SLC10P510 [ITT]

Snap/Clip-Lock Environmentally Sealed - Circular; 捕捉/剪锁密封环境 - 圆
SLC10P510
型号: SLC10P510
厂家: ITT Cannon    ITT Cannon
描述:

Snap/Clip-Lock Environmentally Sealed - Circular
捕捉/剪锁密封环境 - 圆

文件: 总16页 (文件大小:445K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Snap/Clip-Lock Environmentally Sealed - Circular  
Engineering Quick Reference Selection Guide  
4 Position  
5 Position  
2 Position  
Plug  
Receptacle  
Plug  
Receptacle  
Contact  
Arrangement  
Contact  
Cannon  
2
2
1
3
3
1
1
2
2
1
5
4
4
5
Inline  
Feed Thru  
Clip Lock  
CS-216  
Inline  
PCB  
Inline  
Features  
Specifications  
Plug  
Clip Lock  
CS-216  
Clip Lock  
CS-216  
Snap Lock  
CS-206  
Snap Lock  
CS-206  
086-0066-000 w/Wedgelock  
086-0058-000 Standard  
Contact  
Cannon  
098532-0000 (5 A)  
098532-001 (13 A)  
098532-0000 (5 A)  
098532-001 (13 A)  
086-0058-000 Standard  
Contact  
Cannon  
098531-0000 (5 A)  
098531-0001 (13 A)  
098530-0000 (5 A)  
098530-0001 (13 A)  
086-0061-000 w/Wedgelock  
See page 14  
083-0242-000  
See page 14  
Receptacle  
Terminals  
Contact Cannon  
See page 14  
See page 14  
How to Order  
SLC  
5
T
13  
0
0
Series Prefix  
Size/Configuration  
Connector Type  
Contact Termination  
Material/Finish Modifier  
Mechanical Modifier  
Series Prefix  
SLC - Snap-Lock Circular  
Contact Termination  
5 - 5 A  
13 - 13 A  
Size/Configuration  
5-5 Cavity Housing  
8-8 Cavity Housing  
10-10 Cavity Housing  
15-15 Cavity Housing  
Material/Finish Modifier  
0 -Standard Assembly (Silicone Elastomer)  
1 -Fluorosilicone Elastomer  
Mechanical Modifier  
Connector Type  
0 -Standard Assembly  
P - Plug, In-line (Cable-to-Cable)*  
R - Receptacle, In-line (Cable-to-Cable)  
T - Receptacle, Snap-thru  
B - Receptacle, PCB  
*Note: In-line Plug mates with all 3 receptacle types (In-line, Snap-thru, and PCB.)  
Dimensions shown in mm  
Specifications and dimensions subject to change  
www.ittcannon.com  
4
Snap/Clip-Lock Environmentally Sealed - Circular  
Engineering Quick Reference Selection Guide  
Plug  
Receptacle  
15 Position  
10 Position  
8 Position  
Receptacle  
Receptacle  
4
3
Plug  
Plug  
12  
15  
3
4
12  
13  
11  
5
11  
10  
3
4
3
2
13  
4
14  
2
2
1
5
2
1
2
2
1
5
10  
14  
6
5
10  
9
7
1
10  
15  
1
3
4
8
8
5
6
3
7
1
9
8
9
8
8
6
6
9
6
6
4
5
7
7
8
7
7
Snap-thru  
PCB  
Inline  
Snap-thru  
PCB  
Inline  
Snap-thru  
Snap Lock  
(Double)  
Snap Lock  
(Double)  
Snap Lock  
(Double)  
Snap Lock  
(Double)  
Snap Lock  
(Double)  
Snap Lock  
(Double)  
Snap Lock (Double)  
CS-210  
CS-206  
CS-206  
CS-210  
CS-210  
CS-210  
CS-210  
098532-0002 (5 A) 098532-0002 (5 A)  
098532-0003 (13 A) 098532-0003 (13 A) 098532-0003 (13 A)  
098532-0002 (5 A)  
086-0060-000  
098532-0010  
098532-0008  
098532-0010  
098531-0002 (5 A) 098530-0002 (5 A)  
098531-0003 (13 A) 098530-0003 (13 A)  
098533-0002  
098533-0003  
086-0059-000  
See page 14  
098533-0010  
-
-
See page 14  
See page 14  
See page 14  
See page 14  
See page 14  
See page 14  
Dimensions shown in mm  
Specifications and dimensions subject to change  
www.ittcannon.com  
5
Cannon SLC/SLC-T/CLC  
Snap/Clip-Lock Environmentally Sealed - Circular  
The Snap Lock Environmental Series is  
environmentally sealed connector created for printed  
circuit board, black box, cable-to-cable or bulkhead  
applications.  
When your under-the-hood requirements call for  
tough performance, the SLC "snaps" into a tightly  
sealed connection that can withstand heat, shock and  
vibration. The connector is designed to preserve the  
integrity of the solid state package, while protecting  
against contaminants - even when unmated.  
Gold, tin/lead plated stamped contacts add durability.  
A rugged, thermoplastic receptacle body maximizes  
performance by withstanding temperature variances  
from -40°C to +150°C (material rating).  
The SLC series is available in 2, 5, 8, 10, 15 contact  
cavity configurations. It can also be adapted to  
robotics assembly. Should you requirement demand  
higher density configurations, consult Customer  
Service.  
Product Features and Benefits  
· Superior environmental sealing  
· Material rating: -40°C to +150°C continuous  
operation at rated current  
· Current rating 5 A and 13 A versions  
· Low millivolt drop  
· Low contact resistance  
· Latch with tactile and audible feedback  
· Increases durability and provides for minimum  
installation  
· Available in sizes 2, 5, 8, 10, 15 contacts  
· Crimp stamped gold, tin/lead plated contacts  
· Hand insertable/removable contacts  
· Small footprint on P.C. board and low profile  
· Adaptable to robotics assembly  
· Low installed cost  
· Requires less PCB space  
Performance Specifications  
Contact Resistance 10mmaximum  
Insulation Resistance 20Mminimum (USCAR)  
Current Rating 5 A signal continuous at 150°C all contacts, 2 position  
13 A power continuous at 150°C all contacts, 5 position and 10 position only  
Dielectric Withstanding Voltage 1000 Vrms AC at sea level  
Applicable Cannon Specification SLC (CS-206) SLCT 5 & 10 (210) SLCT8 (216) SLCT 15 (206)  
Material Rating Operating Temperature -40°C to +150°C  
Crimp Contacts Semi-automatic or hand crimpable or fully automatic  
Wire Size 20 - 16 AWG  
Wire Insulation Sealing Range 1,98 (.078) to 3,30 (.130) dia.  
Contact Insertion No tool required. Suitable for automation.  
Contact Extraction Rear Removable  
Contact Retention 20 lbs. Minimum per contact  
Wire Strip Length 5,59 (.220) to 5,33 (.210)  
Materials and Finishes  
Connector Housing High temperature thermoplastic  
Contacts Copper alloy  
Finish Engaging area: Gold over nickel  
Crimp/P.C. tail area: Tin/lead over nickel - standard offering  
Tin/Lead over nickel - Option #2 all over  
Environmental Seal High temperature silicone elastomer  
Dimensions shown in mm  
Specifications and dimensions subject to change  
www.ittcannon.com  
6
Cannon SLC/SLC-T/CLC  
Snap/Clip-Lock Environmentally Sealed - Circular  
Contact Cavity Arrangements - Mating Face View  
Plug  
2
1
2
1
7
3
8
5
3
6
1
2
5
4
4
2 Way  
5 Way  
8 Way  
3
4
3
12  
4
11  
10  
2
2
13  
5
5
1
10  
9
14  
6
15  
6
1
9
8
8
7
7
10 Way  
15 Way  
Receptacle  
2
2
1
3
1
3
7
8
2
1
4
4
5
6
5
2 Way  
5 Way  
8 Way  
3
4
3
4
12  
11  
2
2
13  
1
5
10  
9
5
10  
14  
6
15  
6
1
9
8
8
7
7
10 Way  
15 Way  
Dimensions shown in mm  
Specifications and dimensions subject to change  
www.ittcannon.com  
7
Cannon SLC/SLC-T/CLC  
Snap/Clip-Lock Environmentally Sealed - Circular  
Plug, In-line* (Cable-to-Cable) (Type P) SLC-5, SLC-10  
Side View  
Plug Assembly  
Front-Face View  
10 Cavity Housing  
Front-Face View  
5 Cavity Housing  
In-line Plug* (Mates with SLC types R, T, and B)  
Housing Size  
Rating  
5 A  
Part Number  
098532-0011  
098532-0001  
098532-0002  
098532-0003  
Description  
A
ØB  
5
SLC-5P5-00  
SLC-5P13-00  
SLC-10P5-00  
SLC-10P13-00  
27,81 (1.095)  
26,80 (1.055)  
34,92 (1.375)  
34,04 (1.340)  
18,03 (.710)  
18,03 (.710)  
24,15 (.990)  
25,15 (.990)  
5
13 A  
5 A  
10  
10  
13 A  
*Contact lead assemblies are customer terminated and installed. See page 14, part numbers 110238-0488, 110238-2003.  
Dimensions shown in mm  
Specifications and dimensions subject to change  
www.ittcannon.com  
8
Cannon SLC/SLC-T/CLC  
Snap/Clip-Lock Environmentally Sealed - Circular  
Receptacle, In-line* (Cable-to-Cable) (Type R) SLC-5, SLC-10  
Side View  
Receptacle Assembly  
Front-Face View  
10 Cavity Housing  
Front-Face View  
5 Cavity Housing  
In-line Receptacle* (Mates with SLC type P)  
Housing Size  
Rating  
5 A  
Part Number  
098530-0000  
098530-0001  
098530-0002  
098530-0003  
Description  
A
ØB  
C Ref.  
5
SLC-5R5-00  
SLC-5R13-00  
SLC-10R5-00  
SLC-10R13-00  
24,13 (.950)  
23,75 (.935)  
31,24 (1.230)  
30,86 (1.215)  
18,03 (.710) 24,38 (.960)  
18,03 (.710) 24,38 (.960)  
25,15 (.990) 31,62 (1.245)  
25,15 (.990) 31.62 (1.245)  
5
13 A  
5 A  
10  
10  
13 A  
*Contact lead assemblies are customer terminated and installed. See page 16, part numbers 110238-0446, 110238-2004.  
Square Flange  
Snaps onto Type R and B connectors  
Materials and Finishes  
Material: Thermoplastic  
Color: Black  
Housing Size  
Part Number  
066-9504.000  
A
B Max.  
ØC  
5
23,37 (.920)  
31,24 (1.230)  
36,32 (1.430)  
32,51 - 31,75 (1.280 - 1.250)  
25,40 - 24,64 (1.000 - .970)  
10  
066-9504-001 28,45 (1.120)  
Dimensions shown in mm  
Specifications and dimensions subject to change  
www.ittcannon.com  
9
Cannon SLC/SLC-T/CLC  
Snap/Clip-Lock Environmentally Sealed - Circular  
Receptacle, Snap-thru* (Type T) SLC-5, SLC-10  
Side View  
Front-Face View  
10 Position  
Front-Face View  
5 Position  
Panel Rear  
Face View  
Panel Section View  
Snap-thru Receptacle* (Mates with SLC Type P)  
Housing Size  
Rating  
5 A  
Part Number  
098533-0000  
098533-0001  
098533-0002  
098533-0003  
Description  
ØA  
ØB  
ØC  
ØD  
5
SLC-5T5-00  
SLC-5T13-00  
SLC-10T5-00  
37,21 (1.465)  
36,96 (1.455)  
47,62 (1.875)  
24,13 (.950)  
23,75 (.935)  
31,24 (1.230)  
30,86 (1.215)  
25,60 (1.008)  
25,48 (1.003)  
35,05 (1.380)  
34,92 (1.375)  
15,62 (.615)  
15,34 (.605)  
20,19 (.795)  
19,94 (.785)  
5
13 A  
5 A  
10  
10  
13 A  
SLC-10T13-00 47,37 (1.865)  
*Contact lead assemblies are customer terminated and installed. See page 14, part numbers 110238-0446, 110238-2004.  
Dimensions shown in mm  
Specifications and dimensions subject to change  
www.ittcannon.com  
10  
Cannon SLC/SLC-T/CLC  
Snap/Clip-Lock Environmentally Sealed - Circular  
Receptacle, PCB* (Type B) SLC-5, SLC-10  
Front-Face View  
5 Cavity Housing  
Front-Face View  
10 Cavity Housing  
Side View  
In-Line Receptacle  
With PCB Contacts  
In-line Receptacle* (Mates with SLC Type P)  
Size  
5
Rating Part Number  
Description  
A
ØB  
C Ref.  
5 A  
098531-0000  
098531-0001  
098531-0002  
098531-0003  
SLC-5B5-00  
SLC-5B13-00  
SLC-10B5-00  
SLC-10B13-00  
24,13 (.950)  
23,75 (.935)  
31,24 (1.230)  
30,86 (1.215)  
18,03 (.710)  
18,03 (.710)  
25,15 (.990)  
25,15 (.990)  
24,38 (.960)  
24,38 (.960)  
31,62 (1.245)  
31,62 (1.245)  
5
13 A  
5 A  
10  
10  
13 A  
*PCB Contacts are factory installed.  
Recommended PCB Layout  
Dimensions shown in mm  
Specifications and dimensions subject to change  
www.ittcannon.com  
11  
Cannon SLC/SLC-T/CLC  
Snap/Clip-Lock Environmentally Sealed - Circular  
Receptacle, Snap-thru SLCT-8  
48,26  
Part No.: 098533-0010 (mates with 098532-0008)  
(1.900)  
27,56  
(1.085)  
Receptacle, Feed-thru CLC-2  
Part No.: 086-0057-000  
13,85  
(.550)  
STRAIGHT  
PIPE THREAD  
SEALED  
INTERFACE  
20,30  
(.800)  
SEALED  
INTERFACE  
10,10  
(.400)  
4,45  
(.175)  
22,90  
(.900)  
PANEL  
MAX  
15,90  
(.600)  
Note: In-line plug and receptacle available.  
44,00  
(1.700)  
Plug, Feed-thru CLC-2  
Part No.: 086-0058-000  
With Silicone Grommet Seal  
Part No.: 086-0058-001  
With Silicone Grommet Seal  
Part No.: 086-0058-002  
With Fluorosilicone Seal  
32,26  
(1.270)  
23,00  
(.900)  
13,20  
(.520)  
16,60  
(.650)  
A
B
4,45  
(.175)  
19,30  
(.760)  
Right Angle CLC and CLC Y-Splice, please contact Product Management.  
Dimensions shown in mm  
Specifications and dimensions subject to change  
www.ittcannon.com  
12  
Cannon SLC/SLC-T/CLC  
Snap/Clip-Lock Environmentally Sealed - Circular  
Plug, Snap-thru SLC-15  
Part Number: 086-0060-000  
Receptacle, Snap-thru SLC-15  
Part Number: 086-0059-000  
Consult factory for alternate layouts.  
Dimensions shown in mm  
Specifications and dimensions subject to change  
www.ittcannon.com  
13  
Cannon SLC/SLC-T/CLC  
Snap/Clip-Lock Environmentally Sealed - Circular  
Contacts, Stamped, 5 and 13 Amp  
Socket (use in plugs)  
Hooded Socket  
Pin (use in receptacles)  
Hooded Socket  
Reeled  
Description  
5 A  
13 A  
Socket Part Number  
110238-1016 (030-2480-007)  
Pin Part Number  
110238-0446 (030-2464-007)  
110238-2004 (030-2464-003)  
Socket Part Number  
110238-0488 (030-2480-000)  
110238-2003 (030-2480-003)  
Number of Contacts  
4,500  
4,000  
Accessories  
Sealing Plugs  
Connector Clip  
Material: Thermoplastic, Color: Natural  
Part Number: 225-0093-000  
+125°C Rating  
Material: Thermoplastic, Color: Natural  
Part Number: 225-0093-000  
+125°C Rating  
Mounting Hardware for use on In-line Receptacle  
(Cable-to-Cable) (Type R)  
Fits Ø6,35 (.250) hole x 0,51 (.020) thick panel.  
Dimensions shown in mm  
Specifications and dimensions subject to change  
www.ittcannon.com  
14  
Cannon SLC/SLC-T/CLC  
Snap/Clip-Lock Environmentally Sealed - Circular  
Extraction Tool  
Contact Extraction Tool  
Part Number: 274-7068-001  
Tip Part Number: 323-9519-000  
A Standard CET - SLE/SLC is available for extraction of the  
individual crimp contacts. Insertion tool is not required.  
Insertion / Extraction Instructions for Crimp Contacts  
Insertion Tool  
No insertion tool is required. The  
contact is easily snapped in  
from the rear of the connector  
manually.  
1. Move to the rear of the  
connector so that the contact  
cavities can be identified.  
2. Insert a crimp terminated  
assembly into a selected cavity.  
3. Continue the forward movement  
until and audible snap can be felt  
and heard. Slight pull in the  
opposite direction will confirm  
complete insertion.  
Extraction  
1. Open the CET - SLC Extraction  
tool and place it over the insulation  
of the wire.  
2. Using a straight motion forward,  
insert the tool along the wire until it  
bottoms against the connector. (Do  
not use a screwing motion -  
damage will result.)  
3. While the extraction tool is in  
place, simply pull the wire/contact  
assembly out.  
4. Remove the extraction tool.  
Extraction is complete.  
Dimensions shown in mm  
Specifications and dimensions subject to change  
www.ittcannon.com  
15  
Cannon SLC/SLC-T/CLC  
Snap/Clip-Lock Environmentally Sealed - Circular  
Hand Crimp Tool Operation  
Hand Crimp Tool - CCT - SLC / SLE  
Part Number: 995-0002-232  
The CCT-SLC/SLE hand crimp tool is designed to crimp individual SLC/SLE contacts on wire sizes 16, 18, and 20 AWG.  
Each cycle is ratchet-controlled (The tool must be completely closed before it can be reopened) to assure a satisfactory  
crimp each time. Over and under crimps are eliminated.  
This tool is for use when the requirement is for low to moderate volume quantities, and for on-site applications where semi-  
automatic tools cannot be practically used.  
1. Cycle the CCT - SLE / SLC hand tool to the open  
position.  
2. While pressing upward on the locator spring, insert  
the contact with tails upward completely into the  
locator.  
3. When correctly positioned the contact should be  
located beyond flush with the edge of the CCT - SLE  
/ SLC and positioned in the concave polished split  
level crimp.  
4. Partially (usually the first click) Cycle the hand tool  
assuring that the upward thrusting tails of the contact  
has started engaging with the top jaw of the tool.  
(There is a slight tendency for the contact to roll out  
of vertical alignment.)  
5. Insert the pre-stripped wire into the crimp area of  
the contact and completely cycle the tool.  
6. While pressing upward on the locator spring  
withdraw the crimp termination.  
Wire Stripping  
5 and 13 A Contact  
7. The result will be a perfect termination.  
8. Note that there are no unterminated wire strands,  
and that some strand ends can be seen at the  
forward edge of the crimp. Also note the insulation is  
gripped by the smaller secondary crimp. Distortion is  
at a minimum, both axially and laterally - no sharp  
edges.  
Tolerance  
Low  
High  
A
B
2,41 (.095)  
3,30 (.130)  
5,33 (.210)  
5,59 (.220)  
Dimensions shown in mm  
Specifications and dimensions subject to change  
www.ittcannon.com  
16  
Cannon SLC/SLC-T/CLC  
Snap/Clip-Lock Environmentally Sealed - Circular  
Lease Automatic Tooling - North America*  
ABT-607 Pneumatic Crimper  
The ABT-607 is a pneumatic powered and controlled  
Machine Crimp Rate:  
machine. It is designed for customers with moderate  
volume. This machine is designed to semi-  
automatically crimp stamped and formed contacts  
onto pre-stripped stranded or single conductor  
electrical wire. This machine will accommodate size  
34 thru 12 AWG wire and is actuated by the use of a  
foot pedal.  
800 per hour  
Power Requirements:  
Pneumatic = 100 psi, 2 cu. ft. per min.  
ABT-500 UCCD  
The ABT-500 Universal Cannon Crimp Die, is a  
flywheel driven, electronically controlled machine that  
is designed to semi-automatically crimp stamped and  
Machine Crimp Rate:  
1300 per hour  
formed contacts on stranded or single conductor, pre- Power Requirements:  
stripped wire. This machine will accommodate size  
34 thru 12 WG wire. The machine is actuated by the  
use of a foot pedal.  
Electrical = 115VAC, 60Hz, 20A  
ABT-620 UCCS  
The ABT-620 Universal Cannon Crimper/Stripper is a  
pneumatic powered, microprocessor controlled  
machine. It is designed to semi-automatically strip  
insulation from stranded or single conductor electrical  
wire and attach a stamped and formed contact by  
crimping. The machine will accommodate 34 thru 12  
AWG wire. Primary application of the machine is the  
termination of jacketed cable where the individual  
leads cannot be stripped by fully automated  
Machine Crimp Rate:  
1200+ per hour  
Power Requirements:  
Electrical = 115VAC, 60Hz, 20A  
Pneumatic = 80 psi, 3 cu. ft. per min.  
equipment. The ABT-620 UCCS operates  
automatically upon insertion of a wire or it can be  
switched over to foot pedal operation if desired.  
* For other geographical regions, contact Cannon for details.  
Dimensions shown in mm  
Specifications and dimensions subject to change  
www.ittcannon.com  
17  
Cannon SLC/SLC-T/CLC  
Snap/Clip-Lock Environmentally Sealed - Circular  
Crimp Pot Cross Section  
D
CRIMP  
WIDTH  
C
CRIMP  
HEIGHT  
Crimp Height and Width  
Wire Gauge (AWG)  
18  
CRIMP POT  
CROSS SECTION  
16  
20  
C*  
.064*  
.066*  
D Ref.  
.082  
.082  
C*  
.056*  
.062*  
D Ref.  
.080  
.080  
C*  
.054*  
.058*  
D Ref.  
.080  
.080  
Signal (5A)  
Power (13A)  
* Hand Tools are .002 and machines are .001  
The wire crimp heights listed are only  
reference and valid for the  
correspondingly listed wire size, wire  
plating and wire stranding.  
The wire crimp tensile values must be  
used to assure the performance of  
crimped contacts.  
Insulation Height and Width  
Wire Gauge (AWG)  
18  
16  
20  
For wire crimp information not listed in  
this table, please contact Cannon.  
Height  
Max  
Width  
Max**  
.115**  
.115**  
Height  
Max  
.105  
Width  
Max**  
.110**  
.110**  
Height  
Max  
.105  
Width  
Max**  
.110**  
.110**  
Signal (5A)  
.110  
Power (13A)  
.110  
.105  
.105  
** Measurements are taken without crimping wire insulation.  
Crimp Tensile Strength  
Wire Trim Dimension  
(.220 - .210)  
(.130 - .095)  
Wire Size (AWG)  
Tensile Min (lbs)  
16  
35 lbs.  
18  
25 lbs.  
20  
20lbs.  
Dimensions shown in mm  
Specifications and dimensions subject to change  
www.ittcannon.com  
18  
Cannon SLC/SLC-T/CLC  
Snap/Clip-Lock Environmentally Sealed - Circular  
Test Parameters  
SLC Products are designed to meet Cannon specifications CS-206, CS-210, and CS-216. Items of most general interest to users are designers are listed below.  
Test  
Description  
Reference  
Paragraph  
Requirements  
Environmental  
Sealing  
3.2.3.5  
3.2.3.6  
3.2.3.7  
3.2.3.8  
3.2.3.9  
3.2.3.2  
Sand and Dust MIL-STD-202 Method 110 Test Condition A  
5% salt spray 96 hours  
10 cycles of 24 hours, 90-98% humidity  
Steam Cleaning/Pressure Wash 95°C, 375 Cycles 750 PSIG  
Solvent Resistance/Immersion (see 3.2.3.9)  
Thermal Shock 100 Cycles -40°C to +150°C 3°C  
Contact Crimp  
Tensile Strength  
3.2.2.1  
The minimum tensile load required to separate the wire from the contact, either by pulling the wire out of the crimp joint or by  
breaking the wire within the crimp joint shall not be less than the applicable limits as specified. Wire breakage or contact damage  
not due to crimping at less than tensile loads shall not constitute a failure.  
Wire Size AWG  
Crimp Tensile Strength, Pounds Minimum  
16  
18  
20  
35  
25  
20  
Insulation  
Resistance  
3.2.1.1  
3.2.1.2  
3.2.1.4  
3.2.3.3  
Mated and wired connectors shall exhibit an insulation resistance greater than 100 megohms between all contacts. This limit  
shall apply after exposure to each environment including salt solution immersion. Tests shall be performed at 100 VDC 10%.  
Dielectric  
Withstanding  
Voltage  
Low Level  
Contact  
Resistance  
Mechanical  
Shock  
Wired and mated connectors shall show no evidence of breakdown between adjacent contacts when tested at 1000 VDC 5%.  
Connectors shall meet this requirement after exposure to each environment. Current leakage shall be less than 1.0 milliamp.  
The low level contact resistance of mated contacts shall be less than 10 milliohms when measured across the contacts and  
crimp joints. The test current shall be a maximum of 100 milliamps with an open circuit test voltage of 20 millivolts maximum.  
Connectors shall be subjected to three shocks in each direction applied along the three mutually perpendicular axes of the  
connector test specimen for a total of 12 shocks. Each shock shall consist of a terminal peak sawtooth pulse with a peak value  
of 100 g's and a duration of 6 milliseconds.  
Vibration  
3.2.3.4  
Connectors shall be subjected to random vibration in accordance with MIL-STD-1344, Method 2005.1, test condition VI for 20  
hours along each of the following three axes:  
Direction  
Radial axis of connector (Y)  
Grms  
10.2  
Longitudinal axis of connector (Z)  
10.2  
Electrical continuity of the connectors shall be monitored during the last 20 minutes sweep in each axis with a test current of 100  
milliamps or less and a test voltage less than 2VDC. Electrical discontinuities in excess of 10 microseconds shall be cause of  
failure.  
Durability  
Contact  
3.2.2.6  
Connectors shall be subjected to 25 cycles of mating and unmating at room temperature. Following this test there shall be no  
evidence of damage to the contacts, contact plating, connector housing or seals which may prove detrimental to reliable  
performance of the connector.  
3.2.2.2  
3.2.2.3  
3.2.2.4  
3.2.2.9  
Contacts shall not be displaced greater than 0.030 inches from the connector body when a force of 10 pounds is applied. When  
this test follows maintenance again the same contacts shall be tested.  
Maintenance  
Aging  
Consist of subjecting each wired receptacle to 5 cycles of removal and reinsertion of 20% of the contacts or a minimum of 5 per  
connector with approved tooling.  
Mating and  
Separating  
Force  
Solvent  
Resistance  
Immersion  
The maximum force required to mate the plug and receptacle shall be 10 pounds. The maximum force required to separate the  
plug and receptacle shall be 5 pounds. The rate of travel shall be one inch per minute.  
Connectors shall be subjected to the following fluids at the temperature and length of time specified. Following the fluid  
dip or immersion, the connectors shall be immersed to a depth of 2 to 12 inches in a 5% salt-water solution for 24  
hours at room temperature. At the completion of the salt-water immersion test, while still immersed, the connectors  
shall meet the insulation resistance requirement specified herein.  
Fluid  
Method  
Temperature  
No. 2 Diesel Fluid  
Methyl Alcohol  
Antifreeze  
Immersion (2)  
Dip (1)  
140°F  
Room Temperature  
- Prestone  
Immersion (2)  
Immersion (2)  
180°F  
180°F  
- 50% Water/50%  
Ethylene Glycol  
Degreaser  
- Gunk  
Dip (1)  
Dip (1)  
Immersion (2)  
Immersion (2)  
Room Temperature  
Room Temperature  
Room Temperature  
200°F  
- Mineral Spirits  
Paint (Oil Base)  
Lubricating Oil  
(SAE 10 W40)  
Brake Fluid  
Dip (1)  
Room Temperature  
Room Temperature  
(Delco Supreme)  
Transmission Fluid  
Dip (1)  
fully submerged and pressurized  
@ 7 psi. (Dextron)  
(1) Dip: Connectors shall withstand a one second dip and a three minute air dry for a total of 80 cycles.  
(2) Immersion: Connectors shall withstand immersion for one hour.  
Temperature  
Life  
3.2.3.1  
3.2.3.2  
Connectors shall be subjected to a temperature of 150°C 3°C for a period of 1000 hours. At the end of the temperature soak  
period and after removal from the chamber, the connectors shall meet the insulation resistance and dielectric withstanding  
voltage requirements specified herein. Connectors shall be operated at rated current throughout the duration of the temperature  
life test. Upon removal from the chamber at the conclusion of the test, the connectors shall show no visual signs of damage,  
which may be detrimental to the performance of the connector.  
Thermal Cycling  
Connectors shall be subjected to 100 thermal cycles from -40°C to +150°C. One cycle shall consist of the transitions from room  
temperature to -40°C to +150°C, and from 150°C to room temperature. One cycle shall be accomplished in a three-hour period  
with a minimum stabilization period of 15 minutes at each temperature extreme. The chamber temperature transition rate shall  
be a minimum of 1.30°C per minute and a maximum of 6.00°C per minute.  
Specifications and dimensions subject to change  
www.ittcannon.com  
19  

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