204-4501-000 [ITT]

DL / DLM / DLD ZERO INSERTION FORCE CONNECTORS; DL / DLM / DLD零插入力连接器
204-4501-000
型号: 204-4501-000
厂家: ITT Cannon    ITT Cannon
描述:

DL / DLM / DLD ZERO INSERTION FORCE CONNECTORS
DL / DLM / DLD零插入力连接器

连接器
文件: 总76页 (文件大小:3248K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
DL / DLM / DLD  
ZERO INSERTION FORCE  
CONNECTORS  
1999  
ZIF Connectors  
Contents  
The Cannon Zero Insertion Force  
(ZIF) series of connectors provide  
versatile low-cost, high  
Description  
Page  
DL/DLM/DLD Drawer Connectors  
Selection Guide  
performance, multiple-wire power  
and signal connectors. This series  
can be mated/unmated in less  
than two seconds even with as  
many as 2,496 contacts. The long  
life and rapid mating are achieved  
through the ZIF design, where  
contacts in the plug and receptacle  
design do not touch each other  
while the connector halves are  
being engaged.  
Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3  
Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Introduction  
DL Materials and Finishes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
DLM Materials and Finishes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
DLD Drawer Materials and Finishes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
DL4 Materials and Finishes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Product Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
Temperature/Current Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
Test Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
How to Identify the Ideal DL Product for Your Application . . . . . . . . . . . . . . . 11  
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13  
ɀ
ɀ
DL Connectors – Plastic Body – Shell Dimensions  
DL1 (156 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15  
DL2 (96 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22  
DL3 (60 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29  
DL5 (260 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-36  
DLM Connectors – Metal Body – Shell Dimensions  
DLM1 (156 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-18  
DLM2 (96 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-25  
DLM3 (60 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-32  
DLM5 (260 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-39  
DLM6 (360 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-42  
ɀ
DLD Drawer Connectors – Plastic Body – Shell Dimensions  
DLD1 (156 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20  
DLD2 (96 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27  
ɀ
DL Connectors – Metal Frame – Shell Dimensions  
DL4 (624, 1248, 2496 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-34  
Selection Guide – Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43  
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-49  
Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-53  
Tools and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-59  
Reader’s Resource  
PCB Hole Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-63  
PCB Pad Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64  
Panel Cutouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65-67  
Contact Cavity Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68-69  
DLD Drawer Assembly Dimensions and Mating Sequence . . . . . . . . . . . . . . 70  
Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71  
Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72  
Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73  
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73  
On the Cover   
DL1, DLM6, DLM3, DL5, DLD2  
(with and without contacts)  
Cannon is a trademark of ITT Industries, Inc. in the United States.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
1
ZIF Connectors  
Selection Guide  
DL  
DL1/2/3/5  
Contents  
Page  
ɀ Plastic Body.  
ɀ 60, 96, 156, or 260 Contact Cavities.  
ɀ Single Hand Actuation.  
ɀ Crimp or Square Post Contacts.  
Introduction . . . . . . . . . . . . . . . . . . . . 4  
DL1-156 . . . . . . . . . . . . . . . . . . . . 14-15  
DL2-96 . . . . . . . . . . . . . . . . . . . . 21-22  
DL3-60 . . . . . . . . . . . . . . . . . . . . 28-29  
DL5-260 . . . . . . . . . . . . . . . . . . . 35-36  
DLM  
DLM1/2/3/5/6  
Contents  
Page  
ɀ Metal Body.  
ɀ EMI/RFI Shielding.  
Introduction . . . . . . . . . . . . . . . . . . . . 5  
DLM1-156 . . . . . . . . . . . . . . . . . . 16-18  
DLM2-96 . . . . . . . . . . . . . . . . . . . 23-25  
DLM3-60 . . . . . . . . . . . . . . . . . . . 30-32  
DLM5-260 . . . . . . . . . . . . . . . . . . 37-39  
DLM6-360 . . . . . . . . . . . . . . . . . . 40-42  
ɀ 60, 96, 156, 260, or 360 Contact Cavities.  
ɀ Single Hand Actuation.  
ɀ Crimp, Square Post, or PC/RC Contacts.  
DLD Drawer  
DLD1/2  
Contents  
Page  
ɀ Drawer Style.  
ɀ Plastic Body.  
Introduction . . . . . . . . . . . . . . . . . . . . 6  
DLD1-156 . . . . . . . . . . . . . . . . . . . 19-20  
DLD2-96 . . . . . . . . . . . . . . . . . . . 26-27  
ɀ 96 or 156 Contact Cavities.  
ɀ Sliding Actuation.  
ɀ Crimp or Square Post Contacts.  
DL4  
DL4  
Contents  
Page  
ɀ Panel Mount.  
ɀ Metal Frame.  
Introduction . . . . . . . . . . . . . . . . . . . . 7  
DL4-624 . . . . . . . . . . . . . . . . . . . 33-34  
DL4-1248 . . . . . . . . . . . . . . . . . . . . . . *  
DL4-2496 . . . . . . . . . . . . . . . . . . . . . . *  
ɀ 624, 1248, or 2496 Contact Cavities.  
ɀ Lever Actuation.  
ɀ Crimp or Square Post Contacts.  
*Contact Cannon for details  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
2
ZIF Connectors  
Selection Guide  
Accessories  
Accessories  
Contents  
Page  
ɀ Cannon offers a large selection of accessories  
to meet a variety of application requirements.  
ɀ Allows customization using standard  
components.  
Introduction . . . . . . . . . . . . . . . . . . . 43  
Selection Guide . . . . . . . . . . . . . . . . . 43  
Backshells, Metal . . . . . . . . . . . . . 44-45  
Junction Shells, Plastic . . . . . . . . . . . 46  
Actuating Handles . . . . . . . . . . . . . . . 47  
Protective Covering . . . . . . . . . . . . . . 47  
Polarizing Posts . . . . . . . . . . . . . . . . 48  
Shells (EMI/RFI) . . . . . . . . . . . . . . . . 49  
See Pages 43-49  
Contacts  
Contacts  
Contents  
Page  
ɀ Crimp and Buss contacts are available loose  
or reeled.  
ɀ Accommodates wire sizes #42-#18 AWG.  
ɀ Customer installed. Field installable/  
removeable.  
Introduction . . . . . . . . . . . . . . . . . . . 50  
Buss Contacts . . . . . . . . . . . . . . . . . . 51  
Crimp Contacts - Loose . . . . . . . . . . 52  
Crimp Contacts - Reeled . . . . . . . . . . 53  
See Pages 50-53  
Tools and Assembly  
Tools and Assembly  
Contents  
Page  
ɀ Cannon offers hand crimp tooling for low  
volume applications.  
Introduction . . . . . . . . . . . . . . . . . . . 54  
Hand Crimp Tools . . . . . . . . . . . . . . . 55  
Extraction Tools . . . . . . . . . . . . . . 54-55  
Assembly Instructions . . . . . . . . . 56-58  
Lease Automatic Tooling . . . . . . . . . . 59  
ɀ Contact extraction tools.  
ɀ Automatic tooling can be leased for large  
volume applications.  
See Pages 54-59  
Series Selection — Available Size in Series by Number of Contacts  
Connector Series  
Number  
of Contacts  
DL  
DL3-60  
DL2-96  
DL1-156  
DL5-260  
DL4-624  
DL4-1248*  
DL4-2496*  
DLD  
DLD2-96  
DLD1-156  
DLM  
DLM3-60  
DLM2-96  
DLM1-156  
DLM5-260  
DLM6-360  
60  
96  
156  
260  
360  
624  
1248  
2496  
*For DL4-1248 and DL4-2496 versions contact Cannon for details.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
3
ZIF Connectors  
DL  
DL Product Introduction  
he Cannon DL Series of Zero Insertion  
Force (ZIF) connectors fill the need in the  
medical, commercial/industrial,  
computer and peripheral equipment market places  
for low-cost, high performance multiple-wire  
power and signal connectors.  
T
DL connectors feature: a minimum rated life of  
10,000 complete mating and unmating cycles with  
no performance loss; can be mated and unmated  
in less than two seconds even with as many as  
2496 contacts; and they cost less (often as much  
as 25% less) per mated line than singular high-  
density rack-and-panel connectors.  
Simple. Effective. Reliable. Durable.  
Combining their special design with commercial-  
grade materials and low cost crimp, PCB and  
wrappable hermaphroditic contacts, that may be  
hand or machine terminated, makes the DL Series  
of ZIF connectors the finest low-cost-per-mated-  
line I/0 connectors available today.  
Materials and Finishes  
DL1/2/3 Housing Glass filled thermoplastic, UL 94V-1 rated, Color: Black  
DL5 Housing Glass filled thermoplastic, UL 94V-0 rated, Color: Black  
Crimp Contact* Copper alloy, 50µ inches gold over 50µ inches nickel in mating area, gold flash on balance  
Copper alloy, 20µ inches gold over 50µ inches nickel in mating area, tin lead on balance  
Square Post Contact Copper alloy, 50µ inches gold over 50µ inches nickel in mating area, gold flash on balance  
Copper alloy, 20µ inches gold over 50µ inches nickel in mating area, gold flash on balance  
Actuating Camshaft Stainless steel, Passivated  
Insulator Retainer (Plug Only) Stainless steel, Passivated  
*Order crimp contacts separately, see pages 52-53.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
4
ZIF Connectors  
DLM  
DLM Product Introduction  
annon has expanded the DL-ZIF Series  
offering with the addition of the DLM  
(Metal Shell) versions. The DLM uses a  
C
rugged nickel plated aluminum housing. The  
Shield-Locking Mechanism feature (see  
illustration below) ensures uniform mating  
pressure around the perimeter of the mated  
connector to create an EMI/RFI shield. Facilitates  
compliance of equipment to CE EMC directives.  
The DLM1/2/3 connectors are an extension of the The DLM Series are offered with the 3,18(.125)  
DL line, similar to the current DLM5 and DLM6 long 0,64(.025) square post 50µ inch gold  
products.The DLM series connectors are inter- contacts, as well as the 4,50(.177) long  
mateable to the DL (Plastic) versions for X 0,50(.020) PC/RC round tail contacts.  
backwards/forwards compatibility.  
Materials and Finishes  
DLM1/2/3/5/6 Housing Aluminum alloy, nickel plated  
DLM1/2/3/5/6 Insulator Glass filled thermoplastic, UL 94V-0 rated, Color: Black  
Crimp Contact* Copper alloy, 50µ inches gold over 50µ inches nickel in mating area, gold flash on balance  
Copper alloy, 20µ inches gold over 50µ inches nickel in mating area, tin lead on balance  
Square Post Contact Copper alloy, 50µ inches gold over 50µ inches nickel in mating area, gold flash on balance  
Copper alloy, 20µ inches gold over 50µ inches nickel in mating area, gold flash on balance  
PC/RC Contact Copper alloy, 20µ inches gold over nickel in mating area, tin lead on balance  
Actuating Camshaft Stainless steel, Passivated  
Insulator Retainer (Plug Only) Stainless steel, Passivated  
*Order crimp contacts separately, see pages 52-53.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
5
ZIF Connectors  
DLD  
DLD Drawer Product Introduction  
annon has combined Zero Insertion  
Force (ZIF) technology with remote  
C
electrical engagement. The DLD Drawer  
allows the movement of a drawer or panel to  
effortlessly mate/unmate the connector halves. As  
an example: electrical sub-systems can be easily  
removed for service, interchangability, or  
portability.  
By specifying DLD Drawer interconnect systems,  
your packaging design is simplified as the need for  
expensive, complicated, and space-consuming  
manual actuation mechanisms is eliminated. Tight  
space requirements no longer restrict your use of  
ZIF connectors.  
The contacts in the DLD Drawer product line do not  
touch each other while the connector halves are  
mating. This unique ZIF technology, introduced in  
the Cannon DL series in the early 1970’s, has  
time-tested proven reliability and durability.  
The DLD Drawer’s remote mating feature utilizes  
the axial thrust of a cam to move and mate the  
contacts. At the end of the cam travel, the cam  
ramps on a flat surface thereby negating any  
uncoupling forces.  
This rack-and-panel connector is available with  
crimp or square post contacts, allowing cable,  
PCB, or flat-flex termination.  
Materials and Finishes  
DLD1/2 Housing Glass Filled thermoplastic, UL 94V-1 rated, Color: Black  
Crimp Contact* Copper alloy, 50µ inches gold over 50µ inches nickel in mating area, gold flash on balance  
Copper alloy, 20µ inches gold over 50µ inches nickel in mating area, tin lead on balance  
Square Post Contact Copper alloy, 50µ inches gold over 50µ inches nickel in mating area, gold flash on balance  
Copper alloy, 20µ inches gold over 50µ inches nickel in mating area, gold flash on balance  
Insulator Retainer (Plug Only) Stainless steel, Passivated  
Actuating Camshaft (Receptacle Only) Stainless steel  
Spring Mounting Screw (Receptacle Only) Stainless steel, Passivated  
Compression Spring (Receptacle Only) Music wire, zinc plated  
*Order crimp contacts separately, see pages 52-53.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
6
ZIF Connectors  
DL4  
DL4 Product Introduction  
he Cannon DL4 Series of Zero Insertion  
Force (ZIF) connectors fill the need in the  
commercial/industrial, aerospace/  
military, computer and peripheral equipment  
marketplaces for low-cost, high performance  
multiple wire power and signal connectors. The  
DL4 Series is a panel mounted connector with  
easy actuating lever from the side.  
T
DL connectors feature: a minimum rated life of  
20,000 complete mating and unmating cycles with  
no performance loss; can be mated and unmated  
in less than two seconds even with as many as  
2496 contacts; and they cost less (often as much  
as 25% less) per mated line than singular high-  
density rack-and-panel connectors.  
Simple. Effective. Reliable. Durable.  
Combining their special design with commercial-  
grade materials and low cost crimp. PCB and  
wrappable hermaphroditic contacts, that may be  
hand or machine terminated, makes the DL Series  
of ZIF connectors the finest low-cost-per-mated-  
line I/O connectors available today.  
Materials and Finishes  
DL4 Insulator Glass filled thermoplastic, UL 94V-1 rated, Color: Gray  
DL4 Housing Frame Aluminum alloy, cadmium plated  
DL4 Mounting Plate Aluminum alloy, clear anodized  
Crimp Contact* Copper alloy, 50µ inches gold over 50µ inches nickel in mating area, gold flash on balance  
Copper alloy, 20µ inches gold over 50µ inches nickel in mating area, tin lead on balance  
Square Post Contact Copper alloy, 50µ inches gold over 50µ inches nickel in mating area, gold flash on balance  
Copper alloy, 20µ inches gold over 50µ inches nickel in mating area, gold flash on balance  
Actuating Camshaft Stainless steel, Passivated  
Insulator Retainer (Plug Only) Stainless steel, Passivated  
*Order crimp contacts separately, see pages 52-53.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
7
ZIF Connectors  
DL/DLM  
DL/DLM Product Features  
ɀ High pin count:  
60, 96, 156, 260, 360, 624, 1248* or 2496*  
contact positions.  
Zero Insertion Force Camming Instructions  
ɀ Variety of contacts:  
– Crimp  
– Square Post  
– Wrap Post  
– Buss  
– PC/RC  
ɀ Metal or plastic housing.  
ɀ Wide range of accessories.  
ɀ Easy actuation by screwdriver, socket wrench  
(DL1/2/3 only), allen wrench or actuating  
handle (see accessories page 47).  
The long life and rapid mating are achieved through  
the use of our Zero Insertion Force design.  
Contacts in the plug and receptacle do not touch  
each other while the connector halves are being  
engaged.  
It’s as easy as 1, 2, 3...  
This is our ‘‘DL/DLM’’ series of connectors.  
Step 1. The plug is placed over the receptacle.  
Step 2. A ‘‘quarter turn’’ of an actuating shaft  
mates all the contacts at once.  
Step 3. The ‘‘same quarter’’ turn also physically  
locks the connector halves together.  
Connector engagement force is zero, and the only  
wear on the contacts occurs as they are pressed  
together and lightly wiped past each other during  
the camming and locking operation.  
*Contact Cannon for details.  
Step 1. Simply place it together.  
Step 2. Turn the cam a quarter turn.  
Step 3. It’s locked and mated.  
Contacts aligned.  
Contacts engaged.  
Contacts are mated.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
8
ZIF Connectors  
DL/DLM/DLD  
DL/DLM/DLD Applications  
Medical  
Signal and Power Distribution Cable Harness  
ɀ Ultrasound Diagnostic  
ɀ Patient Monitoring  
ɀ Hospital Equipment  
Test & Instrumentation  
ɀ Avionics  
ɀ Automated Test Equipment  
ɀ Computer & Peripheral Equipment  
ɀ Semiconductor  
Commercial/Industrial Manufacturing  
ɀ Automation  
ɀ Robotics  
ɀ Electrical Controls  
Entertainment  
ɀ Recording Studio Equipment  
ɀ Stage Lighting & Sound  
ɀ Broadcasting Equipment  
Telecommunication  
ɀ Systems Interconnect  
ɀ Manufacturing Test Equipment  
ɀ Switching Systems  
Transportation  
ɀ Locomotive Systems  
ɀ Automotive Electronics  
ɀ Aircraft Simulators  
For your complete cable harnessing resource, contact Cannon for details.  
DL/DLM/DLD Performance Specifications  
Current Rating 5 A max. - Crimp/Square Post/PCB Contact  
4 A max. - PC/RC Contact  
10 A, 20 A, 30 A, 40 A, 50 A, 60 A max. - Buss Contact  
Dielectric Withstanding Voltage 1200 VAC RMS - Crimp/Square Post Contact  
1000 VAC RMS - PC/RC Contact  
750 VAC RMS - DL4  
Operating Temperature -55°C to 105°C (DL/DLM/DLD)  
-55°C to 71°C (DL4)  
Durability 10,000 Cycles min. (DL/DLM)  
20,000 Cycles min. (DL4)  
100,000 Cycles min. (DLD)  
Contact Resistance 15 mȉ max. - Crimp/Square Post Contact  
20 mȉ max. - Crimp #32 AWG - #30 AWG Contact  
30 mȉ max. - PC/RC Contact  
Insulation Resistance 5000 Mȉ min.  
Wire Accommodation #42 AWG-#18 AWG  
Contact Spacing 2,54 (.100) Square Grid  
Contact Retention: 8 lbs (35,585 N) min.  
DL/DLM/DLD Mechanical Data  
Polarization Polarizing Posts  
Contact Termination PC Tails, Straight  
Crimp  
Square Post  
Wrap Post  
Buss  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
9
ZIF Connectors  
DL/DLM/DLD  
DL/DLM/DLD Temperature/Current Rating  
The ambient temperature curves shown represent DL1/DLM1/DLD1  
the rated current carrying capacity of the Cannon  
DL1/2/3/4, DLM1/2/3 and DLD1/2 electrical  
connectors, derated to 80% of the values recorded  
using the methods specified by International  
Electro-Technical Commission Document 48  
(1975).  
DL2/DLM2/DLD2  
Current was applied to the total connector (all  
contacts) in one-half ampere increments and  
maintained at each current level until thermal  
stability was achieved. A thermocouple inserted  
into the ‘‘hottest area’’ of each connector then  
measured the connector temperature at the same  
time that an ambient temperature reading was  
taken. The difference between the two measured  
values is the heat rise or self-heating created solely  
by the current flow, and this temperature rise for  
the current level was deducted from the insulator  
material rated temperature. These values were  
then derated to 80% to obtain the curves shown.  
DL3/DLM3  
DL4  
DL/DLM/DLD Test Data  
Test Description  
Dielectric Withstanding Voltage  
Contact Resistance  
Insulation Resistance  
Humidity (Standard)  
Humidity (DL4)  
MIL Standard  
MIL-STD-202  
MIL-STD-202  
MIL-STD-202  
MIL-STD-202  
Test Method  
301  
307  
302, Condition B  
103, Condition B  
106  
MIL-STD-202  
Salt Spray  
Shock  
Vibration (Standard)  
Vibration (DL4)  
MIL-STD-202  
MIL-STD-202  
MIL-STD-202  
MIL-STD 167-1/2 Modified  
101, Condition B (48 Hours)  
213, Condition A (50 G’s)  
204, Condition C  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
10  
ZIF Connectors  
DL/DLM/DLD  
How to Identify the Ideal DL Product for Your Application  
Q. What type of actuation does the application require?  
A. Manual (turn handle cam) – DL / DLM series.  
Blind mating (self cam) – DLD drawer series.  
Q. Does the application require plastic housing?  
Q. Does the application require metal housing?  
A. DL / DLD series.  
A. DLM series (for EMI / RFI shielding).  
DL4 series.  
Q. Does this application involve low currents?  
A. For 100 milliamps or less use 50µ inch gold contacts (Flat contacts  
on Receptacle, and Bump contacts on Plug), see pages 52-53.  
Q. Does this application involve standard currents of more than  
100 milliamps?  
A. For more than 100 milliamps, use 20µ inch gold contacts  
(Hermaphroditic Bump contact), see pages 52-53.  
Q. Does this application involve higher than 5 amps?  
Q. What type of contact is required for this application?  
A. For higher than 5 amps use Buss contacts, see page 51.  
A. Select the appropriate part number for the Plug and Receptacle  
based on the number and type of contacts needed for this  
application, see pages 12-13.  
Q. Does the application require crimp contacts?  
A. Order appropriate crimp contacts for the wire size used in this  
application, see pages 50-53.  
ɀ 50µ inch Gold (low current to 5 A applications) – Most  
Versatile  
ɀ 20µ inch Gold (standard application)  
ɀ Buss contacts (high amps-greater than 5 A)  
Q. Does the application require crimp tooling, with low or high  
volume?  
A. For low volume of crimps:  
Order loose contacts and order the appropriate hand tool,  
see page 55.  
For high volume of crimps (50,000 per year or more):  
Order reeled contacts, see page 53, and contact Cannon’s Customer-  
Use-Tooling to lease an automatic crimp machine, see page 59.  
Q. Is an actuating handle needed?  
A. Actuating handles are ordered separately (except DL4 Series),  
see page 47.  
Q. Does the application require fool-proof mating?  
Q. How do I protect the wiring / cabling?  
A. Order the polarizing posts to protect from erroneous mating,  
see page 48.  
A. Two Options:  
ɀ Plastic Junction Shell with optional second entry cable clamp  
kit, see page 46.  
ɀ Metal Backshell available, see pages 44-45.  
Q. When the DL5-260 series application requires EMI / RFI  
shielding?  
A. Order the EMI / RFI metal shielding shells or utilize the new DLM5  
series without shield shell, see page 49.  
Q. Does the customer need to protect the contacts when  
connector is not mated?  
A. Order the appropriate protective cover, see page 47.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
11  
ZIF Connectors  
DL/DLM/DLD  
How to Order — Plug  
Contact Style  
Crimp AWG #42-#18  
(50µ inches Gold, BUMP in Plug)  
Nomenclature  
DL1-156P  
DLM1-156P  
DLD1-156P  
DL2-96P  
DLM2-96P  
DLD2-96P  
DL3-60P  
DLM3-60P  
DL4-624P  
DL4-1248P  
DL4-2496P  
DL5-260P  
DLM5-260P  
DLM6-360P  
DL1-156PW6A*  
DLM1-156PW6A*  
DLD1-156PW6A*  
DL2-96PW6A*  
DLM2-96PW6A*  
DLD2-96PW6A*  
DL3-60PW6A*  
DLM3-60PW6A*  
DL4-624PW6A*  
DL5-260PW6A*  
DLM5-260PW6A*  
DLM6-360PW6A*  
DL110535-40  
DLM112134-2  
DLM112136-2  
DLM112138-2  
DLM112086-3  
DLM111995-7  
DL1-156PW4A*  
DLM1-156PW4A*  
DLD1-156PW4A*  
DL2-96PW4A*  
DLM2-96PW4A*  
DLD2-96PW4A*  
DL3-60PW4A*  
DLM3-60PW4A*  
DL4-624PW4A*  
DL5-260PW4A*  
DLM5-260PW4A*  
DLM6-360PW4A*  
DL1-156PW6  
Part Number  
110535-0000  
127050-0204  
111496-0000  
110777-0000  
127050-0212  
111922-0000  
110900-0008  
127050-0220  
110959-0002  
110959-0003  
110959-0004  
111986-0014  
127050-0109  
127050-0034  
110535-0030  
112134-0000  
111496-0002  
110777-0025  
112136-0000  
111922-0002  
110900-0014  
112138-0000  
110959-0042  
111986-0000  
112086-0000  
111995-0000  
110535-0040  
112134-0002  
112136-0002  
112138-0002  
112086-0003  
111995-0007  
110535-0025  
112134-0001  
111496-0001  
110777-0022  
112136-0001  
111922-0001  
110900-0013  
112138-0001  
110959-0035  
111986-0003  
112086-0002  
111995-0001  
110535-0026  
Size  
DL1  
Type  
No. of Contacts  
Contact Style  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Square Post  
Page Reference  
Plastic Body  
Metal Body  
Plastic Body  
Plastic Body  
Metal Body  
Plastic Body  
Plastic Body  
Metal Body  
Metal Frame  
Metal Frame  
Metal Frame  
Plastic Body  
Metal Body  
Metal Body  
Plastic Body  
Metal Body  
Plastic Body  
Plastic Body  
Metal Body  
Plastic Body  
Plastic Body  
Metal Body  
Metal Frame  
Plastic Body  
Metal Body  
Metal Body  
Plastic Body  
Metal Body  
Metal Body  
Metal Body  
Metal Body  
Metal Body  
Plastic Body  
Metal Body  
Plastic Body  
Plastic Body  
Metal Body  
Plastic Body  
Plastic Body  
Metal Body  
Metal Frame  
Plastic Body  
Metal Body  
Metal Body  
Plastic Body  
156 Pin Connector  
156 Pin Connector  
156 Pin Connector  
96 Pin Connector  
96 Pin Connector  
96 Pin Connector  
60 Pin Connector  
60 Pin Connector  
624 Pin Connector  
1248 Pin Connector  
2496 Pin Connector  
260 Pin Connector  
260 Pin Connector  
360 Pin Connector  
156 Pin Connector  
156 Pin Connector  
156 Pin Connector  
96 Pin Connector  
96 Pin Connector  
96 Pin Connector  
60 Pin Connector  
60 Pin Connector  
624 Pin Connector  
260 Pin Connector  
260 Pin Connector  
360 Pin Connector  
156 Pin Connector  
156 Pin Connector  
96 Pin Connector  
60 Pin Connector  
260 Pin Connector  
360 Pin Connector  
156 Pin Connector  
156 Pin Connector  
156 Pin Connector  
96 Pin Connector  
96 Pin Connector  
96 Pin Connector  
60 Pin Connector  
60 Pin Connector  
624 Pin Connector  
260 Pin Connector  
260 Pin Connector  
360 Pin Connector  
156 Pin Connector  
14  
16  
19  
21  
23  
26  
28  
30  
33  
**  
**  
35  
37  
40  
15  
17  
20  
22  
24  
27  
29  
31  
34  
36  
38  
41  
15  
17  
24  
31  
38  
41  
15  
17  
20  
22  
24  
27  
29  
31  
34  
36  
38  
41  
15  
DLM1  
DLD1  
DL2  
DLM2  
DLD2  
DL3  
DLM3  
DL4  
DL4  
Note: Crimp Contacts Sold Separately  
** Similar to DL4-624, see pages 33-34.  
Contact Cannon for details.  
DL4  
DL5  
DLM5  
DLM6  
DL1  
DLM1  
DLD1  
DL2  
DLM2  
DLD2  
DL3  
DLM3  
DL4  
Square Post 7,11 (.280) Ext.  
50µ inches Gold, BUMP  
Std. Square Post 0,64 (.025)  
Factory Installed  
Solder to PCB Through Hole  
Interconnect Termination  
* ‘‘A’’ designates plug contacts mandatory  
for low current applications less than  
100 milliamps.  
DL5  
DLM5  
DLM6  
DL1  
DLM1  
DLM2  
DLM3  
DLM5  
DLM6  
DL1  
DLM1  
DLD1  
DL2  
DLM2  
DLD2  
DL3  
Square Post 3,18 (.125) Ext.  
50µ inches Gold, BUMP  
Std. Square Post 0,64 (.025)  
Factory Installed  
Solder to PCB Through Hole  
Wrap Post 15,37 (.605) Ext.  
50µ inches Gold, BUMP  
Std. Square Post 0,64 (.025)  
Factory Installed  
* ‘‘A’’ designates plug contacts mandatory  
for low current applications less than  
100 milliamps.  
DLM3  
DL4  
DL5  
DLM5  
DLM6  
DL1  
Square Post 7,11 (.280) Ext.  
20µ inches Gold, Hermophroditic  
Std. Square Post 0,64 (.025)  
Factory Installed  
Solder to PCB Through Hole  
Wrap Post 15,37 (.605) Ext.  
20µ inches Gold, Hermophroditic  
Std. Square Post 0,64 (.025)  
Factory Installed  
DL1-156PW4  
DL2-96PW4  
DL3-60PW4  
DL4-624PW4  
DLM1-156PC  
DLM2-96PC  
DLM3-60PC  
DLM5-260PC  
DLM6-360PC  
110535-0012  
110777-0008  
110900-0006  
110959-0011  
127050-0207  
127050-0215  
127050-0223  
127050-0111  
127050-0097  
DL1  
DL2  
DL3  
DL4  
DLM1  
DLM2  
DLM3  
DLM5  
DLM6  
Plastic Body  
Plastic Body  
Plastic Body  
Metal Frame  
Metal Body  
Metal Body  
Metal Body  
Metal Body  
Metal Body  
156 Pin Connector  
96 Pin Connector  
60 Pin Connector  
624 Pin Connector  
156 Pin Connector  
96 Pin Connector  
60 Pin Connector  
260 Pin Connector  
360 Pin Connector  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
PC  
PC  
PC  
PC  
PC  
15  
22  
29  
34  
18  
25  
32  
39  
42  
PC / RC 4,50 (.177) Ext.  
20µ inches Gold - 4 A max.  
Round Tail - X 0,50 (.020)  
Factory Installed  
Solder to PCB Through Hole  
Note: 50µ inches gold contacts (Bump on plug side, Flat on receptacle side) are mandatory for applications with less than 100 milliamps.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
12  
ZIF Connectors  
DL/DLM/DLD  
How to Order — Receptacle  
Contact Style  
Crimp AWG #42-#18  
(50µ inches Gold, FLAT in Receptacle)  
Nomenclature  
DL1-156R  
DLM1-156R  
DLD1-156R  
DL2-96R  
DLM2-96R  
DLD2-96R  
DL3-60R  
DLM3-60R  
DL4-624R  
DL4-1248R  
DL4-2496R  
DL5-260R  
DLM5-260R  
DLM6-360R  
DL1-156RW6B*  
DLM1-156RW6B*  
DLD1-156RW6B*  
DL2-96RW6B*  
DLM2-96RW6B*  
DLD2-96RW6B*  
DL3-60RW6B*  
DLM3-60RW6B*  
DL4-624RW6B*  
DL5-260RW6B*  
DLM5-260RW6B*  
DLM6-360RW6B*  
DL110536-1011  
DLM112135-2  
DLM112137-2  
DLM112139-2  
DLM112087-3  
DLM111996-5  
DL1-156RW4B*  
DLM1-156RW4B*  
DLD1-156RW4B*  
DL2-96RW4B*  
DLM2-96RW4B*  
DLD2-96RW4B*  
DL3-60RW4B*  
DLM3-60RW4B*  
DL4-624RW4B*  
DL5-260RW4B*  
DLM5-260RW4B*  
DLM6-360RW4B*  
DL1-156RW6  
Part Number  
086-0030-000  
127050-0208  
111497-0004  
086-0031-000  
127050-0216  
111921-0000  
086-0032-000  
127050-0224  
110960-0002  
110960-0003  
110960-0004  
086-4501-000  
127050-0110  
127050-0045  
110536-1007  
112135-0000  
111497-0010  
110855-0014  
112137-0000  
111921-0002  
110901-0010  
112139-0000  
110960-0048  
111987-0000  
112087-0000  
111996-0001  
110536-1011  
112135-0002  
112137-0002  
112139-0002  
112087-0003  
111996-0005  
110536-1006  
112135-0001  
111497-0009  
110855-0013  
112137-0001  
111921-0001  
110901-0009  
112139-0001  
110960-0045  
111987-0001  
112087-0001  
111996-0000  
110536-1009  
Size  
DL1  
Type  
No. of Contacts  
Contact Style  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Crimp  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Square Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
Square Post  
Page Reference  
Plastic Body  
Metal Body  
Plastic Body  
Plastic Body  
Metal Body  
Plastic Body  
Plastic Body  
Metal Body  
Metal Frame  
Metal Frame  
Metal Frame  
Plastic Body  
Metal Body  
Metal Body  
Plastic Body  
Metal Body  
Plastic Body  
Plastic Body  
Metal Body  
Plastic Body  
Plastic Body  
Metal Body  
Metal Frame  
Plastic Body  
Metal Body  
Metal Body  
Plastic Body  
Metal Body  
Metal Body  
Metal Body  
Metal Body  
Metal Body  
Plastic Body  
Metal Body  
Plastic Body  
Plastic Body  
Metal Body  
Plastic Body  
Plastic Body  
Metal Body  
Metal Frame  
Plastic Body  
Metal Body  
Metal Body  
Plastic Body  
156 Pin Connector  
156 Pin Connector  
156 Pin Connector  
96 Pin Connector  
96 Pin Connector  
96 Pin Connector  
60 Pin Connector  
60 Pin Connector  
624 Pin Connector  
1248 Pin Connector  
2496 Pin Connector  
260 Pin Connector  
260 Pin Connector  
360 Pin Connector  
156 Pin Connector  
156 Pin Connector  
156 Pin Connector  
96 Pin Connector  
96 Pin Connector  
96 Pin Connector  
60 Pin Connector  
60 Pin Connector  
624 Pin Connector  
260 Pin Connector  
260 Pin Connector  
360 Pin Connector  
156 Pin Connector  
156 Pin Connector  
96 Pin Connector  
60 Pin Connector  
260 Pin Connector  
360 Pin Connector  
156 Pin Connector  
156 Pin Connector  
156 Pin Connector  
96 Pin Connector  
96 Pin Connector  
96 Pin Connector  
60 Pin Connector  
60 Pin Connector  
624 Pin Connector  
260 Pin Connector  
260 Pin Connector  
360 Pin Connector  
156 Pin Connector  
14  
16  
19  
21  
23  
26  
28  
30  
33  
**  
**  
35  
37  
40  
15  
17  
20  
22  
24  
27  
29  
31  
34  
36  
38  
41  
15  
17  
24  
31  
38  
41  
15  
17  
20  
22  
24  
27  
29  
31  
34  
36  
38  
41  
15  
DLM1  
DLD1  
DL2  
DLM2  
DLD2  
DL3  
DLM3  
DL4  
DL4  
Note: Crimp Contacts Sold Separately  
** Similar to DL4-624, see pages 33-34.  
Contact Cannon for details.  
DL4  
DL5  
DLM5  
DLM6  
DL1  
DLM1  
DLD1  
DL2  
DLM2  
DLD2  
DL3  
DLM3  
DL4  
Square Post 7,11 (.280) Ext.  
50µ inches Gold, FLAT  
Std. Square Post 0,64 (.025)  
Factory Installed  
Solder to PCB Through Hole  
Interconnect Termination  
* ‘‘B’’ designates receptacle contacts  
manditory for low current applications less  
than 100 milliamps.  
DL5  
DLM5  
DLM6  
DL1  
DLM1  
DLM2  
DLM3  
DLM5  
DLM6  
DL1  
DLM1  
DLD1  
DL2  
DLM2  
DLD2  
DL3  
Square Post 3,18 (.125) Ext.  
50µ inches Gold, FLAT  
Std. Square Post 0,64 (.025)  
Factory Installed  
Solder to PCB Through Hole  
Wrap Post 15,37 (.605) Ext.  
50µ inches Gold, FLAT  
Std. Square Post 0,64 (.025)  
Factory Installed  
* ‘‘B’’ designates receptacle contacts  
manditory for low current applications less  
than 100 milliamps.  
DLM3  
DL4  
DL5  
DLM5  
DLM6  
DL1  
Square Post 7,11 (.280) Ext.  
20µ inches Gold, Hermophroditic  
Std. Square Post 0,64 (.025)  
Factory Installed  
Solder to PCB Through Hole  
Wrap Post 15,37 (.605) Ext.  
20µ inches Gold, Hermophroditic  
Std. Square Post 0,64 (.025)  
Factory Installed  
DL1-156RW4  
DL2-96RW4  
DL3-60RW4  
DL4-624RW4  
DLM1-156RC  
DLM2-96RC  
DLM3-60RC  
DLM5-260RC  
DLM6-360RC  
110536-1003  
110855-0008  
110901-0004  
110960-0022  
127050-0211  
127050-0219  
127050-0227  
127050-0112  
127050-0098  
DL1  
DL2  
DL3  
DL4  
DLM1  
DLM2  
DLM3  
DLM5  
DLM6  
Plastic Body  
Plastic Body  
Plastic Body  
Metal Frame  
Metal Body  
Metal Body  
Metal Body  
Metal Body  
Metal Body  
156 Pin Connector  
96 Pin Connector  
60 Pin Connector  
624 Pin Connector  
156 Pin Connector  
96 Pin Connector  
60 Pin Connector  
260 Pin Connector  
360 Pin Connector  
Wrap Post  
Wrap Post  
Wrap Post  
Wrap Post  
RC  
RC  
RC  
RC  
RC  
15  
22  
29  
34  
18  
25  
32  
39  
42  
PC / RC 4,50 (.177) Ext.  
20µ inches Gold - 4 A max.  
Round Tail - X 0,50 (.020)  
Factory Installed  
Solder to PCB Through Hole  
Note: 50µ inches gold contacts (Bump on plug side, Flat on receptacle side) are mandatory for applications with less than 100 milliamps.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
13  
ZIF Connectors  
DL1  
DL1 — Plastic Body — 156 Pin Connectors — Crimp Contacts  
Plug  
108,00 (4.255)  
100,03 (3.938)  
92,26 (3.631)  
16,26 (.640)  
4X Ø 3,03 (.119)  
24,90 (.980)  
7,92 (.312)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
23,10  
(.910)  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
ɀ Order actuating handle kit separately,  
see page 47.  
6,35  
(.250)  
54,81  
(2.158)  
CAMSHAFT  
TURNING DIRECTION  
20,10  
(.792)  
Part Number  
Nomenclature  
92,10 (3.626)  
110535-0000  
DL1-156P  
Receptacle  
108,00 (4.255)  
100,03 (3.938)  
92,00 (3.622)  
16,26 (.640)  
4X Ø 3,03 (.119)  
24,90 (.980)  
7,75 (.305)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
20,32 (.800)  
6,35 (.250)  
20,10 (.792)  
92,10 (3.626)  
Part Number  
Nomenclature  
086-0030-000  
DL1-156R  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
14  
ZIF Connectors  
DL1  
DL1 — Plastic Body — 156 Pin Connectors — Square Post Contacts  
Plug  
108,00 (4.255)  
100,03 (3.938)  
16,26 (.640)  
24,90 (.980)  
92,26 (3.631)  
4X Ø 3,03 (.119)  
7,92 (.312)  
27,75  
(1.093)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
A
ɀ For PC hole pattern, see page 60.  
ɀ Front Removable 0,64 (.025) Square Posts  
50,16  
(1.975)  
6,35 (.250)  
2,54 (.100) Centers.  
0,64 (.025)  
ɀ Order actuating handle kit separately,  
see page 47.  
CAMSHAFT  
TURNING DIRECTION  
20,10 (.792)  
5 SPACES @ 2,54 (.100)  
Part Number  
110535-0012  
110535-0025  
110535-0026  
110535-0030  
110535-0040  
Nomenclature  
DL1-156PW4  
DL1-156PW4A  
DL1-156PW6  
DL1-156PW6A  
DL110535-40  
A
= 12,70 (.500)  
15,37 (.605)  
15,37 (.605)  
7,11 (.280)  
7,11 (.280)  
3,18 (.125)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
92,10 (3.626)  
Receptacle  
108,00 (4.255)  
100,03 (3.938)  
92,00 (3.622)  
16,26 (.640)  
4X Ø 3,03 (.119)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
24,90 (.980)  
7,75 (.305)  
ɀ For PC hole pattern, see page 60.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
A
24,97 (.983)  
6,35 (.250)  
0,64 (.025)  
5 SPACES @ 2,54 (.100)  
= 12,70 (.500)  
20,10 (.792)  
Part Number  
110536-1003  
110536-1006  
110536-1009  
110536-1007  
110536-1011  
Nomenclature  
DL1-156RW4  
DL1-156RW4B  
DL1-156RW6  
DL1-156RW6B  
DL110536-1011  
A
15,37 (.605)  
15,37 (.605)  
7,11 (.280)  
7,11 (.280)  
3,18 (.125)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
92,10 (3.626)  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
15  
ZIF Connectors  
DLM1  
DLM1 — Metal Body — 156 Pin Connectors — Crimp Contacts  
Plug  
7,92 (.312)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
23,10  
(.910)  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
ɀ Order actuating handle kit separately,  
see page 47.  
6,35  
(.250)  
90,00  
(3.546)  
54,10  
(2.132)  
CAMSHAFT  
TURNING DIRECTION  
20,10  
(.792)  
Part Number  
127050-0204  
Nomenclature  
DLM1-156P  
92,10 (3.629)  
Receptacle  
108,00 (4.255)  
100,03 (3.938)  
92,00 (3.625)  
16,26 (.640)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
24,80 (.977)  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
7,75 (.305)  
20,55  
(.810)  
6,35  
(.250)  
20,10  
(.792)  
A N N O I N T T  
C
92,10 (3.629)  
Part Number  
Nomenclature  
127050-0208  
DLM1-156R  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
16  
ZIF Connectors  
DLM1  
DLM1 — Metal Body — 156 Pin Connectors — Square Post Contacts  
Plug  
108,00 (4.255)  
100,03 (3.938)  
92,00 (3.625)  
16,26 (.640)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
24,80 (.977)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 60.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
ɀ Order actuating handle kit separately,  
see page 47.  
CAMSHAFT  
TURNING DIRECTION  
5 SPACES @ 2,54 (.100)  
= 12,70 (.500)  
20,10  
(.792)  
Part Number  
112134-0001  
112134-0000  
112134-0002  
Nomenclature  
DLM1-156PW4A  
DLM1-156PW6A  
DLM112134-2  
A
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
15,37 (.605)  
7,11 (.280)  
3,18 (.125)  
92,10 (3.629)  
Receptacle  
108,00 (4.255)  
100,03 (3.938)  
92,00 (3.625)  
16,26 (.640)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
24,80 (.977)  
7,75 (.305)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 60.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
25,20  
(.992)  
A
6,35  
(.250)  
0,64 (.025)  
5 SPACES @ 2,54 (.100)  
= 12,70 (.500)  
20,10  
(.792)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
Part Number  
112135-0001  
112135-0000  
112135-0002  
Nomenclature  
DLM1-156RW4B  
DLM1-156RW6B  
DLM112135-2  
A
92,10 (3.629)  
15,37 (.605)  
7,11 (.280)  
3,18 (.125)  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
17  
ZIF Connectors  
DLM1  
DLM1 — Metal Body — 156 Pin Connectors — PC/RC Contacts  
Plug  
108,00 (4.255)  
100,03 (3.938)  
92,00 (3.625)  
16,26 (.640)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
24,80 (.977)  
7,92 (.312)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
27,75  
(1.093)  
see page 65.  
4,60 (.181)  
ɀ For PC hole pattern, see page 60.  
ɀ Order actuating handle kit separately,  
see page 47.  
90,00  
(3.546)  
6,35  
(.250)  
Ø 0,50 (.020)  
49,45  
(1.948)  
CAMSHAFT  
TURNING DIRECTION  
5 SPACES @ 2,54 (.100)  
= 12,70 (.500)  
20,10  
(.792)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
Part Number  
Nomenclature  
127050-0207  
DLM1-156PC  
92,10 (3.629)  
Receptacle  
108,00 (4.255)  
100,03 (3.938)  
92,00 (3.625)  
16,26 (.640)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
24,80 (.977)  
7,75 (.305)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 60.  
25,20  
(.992)  
4,60 (.181)  
6,35  
(.250)  
Ø 0,50 (.020)  
5 SPACES @ 2,54 (.100)  
= 12,70 (.500)  
20,10  
(.792)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
92,10 (3.629)  
Part Number  
Nomenclature  
127050-0211  
DLM1-156RC  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
18  
ZIF Connectors  
DLD1  
DLD1 — Plastic Body — 156 Pin Connectors — Crimp Contacts  
Plug  
108,00 (4.255)  
100,03 (3.938)  
92,26 (3.631)  
16,26 (.640)  
24,90 (.980)  
4X Ø 3,03  
(.119)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 66.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
ɀ For assembly dimensions and mating  
sequence, see page 70.  
7,92 (.312)  
(.910)  
23,10  
6,35 (.250)  
(.792)  
20,10  
92,10 (3.626)  
Part Number  
Nomenclature  
111496-0000  
DLD1-156P  
Receptacle  
127,81 (5.032) REF  
108,00 (4.255)  
100,03 (3.938)  
92,00 (3.622)  
16,26 (.640)  
24,90 (.980)  
CAM, ACTUATOR  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 66.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
ɀ For assembly dimensions and mating  
sequence, see page 70.  
RECEPTACLE CONNECTOR  
ASSEMBLY  
7,75 (.305)  
20,32 (.800)  
46,86  
(1.845)  
6,35 (.250)  
FRONT MOUNTING  
PLATE-ASSEMBLY  
[SUPPLIED BY CUSTOMER]  
3,18 (.125) REF  
4X SPRING,  
COMPRESSION  
2,03 (.080) REF  
REAR PANEL, MOUNTING  
[STATIONARY]  
[SUPPLIED BY CUSTOMER]  
NO. 4-40 UNC SCREW  
4X SCREW, SPRING  
MOUNTING  
[SUPPLIED BY CUSTOMER]  
20,10 (.792)  
92,10 (3.626)  
Part Number  
Nomenclature  
111497-0004  
DLD1-156R  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
19  
ZIF Connectors  
DLD1  
DLD1 — Plastic Body — 156 Pin Connectors — Square Post Contacts  
Plug  
108,00 (4.255)  
100,03 (3.938)  
92,26 (3.631)  
16,26 (.640)  
4X Ø 3,03  
(.119)  
24,90 (.980)  
7,92 (.312)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 66.  
ɀ For PC hole pattern, see page 60.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
(1.093)  
27,75  
A
ɀ For assembly dimensions and mating  
sequence, see page 70.  
6,35 (.250)  
0,64 (.025)  
5 SPACES @ 2,54 (.100)  
= 12,70 (.500)  
20,10 (.792)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
92,10 (3.626)  
Part Number  
111496-0001  
111496-0002  
Nomenclature  
DLD1-156PW4A  
DLD1-156PW6A  
A
15,37 (.605)  
7,11 (.280)  
Receptacle  
127,81 (5.032) REF  
108,00 (4.255)  
100,03 (3.938)  
92,00 (3.622)  
16,26 (.640)  
24,90 (.980)  
CAM, ACTUATOR  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 66.  
RECEPTACLE CONNECTOR  
ASSEMBLY  
7,75 (.305)  
24,97 (.983)  
ɀ For PC hole pattern, see page 60.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
ɀ For assembly dimensions and mating  
sequence, see page 70.  
57,03  
(2.245)  
A
6,35 (.250)  
FRONT MOUNTING  
PLATE-ASSEMBLY  
[SUPPLIED BY CUSTOMER]  
3,18 (.125)  
CONTACT,  
REF  
0,64 (.025)  
WRAP POST  
4X SPRING,  
2,03 (.080) REF  
REAR PANEL, MOUNTING  
[STATIONARY]  
[SUPPLIED BY CUSTOMER]  
COMPRESSION  
NO. 4-40 UNC SCREW  
4X SCREW, SPRING  
MOUNTING  
[SUPPLIED BY CUSTOMER]  
5 SPACES @ 2,54 (.100)  
= 12,70 (.500)  
20,10 (.792)  
Part Number  
111497-0009  
111497-0010  
Nomenclature  
DLD1-156RW4B  
DLD1-156RW6B  
A
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
15,37 (.605)  
7,11 (.280)  
92,10 (3.626)  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
20  
ZIF Connectors  
DL2  
DL2 — Plastic Body — 96 Pin Connectors — Crimp Contacts  
Plug  
65,80 (2.592)  
57,91 (2.280)  
19,38 (.763)  
50,60 (1.994)  
4X Ø 3,03 (.119)  
28,12 (1.108)  
7,92 (.312)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
ɀ Order actuating handle kit separately,  
see page 47.  
23,10  
(.910)  
6,35  
(.250)  
39,19  
(1.543)  
CAMSHAFT  
TURNING DIRECTION  
24,05  
(.947)  
Part Number  
110777-0000  
Nomenclature  
DL2-96P  
50,60 (1.994)  
Receptacle  
65,80 (2.592)  
57,91 (2.280)  
50,60 (1.994)  
19,38 (.763)  
4X Ø 3,03 (.119)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
28,12 (1.108)  
7,75 (.305)  
6,35 (.250)  
20,32 (.800)  
24,05  
(.947)  
50,60 (1.994)  
Part Number  
Nomenclature  
086-0031-000  
DL2-96R  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
21  
ZIF Connectors  
DL2  
DL2 — Plastic Body — 96 Pin Connectors — Square Post Contacts  
Plug  
65,80 (2.592)  
57,91 (2.280)  
19,38 (.763)  
50,60 (1.994)  
4X Ø 3,03 (.119)  
28,12 (1.108)  
7,92 (.312)  
27,75  
ɀ For contact cavity arrangement, see page 68.  
(1.093)  
A
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 61.  
34,54  
(1.360)  
ɀ Front Removable 0,64 (.025) Square Posts  
0,64 (.025)  
6,35  
2,54 (.100) Centers.  
ɀ Order actuating handle kit separately, see  
page 47.  
(.250)  
CAMSHAFT  
TURNING DIRECTION  
7 SPACES @ 2,54 (.100)  
= 17,78 (.700)  
24,05 (.947)  
Part Number  
110777-0008  
110777-0022  
110777-0025  
Nomenclature  
DL2-96PW4  
DL2-96PW4A  
DL2-96PW6A  
A
15,37 (.605)  
15,37 (.605)  
7,11 (.280)  
6 SPACES @ 2,54 (.100)  
= 15,24 (.600)  
6 SPACES @ 2,54 (.100)  
= 15,24 (.600)  
50,60 (1.994)  
Receptacle  
65,80 (2.592)  
57,91 (2.280)  
50,60 (1.994)  
19,38 (.763)  
4X Ø 3,03 (.119)  
28,12 (1.108)  
7,75 (.305)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 61.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
A
24,97 (.983)  
6,35 (.250)  
0,64 (.025)  
7 SPACES @ 2,54 (.100)  
= 17,78 (.700)  
24,05 (.947)  
Part Number  
110855-0008  
110855-0013  
110855-0014  
Nomenclature  
DL2-96RW4  
DL2-96RW4B  
DL2-96RW6B  
A
6 SPACES @ 2,54 (.100)  
= 15,24 (.600)  
6 SPACES @ 2,54 (.100)  
= 15,24 (.600)  
15,37 (.605)  
15,37 (.605)  
7,11 (.280)  
50,60 (1.994)  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
22  
ZIF Connectors  
DLM2  
DLM2 — Metal Body — 96 Pin Connectors — Crimp Contacts  
Plug  
65,80 (2.592)  
57,91 (2.280)  
50,60 (1.994)  
19,38 (.763)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
28,12 (1.108)  
7,92 (.312)  
23,10  
(.910)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
ɀ Order actuating handle kit separately,  
see page 47.  
74,75  
(2.945)  
6,35  
(.250)  
38,85  
(1.530)  
CAMSHAFT  
TURNING DIRECTION  
9 6 P  
I T T C A N N O N  
24,05  
(.947)  
Part Number  
127050-0212  
Nomenclature  
DLM2-96P  
50,60 (1.994)  
Receptacle  
65,80 (2.592)  
57,91 (2.280)  
50,60 (1.994)  
19,38 (.763)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
28,12 (1.108)  
7,75 (.305)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
20,55  
(.810)  
6,35 (.250)  
24,05  
(.947)  
50,60 (1.994)  
Part Number  
Nomenclature  
127050-0216  
DLM2-96R  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
23  
ZIF Connectors  
DLM2  
DLM2 — Metal Body — 96 Pin Connectors — Square Post Contacts  
Plug  
65,80 (2.592)  
57,91 (2.280)  
50,60 (1.994)  
19,38 (.763)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
28,12 (1.108)  
7,92 (.312)  
27,75  
ɀ For contact cavity arrangement, see page 68.  
(1.093)  
74,75  
A
ɀ For panel cutout and mounting hole pattern,  
(2.945)  
see page 65.  
ɀ For PC hole pattern, see page 61.  
34,20  
(1.347)  
ɀ Front Removable 0,64 (.025) Square Posts  
6,35  
(.250)  
0,64 (.025)  
2,54 (.100) Centers.  
ɀ Order actuating handle kit separately,  
see page 47.  
CAMSHAFT  
TURNING DIRECTION  
7 SPACES @ 2,54 (.100)  
= 17,78 (.700)  
24,05  
(.947)  
Part Number  
112136-0001  
112136-0000  
112136-0002  
Nomenclature  
DLM2-96PW4A  
DLM2-96PW6A  
DLM112136-2  
A
15,37 (.605)  
7,11 (.280)  
3,18 (.125)  
6 SPACES @ 2,54 (.100)  
= 15,24 (.600)  
6 SPACES @ 2,54 (.100)  
= 15,24 (.600)  
50,60 (1.994)  
Receptacle  
65,80 (2.592)  
57,91 (2.280)  
50,60 (1.994)  
19,38 (.763)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
28,12 (1.108)  
7,75 (.305)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
25,20  
(.992)  
A
ɀ For PC hole pattern, see page 61.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
6,35 (.250)  
0,64 (.025)  
7 SPACES @ 2,54 (.100)  
= 17,78 (.700)  
24,05  
(.947)  
6 SPACES @ 2,54 (.100)  
= 15,24 (.600)  
6 SPACES @ 2,54 (.100)  
= 15,24 (.600)  
Part Number  
112137-0001  
112137-0000  
112137-0002  
Nomenclature  
DLM2-96RW4B  
DLM2-96RW6B  
DLM112137-2  
A
15,37 (.605)  
7,11 (.280)  
3,18 (.125)  
50,60 (1.994)  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
24  
ZIF Connectors  
DLM2  
DLM2 — Metal Body — 96 Pin Connectors — PC/RC Contacts  
Plug  
65,80 (2.592)  
57,91 (2.280)  
50,60 (1.994)  
19,38 (.763)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
28,12 (1.108)  
7,92 (.312)  
27,75  
ɀ For contact cavity arrangement, see page 68.  
(1.093)  
4,60 (.181)  
74,75  
(2.945)  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 61.  
34,20  
(1.347)  
Ø 0,50 (.020)  
ɀ Order actuating handle kit separately,  
6,35  
(.250)  
see page 47.  
CAMSHAFT  
TURNING DIRECTION  
7 SPACES @ 2,54 (.100)  
= 17,78 (.700)  
24,05  
(.947)  
6 SPACES @ 2,54 (.100)  
= 15,24 (.600)  
6 SPACES @ 2,54 (.100)  
= 15,24 (.600)  
Part Number  
Nomenclature  
50,60 (1.994)  
127050-0215  
DLM2-96PC  
Receptacle  
65,80 (2.592)  
57,91 (2.280)  
50,60 (1.994)  
19,38 (.763)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
28,12 (1.108)  
7,75 (.305)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
25,20  
(.992)  
ɀ For PC hole pattern, see page 61.  
4,60 (.181)  
6,35 (.250)  
Ø 0,50 (.020)  
7 SPACES @ 2,54 (.100)  
= 17,78 (.700)  
24,05  
(.947)  
6 SPACES @ 2,54 (.100)  
= 15,24 (.600)  
6 SPACES @ 2,54 (.100)  
= 15,24 (.600)  
50,60 (1.994)  
Part Number  
Nomenclature  
127050-0219  
DLM2-96RC  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
25  
ZIF Connectors  
DLD2  
DLD2 — Plastic Body — 96 Pin Connectors — Crimp Contacts  
Plug  
65,80 (2.592)  
57,91 (2.280)  
50,60 (1.994)  
19,38 (.763)  
4X Ø 3,03  
(.119)  
28,12 (1.108)  
7,92 (.312)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 67.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
ɀ For assembly dimensions and mating  
sequence, see page 70.  
23,10  
(.910)  
6,35 (.250)  
24,05  
(.947)  
50,60 (1.994)  
Part Number  
Nomenclature  
111922-0000  
DLD2-96P  
Receptacle  
85,72 (3.375) REF  
65,80 (2.592)  
57,91 (2.280)  
50,60 (1.994)  
19,38 (.763)  
28,12 (1.108)  
CAM, ACTUATOR  
RECEPTACLE CONNECTOR  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 67.  
ASSEMBLY  
7,75 (.305)  
20,32 (.800)  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
ɀ For assembly dimensions and mating  
sequence, see page 70.  
46,87  
(1.845)  
6,35 (.250)  
FRONT MOUNTING  
PLATE-ASSEMBLY  
[SUPPLIED BY CUSTOMER]  
3,18 (.125) REF  
2,03 (.080) REF  
NO. 4-40 UNC SCREW  
[SUPPLIED BY CUSTOMER]  
REAR PANEL, MOUNTING  
[STATIONARY]  
[SUPPLIED BY CUSTOMER]  
4X SCREW, SPRING  
MOUNTING  
4X SPRING,  
COMPRESSION  
24,05 (.947)  
Part Number  
Nomenclature  
50,60 (1.994)  
111921-0000  
DLD2-96R  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
26  
ZIF Connectors  
DLD2  
DLD2 — Plastic Body — 96 Pin Connectors — Square Post Contacts  
Plug  
65,80 (2.592)  
57,91 (2.280)  
50,60 (1.994)  
19,38 (.763)  
4X Ø 3,03  
(.119)  
28,12 (1.108)  
7,92 (.312)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 67.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
ɀ For PC hole patterns, see page 61.  
ɀ For assembly dimensions and mating  
sequence, see page 70.  
27,75  
(1.093)  
A
6,35 (.250)  
0,64 (.025)  
7 SPACES @ 2,54 (.100)  
= 17,78 (.700)  
24,05  
(.947)  
6 SPACES @ 2,54 (.100)  
= 15,24 (.600)  
6 SPACES @ 2,54 (.100)  
= 15,24 (.600)  
Part Number  
111922-0001  
111922-0002  
Nomenclature  
DLD2-96PW4A  
DLD2-96PW6A  
A
50,60 (1.994)  
15,37 (.605)  
7,11 (.280)  
Receptacle  
85,72 (3.375) REF  
65,80 (2.592)  
19,38 (.763)  
57,91 (2.280)  
50,60 (1.994)  
28,12 (1.108)  
CAM, ACTUATOR  
RECEPTACLE CONNECTOR  
ASSEMBLY  
7,75 (.305)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 67.  
ɀ For PC hole patterns, see page 61.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
24,97 (.983)  
57,03  
(2.245)  
A
6,35 (.250)  
FRONT MOUNTING  
PLATE-ASSEMBLY  
[SUPPLIED BY CUSTOMER]  
REAR PANEL, MOUNTING  
[STATIONARY]  
ɀ For assembly dimensions and mating  
sequence, see page 70.  
3,18 (.125) REF  
0,64 (.025)  
NO. 4-40 UNC SCREW  
[SUPPLIED BY CUSTOMER]  
2,03 (.080) REF  
4X SCREW, SPRING  
MOUNTING  
[SUPPLIED BY CUSTOMER]  
4X SPRING,  
COMPRESSION  
CONTACT,  
WRAP POST  
7 SPACES @2,54 (.100)  
= 17,78 (.700)  
24,05 (.947)  
6 SPACES @2,54 (.100)  
= 15,24 (.600)  
6 SPACES @2,54 (.100)  
= 15,24 (.600)  
Part Number  
111921-0001  
111921-0002  
Nomenclature  
DLD2-96RW4B  
DLD2-96RW6B  
A
15,37 (.605)  
7,11 (.280)  
50,60  
(1.994)  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
27  
ZIF Connectors  
DL3  
DL3 — Plastic Body — 60 Pin Connectors — Crimp Contacts  
Plug  
65,80 (2.592)  
57,91 (2.280)  
11,89 (.468)  
50,55 (1.992)  
4X Ø 3,03 (.119)  
24,90 (.981)  
7,92 (.312)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
ɀ Order actuating handle kit separately,  
see page 47.  
23,10  
(.910)  
6,35  
(.250)  
39,19  
(1.543)  
CAMSHAFT  
TURNING DIRECTION  
Part Number  
110900-0008  
Nomenclature  
DL3-60P  
49,02 (1.931)  
Receptacle  
65,80 (2.592)  
57,91 (2.280)  
50,50 (1.988)  
11,89 (.468)  
4X Ø 3,03 (.119)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
24,90 (.981)  
7,75 (.305)  
20,32 (.800)  
6,35 (.250)  
19,18 (.755)  
49,02 (1.931)  
Part Number  
Nomenclature  
086-0032-000  
DL3-60R  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
28  
ZIF Connectors  
DL3  
DL3 — Plastic Body — 60 Pin Connectors — Square Post Contacts  
Plug  
65,80 (2.592)  
57,91 (2.280)  
11,89 (.468)  
50,55 (1.992)  
4X Ø 3,03  
(.119)  
24,90 (.981)  
7,92 (.312)  
27,75  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
(1.093)  
A
ɀ For PC hole pattern, see page 62.  
ɀ Front Removable 0,64 (.025) Square Posts  
34,54  
(1.360)  
6,35  
(.250)  
0,64 (.025)  
2,54 (.100) Centers.  
ɀ Order actuating handle kit separately,  
see page 47.  
CAMSHAFT  
TURNING DIRECTION  
5 SPACES @ 2,54 (.100)  
= 12,70 (.500)  
19,94 (.785)  
Part Number  
110900-0006  
110900-0013  
110900-0014  
Nomenclature  
DL3-60PW4  
DL3-60PW4A  
DL3-60PW6A  
A
15,37 (.605)  
15,37 (.605)  
7,11 (.280)  
4 SPACES @ 2,54 (.100)  
= 10,16 (.400)  
4 SPACES @ 2,54 (.100)  
= 10,16 (.400)  
49,02 (1.931)  
Receptacle  
65,80 (2.592)  
57,91 (2.280)  
11,89 (.468)  
50,50 (1.988)  
4X Ø 3,03 (.119)  
24,90 (.981)  
7,75 (.305)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 62.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
24,97 (.983)  
6,35 (.250)  
A
0,64 (.025)  
5 SPACES @ 2,54 (.100)  
= 12,70 (.500)  
19,94 (.785)  
Part Number  
110901-0004  
110901-0009  
110901-0010  
Nomenclature  
DL3-60RW4  
DL3-60RW4B  
DL3-60RW6B  
A
4 SPACES @ 2,54 (.100)  
= 10,16 (.400)  
4 SPACES @ 2,54 (.100)  
= 10,16 (.400)  
15,37 (.605)  
15,37 (.605)  
7,11 (.280)  
49,02 (1.931)  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
29  
ZIF Connectors  
DLM3  
DLM3 — Metal Body — 60 Pin Connectors — Crimp Contacts  
Plug  
65,80 (2.592)  
57,91 (2.280)  
50,55 (1.992)  
11,89 (.468)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
24,90 (.981)  
7,92 (.312)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
ɀ Order actuating handle kit separately,  
see page 47.  
23,10  
(.910)  
74,75  
(2.945)  
6,35  
(.250)  
38,85  
(1.530)  
CAMSHAFT  
TURNING DIRECTION  
Part Number  
127050-0220  
Nomenclature  
DLM3-60P  
49,02 (1.931)  
Receptacle  
65,80 (2.592)  
57,91 (2.280)  
50,55 (1.992)  
11,89 (.468)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
24,90 (.981)  
7,75 (.305)  
20,55  
(.810)  
6,35  
(.250)  
19,94  
(.785)  
49,02 (1.931)  
Part Number  
Nomenclature  
127050-0224  
DLM3-60R  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
30  
ZIF Connectors  
DLM3  
DLM3 — Metal Body — 60 Pin Connectors — Square Post Contacts  
Plug  
65,80 (2.592)  
57,91 (2.280)  
50,55 (1.992)  
11,89 (.468)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
24,90 (.981)  
7,92 (.312)  
ɀ For contact cavity arrangement, see page 68.  
27,75  
(1.093)  
ɀ For panel cutout and mounting hole pattern,  
A
74,75  
(2.945)  
see page 65.  
ɀ For PC hole pattern, see page 62.  
ɀ Front Removable 0,64 (.025) Square Posts  
34,20  
(1.347)  
2,54 (.100) Centers.  
6,35  
(.250)  
0,64 (.025)  
ɀ Order actuating handle kit separately,  
see page 47.  
CAMSHAFT  
TURNING DIRECTION  
5 SPACES @ 2,54 (.100)  
= 12,70 (.500)  
19,94  
(.785)  
Part Number  
112138-0001  
112138-0000  
112138-0002  
Nomenclature  
DLM3-60PW4A  
DLM3-60PW6A  
DLM112138-2  
A
15,37 (.605)  
7,11 (.280)  
3,18 (.125)  
4 SPACES @ 2,54 (.100)  
= 10,16 (.400)  
4 SPACES @ 2,54 (.100)  
= 10,16 (.400)  
49,02 (1.931)  
Receptacle  
65,80 (2.592)  
57,91 (2.280)  
50,55 (1.992)  
11,89 (.468)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
24,90 (.981)  
7,75 (.305)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 62.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
25,20  
(.992)  
A
6,35  
(.250)  
0,64 (.025)  
5 SPACES @ 2,54 (.100)  
= 12,70 (.500)  
19,94  
(.785)  
Part Number  
112139-0001  
112139-0000  
112139-0002  
Nomenclature  
DLM3-60RW4B  
DLM3-60RW6B  
DLM112139-2  
A
4 SPACES @ 2,54 (.100)  
= 10,16 (.400)  
4 SPACES @ 2,54 (.100)  
= 10,16 (.400)  
15,37 (.605)  
7,11 (.280)  
3,18 (.125)  
49,02 (1.931)  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
31  
ZIF Connectors  
DLM3  
DLM3 — Metal Body — 60 Pin Connectors — PC/RC Contacts  
Plug  
65,80 (2.592)  
57,91 (2.280)  
50,55 (1.992)  
11,89 (.468)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
24,90 (.981)  
7,92 (.312)  
27,75  
ɀ For contact cavity arrangement, see page 68.  
(1.093)  
ɀ For panel cutout and mounting hole pattern,  
4,60 (.181)  
74,75  
(2.945)  
see page 65.  
ɀ For PC hole pattern, see page 62.  
Ø 0,50 (.020)  
34,20  
(1.347)  
ɀ Order actuating handle kit separately,  
6,35  
(.250)  
see page 47.  
CAMSHAFT  
TURNING DIRECTION  
5 SPACES @ 2,54 (.100)  
= 12,70 (.500)  
19,94  
(.785)  
4 SPACES @ 2,54 (.100)  
= 10,16 (.400)  
4 SPACES @ 2,54 (.100)  
= 10,16 (.400)  
Part Number  
Nomenclature  
49,02 (1.931)  
127050-0223  
DLM3-60PC  
Receptacle  
65,80 (2.592)  
57,91 (2.280)  
50,55 (1.992)  
11,89 (.468)  
2X Ø 2,30  
(.091)  
4X Ø 3,20  
(.126)  
24,90 (.981)  
7,75 (.305)  
ɀ For contact cavity arrangement, see page 68.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 62.  
25,20  
(.992)  
4,60 (.181)  
6,35  
(.250)  
Ø 0,50 (.020)  
5 SPACES @ 2,54 (.100)  
= 12,70 (.500)  
19,94  
(.785)  
4 SPACES @ 2,54 (.100)  
= 10,16 (.400)  
4 SPACES @ 2,54 (.100)  
= 10,16 (.400)  
49,02 (1.931)  
Part Number  
Nomenclature  
127050-0227  
DLM3-60RC  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
32  
ZIF Connectors  
DL4  
DL4 — Metal Frame — 624 Pin Connector — Crimp Contacts  
Plug  
122,44 (4.820)  
MAX  
9,52 (.375)  
MAX  
111,76 (4.400)  
5,08 (.200)  
9,14 (.360)  
104,14 (4.100)  
MAX  
6,35 (.250)  
MAX  
101,85  
(4.010)  
MAX  
76,20  
(3.000)  
44,45  
(1.750)  
89,28  
(3.515)  
MAX  
41,40  
(1.630)  
MAX  
12,70  
(.500)  
4X R 12,70  
(.500)  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
ɀ Actuating handle is part of completed  
assembly.  
5X Ø 4,60-4,19  
(.181-.165)  
18,42 (.725)  
MAX  
2,16 (.085)  
MIN  
R 19,30 (.760)  
MAX  
R 7,62  
(.300) MAX  
R 76,84 (3.025)  
MAX  
20,32 (.800)  
MAX  
10,01 (.394)  
3,18 (.125)  
Part Number  
Nomenclature  
110959-0002  
DL4-624P  
Receptacle  
122,44 (4.820)  
MAX  
5,08 (.200)  
111,76 (4.400)  
101,85  
(4.010)  
MAX  
95,76  
(3.770)  
MAX  
76,20  
(3.000)  
44,45  
(1.750)  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
12,70  
(.500)  
4X R 12,70 (.500)  
5X Ø 4,60-4,19  
(.181-.165)  
104,14 (4.100)  
9,14 (.360)  
9,65 (.380)  
MAX  
MAX  
3,18 (.125)  
21,59 (.850)  
MAX  
Part Number  
Nomenclature  
110960-0002  
DL4-624R  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
33  
ZIF Connectors  
DL4  
DL4 — Metal Frame — 624 Pin Connector — Square Post Contacts  
Plug  
122,44 (4.820)  
MAX  
111,76 (4.400)  
104,14 (4.100)  
MAX  
9,52 (.375)  
MAX  
5,08 (.200)  
6,35 (.250)  
MAX  
11 SPACES @ 2,54 (.100)  
= 27,94 (1.100)  
9,14 (.360)  
101,85  
(4.010)  
76,20  
(3.000)  
MAX  
66,04  
(2.600)  
89,28  
(3.515)  
MAX  
44,45  
(1.750)  
11 SPACES @ 2,54 (.100)  
= 27,94 (1.100)  
41,40  
(1.630)  
MAX  
12,70  
(.500)  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
4X R 12,70  
(.500)  
5X Ø 4,52-4,19  
(.181-.165)  
18,42 (.725)  
MAX  
2,16 (.085)  
MIN  
ɀ Actuating handle is part of completed  
assembly.  
R 19,30 (.760)  
R 7,62  
(.300) MAX  
MAX  
R 76,84 (3.025)  
MAX  
10,01 (.394)  
20,32 (.800)  
MAX  
3,18 (.125)  
A
0,64 (.025)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
Part Number  
110959-0011  
110959-0035  
110959-0042  
Nomenclature  
DL4-624PW4  
DL4-624PW4A  
DL4-624PW6A  
A
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
15,37 (.605)  
15,37 (.605)  
7,11 (.280)  
80,64  
(3.175)  
Receptacle  
122,44 (4.820)  
MAX  
5,08 (.200)  
111,76 (4.400)  
11 SPACES @ 2,54 (.100)  
= 27,94 (1.100)  
101,85  
(4.010)  
MAX  
95,76  
76,20  
(3.770)  
(3.000)  
MAX  
66,04  
(2.600)  
44,45  
(1.750)  
11 SPACES @ 2,54 (.100)  
= 27,94 (1.100)  
12,70  
(.500)  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
4X R 12,70 (.500)  
5X Ø 4,60-4,19  
(.181-.165)  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
9,14 (.360)  
104,14 (4.100)  
9,65 (.380)  
MAX  
MAX  
21,59 (.850)  
MAX  
3,18 (.125)  
A
0,64 (.025)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
Part Number  
110960-0022  
110960-0045  
110960-0048  
Nomenclature  
DL4-624RW4  
DL4-624RW4B  
DL4-624RW6B  
A
80,64  
(3.175)  
15,37 (.605)  
15,37 (.605)  
7,11 (.280)  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
34  
ZIF Connectors  
DL5  
DL5 — Plastic Body — 260 Pin Connectors — Crimp Contacts  
Plug  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
ɀ Order actuating handle kit separately,  
see page 47.  
Part Number  
Nomenclature  
111986-0014  
DL5-260P  
Receptacle  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
Part Number  
Nomenclature  
086-4501-000  
DL5-260R  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
35  
ZIF Connectors  
DL5  
DL5 — Plastic Body — 260 Pin Connectors — Square Post Contacts  
Plug  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 62.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
ɀ Order actuating handle kit separately, see  
page 47.  
Part Number  
111986-0003  
111986-0000  
Nomenclature  
DL5-260PW4A  
DL5-260PW6A  
A
15,37 (.605)  
7,11 (.280)  
Receptacle  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 62.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
Part Number  
111987-0001  
111987-0000  
Nomenclature  
DL5-260RW4B  
DL5-260RW6B  
A
15,37 (.605)  
7,11 (.280)  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
36  
ZIF Connectors  
DLM5  
DLM5 — Metal Body — 260 Pin Connectors — Crimp Contacts  
Plug  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
ɀ Order actuating handle kit separately,  
see page 47.  
Part Number  
Nomenclature  
127050-0109  
DLM5-260P  
Receptacle  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
Part Number  
Nomenclature  
127050-0110  
DLM5-260R  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
37  
ZIF Connectors  
DLM5  
DLM5 — Metal Body — 260 Pin Connectors — Square Post Contacts  
Plug  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 62.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
ɀ Order actuating handle kit separately,  
see page 47.  
Part Number  
112086-0002  
112086-0000  
112086-0003  
Nomenclature  
DLM5-260PW4A  
DLM5-260PW6A  
DLM112086-3  
A
15,37 (.605)  
7,11 (.280)  
3,18 (.125)  
Receptacle  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 62.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
Part Number  
112087-0001  
112087-0000  
112087-0003  
Nomenclature  
DLM5-260RW4B  
DLM5-260RW6B  
DLM112087-3  
A
15,37 (.605)  
7,11 (.280)  
3,18 (.125)  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
38  
ZIF Connectors  
DLM5  
DLM5 — Metal Body — 260 Pin Connectors — PC/RC Contacts  
Plug  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 62.  
ɀ Order actuating handle kit separately,  
see page 47.  
Part Number  
Nomenclature  
127050-0111  
DLM5-260PC  
Receptacle  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 62.  
Part Number  
Nomenclature  
127050-0112  
DLM5-260RC  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
39  
ZIF Connectors  
DLM6  
DLM6 — Metal Body — 360 Pin Connectors — Crimp Contacts  
Plug  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
ɀ Order actuating handle kit separately,  
see page 47.  
Part Number  
Nomenclature  
127050-0034  
DLM6-360P  
Receptacle  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ Crimp contacts are to be ordered separately  
and installed by customer, see pages 52-53.  
Part Number  
Nomenclature  
127050-0045  
DLM6-360R  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
40  
ZIF Connectors  
DLM6  
DLM6 — Metal Body — 360 Pin Connectors — Square Post Contacts  
Plug  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 63.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
ɀ Order actuating handle kit separately,  
see page 47.  
Part Number  
111995-0001  
111995-0000  
111995-0007  
Nomenclature  
DLM6-360PW4A  
DLM6-360PW6A  
DLM111995-7  
A
15,37 (.605)  
7,11 (.280)  
3,18 (.125)  
Receptacle  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 63.  
ɀ Front Removable 0,64 (.025) Square Posts  
2,54 (.100) Centers.  
Part Number  
111996-0000  
111996-0001  
111996-0005  
Nomenclature  
DLM6-360RW4B  
DLM6-360RW6B  
DLM111996-5  
A
15,37 (.605)  
7,11 (.280)  
3,18 (.125)  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
41  
ZIF Connectors  
DLM6  
DLM6 — Metal Body — 360 Pin Connectors — PC/RC Contacts  
Plug  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 63.  
ɀ Order actuating handle kit separately,  
see page 47.  
Part Number  
Nomenclature  
127050-0097  
DLM6-360PC  
Receptacle  
ɀ For contact cavity arrangement, see page 69.  
ɀ For panel cutout and mounting hole pattern,  
see page 65.  
ɀ For PC hole pattern, see page 63.  
Part Number  
Nomenclature  
127050-0098  
DLM6-360RC  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
42  
ZIF Connectors  
Accessories  
Accessories  
annon offers a wide selection of  
accessories that allow the design  
engineers to configure the product for  
their exacting needs. The accessories range from  
the simple actuating handle to junction and  
backshells, as well as polarizing posts and  
protective covers for the contacts.  
C
Actuating handles are the same for the DL1/2/3  
and DLM1/2/3 series. The DL5/DLM5 and DLM6  
series have specific handles. Handles are sold  
separately since many applications require the  
connector to be attached or removed only by an  
authorized technician.  
Plastic junction shells are available for the  
DL1/2/3 series for encasement of the crimp  
contacts after complete installation into the  
connector. These shells also make it possible for  
the DL to be used as a cable-to-cable mating  
connector as they can be used both on the plug  
and the receptacle. The DL1/2/3 plastic junction  
shells have optional secondary cable entry  
capability by removing the molded in cable entry  
plugs. Cable clamp kits are available to affix the  
cable to the second entry. This second entry option  
is very useful in applications where the large wire  
sizes make the cable diameter too large to be  
handled from a single entry port.  
Polarizing posts are available to offer a keying Protective covers of plastic and anti-static rubber  
feature for both the DL and DLM connectors. The are available to offer contact protection from  
Metal Backshells are available for the entire polarizing posts can be installed in specific physical damage or dust. Since the DL series has a  
DL/DLM series. The metal backshells are orientation so that plugs of the same size high density of contacts in an exposed area, these  
constructed from die cast aluminum with a nickel connectors can only be mated in predetermined covers are very useful for many applications. For  
plating to facilitate in EMI/RFI shielding of the receptacles. This feature offers the designer the example: where systems have multiple  
connector system. Shielding has become a driving ability to fool-proof the attachment possibilities to connectors; when the connections are often left  
force because of ever increasing stringent EMI/RFI protect accidental damage to the system.  
regulations.  
unattached; or when the system parts are put into  
storage.  
Accessories Selection Guide  
Protective  
Covers  
Metal Shell  
EMI/RFI  
Plastic  
Actuating  
Handles  
see page 47  
Junction  
Shell  
Cable  
Clamps  
see page 46  
Metal  
Polarizing  
Posts  
see page 48  
Connector  
Series  
Rubber  
see page 47  
Plastic  
see page 47  
Shielding  
Backshell  
see page 49  
see page 46  
see pages 44-45  
DL1-156  
DL2-96  
DL3-60  
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
ɀ
DL4-624  
DL4-1248  
DL4-2496  
DL5-260  
DLM1-156  
DLM2-96  
DLM3-60  
DLM5-260  
DLM6-360  
DLD1-156  
DLD2-96  
ɀCompatible  
Not Compatible  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
43  
ZIF Connectors  
Accessories  
Metal Backshell  
DL1, DLM1  
123,4 (4.86)  
1
36,3  
(1.43)  
24,5  
(.96)  
48,6  
(1.91)  
ɀ DL1, DLM1 is a two piece shell design.  
C
L
C
L
28,1  
(1.11)  
ɀ Kit consists of 2 shells, 10 screws,  
1 wire hood, 1 wire clamp, 1 lock/open  
indication seal.  
111,4 (4.38)  
Wire hood may be installed in two positions. 90° cable entry as shown or straight entry by rotating wire hood.  
Materials and Finishes  
Max Cable  
Shell:  
Nickel over die cast aluminum  
Stainless Steel  
Used On  
DL1, DLM1  
Part Number  
249-4516-000  
Mounting  
Straight or 90°  
Entry  
Hardware:  
19,05 (.750)  
DL2, DLM2  
77,8 (3.06)  
36,3  
1
(1.43)  
24,5  
(.96)  
33,0  
(1.30)  
ɀ DL2, DLM2 is a two piece shell design.  
C
C
L
L
28,1  
(1.11)  
ɀ Kit consists of 2 shells, 9 screws,  
1 wire hood, 1 wire clamp, 1 lock/open  
indication seal.  
65,8 (2.59)  
Wire hood may be installed in two positions. 90° cable entry as shown or straight entry by rotating wire hood.  
Materials and Finishes  
Max Cable  
Shell:  
Nickel over die cast aluminum  
Stainless Steel  
Used On  
DL2, DLM2  
Part Number  
249-4517-000  
Mounting  
Straight or 90°  
Entry  
Hardware:  
19,05 (.750)  
DL3, DLM3  
77,8 (3.06)  
36,3  
1
(1.43)  
24,5  
(.96)  
33,0  
(1.30)  
ɀ DL3, DLM3 is a two piece shell design.  
C
C
L
L
28,1  
(1.11)  
ɀ Kit consists of 2 shells, 9 screws,  
1 wire hood, 1 wire clamp, 1 lock/open  
indication seal.  
65,8 (2.59)  
Wire hood may be installed in two positions. 90° cable entry as shown or straight entry by rotating wire hood.  
Materials and Finishes  
Max Cable  
Shell:  
Nickel over die cast aluminum  
Stainless Steel  
Used On  
DL3, DLM3  
Part Number  
249-4518-000  
Mounting  
Straight or 90°  
Entry  
Hardware:  
19,05 (.750)  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
44  
ZIF Connectors  
Accessories  
Metal Backshell  
DL5, DLM5  
42,0  
(1.65)  
1
30,0  
(1.18)  
49,0  
(1.93)  
7,6  
(.30)  
C
C
L
ɀ DL5, DLM5 is a one piece shell design.  
L
42,6  
115,8 (4.56)  
(1.68)  
ɀ Kit consists of 1 shell, 8 screws, 1 wire hood,  
1 wire clamp, 4 nuts.  
Wire hood may be installed in two positions. 90° cable entry as shown or straight entry by rotating wire hood.  
Materials and Finishes  
Max Cable  
Shell:  
Nickel over die cast aluminum  
Stainless Steel  
Used On  
DL5, DLM5  
Part Number  
249-4501-000  
Mounting  
Straight or 90°  
Entry  
Hardware:  
22,23 (.875)  
DLM6  
42,0  
(1.65)  
1
30,0  
(1.18)  
63,0  
(2.48)  
C
C
L
42,6  
(1.68)  
L
ɀ DLM6 is a one piece shell design.  
125,0 (4.92)  
ɀ Kit consists of 1 shell, 8 screws, 1 wire hood,  
1 wire clamp, 4 nuts.  
Wire hood may be installed in two positions. 90° cable entry as shown or straight entry by rotating wire hood.  
Materials and Finishes  
Max Cable  
Shell:  
Nickel over die cast aluminum  
Stainless Steel  
Used On  
DLM6  
Part Number  
249-4515-000  
Mounting  
Straight or 90°  
Entry  
Hardware:  
28,00 (1.102)  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
45  
ZIF Connectors  
Accessories  
Plastic Junction Shell Kits DL1, DL2, DL3  
DL1-J/S  
DL2-J/S  
DL3-J/S  
DL1 – Dimensions  
DL2 – Dimensions  
DL3 – Dimensions  
Note: DL1 shell is single piece.  
Note: DL2 is two piece shell.  
Note: DL3 is two piece shell.  
ɀ Stainless steel cable clamps.  
ɀ Thermoplastic UL 94V-1 rated.  
ɀ Straight, 90° or 45° cable entry.  
ɀ Accommodates up to 22,22 (.875) cable.  
ɀ For use with crimp contact connectors.  
ɀ Knockout plug provides alternate second  
entry.  
ɀ Complete with 4 attaching screws and nuts.  
ɀ Complete with one cable clamp kit.  
Junction Shell Kit  
Max. Cable  
Used On  
J/S Kit  
DL1-J/S  
DL2-J/S  
DL2-2-J/S  
DL2-4-J/S  
DL2-1-J/S  
DL3-J/S  
DL3-3-J/S  
DL3-4-J/S  
DL3-2-J/S  
Part Number  
249-1950-000  
249-1985-000  
249-2238-000  
249-2238-001  
249-1985-001  
249-2060-000  
249-2237-000  
249-2237-001  
249-2060-001  
Mounting  
Straight or 90°  
Straight or 90°  
Straight or 90°  
Straight or 90°  
45°  
Straight or 90°  
Straight or 90°  
Straight or 90°  
45°  
Entry  
DL1, DLM1  
DL2, DLM2  
DL2, DLM2  
DL2, DLM2  
DL2, DLM2  
DL3, DLM3  
DL3, DLM3  
DL3, DLM3  
DL3, DLM3  
22,23 (.875)  
14,20 (.560)  
15,90 (.625)  
22,23 (.875)  
15,90 (.625)  
14,20 (.560)  
15,90 (.625)  
22,23 (.875)  
15,90 (.625)  
Cable Clamp Kit (For optional second entry)  
Max. Cable  
Entry  
Used On  
DL1  
DL2, DL3  
DL2, DL3  
DL2, DL3  
DL2, DL3  
C/C Kit  
DL1-C/C  
DL2-C/C  
DL2-1-C/C  
DL2-2-C/C  
DL2-3-C/C  
Part Number  
218-0179-000  
218-0180-000  
218-0181-000  
218-0181-001  
218-0200-000  
Mounting  
Straight or 90°  
Straight or 90°  
45°  
Straight or 90°  
Straight or 90°  
22,23 (.875)  
14,20 (.560)  
15,90 (.625)  
15,90 (.625)  
22,23 (.875)  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
46  
ZIF Connectors  
Accessories  
Actuating Handle Kit  
DL1/2/3 & DLM1/2/3  
DL5, DLM5  
DLM6  
ɀ Provides a convenient method of actuating the  
Handle for:  
Part Number  
204-0016-000  
204-4501-000  
204-4500-000  
Handle Material: Glass-filled thermoplastic  
contacts and cam for locking the connector.  
DL1/2/3, DLM1/2/3  
DL5, DLM5  
DLM6  
ɀ Kit provides actuating handle and attaching  
screw.  
ɀ Pointer on handle denotes ‘‘locked’’ and  
‘‘open’’ positions.  
Protective Covers  
Protective Covers – Rubber  
DL, DLM Plug  
DL, DLM Receptacle  
ɀ Fits snugly over mating faces.  
ɀ Prevents foreign matter from permeating  
contact cavities.  
Material: Anti-static synthetic rubber –  
ASTM2BC520A14B14Z1.  
Description  
DL1-156P  
DL2-96P  
Part Number  
039-0242-000  
039-0244-000  
039-0246-000  
039-0239-000  
039-0235-000  
039-0237-000  
Description  
DL1-156R  
DL2-96R  
Part Number  
039-0243-000  
039-0245-000  
039-0247-000  
039-0240-000  
039-0236-000  
039-0238-000  
DL3-60P  
DL3-60R  
DL4-624P  
DL4-1248P  
DL4-2496P  
DL4-624R  
DL4-1248R  
DL4-2496R  
Protective Covers – Plastic  
DL, DLM Plug  
ɀ Fits snugly over mating faces.  
ɀ Prevents foreign matter from permeating  
contact cavities.  
Material: Polyethylene.  
Description  
DL1-156P  
DL2-96P  
Part Number  
025-0852-000  
025-0857-000  
025-0850-000  
DL3-60P  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
47  
ZIF Connectors  
Accessories  
Polarizing Posts  
Corner Mounting* for DL1/2/3, DLM6  
ɀ Kit contains 2 posts and 2 No. 4-40x9/32 pan head screws.  
ɀ Order 1 kit per connector.  
Description  
Post  
Screw  
Material  
Zinc  
Stainless Steel  
Finish/Treatment  
Yellow chromate over cadmium  
Passivated  
Kit Number: 320-0021-006  
*Corner mounting polarization is accomplished by replacing the nut with polarizing posts.  
Corner Mounting* for DL5, DLM5  
ɀ Kit contains 4 posts and 4 M3x8 screws.  
ɀ Order 1 kit per connector.  
Description  
Post  
Material  
Zinc  
Finish/Treatment  
Nickel  
Kit Number: 320-4502-000  
Screw  
Stainless Steel  
Passivated  
*Corner mounting polarization is accomplished by replacing the nut with polarizing posts.  
Center Mounting for DL1/2, DLM1/2  
ɀ Kit contains 2 posts and 2 No. 2-56x3/16 fil. head screws.  
ɀ Order 1 kit per connector.  
Description  
Post  
Screw  
Material  
Zinc  
Steel  
Finish/Treatment  
Clear chromate over cadmium  
Clear chromate over cadmium  
Kit Number: 320-0021-005  
Corner Mounting* for DLM1/2/3  
ɀ Kit contains 4 posts and 4 M2.5x12 screws.  
ɀ Order 1 kit per connector.  
ɀ For metal backshells.  
Description  
Post  
Material  
Zinc  
Finish/Treatment  
Nickel  
Screw  
Stainless Steel  
Passivated  
Kit Number: 320-4505-000  
*Corner mounting polarization is accomplished by replacing the nut with polarizing posts.  
Recommended Key Nomenclature  
Corner Polarizing Post Layouts  
(for customer reference only)  
Reference views for  
Polarizing Arrangements  
ɀ Polarizing posts are a customer installed  
option.  
ɀ Recommended key nomenclature can be used  
for simple, opposite corner polarization.  
ɀ It is recommended that customers use their  
own configuration drawings.  
Receptacle Side  
Example:  
DL1-156RW4B32C describes a Size 1 receptacle  
connector with 156 front insertable/removable  
square post 50µ in. gold contacts with  
polarization position 3 at location A and position  
2 at location B. (C > corner polarization).  
Receptacle DL1-156RW4B32C would mate with  
plug DL1-156PW4A32C  
Plug Side  
Note: Shaded area represents location of extended portion  
Receptacle  
Plug  
of polarizing pins in plug or receptacle.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
48  
ZIF Connectors  
Accessories  
Metal Shells for EMI/RFI Shielding (Optional for DL5-260 Connector)  
Plug  
Description  
Part Number  
Material  
Finish  
Plug Shell  
248-4500-000  
Steel  
Nickel  
Receptacle  
Description  
Part Number  
Material  
Finish  
Receptacle Shell  
248-4501-000  
Steel  
Nickel  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
49  
ZIF Connectors  
Contacts  
Contacts  
he Cannon DL Crimp and Buss contacts  
are available in addition to the factory  
installed Square Post/PCB mount version  
contacts. Crimp contacts are available loose or  
reeled, where as Buss contacts are available loose  
only.  
T
The Buss contacts make the DL series capable of  
providing higher than 5 amps per line. The Buss  
contacts are pairs of contact lines which increase  
the amperage capability in increments of10 amps  
up to 60 amps. The contacts have solder holes at  
the tail section for soldering #30-#18 AWG. The  
tail is also designed to accommodate a1/8crimp  
lug for wire sizes larger than #18.  
The Crimp contacts are available in two plating  
types. The 20µ inch gold hermaphroditic version  
which is the economical choice for applications  
requiring over 100 milliamps to 5 amps. And the  
50µ inch gold BUMP to FLAT version which offers  
the most versatile range of application  
requirements from micro-amps to 5 amps.  
The BUMP to FLAT version was developed  
specifically to handle ‘‘dry circuit’’ requirements  
where the signal amperage is not enough to  
ensure a clean contact point. The 50µ inch gold  
BUMP to FLAT version is mandatory for  
applications with signals below 100 milliamps.  
The Bump contact is installed in the Plug and the ensures that the wiping point becomes the current for all modern applications where power and low  
Flat contact is installed in the Receptacle. This carrying point after mating. The 50µ inch gold voltage signals are combined into one connector.  
combination increases the contact force and BUMP to FLAT version has become the standard  
Materials and Finishes  
Description  
Material  
Finish  
Crimp Contact*  
Buss Contact  
Copper Alloy  
Copper Alloy  
Gold over nickel or Selective gold/tin lead over nickel  
Gold over nickel  
*Order crimp contacts separately. See pages 52-53.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
50  
ZIF Connectors  
Contacts  
Buss Contacts  
6 Pair/3Pair/1 Pair  
1 Pair  
ɀ Designed for power distribution of more than  
5 amps.  
ɀ Accommodates #30-#18 AWG in hole  
X 1,29-1,14 (.051-.045) for wire soldering.  
ɀ Accommodates 1/8crimp lugs for larger wire  
sizes.  
Buss Contact  
Description  
Part Number  
030-7380-001  
030-7380-002  
030-7380-003  
030-7380-004  
030-7380-005  
030-7380-006  
1 Pair  
2 Pair  
3 Pair  
4 Pair  
5 Pair  
6 Pair  
Material: Copper Alloy  
Finish: 20µ inch in mating area/  
gold flash on balance (terminating end)  
Note: For more information on tools and assembly, see pages 54-59.  
Wire Termination — Solder  
Wire Termination — Crimp Lug  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
51  
ZIF Connectors  
Contacts  
Crimp Contacts — Loose  
Loose  
Plug (Bump)  
Receptacle (Flat)  
50µ inch gold contacts:  
ɀ Recommended for all applications.  
ɀ Offer the broadest amperage range.  
ɀ Mandatory for low current applications (less  
than 100 milliamps).  
Material:  
Finish:  
Copper Alloy  
Gold over nickel  
Extraction Tool: 274-7029-007  
Insertion Tool: None Required  
Plug  
50µInch Gold  
Bumpɀ  
Receptacle  
50µInch Gold  
Flatɀ  
Plug and  
Hand  
Tool  
(Page 55)  
Wire  
Accommodation  
Receptacle  
20µInch Gold  
36 thru 38 AWG  
28 thru 32 AWG  
24 thru 26 AWG  
20 thru 22 AWG  
18 thru 20 AWGɍ  
127000-2207+*  
030-2416-001 ᔢ  
030-2410-001 ᔢ  
030-2409-001 ᔢ  
030-2415-001 ᔢ  
1
2
2
3
030-2416-003  
030-2410-003  
030-2409-003  
030-2415-003  
030-2494-001  
030-2492-001  
030-2491-001  
030-2493-001  
Note: For more information on tools and assembly, see pages 54-59.  
ɍ Non Insulation Support  
+
Sold in lots of 100 pieces.  
For low current applications (less than 100 milliamps) use 50µ inch gold (bump) contact on plug side and 50µ inch flat gold (flat) contact on receptacle side.  
ɀ
Contact Factory for tool.  
*
Finish: 20µ inch gold in mating area/Gold flash on balance (terminating end).  
Finish: 20µ inch gold in mating area/Tin lead on balance (terminating end).  
Plug (Bump)  
Receptacle (Flat)  
FLAT  
CONTACT  
BUMP  
CONTACT  
RETENTION  
LANCE  
RETENTION  
LANCE  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
52  
ZIF Connectors  
Contacts  
Crimp Contacts — Reeled  
Reeled  
Plug (Bump)  
Receptacle (Flat)  
50µ inch gold contacts:  
ɀ Recommended for all applications.  
ɀ Offer the broadest amperage range.  
ɀ Mandatory for low current applications (less  
than 100 milliamps).  
Material:  
Finish:  
Copper Alloy  
Gold over nickel  
Extraction Tool: 274-7029-007  
Insertion Tool: None Required  
Note: Automatic tooling is recommended for  
volume over 50K per year, see page 59.  
Plug  
50µInch Gold  
Bump ɀ  
Receptacle  
50µInch Gold  
Flat ɀ  
Plug and  
Hand  
Tool  
(Page 55)  
Wire  
Accommodation  
Receptacle  
20µInch Gold  
40 thru 42 AWG  
36 thru 38 AWG  
28 thru 32 AWG  
24 thru 26 AWG  
20 thru 22 AWG  
18 thru 20 AWGɍ  
127000-2278*  
127000-1271*  
110238-0403 ᔢ  
110238-0401 ᔢ  
110238-0400 ᔢ  
110238-0402 ᔢ  
1
2
2
110238-0482  
110238-0480  
110238-0479  
110238-0481  
110238-0486  
110238-0484  
110238-0483  
110238-0485  
3
Note: For more information on tools and assembly, see pages 54-59.  
ɍ Non Insulation Support  
ɀ
For low current applications (less than 100 milliamps) use 50µ inch gold (bump) contact on plug side and 50µ inch gold (flat) contact on receptacle side.  
Contact Factory for tool.  
*
Finish: 20µ inch gold in mating area/Gold flash on balance (terminating end).  
Finish: 20µ inch gold in mating area/Tin lead on balance (terminating end).  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
53  
ZIF Connectors  
Tools and Assembly  
Tooling  
key feature of the Cannon DL connector  
series is easy contact termination, both in  
the field and in high-volume production.  
An ergonomically designed hand crimp tool is  
available for the low volume (loose contact)  
applications and will accommodate two different  
crimp contact sizes. To reduce overall costs, the  
crimp jaws are replaceable.  
A
Automatic crimp and strip/crimp machines are  
available for high volume applications requiring a  
large number of crimps (50,000 crimps per year or  
more). These machines are leased to customers to  
eliminate the need for heavy investment. They also  
improve productivity for large pin count  
applications.  
DL Crimp contacts are designed to be hand  
installed into the connector, no tooling is needed  
for the insertion process. Extraction tools are  
available for the removal of Crimp contacts for  
easy repair even in field applications. Extraction  
tools are also available for the Buss contacts, as  
well as the factory installed Square Post contacts.  
Extraction Tool — Buss Contacts  
Extraction Tool for Buss Contact  
Buss Contact  
Description  
CET-DL3  
CET-DL4  
CET-DL4  
CET-DL5  
CET-DL6  
CET-DL6  
Part Number  
Description  
1 Pair  
2 Pair  
3 Pair  
4 Pair  
5 Pair  
6 Pair  
Part Number  
030-7380-001  
030-7380-002  
030-7380-003  
030-7380-004  
030-7380-005  
030-7380-006  
274-7029-003  
274-7029-004  
274-7029-004  
274-7029-005  
274-7029-006  
274-7029-006  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
54  
ZIF Connectors  
Tools and Assembly  
Hand Crimp Tool  
Hand Crimp Tool with Replaceable Jaw Set  
Hand  
Tool  
Description  
Part Number  
1
2
3
CHTDLT 28-32  
CHTDLT 20-26  
CHTDLT 18-20  
112108-0002  
112108-0001  
112108-0000  
Crimp Tensile Strength  
Crimp tensile strength is a measure of how hard a Wire Trim Dimension  
wire can be pulled without breaking or separating  
from the contact. This is the best way to verify that  
the wire is properly terminated to the contact.  
Periodic crimp tensile measurements are  
recommended to insure the integrity of the crimp.  
The table below contains the appropriate values for  
DL crimp contacts.  
Wire Size (AWG)  
Tensile Min. (lbs)  
32  
1
30  
1.5  
28  
3
26  
7
24  
10  
22  
15  
20  
19  
18  
30  
Wire Trim Dimension ‘‘A’’  
Insulation Dia. Max.  
3,30 (.130)  
1,35 (.053)  
3,30 (.130)  
1,35 (.053)  
3,30 (.130)  
1,35 (.053)  
3,30 (.130)  
1,65 (.065)  
3,30 (.130)  
1,65 (.065)  
3,30 (.130)  
1,88 (.074)  
4,06 (.160)  
1,88 (.074)  
4,06 (.160)  
1,88 (.074)  
Extraction Tool — Crimp, Square Post, PC/RC Contacts  
CET-DL10  
CET-ECP  
CET-ECP-1  
Description  
CET-DL10  
CET-ECP  
Part Number  
274-7029-007  
274-7045-000  
274-7045-001  
Contact Type  
Crimp  
Wrap Post  
Square Post  
PC Tail Extension  
15,37 (.605)  
7,11 (.280)  
CET-ECP-1  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
55  
ZIF Connectors  
Tools and Assembly  
Assembly Instructions for Crimp Contacts  
Contact Insertion:  
RECEPTACLE  
CONNECTOR  
All crimp contacts are inserted by hand. No tooling  
is required for either the plug or receptacle.  
Caution: Do not force contacts into contact  
cavities. If contact encounters excessive  
resistance during installation remove and re-insert  
using a slight up and down motion. This will assure  
positive cavity alignment. Do not install contact if  
plug is in the closed or actuated position.  
RETENTION  
LANCE  
PLUG  
CONNECTOR  
(BOTTOM)  
RETENTION  
LANCE  
(TOP)  
Plug:  
Step 1. Prior to inserting contacts, turn the shaft  
counter-clockwise to its maximum open position.  
RETENTION  
LANCE  
(TOP)  
Step 2. With the retention lance positioned away  
from the shaft, insert contacts from the rear of the  
plug.  
SCREW  
Receptacle:  
Step 1. With the retention lance positioned toward  
the shaft hole, insert contacts from the rear of the  
receptacle.  
CAM  
POLARIZING  
POST  
RETENTION  
LANCE  
(BOTTOM)  
Contact Removal for Crimp Contacts  
Tool: CET-DL10  
Release retention lance by inserting tip of  
extraction tool into cavity until it bottoms on  
insulator shoulder. Gently pull wire in direction of  
arrow, see illustration, to remove contact from  
insulator.  
CONTACT  
RETENTION  
LANCE  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
56  
ZIF Connectors  
Tools and Assembly  
Assembly Instructions for Buss Contacts  
Contact Insertion:  
All buss contacts are inserted by hand. No tooling  
is required for either the plug or receptacle.  
RECEPTACLE  
CONNECTOR  
Caution: Do not force contacts into contact  
cavities. If contact encounters excessive  
resistance during installation remove and re-insert  
using a slight up and down motion. This will assure  
positive cavity alignment. Do not install contact if  
plug is in the closed or actuated position.  
RETENTION  
LANCE  
PLUG  
CONNECTOR  
(BOTTOM)  
RETENTION  
LANCE  
(TOP)  
Plug:  
RETENTION  
LANCE  
(TOP)  
Step 1. Prior to inserting contacts, turn the shaft  
counter-clockwise to its maximum open position.  
Step 2. With the retention lance positioned away  
from the shaft, insert contacts from the rear of the  
plug.  
SCREW  
Receptacle:  
Step 1. With the retention lance positioned toward  
the shaft hole, insert contacts from the rear of the  
receptacle.  
CAM  
POLARIZING  
POST  
RETENTION  
LANCE  
(BOTTOM)  
Contact Removal for Buss Contacts  
Tool: CET-DL3/4/5/6  
CONTACT  
RETENTION  
LANCE  
Release retention lance by inserting tip of  
extraction tool into cavity until it bottoms on  
insulator shoulder. Gently remove buss contact in  
direction of arrow, see illustration, to remove  
contact from insulator.  
CONTACT  
RETENTION  
LANCE  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
57  
ZIF Connectors  
Tools and Assembly  
Assembly Instructions for Square Post Contacts  
Contact Insertion:  
Figure 1  
Square Post Contacts are factory installed but can  
be removed and replaced if damaged in service.  
Step1. Prior to inserting contacts, actuating handle  
must be in the maximum open position. Actuating  
handle will be facing toward connector front face,  
see Figure 1.  
Step 2. Contacts are inserted from the insulator  
front face by hand and are seated and clicked in the  
cavity by pulling on the terminal post with flat nose  
pliers, see Figure 2.  
Figure 2  
CONTACT  
RETENTION  
LANCE  
CONNECTOR  
FRONT FACE  
Contact Removal for Square Post Contacts  
Tool: CET-ECP and CET-ECP-1  
Place tool over square post terminal and impact  
tool. Apply sufficient force to collapse retention  
lance and push contact out of insulator. This  
process destroys the retention lance.  
CONTACT  
RETENTION  
LANCE  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
58  
ZIF Connectors  
Tools and Assembly  
Lease Automatic Tooling — North America*  
ABT-607 Pneumatic Crimper  
The ABT-607 is a pneumatic powered and Machine Crimp Rate:  
controlled machine. It is designed for customers 800 per hour  
with moderate volume. This machine is designed  
to semi-automatically crimp stamped and formed Power Requirements:  
contacts onto pre-stripped stranded or single Pneumatic = 100 psi, 2 cu. ft. per min.  
conductor electrical wire. This machine will  
accommodate size 34 thru 12 AWG wire and is  
actuated by the use of a foot pedal.  
ABT-500 UCCD  
The ABT-500 Universal Cannon Crimp Die, is a Machine Crimp Rate:  
flywheel driven, electronically controlled machine 1300 per hour  
that is designed to semi-automatically crimp  
stamped and formed contacts on stranded or Power Requirements:  
single conductor, pre-stripped wire. This machine Electrical = 115 VAC, 60 Hz, 20A  
will accommodate size 34 thru 12 AWG wire. The  
primary application of this machine is for  
terminating discrete, pre-stripped, wire. The  
machine is actuated by the use of a foot pedal.  
ABT-620 UCCS  
The ABT-620 Universal Cannon Crimper/Stripper Machine Strip/Crimp Rate:  
is  
a
pneumatic powered, microprocessor 1200+ per hour  
controlled machine. It is designed to semi-  
automatically strip insulation from stranded or Power Requirements:  
single conductor electrical wire and attach a Electrical = 115 VAC, 60 Hz, 20A  
stamped and formed contact by crimping. The Pneumatic = 80 psi, 3 cu. ft. per min.  
machine will accommodate 34 thru 12 AWG wire.  
Primary application of the machine is the  
termination of jacketed cable where the individual  
leads cannot be stripped by fully automated  
equipment. The ABT-620 UCCS operates  
automatically upon insertion of a wire or it can be  
switched over to foot pedal operation as desired.  
*For other geographical regions, contact Cannon for details.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
59  
ZIF Connectors  
DL/DLM/DLD  
DL1/DLM1/DLD1 Printed Circuit Board Hole Patterns  
DL1-156/DLM1-156  
Plug  
Receptacle  
16,26 (.640)  
4X Ø  
3,30-3,05  
(.130-.120)  
5 EQUAL SPACES @  
2,54 (.100)  
CENTERS  
TOTAL  
0,25 (.010)  
Ø
A B  
=
12,70 (.500)  
THRU HOLE  
C
L
SYMM  
NON-ACCUMULATIVE  
C
L
SYMM  
A
B
C
D
E
F
G
H
J
K
L
M
N
A
B
C
D
E
F
12 EQUAL SPACES @  
2,54 (.100)  
CENTERS  
G
H
J
30,48 (1.200)  
NON-ACCUMULATIVE  
100,02 (3.938)  
=
TOTAL  
1,09-0,94  
(.043-.037)  
3
156X Ø  
K
L
M
N
Ø 0,13 (.005)  
A
B
C
C
PLATED THRU HOLE  
L
16,51 (.650)  
L
SYMM  
SYMM  
B
P
R
S
T
U
V
W
X
Y
Z
a
P
R
S
T
U
V
W
X
Y
Z
a
Ø 9,52 (.375) MIN  
THRU HOLE  
12 EQUAL SPACES @  
2,54 (.100)  
CENTERS  
30,48 (1.200)  
=
TOTAL  
NON-ACCUMULATIVE  
b
b
c
c
12 3 4 5 6  
6
5
4 3 2  
1
1
A
DLD1-156  
Plug  
Receptacle  
20,32-19,81  
(.800-.780)  
20,32-19,81  
(.800-.780)  
5 EQUAL SPACES @  
2,54 (.100) CENTERS  
4X R 3,63 (.143)  
MAX  
=
12,70 (.500) TOTAL  
SYMM  
4X R 3,63 (.143)  
MAX  
NON-ACCUMULATIVE  
SYMM  
A
B
C
D
E
F
G
H
J
A
B
C
D
E
F
G
H
J
12 EQUAL SPACES @  
2,54 (1.00) CENTERS  
30,48 (1.200) TOTAL  
NON-ACCUMULATIVE  
40,89-40,39  
(1.610-1.590)  
=
K
L
K
L
M
N
M
N
92,20-91,69  
(3.630-3.610)  
16,51 (.650) REF  
3,18-2,92  
SYMM  
(.125-.115)  
SYMM  
P
R
S
T
U
V
W
X
Y
Z
P
R
S
T
U
V
W
X
Y
Z
B
Ø 9,52 (.375) MIN  
THRU HOLE  
12 EQUAL SPACES @  
2,54 (1.00) CENTERS  
= 30,48 (1.200) TOTAL  
NON-ACCUMULATIVE  
1,09-0,94  
(.043-.037)  
156X Ø  
Ø 0,13 (.005) A B  
PLATED THRU HOLE  
a
a
b
c
b
c
1
2 3 4 5 6  
6
5 4 3 2 1  
1
A
Notes:  
Contact hole cavity identification shown is typical as viewed from top surface of P.C. board.  
All plug layout dimensions not shown are similar to the receptacle dimensions.  
Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79-0,64  
(.031-.025). For PCB pad layout configuration, see page 64.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
60  
ZIF Connectors  
DL/DLM/DLD  
DL2/DLM2/DLD2 Printed Circuit Board Hole Patterns  
DL2-96/DLM2-96  
Plug  
Receptacle  
19,38 (.763)  
6 EQUAL SPACES @  
2.54 (.100)  
7 EQUAL SPACES @  
CENTERS  
2,54 (.100)  
CENTERS  
TOTAL  
=
15,24 (.600) TOTAL  
NON-ACCUMULATIVE  
17,78 (.700)  
=
NON-ACCUMULATIVE  
1,09-0,94  
C
L
SYMM  
C
L
SYMM  
96X Ø  
A
B
C
D
E
F
3
(.043-.037)  
Ø 0,13 (.005)  
PLATED THRU HOLE  
A
B
C
D
E
F
57,91 (2.280)  
A
B
G
G
C
L
C
6,35 (.250)  
L
SYMM  
SYMM HJ  
H
J
K
L
M
N
P
B
K
L
M
N
P
Ø 9,52 (.375) MIN  
THRU HOLE  
1 2 3  
4
5
6 7 8  
8
7 6 4 3 2  
5
1
1
A
6 EQUAL SPACES @  
2,54 (.100)  
CENTERS  
TOTAL  
3,30-3,05  
(.130-.120)  
4X Ø  
=
15,24 (.600)  
Ø 0,25 (.010)  
A B  
NON-ACCUMULATIVE  
THRU HOLE  
DLD2-96  
Plug  
Receptacle  
7 EQUAL SPACES @  
2,54 (.100) CENTERS  
= 17.78 (.700) TOTAL  
NON-ACCUMULATIVE  
22,86-22,35  
(.900-.880)  
24,13-23,62  
(.950-.930)  
10,16-9,65  
(.400-.380)  
1,09-0,94  
96x Ø  
4X R 3,63 (.143)  
MAX  
(.043-.037)  
Ø 0,13 (.005) A B  
PLATED THRU HOLE  
6 EQUAL SPACES @  
2,54 (1.00) CENTERS  
SYMM  
SYMM  
= 15,24 (6.00) TOTAL  
NON-ACCUMULATIVE  
A
B
C
D
E
F
A
23,24-22,99  
(.915-.905)  
B
C
D
E
F
G
G
50,80-50,29  
(2.000-1.980)  
6,35 (.250) REF  
2,29-2,03  
(.090-.080)  
H
J
K
L
M
N
P
H
J
K
L
M
N
P
SYMM  
SYMM  
1,27-1,02  
(.050-.040)  
Ø 9,52 (.375) MIN  
THRU HOLE  
B
1
2 3 4 5 6 7 8  
8
7 6 5 4 3 2 1  
4X R 1,02 (.040)  
MAX  
6 EQUAL SPACES @  
2,54 (1.00) CENTERS  
A
= 15,24 (6.00) TOTAL  
NON-ACCUMULATIVE  
1
4X R 3,63 (.143)  
MAX  
Notes:  
Contact hole cavity identification shown is typical as viewed from top surface of P.C. board.  
All plug layout dimensions not shown are similar to the receptacle dimensions.  
Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79-0,64  
(.031-.025). For PCB pad layout configuration, see page 64.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
61  
ZIF Connectors  
DL/DLM  
DL3/DLM3/DL5/DLM5 Printed Circuit Board Hole Patterns  
DL3-60/DLM3-60  
Plug  
Receptacle  
5 EQUAL SPACES @  
2,54 (.100)  
CENTERS  
TOTAL  
11,89 (.468)  
4 EQUAL SPACES @  
12,70 (.500)  
=
NON-ACCUMULATIVE  
2,54 (.100)  
CENTERS  
TOTAL  
10,16 (.400)  
=
NON-ACCUMULATIVE  
C
L
SYMM  
C
L
SYMM  
1,09-0,94  
60X Ø  
A
B
C
D
E
3
A
B
C
D
E
(.043-.037)  
57,91 (2.280)  
Ø 0,13 (.005)  
A
B
PLATED THRU HOLE  
C
L
C
16,51 (.650)  
L
SYMM  
SYMM  
B
F
F
G
H
J
G
H
J
Ø 9.52 (.375) MIN  
THRU HOLE  
K
K
1
2
3
4
5
6
6 5 4 3 2  
1
1
A
4 EQUAL SPACES @  
3,30-3,05  
(.130-.120)  
4X Ø  
2,54 (.100)  
CENTERS  
TOTAL  
10,16 (.400)  
=
Ø 0,25 (.010)  
THRU HOLE  
A
B
NON-ACCUMULATIVE  
DL5-260/DLM5-260  
Plug  
Receptacle  
26,01 (1.024)  
12 EQUAL SPACES @  
2,54 (.100)  
CENTERS  
TOTAL  
9 EQUAL SPACES @  
30,48 (1.200)  
=
2,54 (.100)  
CENTERS  
TOTAL  
NON-ACCUMULATIVE  
22,86 (.900)  
=
C
L
SYMM  
C
L
NON-ACCUMULATIVE  
SYMM  
A
B
C
D
E
F
A
B
C
D
E
F
1,09-0,94  
(.043-.037)  
100,02 (3.938)  
G
H
J
3
G
H
J
260X Ø  
K
L
K
L
M
N
M
N
Ø 0,13 (.005)  
A
B
B
C
PLATED THRU HOLE  
L
C
L
16,51 (.650)  
SYMM  
SYMM  
P
R
S
T
U
V
W
X
Y
Z
a
P
R
S
T
Ø 9,52 (.375) MIN  
THRU HOLE  
U
V
W
X
Y
Z
a
b
b
c
c
1 2  
3
4
5
6
7
8
9 10  
10 9  
8
7 6 5  
4 3 2 1  
1
A
12 EQUAL SPACES @  
3,43-3,18  
4X Ø  
2.54 (.100)  
CENTERS  
TOTAL  
(.135-.125)  
Ø 0,25 (.010)  
THRU HOLE  
A
B
30,48 (1.200)  
=
NON-ACCUMULATIVE  
Notes:  
Contact hole cavity identification shown is typical as viewed from top surface of P.C. board.  
All plug layout dimensions not shown are similar to the receptacle dimensions.  
Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79-0,64  
(.031-.025). For PCB pad layout configuration, see page 64.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
62  
ZIF Connectors  
DLM  
DLM6 Printed Circuit Board Hole Patterns  
DLM6-360  
Plug  
Receptacle  
29,01 (1.142)  
14 EQUAL SPACES @  
2,54 (.100)  
CENTERS  
TOTAL  
11 EQUAL SPACES @  
2,54 (.100)  
CENTERS  
TOTAL  
=
35,56 (1.400)  
NON-ACCUMULATIVE  
=
27.94 (1.100)  
C
L
SYMM  
NON-ACCUMULATIVE  
C
L
SYMM  
A
B
C
D
E
F
A
B
C
D
E
F
G
H
J
115,01 (4.528)  
G
H
J
K
L
M
N
P
R
3
1,09-0,94  
360X Ø  
K
L
(.043-.037)  
M
N
P
R
Ø 0,13 (.005)  
A
B
C
L
C
L
PLATED THRU HOLE  
18,54 (.730)  
SYMM  
SYMM  
B
S
T
U
V
W
X
Y
Z
a
b
c
S
T
U
V
W
X
Y
Z
a
Ø 9,52 (.375) MIN  
THRU HOLE  
b
c
d
e
f
d
e
f
g
g
1
2 3 4  
5 6 7 9 10 11 12  
8
1211109 8 7 6 5 4 3 2 1  
1
A
14 EQUAL SPACES @  
3,43-3,18  
(.135-.125)  
4X Ø  
2,54 (.100)  
CENTERS  
TOTAL  
=
35,56 (1.400)  
Ø 0,25 (.010)  
THRU HOLE  
A
B
NON-ACCUMULATIVE  
Notes:  
Contact hole cavity identification shown is typical as viewed from top surface of P.C. board.  
All plug layout dimensions not shown are similar to the receptacle dimensions.  
Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79-0,64  
(.031-.025). For PCB pad layout configuration, see page 64.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
63  
ZIF Connectors  
DL/DLM/DLD  
PCB Pad Layout  
For the PC/RC Versions; The contact tail design  
has been modified from a 0,64 (.025) square pin to  
a 0,05 (.020) diameter round pin. The change  
enables a decrease in the diameter of the through-  
holes as well as the solder mounds on PCB’s (d1,  
and d2 can be wider than D1 and D2). This can  
reduce the crosstalk in RF circuits and enhance the  
dielectric withstanding voltage in high voltage  
circuits.  
Dimensions  
1,14 (.045)  
0,47 (.018)  
1,44 (.057)  
0,62 (.024)  
D1  
D2  
d1  
d2  
PCB Pad Layout  
The soldering of contacts into through (THRU) However, a smaller diameter contact results in  
holes on a PC Board has become standard for higher impedance.  
medical equipment and test equipment for semi-  
CONNECTOR  
INSULATOR  
CONTACT  
Cannon designed a solution with a smaller  
conductors. As a result of the narrow spacing  
diameter contact tail. This design application  
between the solder pad and circuit pattern,  
allows the use of a smaller through-hole diameter.  
crosstalk between signals increases. A solution to  
this problem is to make the diameter of the  
contacts and solder lands smaller to provide more  
space between the lands and the patterns.  
PCB  
THRU HOLE  
SOLDER  
PC TAIL  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
64  
ZIF Connectors  
DL/DLM  
DL/DLM Panel Cutouts and Mounting Hole Patterns  
DL1-156/DLM1-156  
DL2-96/DLM2-96  
Required for Center Mounting Polarization Only  
Required for Center Mounting Polarization Only  
DL3-60/DLM3-60  
DL4-624  
DL5-260/DLM5-260  
DLM6-360  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
65  
ZIF Connectors  
DLD  
DLD1 Panel Cutouts and Mounting Hole Patterns  
DLD1-156 Plug  
25,19 (.990)  
MIN  
16,38-16,13  
(.645-.635)  
4X Ø 3,30-3,17  
(.130-.125)  
92,71  
(3.650)  
MIN  
C
L
100,15-99,90  
SYMM  
(3.943-3.933)  
4X R 3,56 (.140)  
C
L
MAX  
SYMM  
DLD1-156 Receptacle  
Front Panel Bridge  
23,37 (.920)  
MIN  
6,53-6,40  
(.257-.252)  
2X Ø 5,21(.205)  
THRU  
4X NO. 4-40 UNC-2B  
THREAD THRU  
5,74-5,66  
(.226-.223)  
9,91-9,40  
(.390-.370)  
92,71  
(3.650)  
MIN  
View A  
SEE VIEW  
A OR B  
100,15-99,90  
(3.943-3.933)  
C
L
Rear Panel Bridge  
SYMM  
127,81  
(5.032)  
Ø 3,81-3,56  
(.150-.140)  
THRU  
8X R 3,56 (.140)  
MAX  
16,38-16,13  
(.645-.635)  
9,91-9,40  
(.390-.370)  
C
L
SYMM  
View B  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
66  
ZIF Connectors  
DLD  
DLD2 Panel Cutouts and Mounting Hole Patterns  
DLD2-96 Plug  
28,45 (1.120)  
MIN  
19,51-19,25  
(.768-.758)  
4X Ø 3,30-3,17  
(.130-.125)  
51,31  
(2.020)  
MIN  
C
L
SYMM  
58,04-57,78  
(2.285-2.275)  
4X R 3,56 (.140)  
C
L
SYMM  
MAX  
DLD2-96 Receptacle  
Front Panel Bridge  
6,53-6,40  
(.257-.252)  
2X 3,81-3,56  
(.150-.140)  
8,13-7,62  
(.320-.300)  
23,37 (.920)  
MIN  
5,74-5,66  
(.226-.223)  
2X Ø 5,21 (.205)  
THRU  
4X R 1,02 (.040)  
MAX  
9,53-9,14  
(.375-.360)  
4X NO. 4-40 UNC-2B  
THREAD THRU  
View C  
51,31  
(2.020)  
SEE VIEW  
C OR D  
Rear Panel Bridge  
58,04-57,78  
(2.285-2.275)  
C
L
SYMM  
Ø 3,81-3,56  
(.150-.140)  
THRU  
85,72  
(3.375)  
8,13-7,62  
(.320-.300)  
8X R 3,56 (.140)  
MAX  
19,51-19,25  
(.768-.758)  
C
L
SYMM  
2X 3,81-3,56  
(.150-.140)  
4X R 1,02 (.040)  
MAX  
9,53-9,14  
(.375-.360)  
View D  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
67  
ZIF Connectors  
DL/DLM/DLD  
Contact Cavity Arrangements – Rear View  
DL1-156/DLM1-156/DLD1-156  
DL2-96/DLM2-96/DLD2-96  
Plug  
Receptacle  
Plug  
Receptacle  
DL3-60/DLM3-60  
Plug  
Receptacle  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
68  
ZIF Connectors  
DL/DLM  
Contact Cavity Arrangements – Rear View  
DL4-624  
Plug  
Receptacle  
DL5-260/DLM5-260  
DLM6-360  
Plug  
Receptacle  
Plug  
Receptacle  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
69  
ZIF Connectors  
DLD  
DLD Drawer — Assembly Dimensions  
DLD  
DLD Drawer Receptacle  
DLD Assembly Dimensions  
The DLD Drawer features ZIF assembly for greater contact life  
and eliminates the rod normally used in such products.  
Shell  
Size  
Contact  
Type  
A
REF  
B
REF  
DLD1  
DLD1  
DLD2  
DLD2  
Crimp  
Square Post  
Crimp  
46,86 (1.845)  
57,03 (2.245)  
46,86 (1.845)  
57,03 (2.245)  
31,75 (1.250)  
41,91 (1.650)  
31,75 (1.250)  
41,91 (1.650)  
Square Post  
DLD Drawer — Mating Sequence  
Figure 1  
Figure 2  
Figure 3  
Panel Open  
No Interface:  
No Electrical Contact  
Compression Spring Open  
Panel Open  
Panel Closed  
Interface Complete:  
No Electrical Contact  
Compression Spring Open  
Interface Complete:  
Electrical Contact Complete  
Compression Spring Closed  
Contacts aligned.  
Contacts engaged.  
Contacts mated.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
70  
ZIF Connectors  
Glossary of Terms  
Glossary of Terms  
In every job speciality there are certain words and Derating — To reduce the voltage, current, or D Subminiature connector, insulator rotation,  
phrases used by the ‘‘insiders’’ which after a time power rating of a connector to improve its keys, keyways, ramps, or other means. Polar-  
become almost a language unique to that reliability or to permit operation at high ambient ization prevents connectors of the same size and/  
speciality. DL Zero Insertion Force (ZIF) temperatures or altitudes.  
technology is a typical example of that condition.  
or same layout from intermating when this is  
undesirable, such as when two otherwise identical  
Derating Curve — A graph of the change in power connectors are used on the same panel.  
This page provides some explanations, in an handling capability of a connector as a function of Polarization is typically done by the assembler and  
attempt to clarify some of the terms that are ambient temperature or altitude. Typically the cannot be changed by the user, while keying is  
commonly used by engineers and sales staff at graphed function is curved, hence the name.  
typically done by the user with an auxiliary keying  
device.  
Cannon.  
EMI/RFI — Electro-Magnetic Interference and  
The list is not comprehensive, but highlights many Radio Frequency Interference. This is unwanted Removable Contact — A contact which can be  
of the expressions commonly used. Should you stray electronic radiation which may enter, and/or inserted and removed from the insulator by the  
have any comments or additions please contact be emitted by an electronic system. The most user. An insertion tool and extraction tool are  
us. Feedback will be appreciated.  
common method of shielding interconnections normally required to insert and remove the contact.  
against this radiation is to use wires with a metallic  
AWG — American Wire Gauge. A standard for wire braided shield and a connector system which will Selective Plating — The application of metal  
diameters based on the approximate circular mil extend the shield through the interconnection. This PLATING to selective areas of the contact,  
area of the wire. As numbers get larger, wire type of design will keep radiation from entering, or particularly those areas subject to wear. Precious  
diameters decrease in size (a size 16 AWG wire being emitted by the system. Endbells for shielded metal platings may be applied selectively to those  
has a larger diameter than a size 22 AWG).  
cable and connectors with threads or grounding contact surfaces responsible for the electrical  
fingers are typically used for this purpose. Call for connection, reducing the contact cost without  
Beryllium Copper — An alloy of copper used to the specific EMI/RFI accommodations of the sacrificing electrical performance.  
make contacts. It is relatively expensive, but has connectors in this catalog.  
superior spring qualities, is resistant to fatigue, and  
Thermoplastic — A plastic material that can be  
can operate at higher temperatures than other Extraction Tool — A device used to remove a softened by heat and rehardened into a solid state  
materials such as phosphor bronze. It is used (removable) contact from a connector insulator. by cooling. This process can be accomplished  
when numerous insertion and extraction cycles The extraction tool may be inserted into the mating using a variety of techniques.  
are required.  
face of the insulator (FRONT RELEASE) or the wire  
side (REAR RELEASE). In either case, the contact UL — Abbreviation for Underwriter’s Laboratories,  
Cable Clamp — A rear connector clamping comes out the rear, or wire side, of the connector. a corporation supported by a group of underwriters  
accessory which tightens over a cable or wire  
for the purpose of establishing safety standards  
bundle to provide strain relief to the cable. The Flash Plating — As commonly used in connector covering certain types of equipment and  
cable clamp may be part of a more elaborate terminology, flash refers to extremely thin platings components in the United States.  
endbell or it may be used alone.  
of metal, for example: gold flash is a very thin  
plating of gold. So thin, that the thickness is UL 94V-O — A flammability performance rating  
Contact Retention — The maximum allowable generally not specified.  
axial load which can be applied to a contact from  
set by Underwriter’s Laboratories for plastics.  
either direction without it being dislodged from the Insertion Tool — A small, handheld tool used to Wire Size — The numerical designation for  
insulator. Usually stated in Newtons or pounds of insert contacts into a connector.  
force.  
conductor diameter. This catalog uses American  
Wire Gauge (AWG) which is based on the  
Mating Life — The minimum number of times a approximate circular mil area of the wire. Also see  
Contact Spacing — The distance between the connector can be mated and unmated and still AWG.  
centers of adjacent contacts.  
meet all of its design specifications. The maximum  
life may be much higher than this figure.  
Wrap Post Contact — A type of contact which is  
terminated by wrapping wire around a post in a  
Crimp — A method of attaching a contact to a wire  
through the application of pressure.  
Operating Temperature — The range of manner that deforms the wire and creates a gas-  
AMBIENT TEMPERATURES over which the tight connection between the wire and the post.  
Crimp Contact — A contact which is terminated to connector can operate and still meet all of its This method is slow and labor intensive. If used at  
a wire by means of crimping with an appropriate design specifications.  
die and tool. After termination, an insertion tool is  
all, it is used in prototype work.  
normally used to insert the crimped contact into PC Contact — A pin or socket contact that has a Zero Insertion Force Connector (ZIF) — A  
the connector. Removable crimp contacts can be post opposite the mating end which is intended to connector designed in such a way that the  
FRONT RELEASE or REAR RELEASE. An be soldered directly to a printed circuit (PC) board contacts do not mechanically touch until the two  
extraction tool is usually required to remove the instead of being terminated to a wire. The solder connector halves have been jointed and a  
contact.  
post may come in square post and or round pin compression mechanism has joined the contacts  
configurations.  
together. A ZIF connector has extremely low  
insertion and removal forces making it possible to  
Cross Talk — Undesired electrical currents in  
conductors caused by electromagnetic or Polarization  
A
mechanism that allows easily mate very large numbers of contacts with  
electrostatic coupling from other conductors or connector halves to intermate in only one specific virtually no wear.  
from external sources. Also, leakage of optical orientation. This can be accomplished by  
power from one optical conductor to another.  
asymmetrical shapes of the two halves as in a  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
71  
ZIF Connectors  
Part Number Index  
Part Number Index  
025-0850-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
025-0852-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
025-0857-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
030-2409-001 . . . . . . . . . . . . . . . . . . . . . . . . 52  
030-2409-003 . . . . . . . . . . . . . . . . . . . . . . . . 52  
030-2410-001 . . . . . . . . . . . . . . . . . . . . . . . . 52  
030-2410-003 . . . . . . . . . . . . . . . . . . . . . . . . 52  
030-2415-001 . . . . . . . . . . . . . . . . . . . . . . . . 52  
030-2415-003 . . . . . . . . . . . . . . . . . . . . . . . . 52  
030-2416-001 . . . . . . . . . . . . . . . . . . . . . . . . 52  
030-2416-003 . . . . . . . . . . . . . . . . . . . . . . . . 52  
030-2491-001 . . . . . . . . . . . . . . . . . . . . . . . . 52  
030-2492-001 . . . . . . . . . . . . . . . . . . . . . . . . 52  
030-2493-001 . . . . . . . . . . . . . . . . . . . . . . . . 52  
030-2494-001 . . . . . . . . . . . . . . . . . . . . . . . . 52  
030-7380-001 . . . . . . . . . . . . . . . . . . . . . 51, 54  
030-7380-002 . . . . . . . . . . . . . . . . . . . . . 51, 54  
030-7380-003 . . . . . . . . . . . . . . . . . . . . . 51, 54  
030-7380-004 . . . . . . . . . . . . . . . . . . . . . 51, 54  
030-7380-005 . . . . . . . . . . . . . . . . . . . . . 51, 54  
030-7380-006 . . . . . . . . . . . . . . . . . . . . . 51, 54  
039-0236-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
039-0237-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
039-0238-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
039-0239-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
039-0240-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
039-0242-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
039-0243-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
039-0244-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
039-0245-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
039-0246-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
039-0247-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
086-0030-000 . . . . . . . . . . . . . . . . . . . . . 13-14  
086-0031-000 . . . . . . . . . . . . . . . . . . . . . 13, 21  
086-0032-000 . . . . . . . . . . . . . . . . . . . . . 13, 28  
086-4501-000 . . . . . . . . . . . . . . . . . . . . . 13, 35  
110238-0400 . . . . . . . . . . . . . . . . . . . . . . . . . 53  
110238-0401 . . . . . . . . . . . . . . . . . . . . . . . . . 53  
110238-0402 . . . . . . . . . . . . . . . . . . . . . . . . . 53  
110238-0403 . . . . . . . . . . . . . . . . . . . . . . . . . 53  
110238-0479 . . . . . . . . . . . . . . . . . . . . . . . . . 53  
110238-0480 . . . . . . . . . . . . . . . . . . . . . . . . . 53  
110238-0481 . . . . . . . . . . . . . . . . . . . . . . . . . 53  
110238-0482 . . . . . . . . . . . . . . . . . . . . . . . . . 53  
110238-0483 . . . . . . . . . . . . . . . . . . . . . . . . . 53  
110238-0484 . . . . . . . . . . . . . . . . . . . . . . . . . 53  
110238-0485 . . . . . . . . . . . . . . . . . . . . . . . . . 53  
110238-0486 . . . . . . . . . . . . . . . . . . . . . . . . . 53  
110535-0000 . . . . . . . . . . . . . . . . . . . . . . 12, 14  
110535-0012 . . . . . . . . . . . . . . . . . . . . . . 12, 15  
110535-0025 . . . . . . . . . . . . . . . . . . . . . . 12, 15  
110535-0026 . . . . . . . . . . . . . . . . . . . . . . 12, 15  
110535-0030 . . . . . . . . . . . . . . . . . . . . . . 12, 15  
110535-0040 . . . . . . . . . . . . . . . . . . . . . . 12, 15  
110536-1003 . . . . . . . . . . . . . . . . . . . . . . 13, 15  
110536-1006 . . . . . . . . . . . . . . . . . . . . . . 13, 15  
110536-1007 . . . . . . . . . . . . . . . . . . . . . . 13, 15  
110536-1009 . . . . . . . . . . . . . . . . . . . . . . 13, 15  
110536-1011. . . . . . . . . . . . . . . . . . . . . . . 13, 15  
110777-0000 . . . . . . . . . . . . . . . . . . . . . . 12, 21  
110777-0008 . . . . . . . . . . . . . . . . . . . . . . 12, 22  
110777-0022 . . . . . . . . . . . . . . . . . . . . . . 12, 22  
110777-0025 . . . . . . . . . . . . . . . . . . . . . . 12, 22  
110855-0008 . . . . . . . . . . . . . . . . . . . . . . 13, 22  
110855-0013 . . . . . . . . . . . . . . . . . . . . . . 13, 22  
110855-0014 . . . . . . . . . . . . . . . . . . . . . . 13, 22  
110900-0006 . . . . . . . . . . . . . . . . . . . . . . 12, 29  
110900-0008 . . . . . . . . . . . . . . . . . . . . . . 12, 28  
110900-0013 . . . . . . . . . . . . . . . . . . . . . . 12, 29  
110900-0014 . . . . . . . . . . . . . . . . . . . . . . 12, 29  
110901-0004 . . . . . . . . . . . . . . . . . . . . . . 13, 29  
110901-0009 . . . . . . . . . . . . . . . . . . . . . . 13, 29  
110901-0010 . . . . . . . . . . . . . . . . . . . . . . 13, 29  
110959-0002 . . . . . . . . . . . . . . . . . . . . . . 12, 33  
110959-0003 . . . . . . . . . . . . . . . . . . . . . . . . . 12  
110959-0004 . . . . . . . . . . . . . . . . . . . . . . . . . 12  
110959-0011 . . . . . . . . . . . . . . . . . . . . . . 12, 34  
110959-0035 . . . . . . . . . . . . . . . . . . . . . . 12, 34  
110959-0042 . . . . . . . . . . . . . . . . . . . . . . 12, 34  
110960-0002 . . . . . . . . . . . . . . . . . . . . . . 13, 33  
110960-0003 . . . . . . . . . . . . . . . . . . . . . . . . . 13  
110960-0004 . . . . . . . . . . . . . . . . . . . . . . . . . 13  
110960-0022 . . . . . . . . . . . . . . . . . . . . . . 13, 34  
110960-0045 . . . . . . . . . . . . . . . . . . . . . . 13, 34  
110960-0048 . . . . . . . . . . . . . . . . . . . . . . 13, 34  
111496-0000 . . . . . . . . . . . . . . . . . . . . . . 12, 19  
111496-0001 . . . . . . . . . . . . . . . . . . . . . . 12, 20  
111496-0002 . . . . . . . . . . . . . . . . . . . . . . 12, 20  
111497-0004 . . . . . . . . . . . . . . . . . . . . . . 13, 19  
111497-0009 . . . . . . . . . . . . . . . . . . . . . . 13, 20  
111497-0010 . . . . . . . . . . . . . . . . . . . . . . 13, 20  
111921-0000 . . . . . . . . . . . . . . . . . . . . . . 13, 26  
111921-0001 . . . . . . . . . . . . . . . . . . . . . . 13, 27  
111921-0002 . . . . . . . . . . . . . . . . . . . . . . 13, 27  
111922-0000 . . . . . . . . . . . . . . . . . . . . . . 12, 26  
111922-0001 . . . . . . . . . . . . . . . . . . . . . . 12, 27  
111922-0002 . . . . . . . . . . . . . . . . . . . . . . 12, 27  
111986-0000 . . . . . . . . . . . . . . . . . . . . . . 12, 36  
111986-0003 . . . . . . . . . . . . . . . . . . . . . . 12, 36  
111986-0014 . . . . . . . . . . . . . . . . . . . . . . 12, 35  
111987-0000 . . . . . . . . . . . . . . . . . . . . . . 13, 36  
111987-0001 . . . . . . . . . . . . . . . . . . . . . . 13, 36  
111995-0000 . . . . . . . . . . . . . . . . . . . . . . 12, 41  
111995-0001 . . . . . . . . . . . . . . . . . . . . . . 12, 41  
111995-0007 . . . . . . . . . . . . . . . . . . . . . . 12, 41  
111996-0000 . . . . . . . . . . . . . . . . . . . . . . 13, 41  
111996-0001 . . . . . . . . . . . . . . . . . . . . . . 13, 41  
111996-0005 . . . . . . . . . . . . . . . . . . . . . . 13, 41  
112086-0000 . . . . . . . . . . . . . . . . . . . . . . 12, 38  
112086-0002 . . . . . . . . . . . . . . . . . . . . . . 12, 38  
112086-0003 . . . . . . . . . . . . . . . . . . . . . . 12, 38  
112087-0000 . . . . . . . . . . . . . . . . . . . . . . 13, 38  
112087-0001 . . . . . . . . . . . . . . . . . . . . . . 13, 38  
112087-0003 . . . . . . . . . . . . . . . . . . . . . . 13, 38  
112108-0000 . . . . . . . . . . . . . . . . . . . . . . . . . 55  
112108-0001 . . . . . . . . . . . . . . . . . . . . . . . . . 55  
112108-0002 . . . . . . . . . . . . . . . . . . . . . . . . . 55  
112134-0000 . . . . . . . . . . . . . . . . . . . . . . 12, 17  
112134-0001 . . . . . . . . . . . . . . . . . . . . . . 12, 17  
112134-0002 . . . . . . . . . . . . . . . . . . . . . . 12, 17  
112135-0000 . . . . . . . . . . . . . . . . . . . . . . 13, 17  
112135-0001 . . . . . . . . . . . . . . . . . . . . . . 13, 17  
112135-0002 . . . . . . . . . . . . . . . . . . . . . . 13, 17  
112136-0000 . . . . . . . . . . . . . . . . . . . . . . 12, 24  
112136-0001 . . . . . . . . . . . . . . . . . . . . . . 12, 24  
112136-0002 . . . . . . . . . . . . . . . . . . . . . . 12, 24  
112137-0000 . . . . . . . . . . . . . . . . . . . . . . 13, 24  
112137-0001 . . . . . . . . . . . . . . . . . . . . . . 13, 24  
112137-0002 . . . . . . . . . . . . . . . . . . . . . . 13, 24  
112138-0000 . . . . . . . . . . . . . . . . . . . . . . 12, 31  
112138-0001 . . . . . . . . . . . . . . . . . . . . . . 12, 31  
112138-0002 . . . . . . . . . . . . . . . . . . . . . . 12, 31  
112139-0000 . . . . . . . . . . . . . . . . . . . . . . 13, 31  
112139-0001 . . . . . . . . . . . . . . . . . . . . . . 13, 31  
112139-0002 . . . . . . . . . . . . . . . . . . . . . . 13, 31  
127000-1271 . . . . . . . . . . . . . . . . . . . . . . . . . 53  
127000-2207 . . . . . . . . . . . . . . . . . . . . . . . . 52  
127000-2278 . . . . . . . . . . . . . . . . . . . . . . . . 53  
127050-0034 . . . . . . . . . . . . . . . . . . . . . . 12, 40  
127050-0045 . . . . . . . . . . . . . . . . . . . . . . 13, 40  
127050-0097 . . . . . . . . . . . . . . . . . . . . . . 12, 42  
127050-0098 . . . . . . . . . . . . . . . . . . . . . . 13, 42  
127050-0109 . . . . . . . . . . . . . . . . . . . . . . 12, 37  
127050-0110 . . . . . . . . . . . . . . . . . . . . . . 13, 37  
127050-0111 . . . . . . . . . . . . . . . . . . . . . . 12, 39  
127050-0112 . . . . . . . . . . . . . . . . . . . . . . 13, 39  
127050-0204 . . . . . . . . . . . . . . . . . . . . . . 12, 16  
127050-0207 . . . . . . . . . . . . . . . . . . . . . . 12, 18  
127050-0208 . . . . . . . . . . . . . . . . . . . . . . 13, 16  
127050-0211 . . . . . . . . . . . . . . . . . . . . . . 13, 18  
127050-0212 . . . . . . . . . . . . . . . . . . . . . . 12, 23  
127050-0215 . . . . . . . . . . . . . . . . . . . . . . 12, 25  
127050-0216 . . . . . . . . . . . . . . . . . . . . . . 13, 23  
127050-0219 . . . . . . . . . . . . . . . . . . . . . . 13, 25  
127050-0220 . . . . . . . . . . . . . . . . . . . . . . 12, 30  
127050-0223 . . . . . . . . . . . . . . . . . . . . . . 12, 32  
127050-0224 . . . . . . . . . . . . . . . . . . . . . . 13, 30  
127050-0227 . . . . . . . . . . . . . . . . . . . . . . 13, 32  
204-0016-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
204-4500-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
204-4501-000 . . . . . . . . . . . . . . . . . . . . . . . . 47  
218-0179-000 . . . . . . . . . . . . . . . . . . . . . . . . 46  
218-0180-000 . . . . . . . . . . . . . . . . . . . . . . . . 46  
218-0181-000 . . . . . . . . . . . . . . . . . . . . . . . . 46  
218-0181-001 . . . . . . . . . . . . . . . . . . . . . . . . 46  
218-0200-000 . . . . . . . . . . . . . . . . . . . . . . . . 46  
248-4500-000 . . . . . . . . . . . . . . . . . . . . . . . . 49  
248-4501-000 . . . . . . . . . . . . . . . . . . . . . . . . 49  
249-1950-000 . . . . . . . . . . . . . . . . . . . . . . . . 46  
249-1985-000 . . . . . . . . . . . . . . . . . . . . . . . . 46  
249-1985-001 . . . . . . . . . . . . . . . . . . . . . . . . 46  
249-2060-000 . . . . . . . . . . . . . . . . . . . . . . . . 46  
249-2060-001 . . . . . . . . . . . . . . . . . . . . . . . . 46  
249-2237-000 . . . . . . . . . . . . . . . . . . . . . . . . 46  
249-2237-001 . . . . . . . . . . . . . . . . . . . . . . . . 46  
249-2238-000 . . . . . . . . . . . . . . . . . . . . . . . . 46  
249-2238-001 . . . . . . . . . . . . . . . . . . . . . . . . 46  
249-4501-000 . . . . . . . . . . . . . . . . . . . . . . . . 45  
249-4515-000 . . . . . . . . . . . . . . . . . . . . . . . . 45  
249-4516-000 . . . . . . . . . . . . . . . . . . . . . . . . 44  
249-4517-000 . . . . . . . . . . . . . . . . . . . . . . . . 44  
249-4518-000 . . . . . . . . . . . . . . . . . . . . . . . . 44  
274-7029-003 . . . . . . . . . . . . . . . . . . . . . . . . 54  
274-7029-004 . . . . . . . . . . . . . . . . . . . . . . . . 54  
274-7029-005 . . . . . . . . . . . . . . . . . . . . . . . . 54  
274-7029-006 . . . . . . . . . . . . . . . . . . . . . . . . 54  
274-7029-007 . . . . . . . . . . . . . . . . . . 52-53, 55  
274-7045-000 . . . . . . . . . . . . . . . . . . . . . . . . 55  
274-7045-001 . . . . . . . . . . . . . . . . . . . . . . . . 55  
320-0021-005 . . . . . . . . . . . . . . . . . . . . . . . . 48  
320-0021-006 . . . . . . . . . . . . . . . . . . . . . . . . 48  
320-4502-000 . . . . . . . . . . . . . . . . . . . . . . . . 48  
320-4505-000 . . . . . . . . . . . . . . . . . . . . . . . . 48  
CET-DL3 . . . . . . . . . . . . . . . . . . . . . . . . . 54, 57  
CET-DL4 . . . . . . . . . . . . . . . . . . . . . . . . . 54, 57  
CET-DL5 . . . . . . . . . . . . . . . . . . . . . . . . . 54, 57  
CET-DL6 . . . . . . . . . . . . . . . . . . . . . . . . . 54, 57  
CET-DL10 . . . . . . . . . . . . . . . . . . . . . . . . 55, 56  
CET-ECP . . . . . . . . . . . . . . . . . . . . . . . . . 55, 58  
CET-ECP-1. . . . . . . . . . . . . . . . . . . . . . . . 55, 58  
CHTDLT28-32 . . . . . . . . . . . . . . . . . . . . . . . . 55  
CHTDLT20-26 . . . . . . . . . . . . . . . . . . . . . . . . 55  
CHTDLT18-20 . . . . . . . . . . . . . . . . . . . . . . . . 55  
DL1-156 . . . . . . . . . . . . . . . . . . . . . . . . . . 43, 65  
DL1-156P . . . . . . . . . . . . . . . . . . . . . . . . . 12, 14  
DL1-156PW4 . . . . . . . . . . . . . . . . . . . . . . 12, 15  
DL1-156PW4A . . . . . . . . . . . . . . . . . . . . . 12, 15  
DL1-156PW6 . . . . . . . . . . . . . . . . . . . . . . 12, 15  
DL1-156PW6A . . . . . . . . . . . . . . . . . . . . . 12, 15  
DL1-156R . . . . . . . . . . . . . . . . . . . . . . . . . 13-14  
DL1-156RW4 . . . . . . . . . . . . . . . . . . . . . . 13, 15  
DL1-156RW4B . . . . . . . . . . . . . . . . . . . . . 13, 15  
DL1-156RW6 . . . . . . . . . . . . . . . . . . . . . . 13, 15  
DL1-156RW6B . . . . . . . . . . . . . . . . . . . . . 13, 15  
DL110535-40 . . . . . . . . . . . . . . . . . . . . . . 12, 15  
DL110536-1011. . . . . . . . . . . . . . . . . . . . . 13, 15  
DL2-96 . . . . . . . . . . . . . . . . . . . . . . . . . . 43, 65  
DL2-96P. . . . . . . . . . . . . . . . . . . . . . . . . . 12, 21  
DL2-96PW4 . . . . . . . . . . . . . . . . . . . . . . . 12, 22  
DL2-96PW4A . . . . . . . . . . . . . . . . . . . . . . 12, 22  
DL2-96PW6A . . . . . . . . . . . . . . . . . . . . . . 12, 22  
DL2-96R . . . . . . . . . . . . . . . . . . . . . . . . . 13, 21  
DL2-96RW4 . . . . . . . . . . . . . . . . . . . . . . . 13, 22  
DL2-96RW4B. . . . . . . . . . . . . . . . . . . . . . 13, 22  
DL2-96RW6B. . . . . . . . . . . . . . . . . . . . . . 13, 22  
DL3-60 . . . . . . . . . . . . . . . . . . . . . . . . . . 43, 65  
DL3-60P . . . . . . . . . . . . . . . . . . . . . . . . . 12, 28  
DL3-60PW4 . . . . . . . . . . . . . . . . . . . . . . . 12, 29  
DL3-60PW4A . . . . . . . . . . . . . . . . . . . . . . 12, 29  
DL3-60PW6A . . . . . . . . . . . . . . . . . . . . . . 12, 29  
DL3-60R . . . . . . . . . . . . . . . . . . . . . . . . . 13, 28  
DL3-60RW4 . . . . . . . . . . . . . . . . . . . . . . . 13, 29  
DL3-60RW4B. . . . . . . . . . . . . . . . . . . . . . 13, 29  
DL3-60RW6B. . . . . . . . . . . . . . . . . . . . . . 13, 29  
DL4-1248 . . . . . . . . . . . . . . . . . . . . . . . . . . . 43  
DL4-1248P. . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
DL4-1248R . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
DL4-2496 . . . . . . . . . . . . . . . . . . . . . . . . . . . 43  
DL4-2496P . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
DL4-2496R . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
DL4-624 . . . . . . . . . . . . . . . . . . . . . . . . . 43, 65  
DL4-624P . . . . . . . . . . . . . . . . . . . . . . . . 12, 33  
DL4-624PW4 . . . . . . . . . . . . . . . . . . . . . . 12, 34  
DL4-624PW4A . . . . . . . . . . . . . . . . . . . . . 12, 34  
DL4-624PW6A . . . . . . . . . . . . . . . . . . . . . 12, 34  
DL4-624R . . . . . . . . . . . . . . . . . . . . . . . . 13, 33  
DL4-624RW4 . . . . . . . . . . . . . . . . . . . . . . 13, 34  
DL4-624RW4B. . . . . . . . . . . . . . . . . . . . . 13, 34  
DL4-624RW6B. . . . . . . . . . . . . . . . . . . . . 13, 34  
DL5-260 . . . . . . . . . . . . . . . . . . . . . . . . . 43, 65  
DL5-260P . . . . . . . . . . . . . . . . . . . . . . . . 12, 35  
DL5-260PW4A . . . . . . . . . . . . . . . . . . . . . 12, 36  
DL5-260PW6A . . . . . . . . . . . . . . . . . . . . . 12, 36  
DL5-260R . . . . . . . . . . . . . . . . . . . . . . . . 13, 35  
DL5-260RW4B. . . . . . . . . . . . . . . . . . . . . 13, 36  
DL5-260RW6B. . . . . . . . . . . . . . . . . . . . . 13, 36  
DLD1-156 . . . . . . . . . . . . . . . . . . . . . . . . 43, 66  
DLD1-156P . . . . . . . . . . . . . . . . . . . . . . . . 12, 19  
DLD1-156PW4A . . . . . . . . . . . . . . . . . . . . 12, 20  
DLD1-156PW6A . . . . . . . . . . . . . . . . . . . . 12, 20  
DLD1-156R . . . . . . . . . . . . . . . . . . . . . . . . 13, 19  
DLD1-156RW4B . . . . . . . . . . . . . . . . . . . . 13, 20  
DLD1-156RW6B . . . . . . . . . . . . . . . . . . . . 13, 20  
DLD2-96 . . . . . . . . . . . . . . . . . . . . . . . . . 43, 67  
DLD2-96P . . . . . . . . . . . . . . . . . . . . . . . . 12, 26  
DLD2-96PW4A . . . . . . . . . . . . . . . . . . . . 12, 27  
DLD2-96PW6A . . . . . . . . . . . . . . . . . . . . 12, 27  
DLD2-96R . . . . . . . . . . . . . . . . . . . . . . . . 13, 26  
DLD2-96RW4B . . . . . . . . . . . . . . . . . . . . 13, 27  
DLD2-96RW6B . . . . . . . . . . . . . . . . . . . . 13, 27  
DLM1-156 . . . . . . . . . . . . . . . . . . . . . . . . 43, 65  
DLM1-156P . . . . . . . . . . . . . . . . . . . . . . . 12, 16  
DLM1-156PC . . . . . . . . . . . . . . . . . . . . . . 12, 18  
DLM1-156PW4A . . . . . . . . . . . . . . . . . . . . 12, 17  
DLM1-156PW6A . . . . . . . . . . . . . . . . . . . . 12, 17  
DLM1-156R . . . . . . . . . . . . . . . . . . . . . . . 13, 16  
DLM1-156RC . . . . . . . . . . . . . . . . . . . . . . 13, 18  
DLM1-156RW4B . . . . . . . . . . . . . . . . . . . . 13, 17  
DLM1-156RW6B . . . . . . . . . . . . . . . . . . . . 13, 17  
DLM111995-7 . . . . . . . . . . . . . . . . . . . . . . 12, 41  
DLM111996-5 . . . . . . . . . . . . . . . . . . . . . . 13, 41  
DLM112086-3 . . . . . . . . . . . . . . . . . . . . . 12, 38  
DLM112087-3 . . . . . . . . . . . . . . . . . . . . . 13, 38  
DLM112134-2 . . . . . . . . . . . . . . . . . . . . . . 12, 17  
DLM112135-2 . . . . . . . . . . . . . . . . . . . . . . 13, 17  
DLM112136-2. . . . . . . . . . . . . . . . . . . . . . 12, 24  
DLM112137-2. . . . . . . . . . . . . . . . . . . . . . 13, 24  
DLM112138-2 . . . . . . . . . . . . . . . . . . . . . . 12, 31  
DLM112139-2 . . . . . . . . . . . . . . . . . . . . . . 13, 31  
DLM2-96 . . . . . . . . . . . . . . . . . . . . . . . . . 43, 65  
DLM2-96P . . . . . . . . . . . . . . . . . . . . . . . . 12, 23  
DLM2-96PC . . . . . . . . . . . . . . . . . . . . . . . 12, 25  
DLM2-96PW4A . . . . . . . . . . . . . . . . . . . . 12, 24  
DLM2-96PW6A . . . . . . . . . . . . . . . . . . . . 12, 24  
DLM2-96R . . . . . . . . . . . . . . . . . . . . . . . . 13, 23  
DLM2-96RC . . . . . . . . . . . . . . . . . . . . . . . 13, 25  
DLM2-96RW4B . . . . . . . . . . . . . . . . . . . . 13, 24  
DLM2-96RW6B . . . . . . . . . . . . . . . . . . . . 13, 24  
DLM3-60 . . . . . . . . . . . . . . . . . . . . . . . . . 43, 65  
DLM3-60P . . . . . . . . . . . . . . . . . . . . . . . . 12, 30  
DLM3-60PC . . . . . . . . . . . . . . . . . . . . . . . 12, 32  
DLM3-60PW4A . . . . . . . . . . . . . . . . . . . . 12, 31  
DLM3-60PW6A . . . . . . . . . . . . . . . . . . . . 12, 31  
DLM3-60R . . . . . . . . . . . . . . . . . . . . . . . . 13, 30  
DLM3-60RC . . . . . . . . . . . . . . . . . . . . . . . 13, 32  
DLM3-60RW4B . . . . . . . . . . . . . . . . . . . . 13, 31  
DLM3-60RW6B . . . . . . . . . . . . . . . . . . . . 13, 31  
DLM5-260 . . . . . . . . . . . . . . . . . . . . . . . . 43, 65  
DLM5-260P . . . . . . . . . . . . . . . . . . . . . . . 12, 37  
DLM5-260PC . . . . . . . . . . . . . . . . . . . . . . 12, 39  
DLM5-260PW4A . . . . . . . . . . . . . . . . . . . 12, 38  
DLM5-260PW6A . . . . . . . . . . . . . . . . . . . 12, 38  
DLM5-260R . . . . . . . . . . . . . . . . . . . . . . . 13, 37  
DLM5-260RC . . . . . . . . . . . . . . . . . . . . . . 13, 39  
DLM5-260RW4B . . . . . . . . . . . . . . . . . . . 13, 38  
DLM5-260RW6B . . . . . . . . . . . . . . . . . . . 13, 38  
DLM6-360 . . . . . . . . . . . . . . . . . . . . . . . . 43, 65  
DLM6-360P . . . . . . . . . . . . . . . . . . . . . . . 12, 40  
DLM6-360PC . . . . . . . . . . . . . . . . . . . . . . 12, 42  
DLM6-360PW4A . . . . . . . . . . . . . . . . . . . 12, 41  
DLM6-360PW6A . . . . . . . . . . . . . . . . . . . 12, 41  
DLM6-360R . . . . . . . . . . . . . . . . . . . . . . . 13, 40  
DLM6-360RC . . . . . . . . . . . . . . . . . . . . . . 13, 42  
DLM6-360RW4B . . . . . . . . . . . . . . . . . . . 13, 41  
DLM6-360RW6B . . . . . . . . . . . . . . . . . . . 13, 41  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
72  
Product Safety Information  
THIS NOTE MUST BE READ IN CONJUNCTION 3 HANDLING  
IMPORTANT GENERAL INFORMATION  
WITH THE PRODUCT DATA SHEET/CATALOG.  
FAILURE TO OBSERVE THE ADVICE IN THIS  
INFORMATION SHEET AND THE OPERATING  
CONDITIONS SPECIFIED IN THE PRODUCT DATA  
SHEET/CATALOG COULD RESULT IN  
HAZARDOUS SITUATIONS.  
Care must be taken to avoid damage to any (i) Air and creepage paths/Operating voltage  
component parts of electrical connectors The admissible operating voltages depend on the  
during installation and use. Although there are individual applications and the valid national and  
normally no sharp edges, care must be taken other applicable safety regulations.  
when handling certain components to avoid For this reason the air and creepage path data are  
injury to fingers.  
only reference values. Observe reduction of air and  
Electrical connectors may be damaged in transit creepage paths due to PC board and/or  
to the customers, and damage may result in harnessing.  
1 MATERIAL CONTENT AND PHYSICAL FORM  
Electrical connectors do not usually contain  
hazardous materials. They contain conducting  
and non-conducting materials and can be  
divided into two groups.  
creation of hazards. Products should therefore  
be examined prior to installation/use and (ii) Temperature  
rejected if found to be damaged.  
All information given are temperature limits. The  
operation temperature depends on the individual  
application.  
a) Printed circuit types and low cost audio types 4 DISPOSAL  
which employ all plastic insulators and casings.  
b) Rugged, Fire Barrier and High Reliability types  
with metal casings and either natural rubber,  
Incineration of certain materials may release  
noxious or even toxic fumes.  
(iii) Other important information  
ITT Cannon continuously endeavors to improve  
their products. Therefore, ITT Cannon products  
synthetic rubber, plastic or glass insulating 5 APPLICATION  
materials. Contact materials vary with type of  
connector and also application and are usually  
manufactured from either: Copper, copper  
alloys, nickel, alumel, chromel or steel. In  
special applications, other alloys may be  
specified.  
Connectors with exposed contacts should not may deviate from the description, technical data  
be selected for use on the current supply side of and shape as shown in this catalog and data  
an electrical circuit, because an electric shock sheets.  
could result from touching exposed contacts on  
an unmated connector. Voltages in excess of  
30 V ac or 42.5 V dc are potentially hazardous  
and care should be taken to ensure that such  
voltages cannot be transmitted in any way to  
exposed metal parts of the connector body. The  
connector and wiring should be checked, before  
making live, to have no damage to metal parts or  
insulators, no solder blobs, loose strands,  
conducting lubricants, swarf, or any other  
undesired conducting particles. Circuit  
resistance and continuity check should be  
made to make certain that there are no high  
resistance joints or spurious conducting paths.  
Always use the correct application tools as  
specified in the Data Sheet/Catalog.  
2 FIRE CHARACTERISTICS AND ELECTRIC  
SHOCK HAZARD  
There is no fire hazard when the connector is  
correctly wired and used within the specified  
parameters. Incorrect wiring or assembly of  
the connector or careless use of metal tools or  
conductive fluids, or transit damage to any of  
the component parts may cause electric  
shock or burns. Live circuits must not be  
broken by separating mated connectors as  
this may cause arcing, ionisation and burning.  
Heat dissipation is greater at maximum  
resistance in a circuit. Hot spots may occur  
when resistance is raised locally by damage,  
e.g. cracked or deformed contacts, broken  
strands of wire. Local overheating may also  
result from the use of the incorrect application  
tools or from poor quality soldering or slack  
screw terminals. Overheating may occur if the  
ratings in the product Data Sheet/Catalog are  
exceeded and can cause breakdown of  
insulation and hence electric shock.  
Do not permit untrained personnel to wire,  
assemble or tamper with connectors. For  
operation voltage please see appropriate  
national regulations.  
If heating is allowed to continue it intensifies by  
further increasing the local resistance through  
loss of temper of spring contacts, formation of  
oxide film on contacts and wires and leakage  
currents through carbonisation of insulation and  
tracking paths. Fire can then result in the  
presence of combustible materials and this may  
release noxious fumes. Overheating may not be  
visually apparent. Burns may result from  
touching overheated components.  
ITT Cannon manufactures the highest quality products available in the marketplace; however these products are intended to be  
used in accordance with the specifications in this publication. Any use or application that deviates from the stated operating  
specifications is not recommended and may be unsafe. No information and data contained in this publication shall be construed to  
create any liability on the part of ITT Cannon. Any new issue of this publication shall automatically invalidate and supersede any and  
all previous issues. A limited warranty applies to ITT Cannon products. Except for obligations assumed by ITT Cannon under  
this warranty, ITT Cannon shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any  
kind, whether or not based on express or implied warranty, contract, negligence or strict liability arising in connection with  
the design, manufacture, sale, use or repair of the products. Product availability, prices and delivery dates are exclusively  
subject to our respective order confirmation form; the same applies to orders based on development samples delivered. This  
publication is not to be construed as an offer. It is intended merely as an invitation to make an offer. By this publication, ITT Cannon  
does not assume responsibility or any liability for any patent infringements or other rights of third parties which may result from its  
use. Reprinting this publication is generally permitted, indicating the source. However, ITT Cannon’s prior consent must be  
obtained in all cases.  
Dimensions are shown in mm (inch)  
Dimensions subject to change  
73  
Cannon Worldwide Facilities  
Austria:  
Italy:  
Afrikanergasse 3  
1020 Vienna  
Via Panzeri 10  
20123 Milano  
FAX: 39.2.8372036  
FAX: 43.1.2160948  
PH: 43.1.2160947  
PH: 32.2.7267594  
PH: 39.2.58180.1  
Benelux:  
Japan:  
Rue Col. Bourg Str. 105A  
1140 Brussels, Belgium  
FAX: 32.2.7269201  
5362-1, 5-chome, Hibarigaoka  
Zama-shi, Kanagawa 228  
FAX: 81.462.57.1680  
PH: 81.462.57.2010  
China:  
Korea:  
No. 24, Block 2  
Taohuawu New District  
Zhenjiang, Jiangsu  
P.R.C.  
620, Changkang Bldg.  
#22, Dohwa-dong, Mapo-ku  
Seoul  
FAX: 82.2.717.7330  
PH: 82.2.702.7111  
PH: 31.35.691.6855  
FAX: 86.511.442.8616  
PH: 86.511.443.3399  
PH: 45.43.45.52.88  
PH: 358.9.7003.9180  
PH: 33.1.60.24.51.51  
Netherlands:  
FAX: 31.35.691.8796  
Denmark:  
Park Allé 287 A  
2605 Brøndby  
FAX: 45.43.43.58.58  
Spain:  
Edificio Italia 1 a Planta  
Parque Empresarial San Fernando  
28831 San Fernando de Henares  
Madrid  
Finland:  
Sarkatie 2  
01720 Vantaa  
FAX: 358.9.7003.9188  
FAX: 34.91.656.15.83  
PH: 34.91.656.03.11  
Sweden:  
Norr Mälarstrand 64  
Jaktvarvet 1  
S 112 35 Stockholm  
FAX: 46.8.650.0072  
France:  
2, Ave Sablons Bouillants  
77107 Meaux  
FAX: 33.1.64.33.16.82  
PH: 46.8.650.0071  
Germany:  
Switzerland:  
Postfach 11 20  
Herzogenmühle 18  
8304 Wallisellen  
FAX: 41.1.830.3104  
71365 Weinstadt (letters)  
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PH: 41.1.830.3888  
PH: 41.1.830.3613  
71384 Weinstadt (parcels)  
FAX: 49.7151.699.217  
United Kingdom:  
PH: 49.7151.699.0  
Jays Close, Viables Estate  
Hong Kong:  
Basingstoke, Hants, RG22 4BW  
906 New World Office Building  
West Wing  
FAX: 44.1256.323356  
PH: 44.1256.311200  
United States:  
666 E. Dyer Road  
Santa Ana, CA 92705-5612  
FAX: 1.714.628.2142  
20 Salisbury Road  
Tsim Sha Tsui, Kowloon  
FAX: 852.2369.5651  
PH: 852.2732.2720  
PH: 1.714.557.4700  
Internet:  
http://www.ittcannon.com  
DL99 1999 ITT Industries, Inc. Printed in USA.  
EXPERIENCE  
Worldwide capacity to meet all of your delivery  
requirements  
We’re Part of Your World  
in Interconnect Technology  
Our decades of manufacturing experience, help us  
bring the latest products to your world. With  
automated manufacturing capacity stategically  
located in North America, Europe and Asia, we  
can produce products in either large or small  
quantities to quickly meet your exact requirements.  
Don’t blink.  
No industry in the world moves faster than  
electronics. Take a snapshot of it today, and it all  
changes by tomorrow.  
RELIABILITY  
We don’t stop at ‘‘world class quality’’ —  
Continuous improvement is our standard  
Innovation  
Experience  
Reliability  
When you need to bring your products to market  
more quickly, you most likely seek a partner who  
moves just as fast as you do. A company at the  
forefront with the latest ideas in products and  
service.  
Our goal is to bring world class electronics to your  
world. This commitment to perfection has helped  
Cannon’s global facilities earn ISO 9000  
certification.  
Cannon has also met or exceeded the quality  
system requirements from all customers who have  
conducted audits. We participate in ship-to-stock  
programs with many of these  
At ITT Industries’ Cannon Division, we have made  
it our business to understand your world. Or  
should we say, the many  
parts of your world:  
customers worldwide and have  
received numerous quality and  
preferred supplier awards from  
customers throughout the  
world in each of the industries  
we serve.  
ɀ The places in the world  
where you do business.  
ɀ The products you bring  
to the world.  
ɀ The service you require  
from suppliers to  
compete in the world.  
Responsiveness  
RESPONSIVENESS  
A singular focus on responding  
to your needs  
At Cannon, we are proud  
of a heritage that helped  
pioneer the electronics  
industry from its infancy in  
the early part of the  
twentieth century, to the  
highly advanced  
We know that to be responsive,  
we must know your world inside  
and out: your particular  
company, your industry and  
your challenges. Each of  
Cannon’s thousands of  
employees worldwide is focused  
on responding to you with  
timely and dependable  
technologies of the  
present.  
Today, we serve nearly  
information — and on ensuring  
that we keep the commitments  
we make.  
every industry in which the  
increased demand for  
reliable and innovative  
interconnect systems is  
AN INVITATION TO SHARE OUR WORLD  
Innovation. Experience. Reliability. Responsiveness.  
critical: from Computers (Personal computers,  
portables and peripherals) to Military/Aerospace  
(Commercial and military aircraft, defense and  
space).  
At Cannon, these are the strengths that we bring  
to our customers each and every day. Just as we  
have for nearly nine decades. We pride ourselves  
on a level of service and manufacturing know-how  
that has enabled us to lead our industry.  
Exceeding your expectations — not just meeting  
them — is how we approach every project.  
INNOVATION  
A commitment to concurrent engineering to help you  
reach your markets faster  
New Product: The DLM1/2/3  
range of ZIF connectors offer  
EMI/RFI shielding without  
the use of shielding skirts.  
Metal body versions are  
directly inter-mateable with  
the plastic DL. The metal  
versions also offer added  
strength for applications  
where the plastic versions can  
be damaged. See pages 16-18,  
23-25, 30-32, and 37-42.  
Let us bring our spirit of innovation to your world.  
Experienced engineering teams located  
With the world moving faster all the time, Cannon  
is a partner who can help you get your products to  
market not just on time, but ahead of the  
competition.  
throughout the globe work hand-in-hand with our  
customers. And since these teams are thoroughly  
networked together, you benefit from 24 hour-a-  
day concurrent engineering capability. These  
teams advance your project from initial product  
concepts to final design and into production.  
At Cannon, we realize that each customer we serve  
has their own special needs and expectations.  
That is why we would welcome the opportunity to  
discuss your project, your company, your industry  
— yes, your world.  

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