple, V is the input
IN
voltage, V
is the output voltage, f is the power stage
out
sw
switching frequency, and L is the effective output
inductance. The contributions of ESR and ESL of the output
capacitor to the output voltage ripple are illustrated in
Figure 44.
∆VESR
∆VESL
∆V
FIGURE 44. CONTRIBUTIONS OF ESR AND ESL OF OUTPUT
CAPACITOR TO OUTPUT VOLTAGE RIPPLE
For instance, a 4-phase VRM operating from a 12V input at
500kHz with 400nH inductance per phase and delivering
1.4V output will approximately have a fundamental ripple of
25 mV when the output capacitor has an effective ESR and
ESL or 0.5mW and 0.1nH respectively. Even though
OSCON capacitors are much better than ordinary electrolytic
capacitors, their ESR and ESL values are high enough to
result in substantial steady-state ripple. Consequently
several OSCON capacitors are connected in parallel at the
output to minimize the ESL and ESR effects.
As an alternative to using several OSCON capacitors,
ceramic capacitors are normally connected in parallel with
the output OSCON capacitors to improve the high-frequency
response of the system. Ceramic capacitors have much
lower ESR and ESL compared to OSCONs. This enables
them to absorb short-duration phenomena such as glitches
better than OSCONs. When the switching frequency of the
power stage exceeds 500kHz, more ceramic capacitors are
needed to limit the transient glitches.
Max Gate Drive
Trans ient Res pons e
Excessive RMS current in the lower gate drive pins can
reduce the reliability of ISL6580. Gate drive current depends
The choice of output capacitance also impacts the transient
performance of the voltage regulator. Immediately following
a load current step, the output capacitor bank provides
charge to the load until the feedback loop catches up. As the
capacitor charge drains (low-high load step) or accumulates
(high-low load step), the output voltage also varies
accordingly. Considering that it is easier to charge or
discharge low capacitance, higher capacitance values are
desired to minimize the excursion of the load voltage. It is
possible to choose the number of OSCON capacitors that
will provide a transient response with negligible voltage
overshoot or droop. Systems that have feedback loops with
higher crossover frequency require smaller output
capacitance.
on V
, switching frequency and the capacitance of the
DRIVE
lower side FET. Below is a graph of the maximum reliable
gate capacitance as a function of switching frequency and
V
. Gate capacitance is usually listed in the MOSFET
DRIVE
data sheet as Ciss. If Ciss is not specified it can be
Start-Up
It is well established that several OSCON capacitors can be
connected in parallel to improve the voltage ripple and
transient voltage excursion. However, this results in an area
penalty to accommodate the capacitor count on the board. In
addition, the inrush current requirement at start-up goes up
with an increase in the effective output capacitance value.
The state control on the VRM has a soft-start mechanism
27
ISL6580
estimated from the total gate charge divided by the drive
Bias Supply Power On Sequence
voltage (V
).
DRIVE
Incorrect power-up sequencing can result in malfunction or
damage to the ISL6580.
Maximum Recommended LS FET
Gate Capacitance
V
V
V
V
= 12V
CC
20.0
18.0
16.0
14.0
12.0
10.0
8.0
= 3.3V
DD
VDRIVE=5.5V
VDRIVE=13.8V
= 2.5V
REF
= 5V or 12V
DRIVE
• V
DD
and V
should be brought up first, they are
CC
independent of one another. If there is any flexibility it is
preferred to power V up first but it is not critical and
DD
there are no ill effects.
6.0
4.0
• V
V
must be powered up after or simultaneously with
REF
. V
2.0
mus t not exceed V
at any time.
DD REF
DD
0.0
200
• V
V
must be powered up after or simultaneously with
400
600
800
1000
DRIVE
. V
mus t not exceed V
CC
at any time.
CC DRIVE
Frequency [KHz]
• Exceptions to this sequence (for example during testing)
should be studied on a case by case and may be possible
by applying certain current limits.
FIGURE 45. MAXIMUM GATE CAPACITANCE
28
ISL6580
and our partner Primarion). Below are screen shots showing
Us er Interface Software
data entry points, pull down menus and buttons for help and
a tutorial. the user interface allows the designer to adjust the
load line, frequency response, ATR and protection modes.
The configuration of the ISL6590 controller and the ISL6580
power stages can be adjusted using Primarion®
PowerCode(tm) user interface software (provided by Intersil
Pull Down
Menus
Click on Text for
Descriptions
Enter Design Parameters
Used to calculate control settings written to the converter
Click on the
Tutorial button for
Instructions for
use of PowerCode
and control of
ISL6580 / ISL6590
29
ISL6580
that the center (VCC) pad is rectangular instead of
Sugges ted PC Board Footprint
duplicating the outline of the center pad (VCC) on the
device.
The drawing below is for reference only. Pad and solder
mask geometries should be optimized for specific PCB
manufacturing and assembly processes. It is recommended
Second Source Information
Primarion
Intersil
Package
56 Pin QFN ISL6580 56 Pin QFN
Part #
Package
Part #
PX3510
All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems.
Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without
notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and
reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.
For information regarding Intersil Corporation and its products, see www.intersil.com
30
ISL6580
Quad Flat No-Lead Plas tic Package (QFN)
Micro Lead Frame Plas tic Package (MLFP)
L56.8x8C
56 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE
(Customized with Three Exposed Pads)
2X
MILLIMETERS
C
A
0.10
A
D
SYMBOL
A
MIN
NOMINAL
0.85
MAX
0.90
0.05
0.70
NOTES
D/2
-
0.00
-
-
D1
A1
A2
A3
b
0.01
-
2X
D1/2
0.65
-
0.10
C
B
N
6
0.20 REF
0.23
-
5, 8
-
INDEX AREA
1
2
3
0.18
0.30
E/2
E1/2
D
8.00 BSC
7.75 BSC
4.50
D1
D2
D3
D4
E
-
E1
E
B
4.35
0.55
0.07
4.65
0.85
0.38
7, 8
0.70
0.23
7, 8
8.00 BSC
7.75 BSC
6.30
-
0.10
2X
C
B
2X
E1
E2
E3
E4
E5
e
-
TOP VIEW
SIDE VIEW
0.10
C
A
6.15
3.52
0.32
2.75
6.45
3.82
0.62
3.05
7, 8
A2
0
A
3.67
7, 8
//
0.10 C
0.47
7, 8
0.08 C
2.90
7, 8
C
SEATING
PLANE
A3
A1
0.50 BSC
-
-
k
0.25
0.20
0.35
0.30
-
-
5
NX b
R
0.30
0.45
0.65
0.50
-
0.10
D2
M
C A B
S
0.50
8
L
0.40
8
4X P
D2/2
N
56
2
4X P
7
8
Nd
Ne
P
14
3
0.55
0.43
14
3
1.28
1.28
E2
0.24
-
0.42
0.60
12
-
E3
θ
-
-
1.80
Rev. 0 02/03
(Ne-1)Xe
REF.
6
NOTES:
INDEX AREA
3
2
1
E
2/2
1. Dimensioning and tolerancing conform to ASME Y14.5-1994.
2. N is the number of terminals.
NX L
3. Nd and Ne refer to the number of terminals on each D and E.
4. All dimensions are in millimeters. Angles are in degrees.
N
e
(Nd-1)Xe
REF.
5. Dimension b applies to the metallized terminal and is measured
between 0.15mm & 0.30mm from the terminal tip.
D3
7
8
BOTTOM VIEW
NX k
6. The configuration of the pin #1 identifier is optional, but must be
located within the zone indicated. The pin #1 identifier may be ei-
ther a mold or mark feature.
(A1)
NX (b)
5
7. Dimensions D2, D3, D4 and E2, E3, E4 are for the exposed pads
which provide improved electrical and thermal performance.
E4
1.28
REF.
8. Nominal dimensions are provided to assist with PCB Land Pat-
tern Design efforts, see Intersil Technical Brief TB389.
SECTION "C-C"
E5
C
L
L
0.30
e
R
TERMINAL TIP
0.31
FOR EVEN TERMINAL/SIDE
D4
31
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