VA1210K401R030 [KEMET]
Surface Mount Varistors;型号: | VA1210K401R030 |
厂家: | KEMET CORPORATION |
描述: | Surface Mount Varistors |
文件: | 总14页 (文件大小:1125K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Surface Mount Varistors
VA Series Automotive Grade 125°C
Overview
Applications
KEMET's VA series of varistors are transient suppressors
with temperature independent suppression characteristics
enablingꢀprotectionꢀfromꢀ−55°Cꢀtoꢀ+125°C.
Typical applications include almost all-electronic systems
in an automobile, anti-lock brake system, direct ignition
system, airbag control system, wiper motors and air
conditioning systems that are susceptible to damage from
destructive voltage transients.
VA varistors offer excellent transient energy distribution and
requireꢀsignificantlyꢀlessꢀspaceꢀandꢀpadꢀareaꢀthanꢀsiliconꢀ
TVSꢀdiodes,ꢀofferingꢀgreaterꢀcircuitꢀboardꢀlayoutꢀflexibilityꢀ
for the designer.
Benefits
• Surface mount form factor
•ꢀ Operatingꢀambientꢀtemperatureꢀofꢀ−55°Cꢀtoꢀ+125°C
• Supply voltage 12 V, 24 and 42 V
• Operating voltage range of 16 to 56 VDC
• Available case sizes: 0805, 1206, 1210, 1812, 2220
• Near zero inductance for the fastest speed of response to
transient surges
• Broad range of current and energy handling capabilities
• Low clamping voltage – Uc
•ꢀ Non-plasticꢀcoatingꢀguaranteesꢀimprovedꢀflammabilityꢀ
rating
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Open PDF in Adobe Reader for full functionality
•ꢀ Non-sensitiveꢀtoꢀmildlyꢀactivatedꢀfluxes
• Barrier type end terminations solderable with Pb-free
solders according to JEDEC J–STD–020C and IEC
60068–2–58
• RoHS 2 2011/65/EC, REACH compliant
•ꢀ AEC-Q200ꢀqualifiedꢀGradeꢀ1
Ordering Information
VA
0805
K
121
R
014
Maximum Continuous
Working Voltage
(Vrms AC)
Chip
Rated Peak Single Pulse
Transient Current (A)
Packaging/
Termination
Series
Tolerances
K = ±10%
Size Code
Varistor
SMDꢀ125°C
Automotive
Multilayer Chip
0805 = 0805
1206 = 1206
1210 = 1210
1812 = 1812
2220 = 2220
121 = 120
201 = 200
401 = 400
801 = 800
122 = 1,200
R = Reel 180 mm/Ni Sn
Barrier Terminations
12 V Power Supply
014 = 14
017 = 17
24 V Power Supply
020 = 20
030 = 30
42 V Power Supply
040 = 40
(First two digits represent
significantꢀfigures.ꢀThirdꢀdigitꢀ
specifiesꢀnumberꢀofꢀzeros.)
One world. One KEMET
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0001_VA • 10/25/2016
1
Surface Mount Varistors
VA Series Automotive Grade 125°C
Dimensions – Millimeters
ꢂꢃ5ꢄꢂꢃ25
ꢀ
t
ꢁ
Size Code
L
W
tmax
0805
1206
1210
1812
2220
2.0±0.25
3.2±0.30
3.2±0.30
4.7±0.40
5.7±0.50
1.25±0.20
1.60±0.20
2.50±0.25
3.2±0.30
1.0
1.2
1.3
1.3
1.4
5.00±0.40
Environmental Compliance
RoHS 2 2011/65/EC, REACH
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0001_VA • 10/25/2016
2
Surface Mount Varistors
VA Series Automotive Grade 125°C
Performance Characteristics
Continuous
Units
Value
Steady State Applied Voltage
DC Voltage Range (VDC)
Transient
Load Dump Energy (WLD)
V
16 to 56
J
V
A
1 to 12
Jump Start Capability (5 minutes) (Vjump
)
24.5 to 65
120 to 1200
Peak Single Pulse Surge Current, 8/20 µs Waveform (Imax
)
Single Pulse Surge Energy, 10/1000 µs Waveform (Wmax
)
J
°C
0.3 to 10.5
−55ꢀtoꢀ+125
−55ꢀtoꢀ+150
<ꢀ+ꢀ0.05
Operating Ambient Temperature
Storage Temperature Range
ThresholdꢀVoltageꢀTemperatureꢀCoefficient
Response Time
°C
%/°C
ns
< 2
Climatic Category
55/125/56
Qualifications
Condition to be Satisfied
after Testing
Reliability Parameter
Test
Tested According to
CECC 42200, Test 4.20 or IEC 1051–1, Test 4.20.
AEC–Q200 Test 8 – 1,000 hours at UCT
AC/DC Bias Reliability
AC/DC Life Test
|δVn (1 mA)| < 10 %
CECC 42200, Test C 2.1 or IEC 1051–1, Test 4.5.
10 pulses in the same direction at 2 pulses per minute
at maximum peak current for 10 pulses
|δVn (1 mA)| < 10 %
no visible damage
Pulse Current Capability
Pulse Energy Capability
Imax 8/20 µs
CECC 42200, Test C 2.1 or IEC 1051–1, Test 4.5. 10
pulses in the same direction at 1 pulses every 2
minutes at maximum peak current for 10 pulses
|δVn (1 mA)| < 10 %
no visible damage
W
max 10/1,000 µs
|δVn (1 mA)| < 15 %
no visible damage
|δVn (1 mA)| < 15 %
no visible damage
ISO 7637, Test pulse 5, 10 pulses at rate 1 per minute
WLD Capability
Vjump Capability
WLD x 10
IncreaseꢀofꢀsupplyꢀvoltageꢀtoꢀVꢀ≥ꢀVjump for 1 minute
Vjump 5 min
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0001_VA • 10/25/2016
3
Surface Mount Varistors
VA Series Automotive Grade 125°C
Qualifications cont'd
Condition to be Satisfied
after Testing
Reliability Parameter
Test
Tested According to
CECC 42200, Test 4.16 or IEC 1051–1, Test 4.17.
a) Dry heat, 16 hours, UCT, Test Ba, IEC 68–2–2
b)ꢀDampꢀheat,ꢀcyclic,ꢀtheꢀfirstꢀcycle:ꢀ55°C,ꢀ93ꢀ%ꢀRH,ꢀ
24 hours, Test Db 68–2–4
Climatic Sequence
|δVn (1 mA)| < 10 %
c) Cold, LCT, 2 hours Test Aa IEC 68–2–1
d)ꢀDampꢀheatꢀcyclic,ꢀremainingꢀ5ꢀcycles:ꢀ55°C,ꢀ93ꢀ%ꢀ
RH, 24 hour/cycle, Test Bd, IEC 68–2–30
Environmental and
Storage Reliability
|δVn (1 mA)| < 10 %
no visible damage
CECC 42200, Test 4.12, Test Na, IEC 68–2–14,
AEC–Q200 Test 16, 5 cycles UCT/LCT, 30 minutes
Thermal Shock
CECC 42200, Test 4.17, Test Ca, IEC 68–2–3,
AEC–Q200ꢀTestꢀ6,ꢀ56ꢀdays,ꢀ40°C,ꢀ93%ꢀRH.ꢀAEC–Q200ꢀ
Test7: Bias, Rh, T all at 85.
Steady State Damp Heat
Storage Test
|δVn (1 mA)| < 10 %
|δVn (1 mA)| < 5 %
IEC 68–2–2, Test Ba, AEC–Q200 Test 3,
1,000 hours at maximum storage temperature
CECC 42200, Test 4.10.1, Test Ta IEC 68–2–20
solderꢀbathꢀandꢀreflowꢀmethod
Solderable at shipment
and after 2 year of storage,
criteria > 95% must be
coveredꢀbyꢀsolderꢀforꢀreflowꢀ
meniscus
Solderability
Resistance to Soldering
Heat
CECC 42200, Test 4.10.2, Test Tb, IEC 68–2–20 solder
bathꢀandꢀreflowꢀmethod
|δVn (1 mA)| < 5 %
JIS–C–6429, App. 1, 18N for 60 seconds – same for
AEC–Q200 Test 22
Terminal Strength
Board Flex
no visual damage
|δVn (1 mA)| < 2 %
no visible damage
JIS–C–6429, App. 2, 2 mm minimum
AEC–Q200ꢀtestꢀ21ꢀ–ꢀBoardꢀflex:ꢀ2ꢀmmꢀflexꢀminimum
CECC 42200, Test 4.15, Test Fc, IEC 68–2–6, AEC–
Q200 Test 14.
Mechanical Reliability
Frequency range 10 to 55 Hz (AEC: 10 – 2,000 Hz)
Amplitude 0.75 m/s2 or 98 m/s2 (AEC: 5 g's for 20
minutes)
|δVn (1 mA)| < 10 %
no visible damage
Vibration
Total duration 6 hours (3x2h) (AEC: 12 cycles each of
3 directions)
Waveshape – half sine
CECC 42200, Test 4.14, Test Ea, IEC 68–2–27,
AEC–Q200 Test 13.
Acceleration = 490 m/s2 (AEC: MIL-STD–202–Method
213),
|δVn (1 mA)| < 10 %
no visible damage
Mechanical Shock
ISO–7637–1 Pulses
Pulse duration = 11 ms,
Waveshape – half sine; Number of shocks = 3x6
|δVn (1 mA)| < 10 %
no visible damage
Electrical Transient
Conduction
AEC–Q200 Test 30: Test pulses 1 to 3.
Also other pulses – freestyle.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0001_VA • 10/25/2016
4
Surface Mount Varistors
VA Series Automotive Grade 125°C
Reliability
In general, reliability is the ability of a component to perform and maintain its functions in routine circumstances, as well as
hostile or unexpected circumstances. The mean life of series components is a function of:
• Factor of Applied Voltage
• Ambient temperature
Mean life is closely related to Failure rate (formula).
Mean life (ML) is the arithmetic mean (average) time to failure of a component.
Failure rate is the frequency with which an engineered system or component fails, expressed for example in failures per
hour. Failure rate is usually time dependent, an intuitive corollary is that the rate changes over time versus the expected
life cycle of a system.
ꢀeꢁn Liꢂe ꢃn Arrꢄeniꢅꢆ ꢇꢃꢈeꢉ
1ꢂꢇ
ꢈ
1ꢂꢆ
Failure rate formula – calculation
109
ꢀears
1ꢁꢂꢂꢂ
Λ=
[fit]
ML[h]
FAV – Factor of Applied Voltage
1ꢂꢅ
1ꢂ5
1ꢂꢄ
1ꢂꢃ
1ꢂꢂ
Vapl
Λ=
ꢍAV
ꢂꢁꢆ
Vmax
1ꢂ
1
ꢂꢁꢇ
Vapl = applied voltage
Vmax = maximum operating voltage
ꢂꢁꢎ
1ꢁꢂ
12ꢂ 1ꢂꢂ ꢇꢂ ꢅꢂ
ꢄꢂ
2ꢂ °C
ꢀa
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0001_VA • 10/25/2016
5
Surface Mount Varistors
VA Series Automotive Grade 125°C
Table 1 – Ratings & Part Number Reference
Vn Vjump
Vrms VDC 1 mA 5 min.
Ic
Imax
Wmax
WLD
P
Ctyp
KEMET Part
Number
L
W
tmax
Vc
8/20 µs 8/20 µs 10/1000 µs 10 x max at 1 kHz
(mm) (mm) (mm)
V
(V)
(A)
(A)
(J)
(J) (J)
(nF)
12 V Power Supply
VA0805K121R014
VA1206K201R014
VA1210K401R014
VA1812K801R014
VA2220K122R014
VA0805K121R017
VA1206K201R017
VA1210K401R017
VA1812K801R017
VA2220K122R017
2.0 ±0.25 1.25 ±0.20
3.2 ±0.30 1.60 ±0.20
3.2 ±0.30 2.50 ±0.25
4.7 ±0.40 3.2 ±0.30
5.7 ±0.50 5.00 ±0.40
2.0 ±0.25 1.25 ±0.20
3.2 ±0.30 1.60 ±0.20
3.2 ±0.30 2.50 ±0.25
4.7 ±0.40 3.2 ±0.30
5.7 ±0.50 5.00 ±0.40
1.0
1.2
1.3
1.3
1.4
1.0
1.2
1.3
1.3
1.4
14
14
14
14
14
17
17
17
17
17
16
16
16
16
16
20
20
20
20
20
24
24
24
24
24
27
27
27
27
27
24.5
24.5
24.5
24.5
24.5
30.0
30.0
30.0
30.0
30.0
40
40
40
40
40
44
44
44
44
44
1
1
120
200
400
800
1200
120
0.3
0.6
1.6
2.4
5.8
0.5
1.1
1.8
2.9
7.2
1.0
1.5
0.008
0.008
0.010
0.015
0.030
0.008
0.008
0.010
0.015
0.030
0.44
1.00
2.35
4.50
10.00
0.37
0.81
2.00
3.80
8.00
2.5
5
3.0
6.0
12.0
1.0
10
1
1
200
400
800
1200
1.5
2.5
5
3.0
6.0
12.0
10
24 V Power Supply
VA1206K201R020
VA1210K401R020
VA1812K801R020
VA2220K122R020
VA1206K201R030
VA1210K401R030
VA1812K801R030
VA2220K122R030
3.2 ±0.30 1.60 ±0.20
3.2 ±0.30 2.50 ±0.25
4.7 ±0.40 3.2 ±0.30
5.7 ±0.50 5.00 ±0.40
3.2 ±0.30 1.60 ±0.20
3.2 ±0.30 2.50 ±0.25
4.7 ±0.40 3.2 ±0.30
5.7 ±0.50 5.00 ±0.40
1.2
1.3
1.3
1.4
1.2
1.3
1.3
1.4
20
20
20
20
30
30
30
30
26
26
26
26
34
34
34
34
33
33
33
33
47
47
47
47
30.0
30.0
30.0
30.0
50.0
50.0
50.0
50.0
54
54
54
54
77
77
77
77
1
2.5
5
200
400
800
1200
200
400
800
1200
1.6
1.9
1.5
3.0
0.008
0.010
0.015
0.030
0.008
0.010
0.015
0.030
0.78
1.65
3.30
7.00
0.53
1.10
2.20
6.50
3.0
8.0
2.0
2.3
3.8
10.0
6.0
10
1
12.0
1.5
2.5
5
3.0
6.0
10
12.0
42 V Power Supply
VA1206K201R040
VA1210K401R040
VA1812K801R040
VA2220K122R040
3.2 ±0.30 1.60 ±0.20
3.2 ±0.30 2.50 ±0.25
4.7 ±0.40 3.2 ±0.30
5.7 ±0.50 5.00 ±0.40
1.2
1.3
1.3
1.4
40
40
40
40
56
56
56
56
68
68
68
68
65.0
65.0
65.0
65.0
110
110
110
110
1
2.5
5
200
400
2.2
2.6
1.5
3.0
0.008
0.010
0.015
0.030
0.40
0.90
1.80
5.50
800
4.8
6.0
10
1200
10.5
12.0
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0001_VA • 10/25/2016
6
Surface Mount Varistors
VA Series Automotive Grade 125°C
Soldering
PopularꢀsolderingꢀtechniquesꢀusedꢀforꢀsurfaceꢀmountedꢀcomponentsꢀareꢀWaveꢀandꢀInfraredꢀReflowꢀprocesses.ꢀBothꢀprocessesꢀcanꢀbeꢀ
performed with Pb-containing or Pb-free solders. The termination option available for these soldering techniques is Barrier Type End
Terminations.
Recommended and
Suitable for
Component RoHS
Compliant
End Termination
Designation
Ni Sn Barrier Type End
Termination
Ni R1
Pb-containing and
Pb-free soldering
Yes
Wave Soldering – this process is generally associated with discrete components mounted on the underside of printed circuit boards, or
for large top-side components with bottom-side mounting tabs to be attached, such as the frames of transformers, relays, connectors,
etc.ꢀSMDꢀvaristorsꢀtoꢀbeꢀwaveꢀsolderedꢀareꢀfirstꢀgluedꢀtoꢀtheꢀcircuitꢀboard,ꢀusuallyꢀwithꢀanꢀepoxyꢀadhesive.ꢀWhenꢀallꢀcomponentsꢀonꢀtheꢀ
PCB have been positioned and an appropriate time is allowed for adhesive curing, the completed assembly is then placed on a conveyor
and run through a single, double wave process.
Infrared Reflow Solderingꢀ–ꢀtheseꢀreflowꢀprocessesꢀareꢀtypicallyꢀassociatedꢀwithꢀtop-sideꢀcomponentꢀplacement.ꢀThisꢀtechniqueꢀutilizesꢀ
aꢀmixtureꢀofꢀadhesiveꢀandꢀsolderꢀcompoundsꢀ(andꢀsometimesꢀfluxes)ꢀthatꢀareꢀblendedꢀintoꢀaꢀpaste.ꢀTheꢀpasteꢀisꢀthenꢀscreenedꢀontoꢀPCBꢀ
solderingꢀpadsꢀspecificallyꢀdesignedꢀtoꢀacceptꢀaꢀparticularꢀsizedꢀSMDꢀcomponent.ꢀTheꢀrecommendedꢀsolderꢀpasteꢀwetꢀlayerꢀthicknessꢀ
isꢀ100ꢀtoꢀ300ꢀµm.ꢀOnceꢀtheꢀcircuitꢀboardꢀisꢀfullyꢀpopulatedꢀwithꢀMDꢀcomponents,ꢀitꢀisꢀplacedꢀinꢀaꢀreflowꢀenvironment,ꢀwhereꢀtheꢀpasteꢀisꢀ
heatedꢀtoꢀslightlyꢀaboveꢀitsꢀeutecticꢀtemperature.ꢀWhenꢀtheꢀsolderꢀpasteꢀreflows,ꢀtheꢀSMDꢀcomponentsꢀareꢀattachedꢀtoꢀtheꢀsolderꢀpads.
Solder Fluxesꢀ–ꢀsolderꢀfluxesꢀareꢀgenerallyꢀappliedꢀtoꢀpopulatedꢀcircuitꢀboardsꢀtoꢀcleanꢀoxidesꢀformingꢀduringꢀtheꢀheatingꢀprocessꢀandꢀtoꢀ
facilitateꢀtheꢀflowingꢀofꢀtheꢀsolder.ꢀSolderꢀfluxesꢀcanꢀbeꢀeitherꢀaꢀpartꢀofꢀtheꢀsolderꢀpasteꢀcompoundꢀorꢀcanꢀbeꢀseparateꢀmaterials,ꢀusuallyꢀ
fluids.ꢀRecommendedꢀfluxesꢀare:
ꢀ
ꢀ
•ꢀnon-activatedꢀ(R)ꢀfluxes,ꢀwheneverꢀpossibleꢀ
•ꢀmildlyꢀactivatedꢀ(RMA)ꢀfluxesꢀofꢀclassꢀL3CN
• class ORLO
Activated (RA),ꢀwaterꢀsolubleꢀorꢀstrongꢀacidicꢀfluxesꢀwithꢀaꢀchlorineꢀcontentꢀ>ꢀ0.2ꢀwt.ꢀ%ꢀareꢀNOTꢀRECOMMENDED.ꢀTheꢀuseꢀofꢀsuchꢀfluxesꢀ
could create high leakage current paths along the body of the varistor components.
Whenꢀaꢀfluxꢀisꢀappliedꢀpriorꢀtoꢀwaveꢀsoldering,ꢀitꢀisꢀimportantꢀtoꢀcompletelyꢀdryꢀanyꢀresidualꢀfluxꢀsolventsꢀpriorꢀtoꢀtheꢀsolderingꢀprocess.
Thermal Shock – to avoid the possibility of generating stresses in the varistor chip due to thermal shock, a preheat stage to within 100
°Cꢀofꢀtheꢀpeakꢀsolderingꢀprocessꢀtemperatureꢀisꢀrecommended.ꢀAdditionally,ꢀSMDꢀvaristorsꢀshouldꢀnotꢀbeꢀsubjectedꢀtoꢀaꢀtemperatureꢀ
gradientꢀgreaterꢀthanꢀ4ꢀ°C/sec.,ꢀwithꢀanꢀidealꢀgradientꢀbeingꢀ2ꢀ°C/sec.ꢀPeakꢀtemperaturesꢀshouldꢀbeꢀcontrolled.ꢀWaveꢀandꢀReflowꢀ
solderingꢀconditionsꢀforꢀSMDꢀvaristorsꢀwithꢀPb-containingꢀsoldersꢀareꢀshownꢀinꢀFig.ꢀ1ꢀandꢀ2ꢀrespectively,ꢀwhileꢀWaveꢀandꢀReflowꢀsolderingꢀ
conditions for SMD varistors with Pb-free solders are shown in Fig, 1 and 3
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0001_VA • 10/25/2016
7
Surface Mount Varistors
VA Series Automotive Grade 125°C
Soldering cont'd
WheneverꢀseveralꢀdifferentꢀtypesꢀofꢀSMDꢀcomponentsꢀareꢀbeingꢀsoldered,ꢀeachꢀhavingꢀaꢀspecificꢀsolderingꢀprofile,ꢀtheꢀsolderingꢀprofileꢀ
with the least heat and the minimum amount of heating time is recommended. Once soldering has been completed, it is necessary to
minimizeꢀtheꢀpossibilityꢀofꢀthermalꢀshockꢀbyꢀallowingꢀtheꢀhotꢀPCBꢀtoꢀcoolꢀtoꢀlessꢀthanꢀ50ꢀ°Cꢀbeforeꢀcleaning.
Inspection Criteriaꢀ–ꢀtheꢀinspectionꢀcriteriaꢀtoꢀdetermineꢀacceptableꢀsolderꢀjoints,ꢀwhenꢀWaveꢀorꢀInfraredꢀReflowꢀprocessesꢀareꢀused,ꢀwillꢀ
dependꢀonꢀseveralꢀkeyꢀvariables,ꢀprincipallyꢀterminationꢀmaterialꢀprocessꢀprofiles.
Pb-contining Wave and IR Reflow Soldering – typical “before” and “after” soldering results for Barrier Type End Terminations can be seen
in Fig. 4. Barrier type terminated varistors form a reliable electrical contact and metallurgical bond between the end terminations and the
solder pads. The bond between these two metallic surfaces is exceptionally strong and has been tested by both vertical pull and lateral
(horizontal) push tests. The results exceed established industry standards for adhesion.
The solder joint appearance of a barrier type terminated varistor shows that solder forms a metallurgical junction with the thin tin-alloy
(over the barrier layer), and due to its small volume “climbs” the outer surface of the terminations, the meniscus will be slightly lower.
This optical appearance should be taken into consideration when programming visual inspection of the PCB after soldering.
Ni Sn Barrier Type End Terminations
Fig.ꢀ4ꢀ–ꢀSolderingꢀCriterionꢀinꢀcaseꢀofꢀWaveꢀandꢀIRꢀReflowꢀPb-containingꢀSoldering
Pb-free Wave and IR Reflow Soldering – typical “before” and “after” soldering results for Barrier Type End Terminations are given
in a phenomenon knows as “mirror” or “negative” meniscus. Solder forms a metallurgical junction with the entire volume of the end
termination, i.e. it diffuses from pad to end termination across the inner side, forming a “mirror” or “negative” meniscus. The height of the
solder penetration can be clearly seen on the end termination and is always 30% higher than the chip height.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0001_VA • 10/25/2016
8
Surface Mount Varistors
VA Series Automotive Grade 125°C
Soldering cont'd
Solder Test and Retained Samplesꢀ–ꢀreflowꢀsolderingꢀtestꢀbasedꢀonꢀJ-STD-020D.1ꢀandꢀsolderingꢀtestꢀbyꢀdippingꢀbasedꢀonꢀIECꢀ60068-
2 for Pb-free solders are preformed on each production lot as shown in the following chart. Test results and accompanying samples
areꢀretainedꢀforꢀaꢀminimumꢀofꢀtwoꢀ(2)ꢀyears.ꢀTheꢀsolderabilityꢀofꢀaꢀspecificꢀlotꢀcanꢀbeꢀcheckedꢀatꢀanyꢀtimeꢀwithinꢀthisꢀperiodꢀshouldꢀaꢀ
customer require this information.
Static leaching
(Simulation of Reflow (Simulation of Wave
Dynamic Leaching
Test
Resistance to Flux
Solderability
Soldering)
Soldering)
Parameter
Soldering method
Flux
dipping
L3CN, ORL0
dipping
dipping
dipping with agitation
L3CN, ORL0, R
L3CN, ORL0, R
L3CN, ORL0, R
Pb Solder
62Sn/36Pb/2 Ag
235±5
PbꢀSolderingꢀtemperatureꢀ(°C)
Pb-FREE Solder
235±5
260±5
235±5
Sn96/Cu0,4–0,8/3–4Ag
250±5
Pb-FREE Soldering
250±5
210
280±5
10
250±5
> 15
Temperatureꢀ(°C)
Soldering Time (s)
Burn-in Conditions
Acceptance Criterion
2
VDCmax, 48 h
dVn < 5 %, idc must stay
unchanged
> 95 % of end termination
must be covered by solder must be intact and covered must be intact and covered
by solder by solder
> 95 % of end termination
> 95 % of end termination
Rework Criteria Soldering Iron – unless absolutely necessary, the use of soldering irons is NOT recommended for reworking varistor
chips. If no other means of rework is available, the following criteria must be strictly followed:
• Do not allow the tip of the iron to directly contact the top of the chip
•ꢀDoꢀnotꢀexceedꢀtheꢀfollowingꢀsolderingꢀironꢀspecifications:
Output Power:
TemperatureꢀofꢀSolderingꢀIronꢀTip:ꢀꢀ
Soldering Time:
30 Watts maximum
280°Cꢀmaximum
10 Seconds maximum
ꢀ
Storage Conditions – SMD varistors should be used within 1 year of purchase to avoid possible soldering problems caused by oxidized
terminals.ꢀTheꢀstorageꢀenvironmentꢀshouldꢀbeꢀcontrolled,ꢀwithꢀhumidityꢀlessꢀthanꢀ40%ꢀandꢀtemperatureꢀbetweenꢀ-25ꢀandꢀ45ꢀ°C.ꢀVaristorꢀ
chips should always be stored in their original packaged unit.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0001_VA • 10/25/2016
9
Surface Mount Varistors
VA Series Automotive Grade 125°C
Soldering Pad Configuration
M
ꢂ
C
ꢃ
ꢂ
ꢀ
A
A
t
ꢁ
Size
0805
1206
1210
1812
2220
L (mm)
2.0 ±0.25
3.2 ±0.30
3.2 ±0.30
4.7 ±0.40
5.7 ±0.50
W (mm)
1.25 ±0.20
1.60 ±0.20
2.50 ±0.25
3.20 ±0.30
5.00 ±0.40
h (mm)
tmax (mm)
A (mm)
1.4
B (mm)
1.2
C (mm)
1.0
D (mm)
3.4
0.5 ±0.25
0.5 ±0.25
0.5 ±0.25
0.5 ±0.25
0.5 ±0.25
1.1
1.6
1.8
1.9
1.9
1.8
1.2
2.1
4.5
2.8
1.2
2.1
4.5
3.6
1.5
3.2
6.2
5.5
1.5
4.2
7.2
Packaging
Chip Size
Voltage
Range (V)
0805
1206
1210
Reel Size
180
1812
2220
180
180
180
180
14
17
3500
3500
2500
2500
2500
2500
1000
1000
1000
1000
1000
1000
2500
20 to 40
2500
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0001_VA • 10/25/2016 10
Surface Mount Varistors
VA Series Automotive Grade 125°C
Construction
ꢀeꢁꢂiꢃeꢄ ꢅrꢆꢇꢇ ꢈecꢁiꢆn
Gꢀass ꢁassivation
ꢇermination
ꢄAꢅꢌꢁdꢍ ꢎiꢌSnꢆ
Gꢀass ꢁassivation
ꢈnꢉ ꢊaꢋer
ꢂnner ꢃꢀectrodes
ꢄAꢅꢆ
ꢇermination
ꢄAꢅꢌꢁdꢍ ꢎiꢌSnꢆ
ꢇerminate
ꢃdꢅe
ꢂnner ꢃꢀectrodes
ꢄAꢅꢆ
ꢇerminate
ꢃdꢅe
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0001_VA • 10/25/2016 11
Surface Mount Varistors
VA Series Automotive Grade 125°C
Taping & Reel Specifications
8 mm
1206
1.9
12 mm
Tape Size (mm)
0805
1210
2.9
1812
3.75
5
2220
5.6
Ao
1.6
2.4
Bo
3.75
1.8
3.7
6.25
2
Ko Maximum
1.1
2
2
B1 Maximum
4.35
0.3
4.35
0.3
4.35
0.3
8.2
8.2
D1 Minimum
1.5
1.5
E2 Minimum
6.25
4
6.25
4
6.25
4
10.25
8
10.25
8
P1
F
3.5
3.5
3.5
5.5
5.5
W
8.0
8.0
8.0
12.0
6.5
12.0
6.5
T2 Maximum
3.5
3.5
3.5
W1
8.4ꢀ+ꢀ1.5
14.4
7.9...10.9
180
8.4ꢀ+ꢀ1.5
14.4
7.9...10.9
180
8.4ꢀ+ꢀ1.5
14.4
7.9...10.9
180
12.4ꢀ+ꢀ2
18.4
11.9...15.4
180
12.4ꢀ+ꢀ2
18.4
11.9...15.4
180
W2 Maximum
W3
A
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0001_VA • 10/25/2016 12
Surface Mount Varistors
VA Series Automotive Grade 125°C
Terms and Definitions
Term
Symbol
Definition
Rated AC
Voltage
Rated DC
Voltage
Maximum continuous sinusoidal AC voltage (<5% total harmonic distortion) which may be
appliedꢀtoꢀtheꢀcomponentꢀunderꢀcontinuousꢀoperationꢀconditionsꢀatꢀ25°C
Maximum continuous DC voltage (<5% ripple) which may be applied to the component under
Vrms
Vdc
V
continuousꢀoperatingꢀconditionsꢀatꢀ25°C
Supply
Voltage
The voltage by which the system is designated and to which certain operating characteristics of
the system are referred; Vrms = 1,1 x V
TheꢀcurrentꢀpassingꢀthroughꢀtheꢀvaristorꢀatꢀVdcꢀandꢀatꢀ25°Cꢀorꢀatꢀanyꢀotherꢀspecified
temperature
Leakage Current
Varistor Voltage
Idc
Vn
In
Voltage across the varistor measured at a given reference current In
Reference Current
Clamping Voltage
Protection Level
Reference current = 1 mA DC
The peak voltage developed across the varistor under standard atmospheric conditions, when
passingꢀanꢀ8/20ꢀμsꢀclassꢀcurrentꢀpulse
A peak value of current which is 1/10 of the maximum peak current for 100 pulses at two per
minuteꢀforꢀtheꢀ8/20ꢀμsꢀpulse
Vc
Ic
Class Current
Voltage
Clamping
Ratio
Aꢀfigureꢀofꢀmeritꢀmeasureꢀofꢀtheꢀvaristorꢀclampingꢀeffectivenessꢀasꢀdefinedꢀbyꢀtheꢀsymbols
Vc/Vapp
Vc/Vapp, where (Vapp = Vrms or Vdc)
The jump start transient resulting from the temporary application of an overvoltage in excess
of the rated battery voltage. The circuit power supply may be subjected to a temporary
overvoltage condition due to the voltage regulation failing or it may be deliberately generated
when it becomes necessary to boost start the car
Energyꢀwhichꢀmayꢀbeꢀdissipatedꢀforꢀaꢀsingleꢀ10/1000ꢀμsꢀpulseꢀofꢀaꢀmaximumꢀratedꢀcurrent,
with rated AC voltage or rated DC voltage also applied, without causing device failure
Load Dump is a transient which occurs in an automotive environment. It is an exponentially
decaying positive voltage which occurs in the event of a battery disconect while the alternator
is still generating charging current with other loads remaining on the alternator circuit at the
time of battery disconect
Jump
Start
Transient
Vjump
Wmax
WLD
Rated Single Pulse
Transient Energy
Load
Dump
Transient
Rated Peak Single
Pulse Transient
Current
Maximumꢀpeakꢀcurrentꢀwhichꢀmayꢀbeꢀappliedꢀforꢀaꢀsingleꢀ8/20ꢀμsꢀpulse,ꢀwith,ꢀratedꢀline
Imax
voltage also applies, without causing device failure
Rated Transient
Average Power
Dissipation
Maximum average power which may be dissipated due to a group of pulses occurring within a
P
specifiedꢀisolatedꢀtimeꢀperiod,ꢀwithoutꢀcausingꢀdeviceꢀfailureꢀatꢀ25°C
Capacitance
C
tr
Capacitance between two terminals of the varistor measured at at 1 kHz
Response Time
Varistor Voltage
Temperature
Coefficient
Insulation Resistance
The time lag between application of a surge and varistor's "turn-on" conduction action
TC
IR
(Vnꢀatꢀ85°Cꢀ–ꢀVnꢀatꢀ25°C)/(Vnꢀatꢀ25°C)ꢀxꢀ60°C)ꢀxꢀ100
Minimum resistance between shorted terminals and varistor surface
Isolation
Voltage
Operating
Temperature
The maximum peak voltage which may be applied under continuous operating conditions
between the varistor terminations and any conducting mounting surface
The range of ambient temperature for which the varistor is designed to operate continuously as
definedꢀbyꢀtheꢀtemperatureꢀlimitsꢀofꢀitsꢀclimaticꢀcategory
UCT = Upper Category Temperature – the maximum ambient temperature for which a varistor
has been designed to operate continuously, LCT = Lower Category Temperature – the minimum
ambient temperature at which a varistor has been designed to operate continuously
DHD = Dump Heat Test Duration
Climatic Category
LCT/UCT/DHD
Storage Temperature
Storage temperature range without voltage applied
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0001_VA • 10/25/2016 13
Surface Mount Varistors
VA Series Automotive Grade 125°C
KEMET Electronic Corporation Sales Offices
Forꢀaꢀcompleteꢀlistꢀofꢀourꢀglobalꢀsalesꢀof ꢀces,ꢀpleaseꢀvisitꢀwww.kemet.com/sales.
Disclaimer
Allꢀproductꢀspeci ꢀcations,ꢀstatements,ꢀinformationꢀandꢀdataꢀ(collectively,ꢀtheꢀ“Information”)ꢀinꢀthisꢀdatasheetꢀareꢀsubjectꢀtoꢀchange.ꢀTheꢀcustomerꢀisꢀresponsibleꢀforꢀ
checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed.
All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied.
Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such
applications,ꢀbutꢀareꢀnotꢀintendedꢀtoꢀconstituteꢀ–ꢀandꢀKEMETꢀspeci ꢀcallyꢀdisclaimsꢀ–ꢀanyꢀwarrantyꢀconcerningꢀsuitabilityꢀforꢀaꢀspeci ꢀcꢀcustomerꢀapplicationꢀorꢀuse.ꢀ
The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any
technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no
obligation or liability for the advice given or results obtained.
Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component
failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards
(such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or
property damage.
Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other
measures may not be required.
KEMET is a registered trademark of KEMET Electronics Corporation.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0001_VA • 10/25/2016 14
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