D3899926FC35SN [ITT]
MIL-DTL-38999 Series III Connectors; MIL -DTL- 38999系列III连接器![D3899926FC35SN](http://pdffile.icpdf.com/pdf2/p00205/img/icpdf/D38999_1160187_icpdf.jpg)
型号: | D3899926FC35SN |
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描述: | MIL-DTL-38999 Series III Connectors |
文件: | 总17页 (文件大小:2464K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
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Cannon KJA/KJB
MIL-DTL-38999 Series III Connectors
How To Order
Military Nomenclature
CONNECTOR TYPE
D38999
20
F
C
35
A
N
A
SHELL STYLE
SERVICE CLASS
(HARDWARE FINISH)
SHELL SIZE
CONTACT ARRANGEMENT
CONTACT STYLE
POLARIZING POSITION
CONNECTOR TYPE
CONTACT ARRANGEMENT
D38999/ - MIL-DTL-38999 Series III
See pages A-24, A-25.
SHELL STYLE
D38999/20 - Wall mount receptacle
CONTACT STYLE
P - Pin conatcts
D38999/24 - Jam nut receptacle
D38999/26 - Straight Plug, Grounded
S - Socket contact
A - Less Pin contacts*
B - Less Socket contact*
SERVICE CLASS
(Hardware Finish)
F - Electroless nickel - 85ºF to +392ºF
(-65ºC to +200ºC)
* Used only when other than power contacts are to
be installed (i,e., shielded, thermocouple, etc.)
G - Electroless nickel plated. Space Grade.
W - Olive drab cadmium over electroless nickel
plate, -85ºF to +347ºF (-65ºC to +175ºC)
POLARIZING POSITION
N (normal), A, B, C, D, E. See page A-23.
Note: To order MS connectors less standard power
contacts, purchase order must state "Less Contacts”.
SHELL SIZE
Military
Designation
A
9
B
C
D
E
F
G
H
J
11 13 15 17 19 21 23 25
Cannon
Designation
KJB
0
T
13
F
35
P
N
L
Cannon Nomenclature
SERIES PREFIX
SHELL STYLE
CLASS
SHELL SIZE
HARDWARE FINISH
CONTACT ARRANGEMENT
CONTACT STYLE
POLARIZING POSITION
MODIFICATION CODE
SHELL SIZE
CONTACT STYLE
P -Pin contacts
S -Socket contacts
SERIES PREFIX
Cannon
KJA - Series III - Scoop proof, threaded
coupling
9
11 13 15 17 19 21 23 25
Designation
*KJB - Series III - Scoop proof, threaded
coupling, and with plastic contact
retention
Military
Designation
A
B
C
D
E
F
G
H
J
POLARIZING POSITION
N (normal) A, B, C, D, E. See page A-23.
HARDWARE FINISH
F - Electroless nickel, - 85ºF to +392ºF
(-65ºC to +200ºC)
G - Electroless nickel plated. Space Grade.
W - Olive drab cadmium over electroless nickel
plate, -85ºF to +347ºF (-65ºC to +175ºC)
Z - Zinc Nickel, Black
SHELL STYLE
MODIFICATION CODE
L - Less contacts, not stamped on connector
16 - Outgassed
NASA space graded connector
27- Outgassed, standard connector
T-69 Olive Drab (Green) Zinc Cobalt
0 - Wall mount receptacle
6 - Straight plug
7 - Jam nut receptacle
CLASS
- - (Dash) When using a finish modification code
T
- Environment-resistant (without
rear accessory)
CONTACT ARRANGEMENTS
See pages A-24 and A-25.
* Consult factory for applicable layouts
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
www.ittcannon.com
A-20
Cannon KJA/KJB
MIL-DTL-38999 Series III Connectors
Wall Mount Receptacle
D38999/20
KJA0T
S
Z
A
R1
W
MAX.
R2
M
B
V THREAD
THREAD
BLUE BAND
(INDICATES REAR
RELEASE CONTACT
RETENTION SYSTEM)
T
4 PLACES
.230 MAX PANEL
THICKNESS (including mounting hardware)
RED BAND
(FULLY MATED
INDICTAOR BAND)
.520 (13.20) MAX
TT 4 PLACES
MS
Shell size
Code
B Thread
Class 2A
(Plated)
M
T
TT
Metric V
Z
S
+.000 (.000)
-.005 (.130)
+.004 (.100)+.004 (.100)
-.002 (.050) -.002 (.050)
Thread
+.005 (.130)
-.010 (.250)
Shell
Size
W
Max.
+_.012 (.300)
R
R
(Plated)
1
2
9
A
B
C
D
E
.6250-0.1P-0.3L-TS
.7500-0.1P-0.3L-TS
.8750-0.1P-0.3L-TS
1.0000-0.1P-0.3L-TS
1.1875-0.1P-0.3L-TS
1.2500-0.1P-0.3L-TS
1.3750-0.1P-0.3L-TS
1.5000-0.1P-0.3L-TS
1.6250-0.1P-0.3L-TS
.820 (20.83)
.820 (20.83)
.820 (20.83)
.820 (20.83)
.719 (18.26)
.812 (20.62)
.906 (23.01)
.969 (24.61)
.594 (15.09)
.719 (18.26)
.812 (20.62)
.906 (23.01)
.969 (24.61)
1.062 (26.97)
1.156 (29.36)
1.250 (31.75)
1.375 (34.92)
.938 (23.83)
1.031 (26.19)
1.125 (28.58)
1.219 (30.96)
1.312 (33.32)
1.438 (36.53)
1.562 (39.67)
1.688 (42.88)
1.812 (46.02)
.128 (3.25)
.128 (3.25)
.128 (3.25)
.128 (3.25)
.128 (3.25)
.128 (3.25)
.128 (3.25)
.154 (3.91)
.154 (3.91)
.216 (5.49)
.194 (4.93)
.194 (4.93)
.173 (4.39)
.194 (4.93)
.194 (4.93)
.194 (4.93)
.242 (6.15)
.242 (6.15)
M12X1-6g0.100R .098 (2.50) 1.235 (31.36)
M15X1-6g0.100R .098 (2.50) 1.235 (31.36)
M18X1-6g0.100R .098 (2.50) 1.235 (31.36)
M22X1-6g0.100R .098 (2.50) 1.235 (31.36)
M25X1-6g0.100R .098 (2.50) 1.235 (31.36)
M28X1-6g0.100R .098 (2.50) 1.235 (31.36)
M31X1-6g0.100R .126 (3.20) 1.235 (31.36)
M34X1-6g0.100R .126 (3.20) 1.235 (31.36)
M37X1-6g0.100R .126 (3.20) 1.235 (31.36)
11
13
15
17
19
21
23
25
.820 (20.83) 1.062 (26.97)
.820 (20.83) 1.156 (29.36)
.790 (20.07) 1.250 (31.75)
.790 (20.07) 1.375 (34.92)
.790 (20.07) 1.500 (38.10)
F
G
H
J
Straight Plug Grounded
D38999/26
KJA6T
L
W
Q
D THREAD
B
K
V THREAD
BLUE BAND
.244 (6.20)+.012 (0.30)
-.000 (0.00)
(INDICATES REAR
.185 (4.70) +_ .016 (0.40)
RELEASE CONTACT
RETENTION SYSTEMS
MS
Shell size
Code
B
D Thread
Class 2B
(Plated)
W
Metric V
Thread
(Plated)
+.008 (.200)
-.000 (.000)
+.008 (.200)
-.004 (.100)
Shell
Size
K
Max.
L
Q
Max.
Dia Max.
M12X1-6g0.100R
M15X1-6g0.100R
M18X1-6g0.100R
M22X1-6g0.100R
M25X1-6g0.100R
M28X1-6g0.100R
M31X1-6g0.100R
M34X1-6g0.100R
M37X1-6g0.100R
9
A
B
C
D
E
.724 (18.40)
.831 (21.10)
1.000 (25.40)
1.130 (28.70)
1.268 (32.20)
1.374 (34.90)
1.500 (38.10)
1.618 (41.40)
1.744 (44.30)
.6250-0.1P-0.3L-TS
.7500-0.1P-0.3L-TS
.8750-0.1P-0.3L-TS
1.0000-0.1P-0.3L-TS
1.1875-0.1P-0.3L-TS
1.2500-0.1P-0.3L-TS
1.3750-0.1P-0.3L-TS
1.5000-0.1P-0.3L-TS
1.6250-0.1P-0.3L-TS
.748 (19.00)
.862 (21.90)
1.027 (26.10)
1.153 (29.30)
1.291 (32.80)
1.398 (35.50)
1.524 (38.70)
1.642 (41.70)
1.768 (44.90)
1.234 (31.34)
1.234 (31.34)
1.234 (31.34)
1.234 (31.34)
1.234 (31.34)
1.234 (31.34)
1.234 (31.34)
1.234 (31.34)
1.234 (31.34)
.859 (21.82)
.969 (24.61)
1.141 (28.98)
1.266 (32.16)
1.391 (35.53)
1.500 (38.10)
1.625 (41.28)
1.750 (44.45)
1.875 (47.62)
.760 (19.30)
.760 (19.30)
.760 (19.30)
.760 (19.30)
.760 (19.30)
.760 (19.30)
.760 (19.30)
.760 (19.30)
.760 (19.30)
11
13
15
17
19
21
23
25
F
G
H
J
Performance Specifications-Pages A-7, A-8.
Contacts, Sealing Plugs, Assembly Tools - Pages A-26, A-32, A-33.
Contact Arrangements - Pages A-24, A-25.
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
www.ittcannon.com
A-21
Cannon KJA/KJB
MIL-DTL-38999 Series III Connectors
Jam Nut Receptacle
D38999/24
KJA7T
A
Z
M
A
S
P
BLUE BAND
B
(INDICATES REAR
RELEASE CONTACT
RETENTION SYSTEM)
THREAD
C
S
FLAT
V THREAD
R THREAD
.520 (13.2) MAX.
.062 (1.57) MIN./.125 (3.18) MAX.
PANEL THICKNESS
RED BAND
(FULLY MATED
INDICATOR BAND)
MS
A
B Thread
C
Z
M
P
Metric R
Thread
Metric V
Shell size +.010 (.250)
Class 2A
(Plated)
+.004 (.100) +.005 (.130) +.005 (.130) +.016 (.410)
-.010 (.250) -.040 (.100) -.004 (.100) -.004 (.100)
Thread
Shell
Size
Code
-.005 (.130)
.104 (2.64)
.104 (2.64)
.104 (2.64)
.104 (2.64)
.104 (2.64)
.135 (3.43)
.135 (3.43)
.135 (3.43)
.135 (3.43)
(Plated)
(Plated)
S
9
A
B
C
D
E
.6250-0.1P-0.3L-TS
.7500-0.1P-0.3L-TS
.8750-0.1P-0.3L-TS
.651 (16.53)
.751 (19.07)
.938 (23.82)
1.243 (31.57)
1.243 (31.57)
1.243 (31.57)
1.243 (31.57)
1.243 (31.57)
1.243 (31.57)
1.243 (31.57)
1.243 (31.57)
1.243 (31.57)
M17X1-6g0.100R
M20X1-6g0.100R
M25X1-6g0.100R
M28X1-6g0.100R
M32X1-6g0.100R
M35X1-6g0.100R
M38X1-6g0.100R
M41X1-6g0.100R
M44X1-6g0.100R
M12X1-6g0.100R
M15X1-6g0.100R
M18X1-6g0.100R
M22X1-6g0.100R
M25X1-6g0.100R
M28X1-6g0.100R
M31X1-6g0.100R
M34X1-6g0.100R
M37X1-6g0.100R
.871 (22.12)
.871 (22.12)
.878 (22.30)
.878 (22.30)
.878 (22.30)
.878 (22.30)
.878 (22.30)
.878 (22.30)
.878 (22.30)
.555 (14.10)
.555 (14.10)
.563 (14.30)
.563 (14.30)
.563 (14.30)
.563 (14.30)
.563 (14.30)
.563 (14.30)
.563 (14.30)
1.062 (26.97)
1.250 (31.75)
1.375 (34.92)
1.500 (38.10)
1.625 (41.28)
1.812 (46.02)
1.938 (49.23)
2.062 (52.37)
2.188 (55.38)
11
13
15
17
19
21
23
25
1.0000-0.1P-0.3L-TS 1.062 (26.97)
1.1875-0.1P-0.3L-TS 1.187 (30.15)
1.2500-0.1P-0.3L-TS 1.312 (33.32)
1.3750-0.1P-0.3L-TS 1.437 (36.50)
1.5000-0.1P-0.3L-TS 1.562 (39.67)
1.6250-0.1P-0.3L-TS 1.687 (42.85)
F
G
H
J
Performance Specifications-Pages A-7, A-8.
Contacts, Sealing Plugs, Assembly Tools - Pages A-26, A-32, A-33.
Contact Arrangements - Pages A-24, A-25.
Panel Cutouts
Wall Mounted Receptacle
Jam Nut Receptacle
R1
R2
A
H
B
T
A
B
H
Shell
R2
(TP)
T
R1
+.010 (.25)
+.000 (.00)
-.010 (.25)
+.010 (.25)
-.000 (.00)
.626 (15.90)
Size
(Max.)
(TP)
-.000 (.00)
.700 (17.78)
9
.134 (3.40)
.134 (3.40)
.134 (3.40)
.134 (3.40)
.134 (3.40)
.134 (3.40)
.134 (3.40)
.160 (4.06)
.160 (4.06)
.670 (17.02)
.771 (19.58)
.955 (24.26)
1.085 (27.56)
1.210 (30.73)
1.335 (33.91)
1.460 (37.08)
1.585 (40.26)
1.710 (43.43)
.719 (18.26)
.812 (20.62)
.906 (23.01)
.969 (24.61)
1.062 (26.97)
1.156 (29.36)
1.250 (31.75)
1.375 (34.92)
1.500 (38.10)
.594 (15.09)
.719 (18.26)
.812 (20.62)
.906 (23.01)
.969 (24.61)
1.062 (26.97)
1.156 (29.36)
1.250 (31.75)
1.375 (34.92)
11
.751 (19.08)
.876 (22.25)
1.001 (25.43)
1.188 (30.18)
1.251 (31.78)
1.376 (34.95)
1.511 (38.38)
1.626 (41.30)
.825 (20.96)
13
1.010 (25.65)
15
1.135 (28.83)
17
1.260 (32.00)
19
1.385 (35.18)
21
1.510 (38.35)
23
1.635 (41.53)
25
1.760 (44.70)
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
www.ittcannon.com
A-22
Cannon KJL/KJ/KJA/KJB
MIL-DTL-38999 Series I, II, III Connectors
Polarizing Positions
Series I
Angle of Rotation (Degrees)
C
A
Shell
Size
Normal
A
B
C
D
D
9
95º
95º
95º
95º
95º
95º
95º
95º
95º
77º
81º
75º
74º
77º
77º
77º
80º
80º
113º
109º
115º
116º
113º
113º
113º
110º
110º
123º
127º
129º
125º
125º
125º
121º
121º
11
13
15
17
19
21
23
25
67º
63º
61º
65º
65º
65º
69º
69º
N
B
A
5º
REF
Front face of receptacle (plug opposite). Insert
arrangement does not rotate with main key-keyway.
The master key is rotated to provide shell polar-
ization; the minor keys remain fixed.
Angle of Rotation (Degrees)
Series II
Shell Size
Normal
A
B
C
D
C
D
8
100º
100º
100º
100º
100º
100º
100º
100º
100º
82º
86º
80º
79º
82º
82º
82º
85º
85º
118º
114º
120º
121º
118º
118º
118º
115º
115º
10
12
14
16
18
20
22
24
72º
68º
66º
70º
70º
70º
74º
74º
128º
132º
134º
130º
130º
130º
126º
126º
N
B
A
10º
REF
Front face of receptacle (plug opposite). Insert
arrangement does not rotate with main key-keyway.
The master key is rotated to provide shell polar-
ization; the minor keys remain fixed.
Key &
Keyway
Arrangement
identifi-
cation
Series III
Key Locations
RECEPTACLE
(Front face shown)
ARº
or
APº
BSC
BRº
or
BPº
BSC
CRº
or
CPº
BSC
DRº
or
DPº
BSC
Shell
Size
Letter
N
A
B
C
D
E
105
102
80
140
132
118
140
155
131
141
156
145
156
146
141
142
170
169
140
145
153
142
170
169
140
145
153
215
248
230
205
234
197
208
182
195
220
176
184
196
200
200
200
180
197
196
200
200
200
180
197
265
320
312
275
304
240
236
292
252
255
298
242
293
310
244
257
280
272
293
310
244
257
280
272
MAIN
KEYWAY
AR˚
BSC
9
35
BR˚
BSC
64
DR˚
BSC
91
CR˚
BSC
N
A
B
C
D
E
95
11
13
113
90
PLUG
(Front face shown)
and
15
53
119
51
MAIN
KEY
AP˚
BSC
N
A
B
C
D
E
80
17
and
19
135
49
BP˚
BSC
DP˚
BSC
66
62
CP˚
BSC
79
NOTES
N
A
B
C
D
E
80
1. All Angles are BSC
2. The insert arrangement does not rotate with
main key/keyway
3. All minor keys are rotated to provide shell
polarization, the master key remains fixed at
twelve o'clock position.
21
23
135
49
and
25
66
62
79
4. Polarization is different from
Series I and II.
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
www.ittcannon.com
A-23
Cannon KJL/KJ/KJA/KJB
MIL-DTL-38999 Series I, II, III Connectors
Contact Arrangements (Engaging View Pin Insert)
*
Socket insert only
Indicates layouts are available in all shell styles including MS27499, MS27508, KJ2E and KJ5E
† Consult factory MS27505E/KJL5E insert availability
** Pin insert only (Not available in socket insert Series I and III)
A
Series III
9-98
8-98†
9-98
3 #20
I
9-35
8-35†
9-35
-
11-5
10-5†
11-5
5 #20
I
11-98
10-98†
11-98
6 #20
I
-
11-35
10-35†
11-35
13 #22D
M
-
12-3
-
-
13-8
12-8†
13-8
8 #20
I
Series II
-
11-4
4 #20
I
10-99†
11-99
7 #20
I
12-4†
13-4**
4 #16
I
Series I
No. of Contacts
Service Ratings
6 #22D
M
3 #16
II
13-98
12-98†
13-98
10 #20
I
13-35
12-35†
13-35
22 #22D
M
15-5
14-5†
15-5
5 #16
II
15-15
14-15†
15-15
14 #20,1 #16
I
15-18
14-18†
15-18
18 #20
I
15-19
-
15-19
19 #20
I
15-35
Series III
14-35†
15-35
37 #22D
M
Series II
Series I
No. of Contacts
Service Ratings
21
42
31
_
Series III
15-97
14-97†
15-97
8 #20,4 #16
I
17-6
16-6
17-6
6 #12
I
17-8
17-26
16-26†
17-26
26 #20
I
17-35
16-35†
17-35
55 #22D
M
-
16-99†
17-99**
21 #20,2 #16
I
16-42†
_
Series II
16-8†
17-8
8 #16
II
42 #22
M
Series I
No. of Contacts
Service Ratings
Series III
-
18-28
19-28**
26 #20,2 #16
I
-
18-30
19-30**
29 #20, 1 #16
I
19-11
18-11
19-11
11 #16
II
19-32
18-32†
19-32
32 #20
I
19-35
18-35†
19-35
66 #22D
M
Series II
Series I
No. of Contacts
Service Ratings
21-11
-
21-11
11 #12
I
21-16
20-16†
21-16
16 #16
II
21-35
20-35†
21-35
79 #22D
M
21-39
20-39†
21-39
37 #20,2 #16
I
21-41
20-41†
21-41
41- #20
I
Series III
Series II
Series I
No. of Contacts
Service Ratings
23-35
22-35†
23-35
100 #22D
M
Series III
21-75
23-21
22-21
23-21
21 #16
II
-
Series II
-
21-75*•
4 #8 Twinax
M
22-32
23-32**
32 #20
I
Series I
No. of Contacts
Service Ratings
Please consult factory for availability of layouts not shown.
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
www.ittcannon.com
A-24
Cannon KJL/KJ/KJA/KJB
MIL-DTL-38999 Series I, II, III Connectors
Contact Arrangements (Engaging View Pin Insert)
*
Socket insert only
† Indicates layouts are available in all shell styles including MS27499, MS27508, KJ2E and KJ5E
** Pin insert only (Not available in socket insert Series I and III
• Consult factory for MS27505E/KJL5E insert availability
A
Series III
Series II
Series I
No. of Contacts
Service Ratings
Series III
Series II
Series I
No. of Contacts
Service Ratings
Series III
Series II
Series I
No. of Contacts
Service Ratings
II
Series III
Series II
Series I
No. of Contacts
Service Rating
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
www.ittcannon.com
A-25
Cannon KJL/KJ/KJA/KJB
MIL-DTL-38999 Series I, II, III Connectors
Contacts-Pin (Series I/II/III)
MIL-C-39029/58
KJL/KJ/KJA
Color
Bands
2
M39029
Military
Contact
Cannon
1st BAND (WIDE)
2nd BAND (NARROW)
3rd BAND (NARROW)
A
1
3
Size
22D
20
Part Number
Part Number
Orange
Orange
Orange
Orange
980-0008-878
980-0008-879
980-0008-880
980-0008-881
M39029/58-360
M39029/58-363
M39029/58-364
M39029/58-365
Blue
Blue
Blue
Blue
Black
Orange
Yellow
Green
16
12
Contact
Size
Cable
Accomodations
Cannon
Part Number
95 Ohms
75 Ohms
8 Coax
249-2196-000
249-2196-001
249-2196-002
980-1000-012
980-1000-016
RG-180
RG-174, 179, 316
RG-142
8 Twinax
12 Coax
M17/176-00002
RG-174, 179, 316
Contacts-Socket (Series II)
MIL-C-39029/57
KJ
Color
Bands
2
M39029
Military
Part Number
Contact
Size
Cannon
Part Number
Manufacture identification
Code Area - Typical all contacts
1
3
22D
Orange
Orange
Orange
Orange
Green
Green
Green
Green
980-0008-874
980-0008-875
980-0008-876
980-0008-877
M39029/57-354
M39029/57-357
M39029/57-358
M39029/57-359
Yellow
Violet
Gray
20
16
12
White
Contacts-Socket (Series I & III)
MIL-C-39029/56
KJL/KJA
Color
Bands
2
M39029
Military
Part Number
Contact
Cannon
Part Number
1
Size
22D
20
3
Orange
Orange
Orange
Orange
Yellow
Green
Green
Green
980-0008-870
980-0008-871
980-0008-872
980-0008-873
M39029/56-348
M39029/56-351
M39029/56-352
M39029/56-353
Gray
Brown
Red
16
12
Orange
Contact
Size
Cable
Accomodations
Cannon
Part Number
95 Ohms
75 Ohms
8 Coax
249-2195-000
249-2195-001
249-2195-002
980-1000-013
980-1000-015
RG-180
RG-174, 179, 316
RG-142
8 Twinax
12 Coax
M17/176-00002
RG-174, 179, 316
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
www.ittcannon.com
A-26
Cannon KJL/KJ/KJA/KJB
MIL-DTL-38999 Series I, II, III Connectors
Contact Sealing Bushings
Size 8 Twinax Sealing Bushing
321-1035-000
Used with the Twinax contact in Twinax layouts for sealing cable size M17/176-00002
A
Size 8 Coax Sealing Bushing
321-1034-001
Used with the Coax contact in Twinax layouts for sealing cable size RG-180
Twinax Grommet
Coax Grommet
Contact Sealing Bushing Sequence into Twinax Grommet
(Bushing only used with Twinax grommet)
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
www.ittcannon.com
A-27
Cannon KJL/KJ/KJA/KJB
MIL-DTL-38999 Series I, II, III Connectors
Contacts-Printed Circuit Board
PIN PRINTED CIRCUIT CONTACT EXTENSION FROM REAR OF CONNECTOR (MAX / MIN)
MS27473
MS27484
KJ6 / KJG6
D38999/24
A
MS27466
MS27467
KJLꢀ / KJL6
MS27656
MS27468
KJL3 / KJL7
MS275ꢀ5E
KJL5E
MS27503E
MS27497 / NO MS
KJ2R / KJ3 / KJ5R
D38999/24
KJA7 (9-07)
MS27472
MS27474
KJꢀ / KJ7
MS27499E
MS275ꢀ8E
KJ2E / KJ5E
D38999/26
KJA6
D38999/2ꢀ
KJAꢀ
PC CONTACT CONTACT
TAIL DIA.
.ꢀꢀ0
KJA7 (09-25)
PART NUMBER
SIZE
0.408
0.376
0.216
0.184
0.363
0.331
0.440
0.408
0.313
0.281
0.428*
0.396*
0.511
0.479
0.425
0.393
0.261
0.189
0.069
N/A
0.216
0.144
0.293
0.221
0.166
0.094
0.281
0.209
0.364
0.292
0.278
0.206
0.264
0.226
0.072
0.034
0.262
0.200
0.070
0.008
0.266
0.194
0.074
0.002
0.280
0.216
0.088
0.024
0.235
0.171
0.312
0.248
0.185
0.121
0.300
0.236
0.383
0.319
0.297
0.233
0.258
0.198
0.066
0.006
0.264
0.226
0.408
0.376
0.264
0.226
0.244
0.176
030-2097-002
0.020
0.020
22D
0.052
0.072
0.034
0.219
0.181
0.296
0.258
0.169
0.131
0.284
0.246
0.367
0.329
0.216
0.184
0.363
0.331
0.440
0.408
0.313
0.281
0.428*
0.396*
0.511
0.479
0.425
0.393
0.072
0.034
0.219
0.181
0.296
0.258
0.169
0.131
0.284
0.246
0.367
0.329
0.281
0.243
030-2097-006
22D
22D
22D
20
N/A
0.199
0.131
0.217
0.155
0.294
0.232
0.167
0.105
0.282
0.220
0.365
0.303
0.279
0.217
0.221
0.149
0.298
0.226
0.171
0.099
0.286
0.214
0.369
0.297
0.283
0.211
0.213
0.153
0.290
0.230
0.163
0.103
0.278
0.218
0.361
0.301
0.275
0.215
0.219
0.181
0.296
0.258
0.169
0.131
0.284
0.246
0.367
0.329
0.281
0.243
030-2097-008
030-2097-015
0.020
0.020
0.276
0.208
0.149
0.081
0.264
0.196
0.347
0.279
0.261
0.193
030-1997-006
030-1997-022
0.025
0.025
20
20
16
030-1997-030
030-1995-023
0.019
0.062
0.062
0.281
0.243
0.121
0.083
0.118
0.046
0.101
0.033
0.265
0.233
0.121
0.083
0.121
0.083
0.119
0.057
0.123
0.051
0.137
0.073
0.115
0.055
0.265
0.233
16
030-1995-024
PC CONTACT
EXTENSION
G (SEE NOTE 5)
PC CONTACT
EXTENSION
(KJL5E, KJꢀ/2E/2R/3/5E/5R/6/7, & KJG6)
(KJLꢀ/3/6/7 & KJAꢀ/6/7)
SOCKET (SERIES II) PRINTED CIRCUIT CONTACT EXTENSION FROM REAR OF CONNECTOR (MAX / MIN)
MS27472
MS27474
KJꢀ / KJ7
MS27499E
MS275ꢀ8E
KJ2E / KJ5E
MS27503E
MS27497 / NO MS
KJ2R / KJ3 / KJ5R
MS27473
MS27484
KJ6 / KJG6
TAIL DIA.
.ꢀꢀ0
PC CONTACT CONTACT
PART NUMBER
SIZE
0.179
0.141
0.109
0.071
0.217
0.179
0.323
0.291
0.253
0.221
0.361
0.329
0.179
0.141
0.109
0.071
0.217
0.179
0.179
0.141
0.109
0.071
0.217
0.179
031-1186-006
22D
0.020
0.020
0.020
031-1186-011
031-1186-013
22D
22D
0.262
0.224
0.406
0.374
0.262
0.224
0.262
0.224
031-1186-021
031-1124-021
22D
20
0.020
0.025
0.247
0.209
0.391*
0.359*
0.247
0.209
0.247
0.209
0.101
0.063
0.245
0.213
0.101
0.063
0.101
0.063
031-1123-007
16
0.062
SOCKET (SERIE I & III) PRINTED CIRCUIT CONTACT EXTENSION FROM REAR OF CONNECTOR (MAX / MIN)
D38999/24
KJA7 (9-07)
MS27656
MS27468
KJL3 / KJL7
MS275ꢀ5E
KJL5E
D38999/2ꢀ
KJAꢀ
D38999/26
KJA6
D38999/24
MS27466
MS27467
KJLꢀ / KJL6
PC CONTACT CONTACT
TAIL DIA.
.ꢀꢀ0
PART NUMBER
SIZE
KJA7 (09-25)
0.244
0.172
0.168
0.096
0.438
0.366
0.227
0.159
0.151
0.083
0.421
0.353
0.391*
0.359*
0.315*
0.283*
0.585*
0.553*
0.245
0.183
0.169
0.107
0.439
0.377
0.249
0.177
0.173
0.101
0.443
0.371
0.263
0.199
0.187
0.123
0.457
0.393
0.241
0.181
0.165
0.105
0.435
0.375
031-1147-014 22D
031-1147-039 22D
031-1147-040 22D
031-1124-040 20
0.021
0.020
0.020
0.025
0.633
0.601
0.487
0.425
0.491
0.419
0.483
0.423
0.486
0.414
0.469
0.401
0.505
0.441
0.272
0.200
0.255
0.187
0.419
0.387
0.273
0.211
0.277
0.205
0.291
0.227
0.269
0.209
031-1123-020 16
0.029
NOTES: UNLESS OTHERWISE SPECIFIED.
1. PC CONTACTS HAVE GOLD PLATING OVER SUITABLE UNDERPLATE PER MIL-C-39029 SPECIFICATION.
2. PC CONTACT EXTENSIONS APPLY TO ITT CANNON CONNECTORS ONLY FOR ALL SHELL SIZES.
3. N/A INDICATES NO EXTENSION.
4. * INDICATES PC TAIL WITH STEP EXTENDING FROM REAR OF CONNECTOR.
5. G DIM. IS .031 +/- .016 FOR KJL5E AND .120 +/- .030 (SHELL SIZES 8 THRU 22)
AND .090 +/- .050 (SHELL SIZE 24) FOR KJ0/2E/2R/3/5E/5R/6/7 & KJG6.
6. FOR OTHER SPECIFIC PC CONTACT DATA, CONSULT ITT EC, SANTA ANA, CA, USA.
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
www.ittcannon.com
A-28
Cannon KJL/KJ/KJA/KJB
MIL-DTL-38999 Series I, II, III Connectors
Wire Sizes and Diameters
Finished wire outside dimensions
Wire
size (AWG)
Contact
Size
Minimum
Maximum
A
28, 26, 24, 22
28, 26, 24
0.054
22D
22M*
22*
0.030
0.030
0.034
0.040
0.065
0.097
0.136
0.124
0.094
0.050
0.060
0.083
0.109
0.142
0.146
0.134
0.102
26, 24, 22
24, 22, 20
20
20, 18, 16
16
14, 12
12
RG-180
8 Coax
8 Twinax
12 Coax
M17/176-00002
RG174, 179, 316
*For reference only
Recommended Jam Nut Torque Values
Series II
Series I & III
Shell
Size
8
Inch-
Shell
Size
Inch-
Pounds
Pounds
30/36
40/46
46/50
55/60
9
10
12
14
16
18
20
22
24
11
13
15
17
19
21
23
25
55/60
70/75
70/75
80/85
80/85
90/95
90/95
100/110
110/120
120/130
140/150
100/110
110/120
120/130
Coupling Nut Torque Values (Series I, II and III)
Maximum engagement and
disengagement
Minimum
disengagement
Shell
Inch
Inch
Pound
Size
Pound
8
8
2
2
2
2
2
2
4
3
4
3
5
3
6
5
7
5
7
5
9
8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
12
12
16
16
20
20
24
24
28
28
32
32
36
36
36
40
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
www.ittcannon.com
A-29
Cannon KJL/KJ/KJA/KJB
MIL-DTL-38999 Series I, II, III Connectors
Backshell - Type E (Straight), Series II only
Shell Size
Series II
8
A Dia. Max.
.580 (14.73)
.705 (17.91)
.830 (21.08)
.955 (24.26)
1.080 (27.32)
1.205 (30.61)
.330 (33.78)
1.455 (36.96)
1.555 (39.50)
B Dia. Max.
.328 (8.33)
.328 (8.33)
.328 (8.33)
.328 (8.33)
.328 (8.33)
.328 (8.33)
.328 (8.33)
.328 (8.33)
.270 (6.86)
A
B
10
12
A
DIA.
14
16
18
20
22
24
How To Order
Finishes
Shell Size
A
B
C
N
Series
II
Cadmium/Nickel-Clear
Part Number
Cadmium/Nickel-O.D
Part Number
Anodic Non-Cond.
Part Number
Electroless Nickel
Part Number
8
057-0776-000
057-0777-000
057-0778-000
057-0779-000
057-0780-000
057-0781-000
057-0782-000
057-0783-000
057-0784-000
057-0862-000
057-0863-000
057-0864-000
057-0846-000
057-0847-000
057-0848-000
057-0849-000
057-0850-000
057-0851-000
057-0819-000
057-0820-000
057-0821-000
057-0822-000
057-0823-000
057-0824-000
057-0825-000
057-0826-000
057-0827-000
057-0776-002
057-0777-002
057-0778-002
057-0779-002
057-0780-002
057-0781-002
057-0782-002
057-0783-002
057-0784-002
10
12
14
16
18
20
22
24
Backshell - Type F (Cable Clamp)
Z.
Shell Size
Series Series
A
DIA.
1
N
I
II
A Max.
.508 (14.73)
.705 (17.91)
.830 (21.08)
.955 (24.26)
1.080 (27.43)
1.205 (30.61)
1.330 (33.78)
1.455 (36.96)
1.555 (39.50)
N Dia. Max.
.135 (3.43)
.198 (5.03)
.322 (7.18)
.385 (9.78)
.510 (12.95)
.635 (16.13)
.635 (16.13)
.760 (19.30)
.810 (20.57)
X Dia. Min.
.234 (5.94)
X Dia. Min.
Y Max.
Z Max.
9
8
.187 (4.75)
.187 (4.75)
.281 (7.14)
.325 (8.26)
.356 (9.04)
.456 (11.58)
.519 (13.18)
.519 (13.18)
.657 (16.69)
.829 (21.06)
.891 (22.63)
1.016 (25.81)
1.141 (28.98)
1.203 (30.56)
1.469 (37.31)
1.469 (37.31)
1.656 (42.06)
1.750 (44.45)
.813 (20.65)
.813 (20.65)
.813 (20.65)
.813 (20.65)
.933 (23.70)
.933 (23.70)
.933 (23.70)
.933 (23.70)
.893 (22.68)
11
13
15
17
19
21
23
25
10
12
14
16
18
20
22
24
.297 (7.54)
.422 (10.72)
.547 (12.89)
.609 (15.47)
.734 (18.64)
.734 (18.64)
.922 (23.42)
.984 (24.99)
X
Y
X1
How To Order (MS Version)
MS27506
Finishes
Shell Size
-
A - 8 - 2
A
B
N
F
Series Series
MS
Cannon
Military Designation
MS27506 Type F Straight
with Cable Clamp
I
II
Part Number Part Number
Cannon
MS
A
Cannon
MS
Cannon
-015
MS
F
9
11
13
15
17
19
21
23
25
8
10
12
14
16
18
20
22
24
27506-*8-2
27506-*10-2
27506-*12-2
27506-*14-2
27506-*16-2
27506-*18-2
27506-*20-2
27506-*22-2
27506-*24-2
*** Cannon Finish
057-3005-***
057-3006-***
057-3007-***
057-3008-***
057-3009-***
057-3010-***
057-3011-***
057-3012-***
057-3013-***
-012
-013
-012
-013
-011
-013
-014
-013
-016
-014
B
-011
-012
-010
-012
-013
-011
-015
-013
A
A
A
A
A
A
A
A
B
B
B
B
B
B
B
B
-014
-015
-013
-015
-016
-015
-018
-017
F
F
F
F
F
F
F
F
Finish
A - Cad/Nickel (Clear)
B - Cad/Nickel (O.D)
F - Nickel (Electroless)
Shell Size
Series I - 9, 11, 13, 15, 17, 19, 21, 23, 25
Series II - 8, 10, 12, 14, 16, 18, 20, 22, 24
Adapter
Geometry - 2
* MS Finish
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
www.ittcannon.com
A-30
Cannon KJL/KJ/KJA/KJB
MIL-DTL-38999 Series I, II, III Connectors
Shell Size
Series III Military Part Number
Cannon Part Number
970-6000-***
970-6000-***
970-6000-***
970-6000-***
970-6000-***
970-6000-***
970-6000-***
970-6000-***
970-6000-***
Cannon
-336
-337
-338
-339
-340
-341
-342
-343
-344
Military
Cannon
-345
-346
-347
-348
-349
-350
-351
-352
-353
Military
9
M85049/ 38-9 **
M85049/ 38-11 **
M85049/ 38-13 **
M85049/ 38-15 **
M85049/ 38-17 **
M85049/ 38-19 **
M85049/ 38-21**
M85049/ 38-23 **
M85049/ 38-25 **
N
N
N
N
N
N
N
N
N
W
W
W
W
W
W
W
W
W
11
13
15
17
19
21
23
25
A
M85049/
38
9
W
Military Designator
Type
Straight Cable Clamp
38
Shell Size Series III
9,11,13,15,17,19,21,23,25
Finish
Electroless Nickel
OD Cadmium
over electroless nickel
N
W
** Finish
*** Cannon Part No.
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
www.ittcannon.com
A-31
Cannon KJL/KJ/KJA/KJB
MIL-DTL-38999 Series I, II, III Connectors
Backshell - Type P (Potting Boot)
Shell Size
Series ISeries II
A Dia. Max.
.598 (15.19)
.723 (18.36)
.847 (21.51)
.969 (24.61)
1.087 (27.61)
1.211 (30.76)
1.336 (33.93)
1.461 (37.11)
1.586 (40.28)
B Dia. Max.
.434 (11.02)
.548 (13.92)
.673 (17.09)
.798 (20.27)
.899 (22.83)
1.024 (26.01)
1.141 (29.98)
1.274 (32.36)
1.399 (35.53)
A
9
8
11
13
15
17
19
21
23
25
10
12
14
16
18
20
22
24
A
DIA.
B
How To Order (MS Version)
Shell Size
MS27486
Cannon
Part Number
27486-**-1
27486-**-1
27486-**-1
27486-**-1
27486-**-1
27486-**-1
27486-**-1
27486-**-1
27486-**-1
Part Number
040-0185-000
040-0169-000
040-0170-000
040-0171-000
040-0172-000
040-0173-000
040-0174-000
040-0175-000
040-0176-000
Series I
9
Series II
8
MS27486 - 10 - 1
MS Designation
Shell Size
11
10
13
12
Series I - 9, 11, 13, 15, 17, 19, 21, 23, 25
Series II - 8, 10, 12, 14, 16, 18, 20 , 22 , 24
15
14
1 - Straight Cup
17
16
19
18
NOTE: When ordering the MS version you must
specify both MS numbers for the Potting Boot
and the Adapter Ring.
21
20
23
22
25
24
** Only even numbered shell size is applicable.
Potting Boot Adapter Ring
How To Order (MS Version)
Finishes
B
A
N
F
Shell Size
MS27485 - A - 8
Cadmium/Nickel Clear Cadmium/Nickel-O.D Electroless Nickel
Series Series
II
MS27485
Part Number
Cannon
Part Number
I
Miltary Designation
Finish
A - Cad/Nickel (Clear)
B - Cad/Nickel (O.D)
F - Nickel (Electroless)
Cannon
-000
MS
A
Cannon
-001
MS
B
Cannon
-002
MS
F
9
8
27485-*-**
27485-*-**
27485-*-**
27485-*-**
27485-*-**
27485-*-**
27485-*-**
27485-*-**
27485-*-**
237-0887-***
237-0874-***
237-0875-***
237-0876-***
237-0877-***
237-0878-***
237-0879-***
237-0880-***
237-0881-***
11
13
15
17
19
21
23
25
10
12
14
16
18
20
22
24
-000
-000
-000
-000
-000
-000
-000
-000
A
A
A
A
A
A
A
A
-001
-001
-001
-001
-001
-001
-001
-001
B
B
B
B
B
B
B
B
-002
-002
-002
-002
-002
-002
-003
-003
F
F
F
F
F
F
F
F
Shell Size
Series I - 9, 11, 13, 15, 17, 19, 21, 23, 25
Series II - 8, 10, 12, 14, 16, 18, 20 , 22 , 24
NOTE: When ordering the MS version you must
specify both MS numbers for the Potting Boot
and the Adapter Ring.
* MS Finish
** Only even numbered shell size is applicable
*** Cannon Finish
Wire Sealing Plugs
Series III
Size
Series I & II
Size
Part Number
MS27488
Cannon
Color Code
Black
22D
20
22D
20
225-1013-000
225-0070-000
225-0104-000
225-0105-000
MS27488-22-2
MS27488-20-2
MS27488-16-2
MS27488-12-2
Red
16
16
Green
12
12
Orange
Wire sealing plugs meet MS27488 standards. The plugs are color coded according to size for easy
identification. Wire sealing plugs may be ordered separately.
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
www.ittcannon.com
A-32
Cannon KJL/KJ/KJA/KJB
MIL-DTL-38999 Series I, II, III Connectors
Tools - Crimp
A
M22520/1-01
CBT-530
M22520/2-01
CBT-565
Pin Contact
Series I/II/III
Socket Contact
Series II
Socket Contact
Series I & III
Contact
Size
Crimp Tool
Locator or Turret
Part Number
Crimp Tool
Locator or Turret
Crimp Tool
Locator or Turret
Part Number
Part Number
Part Number
Part Number
M22520/2-06
M22520/2-06
M22520/1-04
M22520/1-04
M22520/1-04
Part Number
M22520/2-01
M22520/2-01
M22520/1-01
M22520/1-01
M22520/1-01
22D or 22M*
M22520/2-01
M22520/2-01
M22520/1-01
M22520/1-01
M22520/1-01
M22520/2-09
M22520/2-09
M22520/2-01
M22520/2-01
M22520/1-01
M22520/1-01
M22520/1-01
M22520/2-07
M22520/2-07
M22520/1-04
M22520/1-04
M22520/1-04
22*
20
M22520/1-04 OR TH 187
M22520/1-04 OR TH 187
M22520/1-04
16
12
8 Coax
Inner Conductor
RG180
Crimp Tool
Crimp Tool Locator
995-0002-268
995-0002-268
995-0002-268
Outer Conductor
Crimp Tool
Crimp Tool Locator
M22520/5-39B
M22520/5-37B
M22520/5-19B
M22520/2-01
M22520/2-01
M22520/2-01
RG180
M22520/5-01
M22520/5-01
M22520/5-01
RG 174, 179, 316
RG 142
RG 174, 179, 316
RG 142
12 Coax
Inner Conductor
RG174, 179, 316
8 Twinax
Crimp Tool
Crimp Tool Locator
M22520/2-34
Outer Conductor
RG174, 179, 316
Crimp Tool
Crimp Tool Locator
M22520/31-02
M22520/2-01
Crimp Tool
M22520/31-01
Crimp Tool Locator
K709
Center Contact
M22520/2-01
Intermediate Contact M22520/5-01
Y631 Die Closure B
Y631 Die Closure A
Outer Contact
M22520/5-01
* For reference only
Tools - Plastic
Superseded
Military
Part Number
Contact
Size
Cannon
Cannon
Part Number
M81969
Part Number
Insertion
Color Tip
Green
Extraction
Color Tip
Description
CIET-22D-01
CIET-22D-01
CIET-20-10
CIET-16-03
CIET-12-04
CET8-T
22D
274-7048-000
274-7048-000
274-7001-000
274-7002-000
274-7003-000
323-7004-001
274-7003-000
M81969/14-01 MS27534-22D
M81969/14-01 MS27534-22D
White
White
Orange
White
White
—
22M*
Green
Red
20
16
M81969/14-10
M81969/14-03
M81969/14-04
—
MS27534-20
MS27534-16
MS27534-12
—
Blue
12
Yellow
—
8 Coax/Twinax
12 Coax
CIET-12-04
M81969/14-04
M527534-12
Yellow
White
Insertion/Extraction
Insertion tool not required for size 8
Tools - Metal (MS)
Insertion
Extraction
Insertion
Extraction
ITT CANNON
Contact
Size
MS27495
Part Number
ITT CANNON
Part Number
Color
Band
MS27495
Part Number
Color Band
Part Number
995-0001-719
995-0001-721
995-0001-717
995-0001-731
No.1
No.2
White
White
White
White
22D OR 22M*
MS27495 A22M
MS27495 A22
MS27495 A20
MS27495 A16
995-0001-718
995-0001-720
995-0001-716
995-0001-732
Black
Brown
Red
MS27495 R22M
MS27495 R22
MS27495 R20
MS27495 R16
Black
Brown
Red
22*
20
16
Blue
Blue
Band No. 1 indicates tool size.
Band No. 2 indicates removal tool.
For reference only
*
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
www.ittcannon.com
A-33
Cannon KJL/KJ/KJA/KJB
MIL-DTL-38999 Series I, II, III Connectors
Assembly Instructions
Wire Stripping
Wire Size
A
Strip insulation from end of wire to be crimped.
(See table for proper stripping dimensions.) Do not
cut or damage wire strands.
A
A
22D or 22M*
.125 (3.18)
.188 (4.77)
.188 (4.77)
.188 (4.77)
20
16
12
* For reference only
Contact Crimping
VISUAL INSPECTION HOLE
2. Using correct crimp tool and locator, cycle the tool once to be sure the indentors are open. Insert
contact and wire into locator. Squeeze tool handles firmly and completely to insure a proper crimp. The
tool will not release unless the crimp indentors in the tool head have been fully actuated.
1. Insert stripped wire into contact crimp pot.
Wire must be visible thru inspection hole.
3. Release crimped contact and wire from tool. Be
certain the wire is visible thru inspection hole in
contact.
Contact Insertion
2. Using proper plastic or metal insertion tool for
corresponding contact, position wire in tip of the tool
so that the tool tip butts up against the contact
shoulder.
3. Press tool against contact shoulder and, with
firm and even pressure, insert wired contact and
tool tip into center contact cavity. A slight click may
be heard as metal retaining tines snap into place
behind contact shoulder.
1. Remove hardware from plug or receptacle and
slip over wire bundle in proper order for
reassembly.
5. After all contacts are inserted, fill any empty
cavities with wire sealing plugs, Ressemble plug
or receptacle hardware.
4. Remove tool and pull back lightly on wire to make
sure contact is properly seated. Repeat operation with
remainder of contacts to be inserted, beginning with
the center cavity and working outward in alternating
rows.
Contact Extraction
1. Remove hardware from plug or receptacle
and slide hardware back along wire bundle.
2. Using plastic or metal extraction tool with proper
color code corresponding to contact size, place wire in
tool.
3. Insert tool into contact cavity until tool tip
bottoms against the contact shoulder, expanding
clip retaining tines.
4. Hold wire firmly in tool and extract wired
contact and tool. Repeat operation for all
contacts to be extracted.
5. Fill any empty wire cavities with wire sealing plugs, and
6. Reassemble plug or receptacle.
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
www.ittcannon.com
A-34
Cannon KJL/KJ/KJA/KJB
MIL-DTL-38999 Series I, II, III Connectors
MIL-DTL-38999 Specifications
The following excerpts are some of the parameter requirements of the MIL-DTL-3899 Specification.
Paragraph
Reference
Test
Description
Requirements
A
After preloading to 3 pounds maximum, the force shall be applied at a rate of approximately 1 pound per second and maintained at full load for 5-10 sec-
onds. No damage to contacts or insert shall result nor shall the contacts be dislocated from their normal position in the connector more than 0.012 inch
under the given load. Failure to meet these requirements shall be cause for rejection.
Contact Retention
4 5 19
Contact Size
22M*
10
22D
10
22*
10
20
15
18
25
Loads in Pounds 10ꢀ
Coupling Torque
4 5 6
For qualification testing, mating halves shall be coupled and uncoupled, measuring the torques necessary.The torques required to couple and uncouple
mating connector halves shall fall within the limits specifications as follows:
Torque
Torque
Torque
Torque
Shell Size
Max.
Min. Shell Size
Max.
Min. Shell Size
Max.
Min.
Shell Size
Max.
Min.
14
15
16
17
20
20
24
24
4
3
4
3
18
19
20
21
28
28
32
32
5
3
6
5
22
23
24
25
36
36
36
40
7
5
7
5
8/9
10/11
12
8
2
2
2
2
12
16
16
13
Connector halves shall be mated and unmated 250 times for Series II with ground fingers and 500 times for Series I and III at a rate not exceeding 300 cycles
per hour. The test may be performed by hand or by mechanical means, but the coupling ring shall be operated as in normal service. Failure to complete this
test because of mechanical malfunction shall be cause for rejection.
Durability
4 5 7
An insulation resistance test shall be performed on unmated connectors in accordance with MIL-STD-202, Method 302, Test condition B. Measurement shall
be made between three pairs of adjacent contacts and the shell. Failure to meet the minimum requirement of 50,000 megohms for Classes E, P, F, R, and T
shall be cause for rejection.
Insulation Resistance
Vibration
4 5 9
Wired, mated connectors shall be subjected to the vibration test of MIL-STD-202, Method 214, Test Condition II, except that the duration shall be one hour
in each plane. Receptacles shall be mounted on the vibration fixture by normal means. All contacts shall be wired in a series circuit and 100-500 millamperes
of current shall be allowed to flow through the series circuit during vibration. Suitable means shall be employed to monitor the current flow and to indicate
any discontinuity of more than 1 microsecond. The wire bundle shall be damped to the nonvibrating points at least 8 inches from the rear of the connector.
Current discontinuity of 1 microsecond or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosening of parts shall be
cause for rejection.
4 5 22
Wired mated connectors shall be subjected to one shock in each direction in each of three mutually perpendicular axes. The pulse shall be approximate half
sine wave of 300g 15ꢀ magnitude with a duration of 3 1 milliseconds. Receptacles shall be mounted on a shock fixture by normal means. All contacts
shall be wired in a series circuit and 100-150 ma. of current shall flow through the series circuit during shock. Suitable means shall be employed to monitor
the current flow and to indicate any discontinuity of more than 1 microsecond. The wire bundle shall be clamped to fixed points at feast 8 inches from the
rear of the connector, Current discontinuity of 1 microsecond or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosen-
ing of parts shall be cause for rejection.
Shock
4 5 23
Unmated receptacles shall be subjected to 10 cycles of thermal shock in the following manner:
Thermal Shock
4 5 4
The receptacle shall be suspended for 10 + 1 - 0 minutes in the center of a cold water both with a volume of approximately one cubic foot. No
dimension of the bath shall be less than 10 inches. The water temperature shall not exceed 4ºC (39.20ºF)
Step a
The receptacle shall be suspended for 10 1 - 0 minutes in the center of a hot water bath with a volume of approximately one cubic foot. No
dimension of the bath shall be less than 10 inches. The water temperature shall be not less than 94ºC (201ºF).
Step b
The time of transfer from one bath to the other shall not exceed 5 seconds. At the end of the tenth cycle, the receptacle shall have the excess moisture shak-
en off and shall then be dried in a forced air oven at 66 5ꢁC for 15 1 minutes. Any evidence of damage resulting from this test shall be cause for rejection.
Mated connectors shall be placed in a container of water at approximately 20ºC and placed in an altitude chamber. All wire ends shall be located within the
chamber and exposed to the chamber atmosphere, but not submerged. The exposed wire ends shall not be sealed. A quantity of salt, 5 percent by weight,
shall be added to make the water conductive. The chamber pressure shall then be reduced to approximately one inch of mercury and maintained for thirty
minutes. The chamber pressure shall then be slowly returned to atmospheric. This shall be considered one cycle. Two additional cycles shall be performed.
At the end of the last cycle, while the mated connectors are still submerged, the Insulation Resistance Test (room temperature), and the High Potential Test
(sea level voltages) shall be performed upon the same circuits. Failure to meet an insulation resistance minimum of 2,000 megohms or any evidence of dielec-
tric breakdown or -flashover shall be cause for rejection.
Altitude Immersion
Solvent Immersion
4 5 8
Unmated connectors shall be immersed fully in the applicable fluid specified below for 20 hours. After removal from the fluid, each connector shall
remain for one hour in free air at room temperature.
4 5 29
a.) Jet fuel JP-4 to MIL-J-5624 b.) Aircraft lubricating oil to MIL-L-9236
Corrosion
4 5 12
Unmated connectors and individual contact samples shall be subjected to the soft spray of MIL-STD-202, Method 101, Test Condition 8 (tin plated, Class Y
receptacles-24 hours). Immediately after exposure, the surfaces of the specimens shall be thoroughly washed in tap water and dried in a circulatory oven at
a temperature of 38 3ºC (100ºF) for a period of approximately 12 hours. Any exposure of basis metal as a result of this test, shall be cause for rejection.
(Series I and 11, finish B; Series III, class W). The wired assembled plugs and receptacles shall be mated and unmated 50 cycles at a rate of 300 cycles per
hour maximum. The mating and unmating shall be accomplished so that the plug and receptacle are completely separated during each cycle. The connec-
tors shall then be subjected to the salt spray test in accordance with method 1001 of MIL-STD- 1344. The connectors shall be tested for 452 hours mated
followed by 48 hours unmated. After the salt spray exposure the remaining number of durability cycles specified in 4.7.7 shall be completed.
Dynamic Salt Spray
4 5 12 2
Temperature Durability 4 5 33
Wired rated connectors shall be subjected to the indicated anbient temperature for a period of 1,000 hours
+3º
+3º
Series I and II (finish A)
150
(302º F)
Series I and II (finish B)
175
(347º F)
-0ºC
-0ºC
+3º
+3º
Series III (class W)
175
(347º F)
All other finishes
200
(392º F)
-0ºC
-0ºC
* For reference only
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
www.ittcannon.com
A-35
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