DL1-156PW6A [ITT]

Rack and Panel Connector, 156 Contact(s), Male, Solder Terminal, Plug;
DL1-156PW6A
型号: DL1-156PW6A
厂家: ITT Cannon    ITT Cannon
描述:

Rack and Panel Connector, 156 Contact(s), Male, Solder Terminal, Plug

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文件: 总70页 (文件大小:5627K)
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DL Series ZIF connectors  
Cannon, VEAM, BIW  
A Historical Achievement of Technology Leadership  
Defining and Championing Innovation  
Showcasing a portfolio of creativity, ITT’s “Engineered For Life” execution embraces products which have  
become ubiquitous in a broad collection of markets including: Military/Aerospace, Civil Aircraft, Industrial  
Instrumentation, Medical, Oil & Gas, Energy, Transportation, Telecom/Handset, Computer, Consumer, and  
Automotive.  
ITT’s rich interconnect history embraces contributions to both technological breakthroughs and social movements  
.
With one of the industry’s broadest product offerings, ITT’s interconnect products have supported:  
Every Free World space mission, bringing the universe to our doorstep.  
Motion picture, radio, and television equipment, serving laughter and entertainment to millions.  
Commercial and military communications systems, linking the voices of the world.  
Computerized tools, reshaping the information highway.  
Aircraft, rapid transit, and automobiles, mobilizing our expanding society.  
Oil and natural gas production, powering the world’s economies.  
Agricultural equipment, attacking the roots of world hunger.  
www.ittcannon.com  
ITT Interconnect Solutions  
ITT Interconnect Solutions is a division of the  
robotics, computerized precision tooling, Kaizen  
multi-national ITT Corporation, a $2.5 billion dollar global Project Management, Six Sigma tools, and testing,  
enterprise representing the brands Cannon, VEAM,  
and BIW. Our connector portfolio remains the most  
extensive in the industry offering the most reliable and  
cost effective range of interconnect solutions. These  
innovations have enabled ITT to provide products and  
technologies to such markets as:  
give ITT the most optimized global manufacturing  
footprint in the interconnect industry.  
The Custom Difference  
As the industry leader in harsh environment  
• Automotive  
interconnect applications, ITT’s world class engineering  
teams will work directly with our customers to design  
and develop cost effective solutions for their applications.  
In many cases we may modify one of our standard  
designs to ensure a highly reliable solution where timing  
is critical. Yet, in those cases where a complete custom  
interconnect solution is required, ITT will work with  
our customer’s Engineers to design an interconnect  
solution which will be cost effective yet highly reliable.  
As professional consultants, our Engineering teams will  
provide a thorough systems and mechanical analysis  
of any proposed solution. These analyses provide our  
customers with sophisticated electrical signal and  
mechanical characterizations to determine the best  
solution for their application.  
• Computer/Consumer  
• Industrial/Instrumentation  
• Military/Aerospace  
• Oil Fields  
• Telecom/Handset  
• Transportation  
When you specify a Cannon, VEAM or BIW connector,  
you can rely on a product designed, developed, and  
manufactured to the highest quality and reliability  
standards. This tradition of excellence is based on ITT’s  
corporate culture of operating its businesses under the  
principles of Six Sigma. At ITT, Six Sigma is not just a  
quality philosophy but a complete corporate culture that  
drives the entire business. Our Value Based Management  
and Value Based Product Development systems are two  
cornerstones that allow for the development of both  
leadership and product engineering principles, ensuring  
the correct industry leading products are developed to  
the accepted market driven lead times. These principles  
have allowed ITT to become the market leader in all of  
our business portfolios.  
RoHS Compliance Information  
ITT has implemented a strict parts control plan for  
all ITT electronics plants worldwide that allows the  
Cannon, VEAM, and BIW connector product portfolios  
to meet the requirements of European Union Directive  
2002/95/EC better know as the Reduction of  
Hazardous Substances initiative. As appropriate, specific  
Cannon, VEAM, and BIW products may be ordered  
with an R prefix number which insures our customers  
will receive RoHS compliant parts for their commercial  
electronics applications and equipment. Since most  
RoHS hazardous substances center around specific  
metal plating and lead solder coatings, ITT’s products  
for RoHS compliance are available in the following  
plating finishes: black zincelectroless nickel, stainless  
steel, Anodize over aluminum and Gold plating. It should  
be noted that gold plating would be recommended  
as the replacement for tin-lead solder when ordering  
board mount connectors.  
Six Sigma Manufacturing  
ITT operates manufacturing facilities in the United States,  
Germany, Italy, Mexico, China, Japan and the UK, all of  
which have particular product area strengths allowing  
ITT to offer a truly global footprint to our customers.  
Our facilities are world class and accommodate full  
vertical integration utilizing the latest manufacturing  
technologies including: automated and robotic machining  
centers, Super Market manufacturing cells, Kanban pull  
systems, and automated electrical, mechanical, and  
optical test and inspection equipment. The combination  
of our manufacturing strength and our advanced  
manufacturing facilities allows ITT to offer products at  
market driven prices. Our capabilities, especially in  
Table of Contents  
Cannon ZIF Connectors  
DL  
Introduction . . . . . . . . . . . . . . . . . 10  
Product Specifications. . . . . . . . . . . 11  
How to Order . . . . . . . . . . . . . . . . . 12  
Layout Information . . . . . . . . . . .13-16  
• Plastic Body  
• 60, 96, 156, or 260 Contact Cavities  
• Single Hand Actuation  
• Crimp or Square Post Contacts  
DLM  
Introduction . . . . . . . . . . . . . . . . . 21  
Product Specifications. . . . . . . . . . . 22  
How to Order . . . . . . . . . . . . . . . . . 23  
Layout Information . . . . . . . . . . .24-28  
• Metal Body  
• EMI/RFI Shielding  
• 60, 96, 156, 260 or 360 Contact Cavities  
• Single Hand Actuation  
• Crimp, Square Post or PC/RC Contacts  
DLP  
Introduction . . . . . . . . . . . . . . . . . 29  
Product Specifications. . . . . . . . . . . 29  
How to Order . . . . . . . . . . . . . . . . . 30  
Layout Information . . . . . . . . . . .31-32  
• Metal Body  
• EMI/RFI Shielding  
• Modular Landed Contact System  
(DLP-272- 34 Contacts/Module  
DLP-408 - 68 Contacts/Module)  
• Single Hand Actuation  
www.ittcannon.com  
4
Cannon ZIF Connectors  
Table of Contents  
QLC  
Introduction . . . . . . . . . . . . . . . . . 33  
Product Specifications. . . . . . . . . 33  
Layout Information . . . . . . . . . . . 34  
• Metal Body  
• EMI / RFI Shielding  
• 260 Contacts  
• Small form factor. For portable equipment  
Accessories  
Introduction . . . . . . . . . . . . . . . . . 35  
Selection Guide. . . . . . . . . . . . . . . . 35  
Junction Shells, Plastic. . . . . . . . . . . 36  
Backshells, Metal. . . . . . . . . . . . . . . 38  
Actuating Handles. . . . . . . . . . . . . . 39  
Protective Covering . . . . . . . . . . . . . 40  
Polarizing Posts. . . . . . . . . . . . . . . . 41  
Shells (EMI/RFI) . . . . . . . . . . . . . . . . 42  
• Cannon offers a large selection of  
accessories to meet a variety of  
application requirements  
• Allows customization using standard  
components  
Contacts  
Introduction . . . . . . . . . . . . . . . . . 43  
Buss Contacts . . . . . . . . . . . . . . . . . 44  
Crimp Contacts-Loose / Reeled . . . . 45  
• Crimp and Buss contacts are available  
loose or reeled  
• Accommodates wire sizes #42-#18AWG  
• Customer installed. Field  
installable/removable  
Tools and Assembly  
Introduction . . . . . . . . . . . . . . . . . 46  
Hand Crimp Tools . . . . . . . . . . . . . . 46  
Extraction Tools. . . . . . . . . . . . . . . . 47  
Assembly Instructions . . . . . . . . .48-50  
Lease Automatic Tooling. . . . . . .51-52  
• Cannon offers hand crimp tooling for  
low volume applications  
• Contact extraction tools  
• Automatic tooling can be leased for  
large volume applications  
PCB Hole Pattern and Pad Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53-60  
Panel Cutouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61-67  
Contact Cavity Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64-66  
www.ittcannon.com  
5
Product Overview Guide  
Cannon ZIF Connectors  
DL  
DLM  
DLP 136 - 272  
DLP 408  
QLC  
Type  
Body  
Plug & Receptacle  
Plastic  
Plug & Receptacle  
Metal  
Plug & Receptacle  
Metal  
Plug & Receptacle  
Metal  
Plug & Receptacle  
Metal  
Body Material  
Available  
Layouts  
Thermoplastic  
60; 96; 156; and 260  
signal  
Aluminum  
60; 96; 156 260 and  
360 signal  
Aluminum  
136, 204 and 272  
signal  
Zinc Alloy  
Zinc  
408 signal  
260 signal  
Crimp Contacts  
yes  
yes  
-
-
-
-
-
Square Post  
Contacts  
yes  
yes  
-
PC/RC Contacts  
-
yes  
-
-
-
Pressfit Contacts  
yes (1)  
yes (2)  
no  
yes  
no  
Current  
Rating  
5 A max. (3) / 4 A max.  
(4)  
5 A max. (3)  
0,5 A max.  
0,3 A max  
0,5A max  
100 milliohms max  
(includes bulk resis-  
tance)  
Contact  
Resistance  
30 milliohms max.  
(Initial)  
30 milliohms max.  
(Initial)  
15 milliohms max.  
15 milliohms max.  
20 milliohms max. (5)  
20 milliohms max. (5)  
30 milliohmms max. (4)  
µ
µ
20 or 50 inches gold  
20 or 50 inches gold  
µ
Gold plated  
copper Alloy  
Gold plated  
copper Alloy  
40 inch gold plated  
Contact Material  
plated  
copper alloy  
plated  
copper alloy  
copper alloy  
Operating  
temperature  
-55°C to 105°C  
yes  
-55°C to 105°C  
yes  
-55°C to 85°C  
yes  
-55°C to 85°C  
yes  
-55°C to 85°C  
yes  
RoHS compliant  
Factory  
terminated  
Solder to PCB Through Solder to PCB Through Solder to PCB Through  
Solder to PCB  
through hole  
Press-fit  
Hole  
Hole  
Hole  
Mating cycles  
10.000 min.  
10.000 min.  
10,000 max  
10,000 max  
yes  
20,000 max  
yes  
EMI/RFI shielding  
-
yes  
yes  
Accessories See Pages 40-47  
Actuating handles  
yes  
yes  
yes  
yes  
-
yes  
-
yes  
-
Protective Cover  
(Rubber) (6)  
yes  
Protective Cover  
(Plastic) (7)  
Metals Shell for EMI/  
RFI shielding  
yes  
yes (5)  
yes  
yes  
-
yes  
-
-
-
-
-
-
-
-
Plastic Junction Shell  
yes  
Cable Clamps  
yes  
yes  
yes  
yes  
-
-
-
-
-
-
Metals Backshell  
Polarizing Posts  
yes  
yes  
-
-
-
Page number  
10-16  
21-28  
34-36  
37  
38-39  
Notes:  
(1) DL5 only  
(2) DLM5 only  
(3) Crimp or Square Post Contacts  
(4) PC/RC contact  
(5) Specification for Crimp Contacts smaller than 28 AWG  
www.ittcannon.com  
6
Product Features  
Cannon ZIF Connectors  
The mechanical function of the new DLP ZIF connector  
A quarter turn of knob (shaft) mates all the contact at once by the function of cam and bearing.  
Bearing  
Plug side PCB  
Cam shaft  
Our DLP connector uses our landed contact system. Modules of 34 or 68 contacts each are populated in  
to the receptacle to the customer’s requirements. These contacts are positioned to land on pads that are  
designed into the customer supplied PCB and mounted to the plug connector housing. When mated, the  
contacts do not touch the pads on the plug PCB. Once the handle is rotated and locked, the shape of the  
receptacle contact generates a slight wipe on the plug PCB pads.  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
7
Cannon ZIF Connectors  
Product Features  
The long life and rapid mating are achieved through the use of our Zero Insertion Force design.  
Contact in the plug and receptacle do not touch each other while the connector halves are being  
engaged.  
Step 1:  
The plug is placed over the  
receptacle.  
Step 2:  
A “quarter turn” of an actuating  
shaft mates all contacts at once.  
Step 3:  
The same “quarter turn” also  
physically locks the connector  
halves together.  
Connector engagement force is zero, and the only wear on the contacts occurs as they are  
pressed together and lightly wiped past each other during the camming and locking operation.  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
8
Cannon ZIF Connectors  
Typical Applications  
Test & Instrument  
Medical  
• Avionics  
• Automated Test Equipment  
• Ultrasound Diagnostic  
• Patient Monitoring  
• Computer and Peripheral Equipment  
• Semiconductor  
• Hospital Equipment  
• MRI (Non-Magnetic)  
• Portable Equipment (Imaging)  
Entertainment  
Commercial / Industrial  
Manufacturing  
• Recording Studio Equipment  
• Stage Lighting and Sound  
• Broadcasting Equipment  
• Automation  
• Robotics  
• Electrical Controls  
Transportation  
Telecommunications  
• Locomotive Systems  
• Automotive Electronics  
• Aircraft Simulators  
• Systems Interconnect  
• Manufacturing Test Equipment  
• Switching Systems  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
9
Cannon ZIF Connectors  
DL - Plastic Body  
The Cannon DL Series of Zero Insertion Force (ZIF)  
connectors fill the need in the medical, commercial / indus-  
trial, computer, and peripheral equipment market places for  
low-cost, high performance, multiple-wire power and signal  
connectors.  
DL connectors feature: a minimum rated life of 10,000  
complete mating and unmating cycles with no performance  
loss; can be mated and unmated in less than two seconds  
even with as many as 624 contacts; and they cost less  
(often as much as 25% less) per mated line than singular  
high-density rack-and-panel connectors.  
Simple. Effective. Reliable. Durable  
Combining their special design with commercial-grade  
materials and low cost crimp, PCB, and wrappable hermaph-  
roditic contacts, that may be hand or machine terminated,  
makes the DL Series of ZIF connectors the finest low-cost-  
per-mated-line I/0 connectors available today.  
Derating Curves  
DL3  
DL2  
DL1  
The ambient temperature curves shown represent the rated current carrying capacity of the Cannon  
DL1/2/3/4, electrical connectors, derated to 80%of the values recorded during the methods specified by  
International Electro-Technical Commission Document 48 (1975).  
Current was applied to the total connector (all contacts) in one-half ampere increments and maintained at  
each current level until thermal stability was achieved. A thermocouple inserted into the “hottest area” of  
each connector then measured the connector temperature at the same time that an ambient temperature  
reading was taken. The difference between the two measured values is the heat rise or self-heating created  
solely by the current flow, and this temperature rise for the current level was deducted from the insulator  
material rated temperature. These values were then derated to 80% to obtain the curves shown.  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
10  
Cannon ZIF Connectors  
DL - Plastic Body  
Standard Materials and Finishes  
DL Housing:  
Glass Filled Thermoplastic, UL 94V-1 rated, Color: Black  
Crimp Contacts and  
Square Post Contacts:  
- Copper alloy, 20 or 50 microinches gold over 50 microinches nickel in mated area,  
gold flash on balance  
Actuating Camshaft:  
Stainless steel, Passivated  
Insulator Retainer  
(Plug Only)  
Stainless steel, Passivated  
Electrical Data  
No. of Contacts:  
Wire Size:  
60, 96, 156, and 260 signal  
#18 AWG through #42 AWG  
Contact Termination:  
- Crimp  
- Square Post  
- Wrap Post  
- Buss  
- Pressfit  
Mechanical Data  
Actuation:  
Single Hand  
Coupling:  
Rotating latch  
Polarizing Posts  
Polarization:  
Contact Spacing:  
Shell Styles:  
2,54 (0.100) Square Grid  
Plug and Receptacle  
Performance Data  
Current Rating:  
5 A max - Crimp/Square Post/PCB contact  
10 A, 20 A, 30 A, 40 A, 50 A, 60 A max - Buss contact  
Dielectric  
Withstanding Voltage:  
1200 VAC RMS - Crimp/Square Post Contact  
Operating Temperature:  
Insulation Resistance:  
Durability:  
-55°C to 105°C (DL/DLM/DLD)  
5000 Megaohms minimum  
10,000 Cycles minimum  
Contact Resistance:  
15 mΩ max. - Crimp/Square Post Contact  
20 mΩ max. - Crimp #32 AWG - #30 AWG Contact  
Insulation Resistance:  
Wire Accommodation:  
Contact Retention:  
5000 MΩ min.  
#42 AWG - #18 AWG  
8 lb (35.585 N) minimum  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
11  
DL - Plastic Body  
Cannon ZIF Connectors  
How to Order  
DL  
1
-
156  
P
W6  
SERIES  
DL: Thermo filled thermoplastic  
SIZE - CONTACT ARRANGEMENT  
1 - 156  
2 - 96  
3 - 60  
5 - 260  
TYPE  
P - Plug  
R - Receptacle  
CONTACT TYPE  
No letter - Crimp #18 thru #42 AWG  
TO BE ORDERED SEPARATELY AND INSTALLED BY CUSTOMER  
W4 - Wrap Post 15,37 (0.605), 20 inches Gold  
W4A - Wrap Post 15,37 (0.605), 50 inches Gold, Plug only  
W4B - Wrap Post 15,37 (0.605), 50 inches Gold, Receptacle only  
W6 - Square Post 7,11 (0.280), 20 inches Gold  
W6A - Square Post 7,11 (0.280), 50 inches Gold, Plug only  
W6B - Square Post 7,11 (0.280), 50 inches Gold, Receptacle only  
W9A - Square Post 3,18 (0.125), 50 inches Gold, Plug only  
W9B - Square Post 3,18 (0.125), 50 inches Gold, Receptacle only  
F - Pressfit, 20 inches Gold, DL5 Receptacle only  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
12  
Cannon ZIF Connectors  
DL - Plastic Body - Crimp Contacts  
Plug  
• Order Actuating Handle Kit sold separately, see page 44.  
• Crimp Contacts are to be ordered separately and to be  
installed by customer, see pages 48-50.  
• For contact cavity arrangements see pages 69-70.  
• For panel cutout and mounting hole pattern, see page 66.  
• For PC hole pattern, see pages 59-61.  
A
7,92 (.312)  
CAMSHAFT  
TURNING DIRECTION  
B
C
23,10  
(.910)  
D
G
6,35  
(.250)  
H
4X Ø 3,03 (.119)  
F
E
Description  
DL3-60P  
A
B
C
D
E
F
G
H
65,80  
57,91  
50,55  
(1.992)  
50,60  
(1.994)  
92,26  
(3.631)  
92,26  
(3.631)  
11,89  
(0.466)  
19,38  
(.763)  
16,26  
(0.640)  
26,00  
(1.024)  
24,90  
39,19  
(1.543)  
39,19  
24,90  
(0.981)  
24,05  
(0.947)  
20,10  
(0.792)  
30,30  
(1.193)  
49,02  
(1.931)  
50,60  
(1.994)  
92,10  
(3.626)  
92,10  
(3.626)  
(2.592)  
65,80  
(2.592)  
108,00  
(4.255)  
108,00  
(4.255)  
(2.280)  
57,91  
(2.280)  
100,03  
(3.938)  
100,03  
(3.938)  
(0.981)  
28,12  
(1.108)  
24,90  
(0.980)  
35,00  
(1.378)  
DL2-96P  
DL1-156P  
DL5-260P  
(1.543)  
54,81  
(2.158)  
54.26  
(2.136)  
Receptacle  
• Crimp Contacts are to be ordered separately and to be  
installed by customer, see pages 48-50.  
• For contact cavity arrangements see pages 69-70.  
• For panel cutout and mounting hole pattern, see page 66.  
• For PC hole pattern, see pages 59-61.  
A
B
C
7,75 (.305)  
D
G
4X Ø 3,03 (.119)  
E
20,32 (.800)  
H
6,35 (.250)  
Description  
DL3-60R  
A
B
C
D
E
G
H
65,80  
57,91  
50,50  
(1.988)  
50,60  
(1.994)  
92,10  
(3.622)  
92,10  
(3.622)  
11,89  
(0.468)  
19,38  
24,90  
(0.981)  
28,12  
19,18  
(0.755)  
24,05  
(0.947)  
20,10  
(0.792)  
30,30  
(1.193)  
49,02  
(1.931)  
50,60  
(2.592)  
65,80  
(2.592)  
108,00  
(4.255)  
108,00  
(4.255)  
(2.280)  
57,91  
(2.280)  
100,03  
(3.938)  
100,03  
(3.938)  
DL2-96R  
DL1-156R  
DL5-260R  
Notes:  
(.763)  
16,26  
(0.640)  
26,00  
(1.108)  
24,90  
(0.980)  
35,00  
(1.994)  
92,10  
(3.626)  
92,10  
(1.024)  
(1.378)  
(3.626)  
Crimp contacts are to be ordered separately and to be installed by customer, see pages 49-50.  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
13  
Cannon ZIF Connectors  
DL - Plastic Body - Square / Wrap Post Contacts  
Plug  
• Order Actuating Handle Kit sold separately, see page 44.  
• For contact cavity arrangements see pages 69-70.  
• For panel cutout and mounting hole pattern, see page 66.  
• For PC hole pattern, see pages 59-61.  
7,92 (.312)  
A
B
D
27,75  
(1.093)  
C
CAMSHAFT  
G
TURNING DIRECTION  
L
I @ 2,54 (.100)  
= 12,70 (.500)  
4X Ø 3,03 (.119)  
E
F
6,35 (.250)  
0,64 (.025)  
J @ 2,54 (.100)  
= 30,48 (1.200)  
J @ 2,54 (.100)  
= 30,48 (1.200)  
H
Description  
A
B
C
D
E
F
G
H
I
J
L
DL3-60PW4  
DL3-60PW4A  
65,80  
(2.592)  
57,91  
(2.280)  
50,55  
(1.992)  
11,89  
(.468)  
24,90  
(.981)  
34,54  
(1.360)  
19,94  
(.785)  
49,02  
(1.931)  
5
4
15,37  
(.605)  
spaces  
spaces  
DL3-60PW6  
DL3-60PW6A  
65,80  
57,91  
50,55  
11,89  
(.468)  
24,90  
(.981)  
34,54  
19,94  
(.785)  
49,02  
5
4
7,11  
(2.592)  
(2.280)  
(1.992)  
(1.360)  
(1.931)  
spaces  
spaces  
(.280)  
65,80  
(2.592)  
57,91  
(2.280)  
50,55  
(1.992)  
11,89  
(.468)  
24,90  
(.981)  
34,54  
(1.360)  
19,94  
(.785)  
49,02  
(1.931)  
5
4
3,18  
(.125)  
DL3-60PW9A  
spaces  
spaces  
DL2-96PW4  
DL2-96PW4A  
65,80  
(2.592)  
57,91  
(2.280)  
50,60  
(1.994)  
19,38  
(.763)  
28,12  
(1.108)  
34,54  
(1.360)  
24,05  
(.947)  
50,60  
(1.994)  
7
6
15,37  
(.605)  
spaces  
spaces  
DL2-96PW6  
65,80  
57,91  
50,60  
19,38  
(.763)  
28,12  
34,54  
24,05  
(.947)  
50,60  
7
6
7,11  
DL2-96PW6A  
(2.592)  
(2.280)  
(1.994)  
(1.108)  
(1.360)  
(1.994)  
spaces  
spaces  
(.280)  
65,80  
(2.592)  
57,91  
(2.280)  
50,60  
(1.994)  
19,38  
(.763)  
28,12  
(1.108)  
34,54  
(1.360)  
24,05  
(.0947)  
50,60  
(1.994)  
7
6
3,18  
(.125)  
DL2-96PW9A  
spaces  
spaces  
DL1-156PW4  
108,00  
(4.255)  
100,03  
(3.983)  
92,26  
16,26  
(.640)  
24,90  
(.981)  
50,16  
20,10  
92,10  
5
12  
15,37  
(.605)  
DL1-156PW4A  
(3.631)  
(1.975)  
(0.792)  
(3.626)  
spaces  
spaces  
DL1-156PW6  
108,00  
(4.255)  
100,03  
(3.983)  
92,26  
16,26  
(.640)  
24,90  
(.981)  
50,16  
20,10  
(.792)  
92,10  
5
12  
7,11  
DL1-156PW6A  
(3.631)  
(1.975)  
(3.626)  
spaces  
spaces  
(.380)  
108,00  
(4.255)  
100,03  
(3.983)  
92,26  
(3.631)  
16,26  
(.640)  
24,90  
(.981)  
50,16  
(1.975)  
20,10  
(.792)  
92,10  
(3.626)  
5
12  
spaces  
3,18  
(.125)  
DL1-156PW9A  
spaces  
DL5-260PW4  
108,00  
(4.255)  
100,03  
(3.983)  
92,26  
26,00  
35,00  
49,61  
30,30  
92,10  
9
12  
15,37  
DL5-260PW4A  
(3.631) (1.024)  
(1.378)  
(1.953)  
(1.193)  
(3.626)  
spaces  
spaces  
(.604  
)
DL5-260PW6  
108,00  
(4.255)  
100,03  
(3.983)  
92,26  
26,00  
35,00  
49,61  
30,30  
92,10  
9
12  
7,11  
DL5-260PW6A  
(3.631) (1.024)  
(1.378)  
(1.953)  
(1.193)  
(3.626)  
spaces  
spaces  
(.280)  
108,00  
(4.255)  
100,03  
(3.983)  
92,26 26,00  
(3.631) (1.024)  
35,00  
(1.378)  
49,61  
(1.953)  
30,30  
(1.193)  
92,10  
(3.626)  
9
12  
spaces  
3,18  
(.125)  
DL5-260PW9A  
spaces  
Notes:  
Front removable 0,64 (0.025) square posts 2,54 (0.100) Centers.  
1 space at 2,54 (0.100)  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
14  
Cannon ZIF Connectors  
DL - Plastic Body - Square / Wrap Post Contacts  
Receptacle  
• For contact cavity arrangements see pages 69-70.  
• For panel cutout and mounting hole pattern, see page 66.  
• For PC hole pattern, see pages 59-61.  
A
B
7,75 (.305)  
D
C
I @ 2,54 (.100)  
= 12,70 (.500)  
L
G
24,97 (.983)  
4X  
Ø
3,03 (.119)  
J @ 2,54 (.100)  
= 30,48 (1.200)  
J @ 2,54 (.100)  
= 30,48 (1.200)  
E
6,35 (.250)  
0,64 (.025)  
H
Description  
A
B
C
D
E
G
H
I
J
L
DL3-60RW4  
65,80  
57,91  
50,50  
11,89  
(.466)  
24,90  
(.980)  
19,94  
49,02  
5
4
15,37  
(.605)  
DL3-60RW4B  
(2.592)  
(2.280)  
(1.988)  
(0.785)  
(1.931)  
spaces  
spaces  
DL3-60RW6  
65,80  
57,91  
50,50  
11,89  
(.466)  
24,90  
19,94  
(.785)  
49,02  
5
4
7,11  
DL3-60RW6B  
(2.592)  
(2.280)  
(1.988)  
(1.360)  
(1.931)  
spaces  
spaces  
(.280)  
65,80  
(2.592)  
57,91  
(2.280)  
50,50  
(1.988)  
11,89  
(0.466)  
24,90  
(1.360)  
19,94  
(.785)  
49,02  
(1.931)  
5
4
3,18  
(.125)  
DL3-60RW9B  
spaces  
spaces  
DL2-96TW4  
65,80  
57,91  
50,60  
19,38  
(.763)  
28,12  
24,05  
(,947)  
50,60  
7
6
15,37  
(.605)  
DL2-96RW4B  
(2.592)  
(2.280)  
(1.994)  
(1.108)  
(1.994)  
spaces  
spaces  
DL2-96RW6  
65,80  
57,91  
50,60  
19,38  
(.763)  
28,12  
24,05  
(,947)  
50,60  
7
6
7,11  
DL2-96RW6B  
(2.592)  
(2.280)  
(1.994)  
(1.108)  
(1.994)  
spaces  
spaces  
(.280)  
65,80  
57,91  
50,60  
19,38  
(.763)  
28,12  
24,05  
(,947)  
50,60  
7
6
3,18  
DL2-96RW9B  
(2.592)  
(2.280)  
(1.994)  
(1.108)  
(1.994)  
spaces  
spaces  
(.125)  
DL1-156RW4  
108,00  
(4.255)  
100,03  
(3.983)  
92,00  
16,26  
(.640)  
24,90  
(.980)  
20,10  
(.792)  
92,10  
5
12  
15,37  
(.605)  
DL1-156RW4B  
(3.622)  
(3.626)  
spaces  
spaces  
DL1-156RW6  
108,00  
(4.255)  
100,03  
(3.983)  
92,00  
16,26  
(.640)  
24,90  
(.980)  
20,10  
(.792)  
92,10  
5
12  
7,11  
DL1-156RW6B  
(3.622)  
(3.626)  
spaces  
spaces  
(.380)  
108,00  
(4.255)  
100,03  
(3.983)  
92,00  
16,26  
(.640)  
24,90  
(.980)  
20,10  
(.792)  
92,10  
5
12  
3,18  
DL1-156RW9B  
(3.622)  
(3.626)  
spaces  
spaces  
(.125)  
DL5-260RW4  
108,00  
(4.255)  
100,03  
(3.983)  
92,00  
26,00  
35,00  
30,30  
92,10  
9
12  
15,37  
(.604)  
DL5-260RW4B  
(3.622)  
(1.024)  
(1.378)  
(1.193)  
(3.626)  
spaces  
spaces  
DL5-260RW6  
108,00  
(4.255)  
100,03  
(3.983)  
92,00  
26,00  
35,00  
30,30  
92,10  
9
12  
7,11  
DL5-260RW6B  
(3.622)  
(1.024)  
(1.378)  
(1.193)  
(3.626)  
spaces  
spaces  
(.280)  
108,00  
(4.255)  
100,03  
(3.983)  
92,00  
(3.622)  
26,00  
(1.024)  
35,00  
(1.378)  
30,30  
(1.193)  
92,10  
(3.626)  
9
12  
spaces  
3,18  
(.125)  
DL5-260RW9B  
spaces  
Notes:  
Front removable 0,64 (0.025) square posts 2,54 (0.100) Centers.  
1 space at 2,54 (0.100)  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
15  
DL5 - Plastic Body - Pressfit Contacts  
Cannon ZIF Connectors  
Receptacle only  
• For contact cavity arrangements see page 70.  
• For panel cutout and mounting hole pattern, see page 66.  
• For PC hole pattern, see page 62.  
Part Number  
11987-0008  
Nomenclature  
DL5-260R-F  
4.283  
3.620  
3.343  
3.937  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
16  
Cannon ZIF Connectors  
DLD - Plastic Body  
Cannon has combined Zero Insertion Force (ZIF) technology  
with remote electrical engagement. The DLD Drawer allows the  
movement of a drawer or panel to effortlessly mate/unmate the  
connector halves. As an example: electrical sub-systems can be  
easily removed for service, interchangability, or portability.  
By specifying DLD Drawer interconnect systems, your packaging  
design is simplified as the need for expensive, complicated, and  
space-consuming manual actuation mechanisms is eliminated.  
TIght space requirements no longer restrict your use of ZIF con-  
nectors.  
The contacts in the DLD Drawer product line do not touch each  
other while the connector halves are mating. This unique ZIF  
technology, introduced in the Cannon DL series in the early  
1970’s, has time-tested proven reliability and durability.  
The DLD Drawer’s remote mating feature utilizes the axial thrust  
of a cam to move and mate the contacts. At the end of the cam  
travel, the cam ramps on a flat surface thereby negating any  
uncoupling forces.  
This rack-and-panel connector is available with crimp or square post contacts, allowing cable, PCB, or flat-  
flex termination.  
Standard Materials and Finishes  
DLD Housing:  
Glass Filled Thermoplastic, UL 94V-1 rated, Color: Black  
Crimp Contacts:  
Copper alloy, 20 or 50 microinches gold over 50 microinches nickel in mated area,  
gold flash on balance  
Insulator Retainer (1):  
Actuating Camshaft (2):  
Stainless steel, Passivated  
Stainless steel  
Spring Mounting Screw (2): Stainless steel, Passivated  
Electrical Data  
No. of Contacts: 96 and 156 signal  
Wire Size: #18 AWG through #42 AWG  
Contact Termination:  
Crimp, Square Post, Wrap Post, Buss  
Mechanical Data  
Actuation:  
Sliding  
Coupling:  
Guide Cam  
Polarization:  
Contact Spacing:  
Shell Styles:  
Polarizing Posts  
2,54 (.100) Square Grid  
Plug and Receptacle  
Performance Data  
Dielectric Withstanding  
Voltage:  
1200 VAC RMS - Crimp/Square Post Contact  
Insulation Resistance 5000 Megaohms minimum  
Durability:  
100,000 Cycles minimum  
Contact Resistance: - 15 milliohms maximum - Crimp/Square Post Contact  
- 20 milliohms maximum - Crimp #30- #32 AWG contact  
Contact Retention: 6 lb (35,564 N) minimum  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
17  
DLD - Plastic Body  
Cannon ZIF Connectors  
How to Order  
1
-
156  
P
W6A  
DLD  
SERIES  
DLD: Glass filled thermoplastic  
SIZE  
- CONTACT ARRANGEMENT  
1 - 156  
2 - 96  
TYPE  
P - Plug  
R - Receptacle  
CONTACT TYPE  
No letter - Crimp #18 thru #42 AWG  
TO BE ORDERED SEPARATELY AND INSTALLED BY CUSTOMER  
W4 - Wrap Post 15,37 (0.605), 20 inches Gold  
W4A - Wrap Post 15,37 (0.605), 50 inches Gold, Plug only  
W4B - Wrap Post 15,37 (0.605), 50 inches Gold, Receptacle only  
W6 - Square Post 7,11 (0.280), 20 inches Gold  
W6A - Square Post 7,11 (0.280), 50 inches Gold, Plug only  
W6B - Square Post 7,11 (0.280), 50 inches Gold, Receptacle only  
W9A - Square Post 3,18 (0.125), 50 inches Gold  
W9B - Square Post 3,18 (0.125), 50 inches Gold, Receptacle only  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
18  
Cannon ZIF Connectors  
DLD - Plastic Body Crimp Contacts  
Plug  
• Crimp contacts are to be ordered separately and to be  
installed by customer, see pages 48-50.  
• For contact cavity arrangements see page 69.  
• For panel cutout and mounting hole pattern, see pages 67-68.  
A
B
7,92 (.312)  
D
C
G
(.910)  
23,10  
4X Ø 3,03  
E
H
(.119)  
6,35 (.250)  
Description  
DLD2-96P  
A
B
C
D
E
G
H
65,80  
(2.592)  
57,91  
(2.280)  
50,60  
(1.994)  
19,38  
(0.763)  
26,12  
24,05  
50,60  
(1.994)  
(1.108)  
(0.947)  
108,00  
(4.255)  
100,03  
(3.983)  
92,26  
(3.631)  
16,26  
(0.640)  
24,90  
(0.980)  
20,10  
(0.792)  
92,10  
(3.626)  
DLD1-156P  
Receptacle  
• Crimp contacts are to be ordered separately and to be  
installed by customer, see pages 48-50.  
• For contact cavity arrangements see page 69.  
• For panel cutout and mounting hole pattern, see pages 67-68.  
CAM, ACTUATOR  
RECEPTACLE CONN ECTOR  
ASSEMBLY  
127,81 (5.032) REF  
7,75 (.305)  
A
B
C
20,32 (.800)  
D
G
F
6,35 (.250)  
FRONT MO UNTING  
PLATE-ASSEMBLY  
H
3,18 (.125) REF  
2,03 (.080) REF  
4X SCREW, SPRING  
MOUNTING  
[SUPPLIED BY CUSTOMER]  
E
4X SPRING,  
REAR PANEL, MOUNTING  
[STATIONARY]  
[SUPPLIED BY CUSTOMER]  
COMPRESSION  
NO. 4-40 UNC SCREW  
[SUPPLIED BY CUSTOMER]  
Description  
DLD2-96R  
A
B
C
D
E
F
G
H
65,80  
57,91  
50,60  
19,38  
(.763)  
16,26  
28,12  
(1.108)  
24,90  
46,87  
(1.845)  
46,86  
24,05  
(0.947)  
20,10  
(0.792)  
50,60  
(1.994)  
92,10  
(3.626)  
(2.592)  
108,00  
(4.255)  
(2.280)  
100,03  
(3.983)  
(1.994)  
92,00  
(3.622)  
DLD-156R  
(0.640)  
(0.980)  
(1.845)  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
19  
DLD - Plastic Body - Square / Wrap Post Contacts  
Cannon ZIF Connectors  
• For contact cavity arrangements see page 69.  
• For panel cutout and mounting hole pattern, see pages 67-68.  
• For PC hole pattern, see pages 60-61.  
Plug  
7,92 (.312)  
A
I @ 2,54 (.100)  
B
D
C
= 12,70 (.500)  
G
(1.093)  
27,75  
L
J @ 2,54 (.100)  
= 30,48 (1.200)  
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
6,35 (.250)  
H
4X Ø 3,03  
E
(.119)  
0,64 (.025)  
Description  
A
B
C
D
E
G
H
I
J
L
DLD2-96PW4  
65,80  
57,91  
50,60  
19,38  
(.763)  
28,12  
24,05  
(,947)  
50,60  
7
6
15,37  
(.605)  
DLD2-96PW4A  
(2.592)  
(2.280)  
(1.994)  
(1.108)  
(1.994)  
spaces  
spaces  
DLD2-96PW6  
65,80  
57,91  
50,60  
19,38  
(.763)  
28,12  
24,05  
(,947)  
50,60  
7
6
7,11  
DLD2-96PW6A  
(2.592)  
(2.280)  
(1.994)  
(1.108)  
(1.994)  
spaces  
spaces  
(.280)  
65,80  
57,91  
50,60  
19,38  
(.763)  
28,12  
24,05  
(,947)  
50,60  
7
6
3,18  
DLD2-96PW9A  
(2.592)  
(2.280)  
(1.994)  
(1.108)  
(1.994)  
spaces  
spaces  
(.125)  
DLD1-156PW4  
108,00  
100,03  
(3.983)  
92,26  
16,26  
(.640)  
24,80  
(.977)  
20,10  
(.792)  
92,10  
5
12  
15,37  
(.605)  
DLD1-156PW4A (4.255)  
(3.631)  
(3.626)  
spaces  
spaces  
DLD1-156PW6  
108,00  
100,03  
(3.983)  
92,26  
16,26  
(.640)  
24,90  
(.980)  
20,10  
(.792)  
92,10  
5
12  
7,11  
DLD1-156PW6A (4.255)  
(3.631)  
(3.626)  
spaces  
spaces  
(.280)  
108,00  
DLD1-156PW9A  
(4.255)  
100,03  
92,26  
16,26  
24,90  
20,10  
92,10  
5
12  
3,18  
(3.983)  
(3.631)  
(.640)  
(.980)  
(.792)  
(3.626)  
spaces  
spaces  
(.125)  
Receptacle  
• For contact cavity arrangements see page 69.  
• For panel cutout and mounting hole pattern, see pages 67-68.  
• For PC hole pattern, see pages 60-61.  
CAM, ACTUATOR  
127,81 (5.032) REF  
RECEPTACLE CONN ECTOR  
A
B
C
ASSEMBLY  
7,75 (.305)  
D
I @ 2,54 (.100)  
= 12,70 (.500)  
24,97 (.983)  
G
F
L
12 SPACES @ 2,54 (.100)  
= 30,48 (1.200)  
J @ 2,54 (.100)  
= 30,48 (1.200)  
E
6,35 (.250)  
H
FRONT MOUNTING  
PLATE-ASSEMBLY  
[SUPPLIED BY CUSTOMER]  
3,18 (.125)  
REF  
CONTACT,  
0,64 (.025)  
WRAP POST  
2,03 (.080) REF  
4X SPRING,  
COMPRESSION  
REAR PANEL, MOUNTING  
[STATIONARY]  
[SUPPLIED BY C USTOMER]  
NO. 4-40 UNC SCREW  
4X SCREW, SPRING  
MOUNTING  
[SUPPLIED BY CUSTOMER]  
Description  
A
B
C
D
E
F
G
H
I
J
L
DLD2-96RW4  
65,80  
57,91  
50,60  
19,38  
(.763)  
28,12  
57,03  
24,05  
(,947)  
50,60  
7
6
15,37  
DLD2-96RW4B  
(2.592)  
(2.280)  
(1.994)  
(1.108)  
(1.245)  
(1.994)  
spaces  
spaces  
(0.605)  
DLD2-96RW6  
65,80  
57,91  
50,60  
19,38  
(.763)  
26,12  
57,03  
24,05  
(,947)  
50,60  
7
6
7,11  
DLD2-96RW6B  
(2.592)  
(2.280)  
(1.994)  
(1.108)  
(1.245)  
(1.994)  
spaces  
spaces  
(0.280)  
DLD1-156RW4  
DLD1-156RW4B  
108,00  
(4.255)  
100,03  
(3.983)  
92,26  
16,26  
(.640)  
24,80  
(.977)  
57,03  
20,10  
(.792)  
92,10  
5
12  
15,37  
(3.631)  
(1.245)  
(3.626)  
spaces  
spaces  
(0.605)  
DLD1-156RW6  
DLD1-156RW6B  
108,00  
(4.255)  
100,03  
(3.983)  
92,00  
16,26  
(.640)  
24,90  
(.980)  
57,03  
20,10  
(.792)  
92,10  
5
12  
7,11  
(3.622)  
(1.245)  
(3.626)  
spaces  
spaces  
(0.380)  
108,00  
100,03  
92,00  
16,26  
24,90  
57,03  
20,10  
92,10  
5
12  
7,11  
DLD1-156RW9A  
(4.255)  
(3.983)  
(3.622)  
(.640)  
(.980)  
(1.245)  
(.792)  
(3.626)  
spaces  
spaces  
(0.380)  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
20  
Cannon ZIF Connectors  
DLM - Metal Body  
Cannon has expanded the DL-ZIF series offering  
with the addition of the DLM (Metal Shell)  
versions. The DLM uses a rugged nickel plated  
aluminum housing. THe Shield-Locking  
Mechanism feature (see illustration below)  
ensures uniform mating pressure around the  
perimeter of the mated connector to create an  
EMI/RFI shield which facilities compliance of  
equipment to CE EMC directives.  
The DLM Series connectors are intermateable to the DL  
(Plastic) versions for backwards/forwards compatibility.  
The DLM Series are offered with all of the DL plastic contacts  
from crimp, square post, and round PL/RC tail contacts.  
Derating Curves  
DLM1  
DLM3  
DLM2  
The ambient temperature curves shown represent the rated current carrying capacity of the Cannon DL1/2/3/4,  
DLM1/2/3 and DLD1/2 electrical connectors, derated to 80% of the values recorded during the methods spec-  
ified by International Electro-Technical Commission Document 48 (1975).  
Current was applied to the total connector (all contacts) in one-half ampere increments and maintained at  
each current level until thermal stability was achieved. A thermocouple inserted into the “hottest area” of  
each connector then measured the connector temperature at the same time that an ambient temperature  
reading was taken. The difference between the two measured values is the heat rise or self-heating created  
solely by the current flow, and this temperature rise for the current level was deducted from the insulator  
material rated temperature. These values were then derated to 80% to obtain the curves shown.  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
21  
DLM - Metal Body  
Cannon ZIF Connectors  
Standard Materials and Finishes  
DLM Housing:  
Aluminum alloy, nickel plated  
DLM Insulator  
Crimp Contacts and  
Square Post Contacts:  
Copper alloy, 20 or 50 microinches gold over 50 microinches nickel in mated area,  
gold flash on balance  
PC/RC Contacts:  
Copper alloy, 20 microinches gold over nickel in mated area, Sn over Nickel in tail area  
Stainless steel, Passivated  
Actuating Camshaft:  
Insulator Retainer  
(Plug only):  
Stainless steel, Passivated  
Electrical Data  
No. of Contacts:  
Wire Size:  
60. 96,156, 260 and 360 signal  
#18 AWG through #42 AWG  
Contact Termination:  
- PC/RC  
- Crimp  
- Square Post  
- Wrap Post  
- Buss  
- Pressfit  
Mechanical Data  
Actuation:  
Coupling:  
Single Hand  
Rotating Latch  
Polarization:  
Contact Spacing:  
Shell Styles:  
Actuation:  
Polarizing Posts  
2,54 (.100) Square Grid  
Plug and Receptacle  
Single Hand  
Performance Data  
Dielectric Withstanding  
Voltage:  
1200 VAC RMS - Crimp/Square Post Contact  
1000 VAC RMS - PC/RC Contacts  
Insulation Resistance  
Durability:  
5000 Megaohms minimum  
10,000 Cycles minimum  
Contact Resistance:  
- 15 milliohms maximum - Crimp/Square Post Contact  
- 20 milliohms maximum - Crimp #30- #32 AWG contact  
- 30 milliohms maximum - PC/RC Contact  
Contact Retention:  
8 lb (35,585 N) minimum  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
22  
DLM - Metal Body  
Cannon ZIF Connectors  
How to Order  
DLM  
2
96  
R
C
SERIES  
DLM: Glass filled thermoplastic in  
nickel plating aluminum housing  
SIZE AND CONTACT ARRANGEMENTS  
1 - 156  
2 - 96  
3 - 60  
5 - 260  
6 - 360  
TYPE  
P - Plug  
R - Receptacle  
CONTACT TYPE  
No letter - Crimp #18 thru #42 AWG.  
TO BE ORDERED SEPARATELY AND INSTALLED BY CUSTOMER  
W4 - Wrap Post 15,37 (0.605) 20 μinches Gold  
W4A - Wrap Post 15,37 (0.605) 50 μinches Gold, Plug only  
W4B - Wrap Post 15,37 (0.605) 50 μinches Gold, Receptacle only  
W6 - Square Post 7,11 (0.260) 20 μinches Gold  
W6A - Square Post 7,11 (0.260) 50 μinches Gold, Plug only  
W6B - Square Post 7,11 (0.260) 50 μinches Gold, Receptacle only  
W9A - Square Post 3,18 (0.125), 50 μiinches Gold, Plug only  
W9B - Square Post 3,18 (0.125), 50 μinches Gold, Receptacle only  
C -F - PC / RC 4,50 (0.177), 20 μinches Gold  
PF- Pressfit - DLM5 Plug and Receptacle only  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
23  
Cannon ZIF Connectors  
DLM - Metal Body - Crimp Contacts  
Plug  
• Order Actuating Handle Kit sold separately, see page 44.  
• Crimp contacts are to be ordered separately and to be  
installed by customer, see pages 48-50.  
• For contact cavity arrangements see pages 69-70.  
• For panel cutout and mounting hole pattern, see page 66.  
7,92 (.312)  
A
B
C
C AMSHAF T  
D
TURNING DIRE C TIO N  
23,10  
(.910)  
O
2 X 2.30  
G
(.091)  
6,35  
K
(.250)  
O
4 X 3.20  
(.126)  
E
H
F
Description  
DLM3-60P  
A
65,80  
(2.592)  
65,80  
(2.592)  
108,00  
(4.255)  
108,00  
(4.255)  
125,00  
(4.921)  
B
57,91  
(2.280)  
57,91  
(2.280)  
100,03  
(3.983)  
100,03  
(3.983)  
115,00  
(4.528)  
C
50,55  
(1.992)  
50,60  
(1.994)  
92,00  
(3.622)  
92,00  
(3.622)  
104,30  
(4.106)  
D
E
F
G
H
K
74,75  
(2.945)  
74,75  
(2.945)  
90,00  
(3.546)  
90,00  
(3.546)  
104,70  
(4,122)  
11,89  
(.468)  
19,38  
(.763)  
16,26  
(.640)  
26,00  
(1.024)  
29,00  
(1.142)  
24,90  
(.981)  
28,12  
(1.108)  
24,80  
(.977)  
35,00  
(1.378)  
42,60  
(1.677)  
38,85  
(1.530)  
38,85  
(1.530)  
54,10  
(2.132)  
54,81  
(2.158)  
69,00  
24,90  
(.981)  
24,05  
(.947)  
20,10  
(0.792)  
26,00  
(1.024)  
37,80  
(1.488)  
49.02  
(1.931)  
50,60  
(1.994)  
92,10  
(3.626)  
92,00  
(3.626)  
107,30  
(4.224)  
DLM2-96P  
DLM1-156P  
DLM5-260P  
DLM6-360P  
(2.717)  
Receptacle  
• Crimp contacts are to be ordered separately and to be  
installed by customer, see pages 48-50.  
• For contact cavity arrangement see pages 69-70.  
• For panel cutout and mounting hole pattern, see page 66.  
A
B
C
7,75 (.305)  
D
20,55  
(.810)  
2X Ø 2,30  
(.091)  
G
O N N N  
C T A I T  
4X Ø 3,20  
(.126)  
6,35  
(.250)  
E
H
Description  
DLM3-60R  
A
B
C
50,55  
(1.992)  
50,60  
(1.994)  
92,00  
(3.622)  
92,00  
(3.626)  
104,30  
(4.106)  
D
E
G
H
49,02  
(1.931)  
50,60  
(1.994)  
92,10  
(3.629)  
92,10  
(3.629)  
107,30  
(4.224)  
65,80  
(2.592)  
65,80  
(2.592)  
108,00  
(4.255)  
108,00  
(4.255)  
125,00  
(4.921)  
57,91  
(2.280)  
57,91  
(2.280)  
100,03  
(3.983)  
100,03  
(3.983)  
115,00  
(4.528)  
11,89  
(.468)  
19,38  
(.763)  
16,26  
(.640)  
26,00  
(1.024)  
29,00  
(1.142)  
24,90  
(.981)  
28,12  
(1.108)  
24,80  
(.977)  
35,00  
(1.378)  
42,60  
(1.677)  
19,94  
(.785)  
24,05  
(.947)  
20,10  
(.792)  
30,30  
(1.193)  
37,80  
(1.488)  
DLM2-96PR  
DLM1-156R  
DLM5-260R  
DLM6-360R  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
24  
Cannon ZIF Connectors  
DLM - Metal Body - Square / Wrap Post Contacts  
Plug  
• Order Actuating Handle Kit sold separately, see page 44.  
• For contact cavity arrangements see pages 69-70  
• For panel cutout and mounting hole pattern, see page 66.  
• For PC hole pattern, see pages 59-61.  
A
B
C
C AMSHAF T  
TURNING DIRE C TIO N  
I SPAC E S @ 2,54 (.100)  
D
= 12,70 (.500)  
L
G
2X Ø 2,30  
(.091)  
J SPAC E S @ 2,54 (.100  
= 30,48 (1.200)  
J SPAC E S @ 2,54 (.100)  
= 30,48 (1.200)  
4X Ø 3,20  
(.126)  
E
F
H
Description  
A
B
C
D
E
F
G
H
I
J
L
DLM3-60PW4  
DLM3-60PW4A  
DLM3-60PW6  
DLM3-60PW6A  
DLM3-60PW9A  
65,80  
(2.592) (2.280)  
65,80  
(2.592)  
65,80  
57,91  
50,55  
(1.992)  
50,55  
(1.992)  
50,55  
(1.992)  
11,89  
(.468)  
11,89  
(.468)  
11,89  
(.468)  
24,90  
(.981)  
24,90  
(.981)  
24,90  
(.981)  
34,20  
(1.347)  
34,20  
(1.347)  
34,20  
(1.347)  
19,94  
(.785)  
19,94  
(.785)  
19,94  
(.785)  
49,02  
(1.931)  
49,02  
(1.931)  
49,02  
(1.931)  
5
4
15,37  
spaces  
5
spaces  
5
spaces  
4
spaces  
4
(.605)  
15,37  
(.605)  
7,11  
57,91  
(2.280)  
57,91  
(2.592)  
(2.280)  
spaces  
spaces  
(.280)  
DLM2-96PW4  
DLM2-96PW4A  
DLM2-96PW6  
DLM2-96PW6A  
DLM2-96PW9A  
65,80  
(2.592)  
65,80  
(2.592)  
65,80  
57,91  
(2.280)  
57,91  
(2.280)  
57,91  
50,60  
(1.994)  
50,60  
(1.994)  
50,60  
19,38  
(.763)  
19,38  
(.763)  
19,38  
(.763)  
26,12  
(1.108)  
26,12  
(1.108)  
26,12  
34,20  
(1.347)  
34,20  
(1.347)  
34,20  
24,05  
(,947)  
24,05  
(,947)  
24,05  
(,947)  
50,60  
(1.994)  
50,60  
(1.994)  
50,60  
7
6
15,37  
(.605)  
7,11  
(.280)  
3,18  
spaces  
7
spaces  
7
spaces  
6
spaces  
6
(2.592)  
(2.280)  
(1.994)  
(1.108)  
(1.347)  
(1.994)  
spaces  
spaces  
(.125)  
DLM1-156PW4  
DLM1-156PW4A (4.255)  
DLM1-156PW6 108,00  
DLM1-156PW6A (4.255)  
DLM1-156PW9A 108,00  
(4.255)  
108,00  
100,03  
(3.983)  
100,03  
(3.983)  
100,03  
(3.983)  
92,00  
(3.622)  
92,00  
(3.622)  
92,00  
16,26  
(.640)  
16,26  
(.640)  
16,26  
(.640)  
24,90  
(.981)  
24,90  
(.981)  
24,90  
(.981)  
49,45  
(1.948)  
49,45  
(1.948)  
49,45  
20,10  
(.792)  
20,10  
(.792)  
20,10  
(.792)  
92,10  
(3.626)  
92,10  
(3.626)  
92,10  
5
12  
spaces  
12  
spaces  
12  
15,37  
(.605)  
7,11  
(.280)  
3,18  
spaces  
5
spaces  
5
(3.622)  
(1.948)  
(3.626)  
spaces  
spaces  
(.125  
DLM5-260PW4  
DLM5-260PW4A (4.255)  
DLM5-260PW6 108,00  
DLM5-260PW6A (4.255)  
DLM5-260PW9A 108,00  
(4.255)  
108,00  
100,03  
(3.983)  
100,03  
(3.983)  
100,03  
(3.983)  
92,00  
(3.622)  
92,00  
(3.622)  
92,00  
26,00  
(1.024)  
26,00  
(1.024)  
26,00  
35,00  
(1.378)  
35,00  
(1.378)  
35,00  
49,90  
(1.965)  
49,90  
(1.965)  
49,90  
30,30  
(1.193)  
30,30  
(1.193)  
30,30  
92,10  
(3.626)  
92,10  
(3.626)  
92,10  
9
12  
spaces  
12  
spaces  
12  
15,37  
(.604)  
7,11  
(.280)  
3,18  
spaces  
9
spaces  
9
(3.622)  
(1.024)  
(1.378)  
(1.965)  
(1.193)  
(3.626)  
spaces  
spaces  
(.125)  
DLM6-260PW4  
DLM6-360PW4A (4.291)  
DLM6-360PW6 125,00  
DLM6-360PW6A (4.291)  
DLM6-360PW9A 125,00  
125,00  
115,00  
(4.528)  
115,00  
(4.528)  
115,00  
(4.528)  
104,30  
(4.106)  
104,30  
(4.106)  
104,30  
(4.106)  
29,00  
(1.142)  
29,00  
(1.142)  
29,00  
42,60  
(1.677)  
42,60  
(1.677)  
42,60  
64,30  
(2.531)  
64,30  
(2.531)  
64,30  
37,80  
(1.488)  
37,80  
(1.488)  
37,80  
107,30  
(4.224)  
107,30  
(4.224)  
107,30  
(4.224)  
9
14  
spaces  
14  
spaces  
14  
15,37  
(.604)  
7.11  
(.280)  
3,18  
spaces  
9
spaces  
9
(4.291)  
(1.142)  
(1.677)  
(2.531)  
(1.488)  
spaces  
spaces  
(.125)  
Notes:  
Front removable 0,64 (0.025) square posts 2,54 (0.100) Centers.  
1 space at 2,54 (0.100)  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
25  
Cannon ZIF Connectors  
DLM - Metal Body -Square / Wrap Post Contacts  
Receptacle  
• For contact cavity arrangements see pages 69-70.  
• For panel cutout and mounting hole pattern, see page 66.  
• For PC hole pattern, see pages 59-61.  
7,75 (.305)  
A
B
C
I SPAC E S @ 2,54 (.100)  
= 12,70 (.500)  
D
25,20  
(.992)  
G
2X Ø 2,30  
L
(.091)  
J SPAC E S @ 2,54 (.100)  
= 30,48 (1.200)  
J SPAC E S @ 2,54 (.100)  
= 30,48 (1.200)  
6,35  
(.250)  
4X Ø 3,20  
H
(.126)  
E
0,64 (.025)  
Description  
DLM3-60RW4  
DLM3-60RW4B  
A
65,80  
(2.592)  
B
57,91  
(2.280)  
C
50,55  
(1.992)  
D
11,89  
(.466)  
E
G
19,94  
(.785)  
H
49,02  
(1.931)  
I
5
J
4
L
24,80  
(.980)  
15,37  
(.605)  
spaces  
spaces  
DLM3-60RW6  
DLM3-60RW6B  
65,80  
(2.592)  
57,91  
(2.280)  
50,55  
(1.992)  
11,89  
(.466)  
24,80  
(1.360)  
19,94  
(.785)  
49,02  
(1.931)  
5
4
7,11  
(.280)  
spaces  
spaces  
65,80  
(2.592)  
57,91  
(2.280)  
50,55  
(1.992)  
11,89  
(.466)  
24,80  
(1.360)  
19,94  
(.785)  
49,02  
(1.931)  
5
4
3,18  
(.125)  
DLM3-60RW9B  
spaces  
spaces  
DLM2-96RW4  
DLM2-96RW4B  
65,80  
(2.592)  
57,91  
(2.280)  
50,60  
(1.994)  
19,38  
(.763)  
28,12  
(1.108)  
24,05  
(,947)  
50,60  
(1.994)  
7
6
15,37  
(.605)  
spaces  
spaces  
DLM2096RW6  
DLM2-96RW6B  
65,80  
(2.592)  
57,91  
(2.280)  
50,60  
(1.994)  
19,38  
(.763)  
28,12  
(1.108)  
24,05  
(,947)  
50,60  
(1.994)  
7
6
7,11  
(.280)  
spaces  
spaces  
65,80  
(2.592)  
57,91  
(2.280)  
50,60  
(1.994)  
19,38  
(.763)  
28,12  
(1.108)  
24,05  
(,947)  
50,60  
(1.994)  
7
6
3,18  
(.125)  
DLM2-96RW9B  
spaces  
spaces  
DLM1-156RW4  
DLM1-156RW4B  
108,00  
(4.255)  
100,03  
(3.983)  
92,00  
(3.622)  
16,26  
(.640)  
24,80  
(.976)  
20,10  
(.792)  
92,10  
(3.626)  
5
12  
spaces  
15,37  
(.605)  
spaces  
DLM1-156RW6  
DLM1-156RW6B  
108,00  
(4.255)  
100,03  
(3.983)  
92,00  
(3.622)  
16,26  
(.640)  
24,80  
(.976)  
20,10  
(.792)  
92,10  
(3.626)  
5
12  
spaces  
7,11  
(.380)  
spaces  
108,00  
(4.255)  
100,03  
(3.983)  
92,00  
(3.622)  
16,26  
(.640)  
24,80  
(.976)  
20,10  
(.792)  
92,10  
(3.626)  
5
12  
spaces  
3,18  
(.125)  
DLM1-156RW9B  
spaces  
DLM5-260RW4  
DLM5-260RW4B  
108,00  
(4.255)  
100,03  
(3.983)  
92,00  
(3.622)  
26,00  
(1.024)  
49,61  
(1.953)  
30,30  
(1.193)  
92,10  
(3.626)  
9
12  
spaces  
15,37  
(.604)  
spaces  
DLM5-260RW6  
DLM5-260RW6B  
08,00  
100,03  
(3.983)  
92,00  
(3.622)  
26,00  
(1.024)  
49,61  
1.953)  
30,30  
(1.193)  
92,10  
(3.626)  
9
12  
spaces  
7,11  
(.280)  
1
(4.255)  
spaces  
108,00  
(4.255)  
100,03  
(3.983)  
92,00  
(3.622)  
26,00  
(1.024)  
49,61  
(1.953)  
30,30  
(1.193)  
92,10  
(3.626)  
9
12  
spaces  
3,18  
(.125)  
DLM5-260RW9B  
spaces  
DLM6-360RW4  
DLM6-360RW4B  
125,00  
(4.291)  
115,00  
(4.528)  
104,30  
(4.106)  
29,00  
(1.142)  
42,60  
(1.677)  
37,80  
(1.488)  
107,30  
(4.224)  
11  
spaces  
14  
spaces  
15,37  
(.604)  
DLM6-360RW6  
DLM6-360RW6B  
125,00  
(4.291)  
115,00  
(4.528)  
104,30  
(4.106)  
29,00  
(1.142)  
42,60  
(1.677)  
37,80  
(1.488)  
107,30  
(4.224)  
11  
spaces  
14  
spaces  
7,11  
(.280)  
125,00  
(4.291)  
115,00  
(4.528)  
104,30  
(4.106)  
29,00  
(1.142)  
42,60  
(1.677)  
37,80  
(1.488)  
107,30  
(4.224)  
11  
spaces  
14  
spaces  
3,18  
(.125)  
DLM6-360RW9B  
Notes:  
Front removable 0,64 (0.025) square posts 2,54 (0.100) Centers.  
1 space at 2,54 (0.100)  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
26  
Cannon ZIF Connectors  
DLM - Metal Body - PC / RC Contacts  
Plug  
• Order Actuating Handle Kit sold separately, see page 44.  
• For contact cavity arrangements see pages 69-70.  
• For panel cutout and mounting hole pattern, see page 66.  
• For PC hole pattern, see pages 59-61.  
7,92 (.312)  
A
C AMSHAF T  
B
D
C
TURNING DIRE C TIO N  
27,75  
I SPAC E S @ 2,54 (.100)  
= 12,70 (.500)  
(1.093)  
2X Ø 2,30  
L
G
(.091)  
K
6,35  
4X Ø 3,20  
J SPAC E S @ 2,54 (.100)  
= 30,48 (1.200)  
J SPAC E S @ 2,54 (.100)  
= 30,48 (1.200)  
(.250)  
(.126)  
Ø 0,50 (.020)  
E
F
H
Description  
DLM3-60PC-F  
A
B
C
D
E
F
G
H
I
5
J
K
L
65,80  
57,91  
50,55  
11,89  
(.468)  
19,38  
(.763)  
16,26  
(.640)  
26,00  
(1.024)  
29,00  
(1.142)  
24,90  
(.980)  
28,12  
(1.108)  
24,80  
(0.977)  
35,00  
(1.378)  
42,60  
(1.677)  
34,20  
(1.347)  
34,20  
(1.347)  
49,45  
(1.948)  
49,90  
(1.965)  
64,30  
(2.531)  
19,94  
(.785)  
24,05  
(,947)  
20,10  
0.792)  
30,30  
(1.193)  
37,80  
(1.488)  
49,02  
4
74,75  
(2.945)  
74,75  
4,60  
(.181)  
4,60  
2.592) (2.280)  
65,80  
(1.992)  
50,60  
(1.994)  
92,20  
(3.626)  
92,00  
(3.626)  
104,30  
(4.106)  
(1.994)  
50,60  
(1.994)  
92,10  
(3.626)  
92,10  
(3.626)  
107,30  
(4.224)  
spaces  
7
spaces  
5
spaces  
9
spaces  
11  
spaces  
spaces  
6
spaces  
12  
spaces  
12  
spaces  
14  
spaces  
57,91  
DLM2-96PC-F  
DLM1-156PC-F  
DLM5-260PC-F  
(2.592) (2.280)  
108,00 100,03  
(4.255) (3.983)  
108,00 100,03  
(4.255) (3.983)  
125,00 115,00  
(4.291) (4.528)  
(2.945)  
90,00  
(3.546)  
90,00  
(3.546)  
104,70  
(4.122)  
(.181)  
4,60  
(.181)  
4,60  
(.181)  
4,60  
(.181)  
DLM6-360PC-F  
Notes:  
1 space at 2,54 (0.100)  
Receptacle  
• For contact cavity arrangements see pages 69-70.  
• For panel cutout and mounting hole pattern, see page 66.  
• For PC hole pattern, see pages 59-61.  
7,75 (.305)  
A
I SPAC E S @ 2,54 (.100)  
= 12,70 (.500)  
B
C
D
F
25,20  
(.992)  
2X Ø 2,30  
(.091)  
L
J SPAC E S @ 2,54 (.100)  
= 30,48 (1.200)  
J SPAC E S @ 2,54 (.100)  
= 30,48 (1.200)  
6,35  
4X Ø 3,20  
(.126)  
(.250)  
Ø 0,50 (.020)  
E
G
Description  
DLM3-60RC-F  
A
B
C
D
E
G
H
I
5
J
L
65,80  
57,91  
50,55  
11,89  
24,90  
(.980)  
28,12  
(1.108)  
24,80  
(.977)  
35,00  
(1.378)  
42,60  
(1.677)  
19,94  
(.785)  
24,05  
(,947)  
20,10  
(0.792)  
30,30  
(1.193)  
37,80  
(1.488)  
49,02  
4
4,60  
(2.592)  
65,80  
(2.592)  
108,00  
(4.255)  
108,00  
(4.255)  
125,00  
(4.291)  
(2.280)  
57,91  
(1.992)  
50,60  
(1.994)  
92,20  
(3.626)  
92,00  
(3.626)  
104,30  
(4.106)  
(.468)  
19,38  
(.763)  
16,26  
(.640)  
26,00  
(1.024)  
29,00  
(1.142)  
(1.994)  
50,60  
(1.994)  
92,10  
(3.626)  
92,10  
(3.626)  
107,30  
(4.224)  
spaces  
7
spaces  
5
spaces  
9
spaces  
11  
spaces  
spaces  
6
spaces  
12  
spaces  
12  
spaces  
14  
spaces  
(.181)  
4,60  
(.181)  
4,60  
(.181)  
4,60  
(.181)  
4,60  
(.181)  
DLM2-96RC-F  
(2.280)  
100,03  
(3.983)  
100,03  
(3.983)  
115,00  
(4.528)  
DLM1-156RC-F  
DLM5-260RC-F  
DLM6-360RC-F  
Notes:  
1 space at 2,54 (0.100)  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
27  
Cannon ZIF Connectors  
DLM - Metal Body - Pressfit Contacts  
• Order Actuating Handle Kit sold separately, see page 44.  
• For contact cavity arrangements see page 61.  
• For panel cutout and mounting hole pattern, see page 66.  
• For PC hole pattern, see page 62.  
Plug  
Nomenclature  
Part Number  
127050-0378  
DLM5-260P-PF-F  
Receptacle  
• For contact cavity arrangements see page 61  
• For panel cutout and mounting hole pattern, see page 66  
• For PC hole pattern, see page 62  
Nomenclature  
DLM5-260R-PF  
Part Number  
127050-0313  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
28  
DLP - Metal Shell  
Cannon ZIF Connectors  
Cannon has developed a ‘Resilient Contact’ that  
provides reliable performance with contact wiping  
action directly on a PCB pad. A high density con-  
tact module enables a high pin count connector and  
flexibility. The nickel plated aluminum housing along  
with the embedded grounding springs offer supe-  
rior performance under the harshest EMI conditions.  
The DLP, like that of the DL, is capable of over 10,000  
mating cycles. WIth the PCB acting as the mated  
contacts, electronics can be mounted at the signal source,  
thus reducing cross talk and minimizing real-estate. The  
DLP-408 is offered with mechanical shutters to meet the  
IEC requirements for finger protection.  
Materials and Finishes  
Housing  
Aluminum Alloy (DLP136, 204, 272). Zinc Alloy (DLP408) Nickel Plated  
Actuating Camshaft  
Stainless Steel, Passivated  
Electrical Data  
136, 204, 272, 408  
N/A  
No. of Contacts:  
Wire Size:  
Receptacle  
Contact Termination:  
DIP Soldering to PCB - DLP 136, 204, 272  
Pressfit to PCB (408)  
Plug  
Cable termination to PCB  
Direct soldering to daughter board stacked to PCB  
Interface connector between cable and PCB  
Mechanical Data  
Actuation:  
Single Hand  
Coupling:  
Rotating Latch  
Polarization:  
Contact Spacing:  
Shell Styles:  
Polarizing Posts  
1.9 (0.075 Pitch (DLP136 204, 272), 1.6 (0.063) Pitch (DLP408)  
Plug and Receptacle  
Performance Data  
Dielectric Withstanding  
Voltage  
:
500 VAC RMS  
Insulation Resistance 1000 Megaohms minimum  
Durability:  
10,000 Cycles minimum  
Contact Resistance: 30 milliohms maximum (Initial)  
Contact Retention: 4.9N (1.1 LBS)  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
29  
Cannon ZIF Connectors  
DLP - Metal Shell  
How to Order  
DLP  
R
272 - 8 - *  
SERIES  
DLP: Metal shell  
TYPE  
P - Plug  
R - Receptacle  
CONTACT ARRANGEMENT - NUMBER  
OF CONTACT MODULES - LOCATION DUMMY - MOD. CODE  
136 - 4 AB  
204 - 6  
A
272 - 8 NONE  
DLP  
-
408  
P
-
*
SERIES  
DLP: Metal shell  
CONTACT ARRANGEMENT  
408  
TYPE AND MODIFICATION CODE  
- P (Plug)  
- R (Receptacle)  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
30  
Cannon ZIF Connectors  
DLP - Metal Shell  
Plug  
• Order Protective cover, sold separately. See page 45.  
• For PC pad layout, see page 64.  
• Not including backshell, handle, and screw.  
• For contact cavity arrangements, see page 71.  
Nomenclature  
DLP-P  
Part Number  
127050-0299  
Description  
Part Number  
127000-2721  
127000-2721  
DLP PWB Plate 8  
DLP PWB Plate 6  
M2.5 x 15mm PWB Plate Mounting Screw  
Note: Flat head screw length dependent on customer  
backshell design  
• For PC hole pattern, see page 64.  
Receptacle  
• For contact cavity arrangements, see page 71  
Nomenclature  
Part Number  
127050-0444  
127050-0391  
DLP-R204-6-A-F  
DLP-R272-8-F  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
31  
Cannon ZIF Connectors  
DLP - Metal Shell  
Plug  
• Order Actuating Handle Kit, sold separately. See page 44.  
• For Contact Cavity arrangements, see page 71.  
• For PC pad layout, see page 65.  
• PWB Protective Plate included. Screws sold separately.  
Nomenclature  
Part Number  
127050-0516  
127059-0053  
DLP408P  
PWB Plate Screws (center)*  
127059-0054 PWB Plate Screws (corners)**  
* Two Center plate screws required.  
** Four Corner plate screws required.  
Receptacle  
• For PC hole pattern, see page 65.  
• For contact cavity arrangements, see page 71.  
Nomenclature  
DLP408R  
Part Number  
127050-0452  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
32  
Cannon ZIF Connectors  
QLC  
ITT Expands its DL Family of Connectors with the  
Miniature QLC Device to Meet Size, Reliability, and  
Mating Requirements for Portable Medical Equipment  
Similar to the DL Series connectors, the QLC connector  
is highly reliable, easily assembled during harness and  
mating, and features a high pin count—up to 260  
contacts in PC board-mount style. The QLC connector  
employs rugged nickel-plated aluminum housings and  
features a minimum rated life of 20,000 complete  
mating cycles with no performance loss. The inter-  
face of the QLC connector utilizes EMI springs and a  
shield-locking mechanism to ensure uniform mating  
pressure around the perimeter of the mated connec-  
tor, creating an EMI/RFI shield.  
With technology advances for small portable imaging equipment, the demand for a smaller, higher pin count,  
shielded, reliable connector proves essential.  
Consequently, ITT reduced the spacing from the standard DL to 0.8mm, thus reducing the overall size by  
more than 60% with the same number of contacts. The high pin count allows the engineer to utilize various  
grounding schemes to maintain signal integrity. The reduction in size, coupled with the superior shield design  
of the QLC, creates a sound interconnect choice for today’s portable market.  
Materials and Finishes  
QLC Housing:  
Contacts:  
Zinc, Nickel plated  
µ
Copper Alloy, 40 inches gold over nickel in mating area, gold flash over nickel in tail area  
Shaft Assembly:  
Ground Spring:  
Insert Mold:  
Stainless steel and plastic  
Stainless steel  
Plastic  
Electrical Data  
260  
N/A  
No. of Contacts:  
Wire Size:  
Receptacle - DIP Solder to PCB  
Plug - Solder to Daughter Board  
Contact Termination:  
Mechanical Data  
Actuation:  
Roating Handle  
Quad Latch  
Coupling:  
Polarization:  
Contact Spacing:  
Shell Styles:  
Polarizing Posts  
0.8mm  
Plug and Receptacle  
Performance Data  
Dielectric Withstanding  
Voltage  
:
1000 VAC RMS  
Insulation Resistance 1000 Megaohms minimum  
Durability:  
Contact Resistance: 100 milliohms maximum (including bulk resistance)  
Contact Retention:  
20,000 Cycles maximum  
N/A  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
33  
Cannon ZIF Connectors  
QLC  
Plug  
• Insulator retaining screw sold separately.  
• For PC hole pattern, see page 65.  
Nomenclature  
Part Number  
127050-0529  
127059-0067  
QLC260P  
Insulator Retaining Screw  
(2 required)  
Receptacle  
• Order actuating handle kit, sold separately. See page 44.  
• For contact cavity arrangements, see page 71.  
• For PC pad layout, see page 65.  
Nomenclature  
QLC260R  
Part Number  
127050-0530  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
34  
Accessories - Overview  
Cannon ZIF Connectors  
Cannon offers a wide selection of accessories  
that allow the design engineers to config-  
ure the product for their exact needs. The  
accessories range from the simple actuating  
handle to junction and backshells, as well as  
polarizing posts and protective covers for  
the contacts.  
Actuating handles are the same for the DL1/2/3  
and DLM1/2/3 series. The DL5/DLM5 and DLM6  
series have specific handles. Handles are sold  
separately since many applications require the  
connector to be attached or removed only by  
an authorized technician.  
Plastic junction shells are available for the  
DL1/2/3 series for encasement of the crimp  
contacts after complete installation into the  
connector. These shells also make it possi-  
ble for the DL to be used as a cable-to-cable  
mating connector as they can be used both  
on the plug and the receptacle. The DL1/2/3  
plastic junction shells have optional secondary  
cable entry capability by removing the mold-  
ing in the cable entry plugs. Cable clamp kits  
are available to affix the cable to the second  
entry. This second entry option is very useful  
in applications where the large wire sizes  
make the cable diameter too large to be  
handled from a single entry port.  
Polarizing posts ar available to offer  
a keying feature for both the DL and  
DLM connectors. The polarizing posts  
can be installed in specific orienta-  
tion so that plugs of the same size  
connectors can only be mated in pre-  
determined receptacles. This feature  
offers the designer the ability to fool-  
proof the attachment possibilities  
to protect accidental damage to the  
system. Protective covers of plastic  
and anti-static rubber are available to  
offer contact protection from physical  
damage or dust. Since the DL series  
has a high density of contacts in an  
exposed area, these covers are very use-  
ful for many applications. For example,  
where systems have multiple connec-  
tors, or when the connections are often  
left unattached, or when the system  
parts are put into storage.  
Metal Backshells are available for the entire  
DL/DLM series. The metal backshells are  
constructed from die cast aluminum with a  
nickel plating to facilitate in EMI/RFI shield-  
ing of the connector systems. Shielding has  
become a driving force because of the ever  
increasing stringent EMI/RFI regulations  
Accessory Selection Guide  
Protective  
Metal Shell  
EMI/RFI  
Plastic  
Junction  
Shell  
Covers  
Actuating  
Handles  
Cable  
Metal  
Polarizing  
Posts  
Connector  
Series  
Rubber  
Plastic  
Shielding  
see page  
Clamps  
see page  
Backshell  
see page  
see page  
see page  
see page  
see page  
see page  
DL1-156  
DL2-96  
DL3-60  
DL4-624  
DL5-260  
DLM1-156  
DLM2-96  
DLM3-60  
DLM5-260  
DLM6-360  
included  
Co  
m
patible  
N
ot Com  
patible  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
35  
Cannon ZIF Connectors  
Accessories - Plastic Junction Shells  
Product Features  
• For use with crimp contact connectors  
• Stainless steel cable clamps  
• Knockout plug provides alternate second entry  
• Complete with 4 attaching screws and nuts  
• Complete with one cable clamp kit  
• Thermoplastic UL 94V-1 rated  
• Straight 90 or 45 cable entry  
• Accommodates up to 22,22 (.875) cable  
Junction Shell Kit (Straight or 90º Mounting)  
DL1 / DLM1  
Part  
Max  
A
B
C
D
E
F
G
H
I
Description  
Number  
Cable Entry  
110,74  
(4.360)  
MAX  
62,36  
68,58  
86,36  
50,44  
(1.988)  
MAX  
22,23  
(0.875)  
DL-1-J/S  
249-1950-000  
Note: Single Piece Shell  
DL2 / DLM2  
DL3 / DLM3  
Part  
Max  
A
B
C
D
E
F
G
H
I
Description  
Number  
Cable Entry  
68,83  
(2.710)  
MAX  
68,83  
(2.710)  
MAX  
68,83  
(2.710)  
MAX  
68,83  
(2.710)  
MAX  
68,83  
(2.710)  
MAX  
68,83  
(2.710)  
MAX  
46,81  
(1.843)  
MAX  
46,81  
(1.843)  
MAX  
46,81  
(1.843)  
MAX  
46,81  
(1.843)  
MAX  
46,81  
(1.843)  
MAX  
46,81  
(1.843)  
MAX  
52,45  
(2.065)  
MAX  
52,45  
(2.065)  
MAX  
52,45  
(2.065)  
MAX  
52,45  
(2.065)  
MAX  
52,45  
(2.065)  
MAX  
52,45  
(2.065)  
MAX  
71,04  
(2.797)  
MAX  
71,04  
(2.797)  
MAX  
71,04  
(2.797)  
MAX  
71,04  
(2.797)  
MAX  
71,04  
(2.797)  
MAX  
71,04  
(2.797)  
MAX  
30,05  
(1.183)  
MAX  
30,05  
(1.183)  
MAX  
30,05  
(1.183)  
MAX  
30,05  
(1.183)  
MAX  
30,05  
(1.183)  
MAX  
30,05  
(1.183)  
MAX  
36,45  
(1.435)  
MAX  
36,45  
(1.435)  
MAX  
36,45  
(1.435)  
MAX  
36,45  
(1.435)  
MAX  
36,45  
(1.435)  
MAX  
36,45  
(1.435)  
MAX  
39,29  
(2.500)  
MAX  
39,29  
(2.500)  
MAX  
39,29  
(2.500)  
MAX  
39,29  
(2.500)  
MAX  
39,29  
(2.500)  
MAX  
39,29  
(2.500)  
MAX  
31,75  
(1.547)  
MAX  
31,75  
(1.547)  
MAX  
31,75  
(1.547)  
MAX  
31,75  
(1.547)  
MAX  
31,75  
(1.547)  
MAX  
31,75  
(1.547)  
MAX  
44,04  
(1.250)  
MAX  
44,04  
(1.250)  
MAX  
44,04  
(1.250)  
MAX  
44,04  
(1.250)  
MAX  
44,04  
(1.250)  
MAX  
44,04  
(1.250)  
MAX  
14,20  
(0.560)  
DL2-J/S  
249-1985-000  
15,90  
(0.625)  
22,23  
DL2-2-J/S 249-2238-000  
DL2-4-J/S  
DL3-J/S  
249-2238-001  
249-2060-000  
(0.875)  
14,20  
(0560)  
15,90  
(0.625)  
DL3-3-J/S  
DL3-4-J/S  
249-2237-000  
249-2237-001  
22,23  
(0.875)  
Note: Two Piece Shell  
Junction Shell Kit (45º Mounting)  
DL2 / DLM2  
DL3 / DLM3  
Part  
Max  
Description  
A
B
C
D
E
F
G
H
I
Number  
Cable Entry  
68,83  
(2.710)  
MAX  
68,83  
(2.710)  
MAX  
46,81  
52,45  
71,04  
(2.797)  
MAX  
71,04  
(2.797)  
MAX  
30,05  
(1.183)  
MAX  
30,05  
(1.183)  
MAX  
36,45  
(1.435)  
MAX  
36,45  
(1.435)  
MAX  
39,29  
(2.500)  
MAX  
39,29  
(2.500)  
MAX  
31,75  
(1.547)  
MAX  
31,75  
(1.547)  
MAX  
44,04  
(1.250)  
MAX  
44,04  
(1.250)  
MAX  
15,90  
DL2-1-J/S 249-1985-001  
DL3-2-J/S 249-2060-001  
(1.843) (2.065)  
)
(0.625  
MAX  
46,81  
MAX  
52,45  
15,90  
(0.625)  
(1.843) (2.065)  
MAX MAX  
Note: Two Piece Shell  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
36  
Cannon ZIF Connectors  
Accessories - Cable Clamp Kits  
Cable Clamp Kit for optional second entry (Straight or 90º Mounting)  
DL1 / DL2 / DL3  
Part  
Number  
Max  
Description  
Mounting  
Straight or 90°  
Straight or 90°  
Straight or 90°  
Cable Entry  
22,23  
DL1-C/C  
218-0179-000  
218-0180-000  
(0.875)  
14,20  
DL1-C/C (1)  
(0.680)  
15,90  
DL2-2-C/C (1) 218-0180-001  
DL2-3-C/C (1) 218-0200-000  
(0.625)  
22,23  
Straight or 90°  
(0.875)  
Cable Clamp Kit for optional second entry (45º Mounting)  
DL2  
Part  
Number  
Max  
Description  
Mounting  
Cable Entry  
15,90  
(0.625)  
DL2-1-C/C (1) 218-0181-000  
45°  
Note: (1) Also suitable for DL3 Connectors  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
37  
Accessories - Metal Backshells  
Cannon ZIF Connectors  
Standard Materials and Finishes  
Acrylic paint over die cast aluminum  
Shell:  
Stainless Steel  
Hardware:  
Two Piece Shell Design (Straight or 90º Mounting)  
A
DL2 / DLM2  
DL3 / DLM3  
D
1
E
B
C
L
F
C
Wire hood may be installed in two positions. 90° cable entry as shown  
or straight entry by rotating wire hood.  
Used  
On  
Part  
Number  
Max  
A
B
C
D
E
F
Cable Entry  
19,05  
77,8  
33,0  
(1.30)  
65,8  
(2.59)  
36,3  
(1.43)  
24,5  
(.96)  
28.1  
DL2 / DLM2 (1) 249-4517-000  
(3.06)  
(1.11)  
(0.750)  
77,8  
(3.06)  
33,0  
(1.30)  
65,8  
(2.59)  
36,3  
(1.43)  
24,5  
(.96)  
28.1  
(1.11)  
19,05  
DL3 / DLM3 (1) 249-4518-000  
(0.750)  
Note: Kit consists of 2 shells, 9 screws, 1 wire hood, 1 wire clamp, 1 lock/open indication seal.  
One Piece Shell Design (Straight or 90º Mounting)  
DL1/DLM1  
DL5/DLM5  
DLM6  
1
B
D
C
L
C
L
F
C
Wire hood may be installed in two positions. 90° cable entry as shown  
or straight entry by rotating wire hood.  
Used  
On  
Part  
Number  
Max  
Cable Entry  
A
B
C
D
E
F
123,4  
(4,86)  
48,6  
(1.91)  
49,0  
111,4  
(4.38)  
115,8  
(4.56)  
125,0  
(4.92)  
24,0  
(0.945)  
30,0  
28,12  
(1.11)  
42,6  
19,05  
N/A  
DL1/ DLM1 (2)  
DL5/ DLM5 (3)  
DL6/ DLM6 (3)  
249-4520-000  
249-4501-000  
249-4515-000  
(0.750)  
7,6  
(0,30)  
7,6  
(0,30)  
22,3  
(0.875)  
28,00  
(1.102)  
N/A  
(1.93)  
(1.18)  
(1.68)  
63,0  
(2.48)  
30,0  
(1.18)  
42,6  
(1.68)  
N/A  
Notes: (2) Kit consists of 2 shells, 10 screws, 1 wire hood, 1 wire clamp, 1 lock/open indication seal.  
(3) Kit consists of 1 shell, 8 screws, 1 wire hood, 1 wire clamp, 4 nuts.  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
38  
Cannon ZIF Connectors  
Accessories - Actuating Handle Kits  
Product Features  
• Provides a convenient method of actuating the contacts and cam for locking the connector.  
• Kit provides actuating handle and attaching screw.  
• Pointer on handle denotes “locked” and “open” positions.  
Materials and Finishes  
Glass filled thermoplastic  
Handle:  
DL1 / DL2 / DL3  
DLM1 / DLM2 / DLM3  
Part Number: 204-0016-000  
Part Number: 204-4501-000  
DL5  
DLM5  
DLP408  
DLM6  
QLC  
Part Number: 204-4500-000  
Part Number: 127059-0069  
Note: For DLP 272 Handle, please consult factory for more information.  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
39  
Cannon ZIF Connectors  
Accessories - Protective Covers  
Protective Covers  
Product Features  
• Fits snugly over mating faces  
• Prevents foreign matter from permeating contact cavities  
Protective Covers - Rubber  
Materials and Finishes  
Anti-static synthetic rubber  
Cover:  
DL / DLM Receptacle  
Cover for  
DL1-156R  
DL2-96R  
DL3-60R  
DL4-624R  
Part Number  
039-0243-000  
039-0245-000  
039-0247-000  
039-0240-000  
DL / DLM Plug  
Cover for  
DL1-156P  
DL2-96P  
DL3-60P  
DL4-624P  
Part Number  
039-0242-000  
039-0244-000  
039-0246-000  
039-0239-000  
Protective Covers - Plastic  
Materials and Finishes  
Polyethylene  
Cover:  
DL / DLM Plug  
Cover for  
DL1-156P  
DL2-96P  
Part Number  
025-0852-000  
025-0857-000  
025-0850-000  
DL3-60P  
DL / DLM Receptacle  
Cover for  
DL1-156R  
DL2-96R  
DL3-60R  
DL5-260R  
Part Number  
025-4506-000  
025-4505-000  
025-4509-000  
025-1218-000  
Note: Must remove/cut secondary cap from DL5 cover  
DLP 272  
Nomenclature  
Part Number  
DLP PWB Protect 6A/H  
DLP PWB Protect 8  
DLP Plug Dust Cap  
127000-2721  
127000-2720  
127000-2719  
127000-2732  
DLP Receptacle Dust Cap  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
40  
Cannon ZIF Connectors  
Center Mounting  
Accessories - Polarizing Posts  
Materials and Finishes  
Zinc, copper over nickel  
Post:  
Stainless Steel  
Screw:  
DL1 / DL2  
DLM1 / DLM2  
Kit consists of  
2 posts and 2 no, 2- 56 X3/  
fil. Head screws  
Part Number  
320-0021-005  
Corner Mounting  
Materials and Finishes  
Zinc, nickel  
Post:  
Stainless Steel  
Screw:  
DLM1 / DLM2 / DLM3  
Kit consists of  
2 posts and 2 No. 4-40x9/32  
Part Number  
320-0021-006  
DL1 / DL2 / DL3 / DLM1 / DLM2 /  
DLM3 with Metal Back shell  
Kit consists of  
Part Number  
4 posts and 4 M2.5x10 screws  
320-4505-000  
DL5  
DLM5  
Kit consists of  
4 posts and 4 M3x8 screws  
Part Number  
320-4502-000  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
41  
Cannon ZIF Connectors  
Accessories - EMI / RFI Shielding Shells  
Materials and Finishes  
Steel, Nickel Finish  
Shell:  
Metal Shells (DL5 only)  
Plug  
Description  
Plug Shell  
Part Number  
248-4500-000  
Receptacle  
Description  
Receptacle Shell  
Part Number  
248-4501-000  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
42  
Cannon ZIF Connectors  
Contacts  
The Cannon DL Crimp and Buss contacts are  
available in addition to the factory installed  
Square Post/PCB mount version contacts.  
Crimp contacts are available loose only.  
The Buss Contacts make the DL series capa-  
ble of providing higher than 5 amps per line.  
The Buss contacts are pairs of contact lines  
which increase the amperage capability in  
increments of 10 amps up to 60 amps. The  
contacts have solder holes at the tail section  
for soldering #30-#18 AWG. The tail is also  
designed to accommodate a 1/8 crimp lug  
for wire sizes larger than #18.  
The Crimp contacts are available in two plat-  
µ
ing types. The 20 inch gold hermaphroditic  
version which is the economical choice for  
applications requiring over 100 milliamps to  
µ
5 amps, and the 50 gold bump to flat ver-  
sion which offers the most versatile range of  
applications requirements from micro-amps  
to 5 amps.  
The Bump to Flat version was developed specifically to handle “dry circuit” requirements where the signal  
µ
amperage is not enough to ensure a clean contact point. The 50 inch gold Bump to Flat version is man-  
datory for applications with signals below 100 milliamps. The Bump contact is installed in the Plug and the  
Flat contact is installed in the receptacle. This combination increases the contact force and ensures that the  
µ
wiping point becomes the current carrying point after mating. The 50 inch gold Bump to Flat version has  
become the standard for all modern applications where power and low voltage signals are combined into  
one connector.  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
43  
Cannon ZIF Connectors  
Contacts - Buss Contacts  
1 Pair  
• Designed for power distribution of more than 5 amps.  
• Accommodates #30-#18 AWG in hole 1,29-1,14  
(.051-.045) for wire soldering.  
Buss Contact  
• Accommodates 1/8 crimp lugs for larger wire sizes.  
Description  
1 Pair  
Part Number  
030-7380-001  
030-7380-002  
030-7380-003  
030-7380-004  
030-7380-005  
030-7380-006  
2 Pair  
3 Pair  
4 Pair  
5 Pair  
Copper Alloy  
Material:  
Finish:  
6 Pair  
20µ inch in mating area /  
gold flash on balance (terminating end)  
Note: For more information on tools and assembly, see pages  
Wire Termination - Solder  
Wire Termination - Crimp Lug  
Note: Contacts must be installed in the vertical position.  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
44  
Cannon ZIF Connectors  
Contacts - Crimp Contacts  
50 inch Gold Contacts  
• Recommended for all applications  
• Offer the broadest amperage range  
• Mandatory for low current applications, less than 100 milliamps.  
Materials and Finishes  
Copper Alloy  
50 inch Gold over Nickel in mated area, Gold flash on balance (terminating end)  
Material:  
Finish:  
Plug (Bump)  
Wire  
Loose  
Reeled  
Type  
Part Number  
030-2416-003  
030-2410-003  
030-2409-003  
030-2415-003  
Part Number  
110238-0482  
110238-0480  
110238-0479  
110238-0481  
28 thru 32 AWG  
24 thru 26 AWG  
20 thru 22 AWG  
18 thru 20 AWG (1)  
Note: Contact can be used in both plug and receptacle for appli-  
cations above 100 MA.  
BUMP  
C O NTAC T  
RE TE NTIO N  
LANC E  
Receptacle (Flat)  
Wire  
Type  
Loose  
Reeled  
Part Number Part Number  
28 thru 32 AWG  
24 thru 26 AWG  
20 thru 22 AWG  
18 thru 20 AWG (1)  
030-2494-001  
030-2492-001  
030-2491-001  
030-2493-001  
110238-0486  
110238-0484  
110238-0483  
110238-0485  
F LAT  
C O NTAC T  
RE TE NTIO N  
LANC E  
Caution: Flat contacts can only be used in the receptacle  
20 inch Gold Contacts  
Materials and Finishes  
Copper Alloy  
Material:  
Finish:  
20 inch Gold over Nickel, in mated area, Gold flash on balance (terminating end)  
Plug and Receptacle (Bump) (3)  
Wire  
Loose  
Reeled  
Type  
Part Number  
030-2416-001  
030-2410-001  
030-2409-001  
030-2415-001  
Part Number  
110238-0403  
110238-0401  
110238-0400  
110238-0402  
28 thru 32 AWG  
24 thru 26 AWG  
20 thru 22 AWG  
18 thru 20 AWG  
Note: (1) Non insulation support  
(2) 20 inch gold in mating area/Gold flash on balance (terminating end), RoHS compliant, sold in lots of 100 pieces.  
(3) 20 inch gold Bump contact are used for both Plug and Receptacle  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
45  
Cannon ZIF Connectors  
Tools and Assembly  
A key feature of the Cannon DL connector series is  
easy contact termination, both in the field and in  
high-volume production. An ergonomically designed  
hand crimp tool is available for the low volume  
(loose contact) applications and will accommodate  
two different crimp contact sizes. To reduce overall  
costs, the crimp jaws are replaceable.  
Automatic crimp and strip/crimp machines are avail-  
able for high volume applications requiring a large  
number of crimps (50,000 crimps per year or more).  
These machines are leased to customers to eliminate  
the need for heavy investment. They also improve  
productivity for large pin count applications.  
DL Crimp contacts are designed to be hand installed  
into the connector, no tooling is needed for the  
insertion process. Extraction tools are available for  
the removal of Crimp contacts for easy repair even in  
field applications. Extraction tools are also available  
for the Buss contacts, as well as the factory installed  
Square Post contacts.  
Hand Crimp Tool  
Hand Crimp Tool  
Hand Tool  
Description  
CHDLT 28-32  
CHDLT 20-26  
CHDLT 18-20  
Part Number  
112108-0002  
112108-0001  
112108-0000  
1
2
3
Crimp Tensile Strength  
Crimp tensile strength is a measure of  
how hard a wire can be pulled without  
breaking or separating from the contact.  
This is the best way to verify that the wire  
is properly terminated to the contact.  
Periodic crimp tensile measurements are  
recommended to insure the integrity of  
the crimp. The table below contains the  
appropriate values for DL crimp contacts.  
Wire Trim Dimension  
Wire Size (AWG)  
Tensile Min. (lbs)  
32  
1
30  
1.5  
28  
3
26  
7
24  
10  
22  
15  
20  
19  
18  
30  
Wire Trim Dimension “A” 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 4,06 (.160) 4,06 (.160)  
Insulation Dia. Max  
1,35 (.053) 1,35 (.053) 1,35 (.053) 1,65 (.065) 1,65 (.065) 1,88 (.074) 1,88 (.074)  
1,88  
(.074)  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
46  
Cannon ZIF Connectors  
Contacts - Crimp Contacts - Reeled  
Extraction Tool - Buss Contacts  
Extraction Tool for Buss Contact  
Description  
Number  
CET-DL3  
CET-DL4  
CET-DL4  
CET-DL5  
CET-DL6  
CET-DL6  
Contacts  
Part  
1 pair  
2 pair  
3 pair  
4 pair  
5 pair  
6 pair  
274-7029-003  
274-7029-004  
274-7029-004  
274-7029-005  
274-7029-006  
274-7029-006  
Extraction Tool - Crimp, Square Post, PC/RC Contacts  
CET-DL10  
CET-ECP  
CET-ECP-1  
Description  
CET-DL10  
CET-ECP  
Part Number  
274-7029-007  
274-7045-000  
274-7045-001  
Contact Type  
Crimp  
Wrap Post  
Square Post  
PC Tail Extension  
-
15,37 (.605)  
7,11 (.280)  
CET-ECP-1  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
47  
Cannon ZIF Connectors  
Tools and Assembly - Crimp Contacts  
Assembly Instructions for Crimp Contacts  
RE C E PTAC LE  
C O NNE C TO R  
Contact Insertion:  
All crimp contacts inserted by hand. No  
tooling is required for either the plug or  
receptacle.  
RE TE NTIO N  
LANC E  
(BO TTO M)  
PLUG  
C O NNE C TO R  
Caution: Do not force contacts into  
contact cavities. If contact encounters  
excessive resistance during installation  
remove and re-insert using a slight up  
RE TE NTIO N  
LANC E  
(TO P)  
and down motion. This will assure positive  
cavity alignment. Do not install contact if  
plug is in the closed or actuated position.  
RE TE NTIO N  
LANC E  
(TO P)  
Plug:  
Step 1. Prior to inserting contacts, turn the  
shaft counter-clockwise to its maximum  
open position.  
SC RE W  
C AM  
Step 2. WIth the retention lance positioned  
away from the shaft, insert contacts from  
the rear of the contact plug.  
Receptacle:  
PO LARIZING  
Step 1. With the retention lance positioned  
toward the shaft hole, insert contacts from  
the rear of the receptacle.  
RE TE NTIO N  
LANC E  
(BO TTO M)  
PO ST  
Contact Removal for Crimp Contacts  
Tool: CET-DL10  
C O NTAC T  
RE TE NTIO N  
LANC E  
Release retention lance by inserting tip of  
extraction tool into cavity until it bottoms  
on insulator shoulder. Gently pull wire  
in direction of arrow, see illustration, to  
remove contact from insulator.  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
48  
Cannon ZIF Connectors  
Tools and Assembly - Buss Contacts  
Assembly Instructions for Buss Contacts  
Contact Insertion:  
All buss contacts are inserted by hand. No  
tooling is required for either the plug or  
receptacle.  
RE C E PTAC LE  
C O NNE C TO R  
RE TE NTIO N  
LANC E  
Caution: Do not force contacts into  
contact cavities. If contact encounters  
excessive resistance during installation  
remove and re-insert using a slight up  
and down motion. This will assure positive  
cavity alignment. Do not install contact if  
plug is in the closed or actuated position.  
PLUG  
C O NNE C TO R  
(BO TTO M)  
RE TE NTIO N  
LANC E  
(TO P)  
RE TE NTIO N  
LANC E  
(TO P)  
Plug:  
Step 1. Prior to inserting contacts, turn the  
shaft counter-clockwise to its maximum  
open position.  
SC RE W  
Step 2. WIth the retention lance positioned  
away from the shaft, insert contacts from  
the rear of the contact plug.  
C AM  
Receptacle:  
PO LARIZING  
PO ST  
Step 1. With the retention lance positioned  
toward the shaft hole, insert contacts from  
the rear of the receptacle.  
RE TE NTIO N  
LANC E  
(BO TTO M)  
Contact Removal for Buss Contacts  
Tool: CET-DL3/4/5/6  
C O NTAC T  
RE TE NTIO N  
LANC E  
C O NTAC T  
RE TE NTIO N  
LANC E  
Release retention lance by inserting tip of  
extraction tool into cavity until it bottoms on  
insulator shoulder. Gently remove buss con-  
tact in direction of arrow, see illustration, to  
remove contact from insulator.  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
49  
Cannon ZIF Connectors  
Tools and Assembly - Square / Wrap Post Contacts  
Assembly Instructions for Square Post Contacts  
Contact Insertion:  
Square Post Contacts are factory installed but  
can be removed and replaced if damaged in  
service.  
Step 1. Prior to inserting contacts, actuating  
handle must be in the maximum open position.  
Step 2. Contacts are inserted from the insulator  
front face by hand and are seated and clicked in  
the cavity by pulling on the terminal post with  
flat nose plier, see Figure 1.  
C O NTAC T  
RE TE NTIO N  
LANC E  
Figure 1  
C O NNE C TO R  
F RO NT FAC E  
Contact Removal for Square Post Contacts  
Tool: CET-ECP and CET-ECP-1  
Place tool over square post  
terminal and impact tool. Apply  
sufficient force to collapse  
retention lance and push contact  
out of insulator. This process  
destroys the retention lance  
C O NTAC T  
RE TE NTIO N  
LANC E  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
50  
Cannon ZIF Connectors  
Tools and Assembly  
Lease Automatic Tooling - North America*  
Mini Applicators are interchangeable mod-  
ules that will fit into many standard crimping  
machines. They are available for all sizes of  
stamped and reeled contacts  
Wire Size AWG  
18-20  
20-22  
24-36  
110238-0401  
28-32  
µ
20 inches Gold  
110238-0402*  
110238-0481*  
110238-0485*  
110238-0400  
110238-0403  
110238-0482  
110238-0486  
µ
50 inches Gold (Bump)  
110238-0479  
110238-0483  
110238-0480  
110238-0484  
µ
50 inches Gold (Flat)  
* Without Insulation support  
Mini Applicator  
Applicator p/n  
DL-T 18-20  
DL-T 20-22  
DL-T 24-26  
112211-0009  
DL-T 28-32  
112211-0002  
112211-0003  
112211-0010  
Wire Size  
18  
20  
20  
22  
24  
26  
28  
30  
32  
4.00  
(0.160)  
4.00  
(0.160)  
3.3  
(0.130)  
3.3  
(0.130)  
3.3  
3.3  
3.3  
3.3  
3.3  
Strip Length Reference  
(0.130) (0.130)  
(0.130) (0.130) (0.130)  
1,5 1,5 1,5  
(0.059) (0.059) (0.059)  
0,84 0,79 0,74  
(0.033) (0.031) (0.029)  
1,35 1,35 1,35  
(0.053) (0.053) (0.053)  
Conductor Crimp Width -  
Max  
1,80  
(0.071)  
1,80  
(0.071)  
1,710  
(0.067)  
1,710  
(0.067)  
1,5  
(0.059)  
1,5  
(0.059)  
Conductor Crimp Height  
+/- 0,03 (0.001)  
1,52  
(0.060)  
1,34  
(0.053)  
1,25  
(0.049)  
1,22  
(0.048)  
1,04  
(0.041)  
0,96  
(0.038)  
1,88  
(0.074)  
1,88  
(0.074)  
1,65  
(0.065)  
1,65  
(0.065)  
Insulation crimp Heigh -  
Max  
N/A  
N/A  
Tensile Pull Minimum  
(Newtons)  
133 (30) 84 (19)  
84 (19)  
67 (15)  
44 (10)  
31 (7)  
13 (3) 7 (1.5) 4 (1)  
ABT-620 UCCS  
The ABT-620 Universal Cannon Crimper  
/
Machined Strip / Crimp Rate:  
1200+ per hour  
Stripper is a pneumatic powered, micropro-  
cessor controlled machine. It is designed to  
semi-automatically strip insulation from strand-  
ed or single conductor electrical wire and attach  
a stamped and formed contact by crimping.  
The machine will accommodate 34 thru 12  
AWG wire. Primary application of the machine  
is the termination of jacketed cable where the  
individual leads cannot be stripped by fully  
automated equipment. The ABT-620 UCCS  
operates automatically upon insertion of a  
wire or it can be switched over to a foot pedal  
operation as desired.  
Power Requirements:  
Electrical = 115 VAC, 60 Hz, 20A  
Pneumatic = 80 psi, 3 cu. ft per min.  
* For other geographical regions, contact Cannon for details.  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
51  
Cannon ZIF Connectors  
Tooling - Automatic Tooling  
Lease or Buy Automatic Tooling - Europe  
TT Crimping Press  
The TT Crimping Press is available either in semi-au-  
tomatic (for bench-top use) configuration or in  
Part Number: 121586-5225  
full automatic (integrated into a cut and strip  
machine) configuration. Very compact and light,  
its spheroidal cast iron, one-piece structure offers  
the highest rigidity for a very stable crimping  
height value. A proprietary safety cover (grants the  
operator a perfect view of the crimping zone while  
enjoying complete protection from any hazard. The  
semi-automatic configuration (for bench top use)  
always includes safety cover, reel arm, foot switch  
according to the international safety standard and  
CE regulation. Mini-applicators are available for all  
sizes of stamped and reeled contacts.  
Mini-Applicators - Europe  
Wire Size AWG  
18-20  
20-22  
24-26  
28-32  
µ
20 inches Gold  
110238-0400  
110238-0401  
110238-0480  
110238-0484  
110238-0403  
110238-0482  
110238-0486  
µ
50 inches Gold (Bump)  
-
-
110238-0479  
110238-0483  
µ
50 inches Gold (Flat)  
Mini Applicator  
Applicator p/n  
DL-T 18-20  
-
DL-T 20-22  
-
DL-T 24-26  
-
DL-T 28-32  
-
Wire Size AWG  
18  
0,82  
20  
0,52  
20  
0,52  
22  
0,33  
24  
0,25  
26  
0,14  
28  
0,08  
30  
0,05  
32  
0,03  
2
mm  
4.00  
(0.160)  
4.00  
(0.160)  
3.30  
(0.130)  
3.30  
(0.130)  
3.30  
(0.130) (0.130)  
3.30  
3.30  
(0.130)  
Strip Length Reference  
-
-
-
-
-
-
Conductor Crimp Width -  
Max  
1,80  
(0.071)  
1,80  
(0.071)  
1,70  
(0.067)  
1,700  
(0.067)  
1,50  
(0.059)  
1,50  
(0.059)  
1,5  
(0.059)  
-
-
-
-
Conductor Crimp Height  
+/- 0,03 (0.001)  
1,45  
(0.057)  
1,35  
(0.053)  
1,22  
(0.048)  
1,14  
(0.045)  
1,07  
(0.042)  
1,04  
(0.041)  
0.90  
(0.035)  
1,88  
(0.074)  
1,88  
(0.074)  
1,65  
(0.065)  
1,65  
(0.065)  
1,65  
(0.065)  
Insulation Crimp Height -  
Max  
0
0
Tensile Pull Minimum  
(Newtons)  
133  
84  
84  
53  
32  
18  
11  
Note: All applicators are compatible with TT Crimping Press, #121586-5225. We advise all our customers to hold at least one set of consumable tooling (consisting of  
Conductor Crimp Blade, Insulation Crimp Blade, Combination Anvil, Shear Moving and Shear Fixed). Please consult factory to order consumable tooling.  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
52  
Cannon ZIF Connectors  
PCB Hole Pattern and Pad Layout  
PCB Pad Layout  
For the PC/RC Versions: The contact tail design has been modified from a 0,64  
(.025) square pin to a 0,05 (.020) diameter round pin. The change enables a  
decrease in the diameter of the through holes as well as the solder mounds on  
PCB’s (d1 and d2 can be wider than D1 and D2). This can reduce the crosstalk  
in RF circuits and enhance the dielectric withstanding voltage in high voltage  
circuits.  
The soldering of contacts into through (THRU) holes on a PC Board has become  
standard for medical equipment and test equipment for semi-conductors. As a  
result of the narrow spacing between the solder pad and circuit pattern, cross-  
talk between signals increases. A solution to this problem is to make the diame-  
ter of the contacts and solder lands smaller to provide more space between the  
lands and the patterns.  
C O NNE C TO R  
INSULATO R  
C O NTAC T  
However a smaller diameter contact results in higher impedance.  
Cannon designed a solution with a smaller diameter contact tail. This design  
application allows the use of a smaller through-hole diameter.  
PC B  
THRU HO LE  
SO LDE R  
PC TAIL  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
53  
Cannon ZIF Connectors  
DL1 / DLM1 / DLD1 Printed Circuit Board Hole Patterns  
DL1-156/DLM1-156  
PCB Hole Pattern and Pad Layout  
Plug  
Receptacle  
16,26 (.640)  
3,30-3,05  
4X Ø  
5 E Q UAL SPAC E S @  
(.130-.120)  
2,54 (.100)  
C E NTE RS  
0,25 (.010)  
Ø
A
B
=
12,70 (.500)  
TO TAL  
THRU HO LE  
C
NO N-AC C UMULATIVE  
C
L
L
SYMM  
SYMM  
A
B
C
D
E
A
B
C
D
E
12 E Q UAL SPAC E S @  
2,54 (.100)  
F
C E NTE RS  
F
G
H
J
K
L
M
N
G
H
J
30,48 (1.200)  
NO N-AC C UMULATIVE  
100,02 (3.938)  
=
TO TAL  
1,09-0,94  
3
156X Ø  
K
L
(.043-.037)  
Ø 0,13 (.005)  
M
N
A
B
C
C
PLATE D THRU HO LE  
L
16,51 (.650)  
L
SYMM  
SYMM  
B
P
R
S
T
P
R
S
T
Ø 9,52 (.375) MIN  
THRU HO LE  
12 E Q UAL SPAC E S @  
2,54 (.100)  
U
V
W
X
Y
Z
U
V
W
X
Y
Z
C E NTE RS  
30,48 (1.200)  
=
TO TAL  
a
NO N-AC C UMULATIVE  
a
b
b
c
c
1 2 3 4 5 6  
6
5
4 3 2  
1
1
A
DLD1-156  
Plug  
Receptacle  
20,32-19,81  
(.800-.780)  
20,32-19,81  
(.800-.780)  
5 E Q UAL SPAC E S @  
2,54 (.100) C E NTE RS  
4X R 3,63 (.143)  
MAX  
=
12,70 (.500) TOTAL  
NO N-AC C UMULATIVE  
SYMM  
4X R 3,63 (.143)  
MAX  
SYMM  
A
B
C
D
E
A
B
C
D
E
12 E Q UAL SPAC E S @  
2,54 (1.00) C E NTE RS  
30,48 (1.200) TOTAL  
NO N-AC C UMULATIVE  
40,89-40,39  
(1.610-1.590)  
F
F
G
H
J
K
L
G
H
J
K
L
=
M
N
M
N
92,20-91,69  
(3.630-3.610)  
16,51 (.650) RE F  
3,18-2,92  
SYMM  
(.125-.115)  
SYMM  
B
P
R
S
T
P
R
S
T
B
Ø 9,52 (.375) MIN  
THRU HO LE  
12 E Q UAL SPAC E S @  
2,54 (1.00) C E NTE RS  
= 30,48 (1.200) TOTAL  
1,09-0,94  
U
V
W
X
Y
Z
U
V
W
X
Y
Z
156X Ø  
(.043-.037)  
Ø 0,13 (.005) A  
PLATE D THRU HO LE  
NO N-AC C UMULATIVE  
a
a
b
c
b
c
1
2 3 4 5 6  
6
5 4 3 2 1  
1
Notes:  
A
1. Contact hold cavity identifications shown are typical as viewed from top surface of P.C. board.  
2. All plug layout dimensions not shown are similar to the receptacle dimensions  
3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79 - 0,64  
(.031-.025). For PCB pad layout configuration see page  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
54  
Cannon ZIF Connectors  
PCB Hole Pattern  
DL2 / DLM2 / DLD2 Printed Circuit Board Hole Patterns  
DL2-96/DLM2-96  
Plug  
Receptacle  
19,38 (.763)  
6 E Q UAL SPAC E S @  
2.54 (.100)  
7 E Q UAL SPAC E S @  
C E NTE RS  
2,54 (.100)  
C E NTE RS  
TO TAL  
=
15,24 (.600) TO TAL  
NO N-AC C UMULATIVE  
17,78 (.700)  
=
NO N-AC C UMULATIVE  
1,09-0,94  
C
L
C
L
SYMM  
SYMM  
96X Ø  
A
B
C
D
E
F
3
(.043-.037)  
Ø 0,13 (.005)  
PLATE D THRU HO LE  
A
B
C
D
E
F
57,91 (2.280)  
A
B
G
G
C
L
C
L
6,35 (.250)  
SYMM  
H
J
H
J
SYMM  
B
K
L
K
L
Ø 9,52 (.375) MIN  
THRU HO LE  
M
N
P
M
N
P
1 2  
3
4
5
6
7
8
8
7 6 4 3 2  
5
1
1
A
6 E Q UAL SPAC E S @  
2,54 (.100)  
C E NTE RS  
TO TAL  
3,30-3,05  
(.130-.120)  
4X Ø  
=
15,24 (.600)  
Ø 0,25 (.010)  
A B  
NO N-AC C UMULATIVE  
THRU HO LE  
DLD2-96  
Plug  
Receptacle  
7 E Q UAL SPAC E S @  
2,54 (.100) C E NTE RS  
= 17.78 (.700) TOTAL  
NO N-AC C UMULATIVE  
22,86-22,35  
(.900-.880)  
24,13-23,62  
(.950-.930)  
10,16-9,65  
(.400-.380)  
1,09-0,94  
96x Ø  
4X R 3,63 (.143)  
MAX  
(.043-.037)  
Ø 0,13 (.005) A B  
PLATE D THRU HO LE  
6 E Q UAL SPAC E S @  
2,54 (1.00) C E NTE R  
SYMM  
SYMM  
= 15,24 (6.00) TOTAL  
NO N-AC C UMULATIVE  
A
B
C
D
E
A
23,24-22,99  
(.915-.905)  
B
C
D
E
F
G
F
G
50,80-50,29  
(2.000-1.980)  
6,35 (.250) RE F  
2,29-2,03  
(.090-.080)  
H
J
K
L
M
N
P
H
J
K
L
M
N
P
SYMM  
SYMM  
1,27-1,02  
(.050-.040)  
Ø 9,52 (.375) MIN  
THRU HO LE  
B
1
2
3
4
5
6
7
8
8
7 6 5 4 3 2 1  
4X R 1,02 (.040)  
MAX  
6 E Q UAL SPAC E S @  
2,54 (1.00) C E NTE R  
A
= 15,24 (6.00) TOTAL  
NO N-AC C UMULATIVE  
1
4X R 3,63 (.143)  
MAX  
Notes:  
1. Contact hold cavity identifications shown are typical as viewed from top surface of P.C. board.  
2. All plug layout dimensions not shown are similar to the receptacle dimensions  
3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79 - 0,64  
(.031-.025). For PCB pad layout configuration see page  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
55  
Cannon ZIF Connectors  
PCB Hole Pattern and Pad Layout  
DL3 / DLM3 / DL5 / DLM5 Printed Circuit Board Hole Patterns  
DL3-60/DLM3-60  
Plug  
Receptacle  
5 E Q UAL SPAC E S @  
2,54 (.100)  
C E NTE RS  
TO TAL  
11,89 (.468)  
4 E Q UAL SPAC E S @  
12,70 (.500)  
=
NO N-AC C UMULATIVE  
2,54 (.100)  
C E NTE RS  
TO TAL  
10,16 (.400)  
=
NO N-AC C UMULATIVE  
C
C
L
L
SYMM  
SYMM  
1,09-0,94  
60X Ø  
A
B
C
D
E
3
A
B
C
D
E
(.043-.037)  
57,91 (2.280)  
Ø 0,13 (.005)  
A
B
PLATE D THRU HO LE  
C
L
C
16,51 (.650)  
L
SYMM  
SYMM  
B
F
F
G
H
J
G
H
J
Ø 9.52 (.375) MIN  
THRU HO LE  
K
K
1
2
3
4
5
6
6
5
4
3 2 1  
1
A
4 E Q UAL SPAC E S @  
3,30-3,05  
4X Ø  
2,54 (.100)  
C E NTE RS  
TO TAL  
(.130-.120)  
10,16 (.400)  
=
Ø 0,25 (.010)  
THRU HO LE  
A
B
NO N-AC C UMULATIVE  
DL5-260/DLM5-260  
Plug  
Receptacle  
26,01 (1.024)  
12 E Q UAL SPAC E S @  
2,54 (.100)  
C E NTE RS  
TO TAL  
9 E Q UAL SPAC E S @  
30,48 (1.200)  
=
2,54 (.100)  
C E NTE RS  
TO TAL  
NO N-AC C UMULATIVE  
22,86 (.900)  
=
C
C
L
L
SYMM  
NO N-AC C UMULATIVE  
SYMM  
A
B
C
D
E
A
B
C
D
E
F
1,09-0,94  
(.043-.037)  
F
100,02 (3.938)  
G
H
J
3
G
H
J
260X Ø  
K
L
K
L
M
N
Ø 0,13 (.005)  
A
B
B
M
N
C
PLATE D THRU HO LE  
L
C
L
16,51 (.650)  
SYMM  
SYMM  
P
R
S
T
P
R
S
T
Ø 9,52 (.375) MIN  
THRU HO LE  
U
V
W
X
Y
Z
U
V
W
X
Y
Z
a
a
b
b
c
c
1 2  
3
4
5
6
7
8
9 10  
10 9  
8
7 6 5  
4 3 2 1  
1
A
12 E Q UAL SPAC E S @  
3,43-3,18  
4X Ø  
2.54 (.100)  
C E NTE RS  
TO TAL  
(.135-.125)  
Ø 0,25 (.010)  
THRU HO LE  
A
B
30,48 (1.200)  
=
NO N-AC C UMULATIVE  
Notes:  
1. Contact hold cavity identifications shown are typical as viewed from top surface of P.C. board.  
2. All plug layout dimensions not shown are similar to the receptacle dimensions  
3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79 - 0,64  
(.031-.025). For PCB pad layout configuration see page  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
56  
PCB Hole Pattern and Pad Layout  
Cannon ZIF Connectors  
DL5 Plastic Press-Fit (Receptacle only)  
DLM5 Press-Fit Printed Circuit Board Hole Patterns  
Plug  
Receptacle  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
57  
Cannon ZIF Connectors  
PCB Hole Pattern and Pad Layout  
DLM6 Printed Circuit Board Hole Patterns  
DLM6-360  
Receptacle  
Plug  
29,01 (1.142)  
14 E Q UAL SPAC E S @  
2,54 (.100)  
C E NTE RS  
TO TAL  
11 E Q UAL SPAC E S @  
2,54 (.100)  
C E NTE RS  
TO TAL  
=
35,56 (1.400)  
NO N-AC C UMULATIVE  
=
27.94 (1.100)  
C
NO N-AC C UMULATIVE  
C
L
L
SYMM  
SYMM  
A
B
C
D
E
A
B
C
D
E
F
F
G
H
J
115,01 (4.528)  
G
H
J
K
L
M
N
P
R
3
1,09-0,94  
360X Ø  
K
L
(.043-.037)  
M
N
P
R
Ø 0,13 (.005)  
A
B
C
L
C
L
PLATE D THRU HO LE  
18,54 (.730)  
SYMM  
SYMM  
B
S
T
U
V
W
X
Y
Z
a
b
c
d
e
S
T
U
V
W
X
Y
Z
a
Ø 9,52 (.375) MIN  
THRU HO LE  
b
c
d
e
f
g
f
g
1
2 3 4  
5 6 7 9 10 11 12  
8
1211109 8 7 6 5 4 3 2 1  
1
A
14 E Q UAL SPAC E S @  
3,43-3,18  
(.135-.125)  
4X Ø  
2,54 (.100)  
C E NTE RS  
TO TAL  
=
35,56 (1.400)  
Ø 0,25 (.010)  
THRU HO LE  
A
B
NO N-AC C UMULATIVE  
Notes:  
1. Contact hold cavity identifications shown are typical as viewed from top surface of P.C. board.  
2. All plug layout dimensions not shown are similar to the receptacle dimensions  
3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79 - 0,64  
(.031-.025). For PCB pad layout configuration see page  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
58  
Cannon ZIF Connectors  
DLP-272 Printed Circuit Board Pad Layout  
Plug  
PCB Hole Pattern and Pad Layout  
DLP-272 Printed Circuit Board Hole Pattern  
Receptacle  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
59  
PCB Pad Layout  
Cannon ZIF Connectors  
DLP 408 Printed Circuit Board Pad Layout / Hole Patterns  
Plug  
Receptacle  
µ
µ
Note: PWB Pad plating Gold 5 m up over nickel 6 m up  
QLC Printed Circuit Board Pad Layout / Hole Patterns  
Plug  
Receptacle  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
60  
Panel Cutouts  
Cannon ZIF Connectors  
DL / DLM panel Cutouts and Mounting Hole Patterns  
DL1-156/DLM1-156  
DL2-96/DLM2-96  
Required for Center Mounting Polarization Only  
Required for Center Mounting Polarization Only  
DL3-60/DLM3-60  
DL4-624  
DL5-260/DLM5-260  
DLM6-360  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
61  
Cannon ZIF Connectors  
DLD1 Panel Cutouts and Mounting Hole Patterns  
DLD1-156 Plug  
Panel Cutouts  
25,19 (.990)  
MIN  
16,38-16,13  
(.645-.635)  
4X Ø 3,30-3,17  
(.130-.125)  
92,71  
(3.650)  
MIN  
C
L
100,15-99,90  
SYMM  
(3.943-3.933)  
4X R 3,56 (.140)  
C
MAX  
L
SYMM  
DLD1-156 Receptacle  
Front Panel Bridge  
23,37 (.920)  
MIN  
6,53-6,40  
(.257-.252)  
2X Ø 5,21(.205)  
THRU  
4X NO. 4-40 UNC -2B  
THRE AD THRU  
5,74-5,66  
(.226-.223)  
9,91-9,40  
(.390-.370)  
92,71  
(3.650)  
MIN  
View A  
SE E VIE W  
A O R B  
100,15-99,90  
(3.943-3.933)  
C
L
Rear Panel Bridge  
SYMM  
127,81  
(5.032)  
Ø 3,81-3,56  
(.150-.140)  
THRU  
8X R 3,56 (.140)  
MAX  
16,38-16,13  
(.645-.635)  
9,91-9,40  
(.390-.370)  
C
L
View B  
SYMM  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
62  
Panel Cutouts  
Cannon ZIF Connectors  
DLD2 Panel Cutouts and Mounting Hole Patterns  
DLD2-96 Plug  
28,45 (1.120)  
MIN  
19,51-19,25  
(.768-.758)  
4X Ø 3,30-3,17  
(.130-.125)  
51,31  
(2.020)  
MIN  
C
L
58,04-57,78  
(2.285-2.275)  
SYMM  
4X R 3,56 (.140)  
C
L
MAX  
SYMM  
DLD2-96 Receptacle  
Front Panel Bridge  
6,53-6,40  
(.257-.252)  
2X 3,81-3,56  
(.150-.140)  
8,13-7,62  
(.320-.300)  
23,37 (.920)  
MIN  
5,74-5,66  
(.226-.223)  
2X Ø 5,21 (.205)  
THRU  
4X R 1,02 (.040)  
MAX  
9,53-9,14  
(.375-.360)  
4X NO. 4-40 UNC -2B  
THRE AD THRU  
View C  
51,31  
(2.020)  
SE E VIE W  
C O R D  
Rear Panel Bridge  
58,04-57,78  
(2.285-2.275)  
C
L
SYMM  
Ø 3,81-3,56  
(.150-.140)  
THRU  
85,72  
(3.375)  
8,13-7,62  
(.320-.300)  
8X R 3,56 (.140)  
MAX  
19,51-19,25  
(.768-.758)  
C
L
SYMM  
2X 3,81-3,56  
(.150-.140)  
4X R 1,02 (.040)  
MAX  
9,53-9,14  
(.375-.360)  
View D  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
63  
Cannon ZIF Connectors  
Contact Cavity Arrangement  
Contact Cavity Arrangements - Rear View  
DL1-156/DLM1-156/DLD1-156  
DL2-96/DLM2-96/DLD2-96  
Plug  
Receptacle  
Plug  
Receptacle  
DL3-60/DLM3-60  
Plug  
Receptacle  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
64  
Cannon ZIF Connectors  
Contact Cavity Arrangement  
Contact Cavity Arrangements - Rear View  
DL4-624  
Plug  
Receptacle  
DL5-260/DLM5-260  
DLM6-360  
Plug  
Receptacle  
Plug  
Receptacle  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
65  
Cannon ZIF Connectors  
Contact Cavity Arrangement  
Contact Cavity Arrangements  
DLP 272  
Rear View  
Front View  
DLP 408  
Front View  
Rear View  
QLC  
Rear View  
Front View  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
66  
Cannon ZIF Connectors  
Appendix  
DLD Drawer - Assembly Dimensions  
DLD Assembly Dimensions  
The DLD Drawer features ZIF assembly for  
greater contact life and eliminates the rod  
normally used in such products.  
Shell Size  
DLD1  
Contact Type  
Crimp  
Square Post  
Crimp  
A REF  
B REF  
46,86 (1.845)  
57,03 (2.245)  
46,86 (1.845)  
57,03 (2.245)  
31,75 (1.250)  
41,91 (1.650)  
31,75 (1.250)  
41,91 (1.650)  
DLD1  
DLD2  
DLD2  
Square Post  
DLD Drawer -Mating Sequence  
Figure 1  
Figure 2  
Figure 3  
Panel Open  
No Interface:  
No Electrical Contact  
Compression Spring Open  
Panel Open  
Panel Closed  
Interface Complete:  
No Electrical Contact  
Interface Complete:  
Electrical Contact Complete  
Compression Spring Closed  
Compression Spring Open  
Contacts Aligned  
Contacts Aligned  
Contacts Aligned  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
67  
Cannon ZIF Connectors  
Product Safety Information  
1. MATERIAL CONTENT AND PHYSICAL  
FORM  
Electrical connectors do not usually contain  
hazardous materials. They contain conduct-  
ing and non-conducting materials and can  
be divided into two groups.  
a) Printed circuit types and low cost audio  
types which employ all plastic insulators and  
casings.  
b) Rugged, Fire Barrier and High Reliability  
types with metal casings and either natural  
rubber, synthetic rubber, plastic or glass  
insulating materials. Contact materials vary  
with type of connector and also application  
and are usually manufactured from either:  
Copper, copper alloys, nickel, alumel, chro-  
mel or steel. In special applications, other  
alloys may be specified.  
4. DISPOSAL  
Incineration of certain materials may release  
noxious or even toxic fumes.  
Product Warranty  
A limited warranty applies to Cannon prod-  
ucts. In general, except for obligations  
assumed by Cannon under this warranty,  
Cannon shall not be liable for any loss,  
damage, cost of repairs, incidental or con-  
sequential damages of any kind, whether or  
not based on express or implied warranty,  
contract, negligence or strict liability arising  
in connection with the design, manufac-  
ture, sale, use or repair of the products.  
Product availability, prices and delivery dates  
are exclusively subject to our respective  
order confirmation form; the same applies  
to orders based on development samples  
delivered. Please refer to www.ittcannon.  
com (General Terms of Sale) for the com-  
plete text of Cannon’s applicable Terms and  
Conditions, including Warranty.  
5. APPLICATION  
Connectors with exposed contacts should  
not be selected for use on the current sup-  
ply side of an electrical circuit, because an  
electric shock could result from touching  
exposed contacts on an unmated connector.  
Voltages in excess of 30 V ac or 42.5 V dc are  
potentially hazardous and care should be  
taken to ensure that such voltages cannot  
be transmitted in any way to exposed metal  
parts of the connector body. The connec-  
tor and wiring should be checked, before  
making live, to have no damage to metal  
parts or insulators, no solder blobs, loose  
strands, conducting lubricants, swarf, or any  
other undesired conducting particles. Circuit  
resistance and continuity check should be  
made to make certain that there are no  
high resistance joints or spurious conducting  
paths. Always use the correct application  
tools as specified in the Data Sheet/Catalog.  
Do not permit untrained personnel to wire,  
assemble or tamper with connectors. For  
operation voltage please see appropriate  
national regulations.  
2. FIRE CHARACTERISTICS AND ELECTRIC  
SHOCK HAZARD  
This publication is not to be construed as  
an offer. It is intended merely as an invita-  
tion to make an offer. By this publication,  
Cannon does not assume responsibility or  
any liability for any patent infringements or  
other rights of third parties which may result  
from its use.  
There is no fire hazard when the connec-  
tor is correctly wired and used within the  
specified parameters. Incorrect wiring or  
assembly of the connector or careless  
use of metal tools or conductive fluids,  
or transit damage to any of the compo-  
nent parts may cause electric shock or  
burns. Live circuits must not be broken  
by separating mated connectors as this  
may cause arcing, ionization and burn-  
ing. Heat dissipation is greater at maximum  
resistance in a circuit. Hot spots may occur  
when resistance is raised locally by damage,  
e.g. cracked or deformed contacts, broken  
strands of wire. Local overheating may also  
result from the use of the incorrect appli-  
cation tools or from poor quality soldering  
or slack screw terminals. Overheating may  
occur if the ratings in the product Data  
Sheet/Catalog are exceeded and can cause  
breakdown of insulation and hence electric  
shock. If heating is allowed to continue it  
intensifies by further increasing the local  
resistance through loss of temper of spring  
contacts, formation of oxide film on contacts  
and wires and leakage currents through car-  
bonization of insulation and tracking paths.  
Fire can then result in the presence of com-  
bustible materials and this may release nox-  
ious fumes. Overheating may not be visually  
apparent. Burns may result from touching  
overheated components.  
Reprinting this publication is generally per-  
mitted, indicating the source. However,  
Cannon’s prior consent must be obtained in  
all cases. “Engineered for life” is a registered  
trademark of ITT Corporation ©2015. All  
other trademarks or registered trademarks  
are property of their respective owners. All  
dates subject to change without notice.  
IMPORTANT GENERAL INFORMATION  
(i) Air and creepage paths/Operating  
voltage. The admissible operating voltages  
depend on the individual applications and  
the valid national and other applicable safe-  
ty regulations.  
For this reason the air and creepage path  
data are only reference values. Observe  
reduction of air and creepage paths due to  
PC board and/or harnessing.  
Commodities in this catalog may be  
controlled for export by the International  
Traffic in Arms Regulations (ITAR) and Export  
Administration Regulations (EAR) when spe-  
cifically designed modified, or configured  
for articles controlled by the United States  
Government.  
(ii) Temperature  
All information given are temperature limits.  
The operation temperature depends on the  
individual application.  
(iii) Other important information  
Cannon continuously endeavors to improve  
their products. Therefore, Cannon products  
may deviate from the description, technical  
data and shape as shown in this catalog and  
data sheets.  
3. HANDLING  
Care must be taken to avoid damage  
ITT Interconnect Solutions, a Division of ITT  
Corporation manufactures the highest qual-  
ity products available in the marketplace;  
however these products are intended to be  
used in accordance with the specifications in  
this publication. Any use or application that  
deviates from the stated operating speci-  
fications is not recommended and may be  
unsafe. No information and data contained  
in this publication shall be construed to cre-  
ate any liability on the part of Cannon. Any  
new issue of this publication shall automat-  
ically invalidate and supersede any and all  
previous issues.  
to any component parts of electrical connec-  
tors during installation and use. Although  
there are normally no sharp edges, care  
must be taken when handling certain com-  
ponents to avoid injury to fingers. Electrical  
connectors may be damaged in transit to  
the customers, and damage may result in  
creation of hazards. Products should there-  
fore be examined prior to installation/use  
and rejected if found to be damaged.  
Dimensions shown in mm (inch)  
Specifications and dimensions subject to change  
www.ittcannon.com  
68  
ITT Inc.  
ITT Cannon DL Cat 20170721  

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