VE1206K102R130 [KEMET]
Surface Mount Varistors VE Series High Temperature;
| 型号： | VE1206K102R130 |
| 厂家： | 
KEMET CORPORATION |
| 描述： | Surface Mount Varistors VE Series High Temperature |
| 文件： | 总15页 (文件大小：1144K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Surface Mount Varistors
VE Series High Temperature 150°C
Overview
Applications
KEMET's VE series of high temperature, low voltage
varistors are designed to protect sensitive electronic
devices against high voltage surges in the low voltage
region. In addition to superior operating performance at
ratedꢀ150°Cꢀ(AEC–Q200ꢀcompliance)ꢀtheyꢀofferꢀexcellentꢀ
transient energy absorption due to improved energy volume
distribution and power dissipation.
Typical applications include transient over-voltage
protection in automotive assembly motors and controllers
as well as surge protection of non-automotive electronic
products exposed to over-heating, i.e., consumer,
telecommunication or industrial.
Load dump and jump start protection of 12 to 24 V
supply systems. Protection of integrated circuits and
other components at the circuit board level including the
suppression of inductive switching or other transient events
such as surge voltage. ESD protection for components
sensitive to IEC 1000–4–2, MILSTD 883C Method 3015.7
and other industry spec. Replacement of larger surface
mount TVS Zeners in many applications. Designed to
achieve electromagnetic compliance of end products and
provide on-board transient voltage protection of ICs and
transistors.
Benefits
• Surface mount form factor
•ꢀ Operatingꢀambientꢀtemperatureꢀofꢀ−55°Cꢀtoꢀ+150°C
•ꢀ Superiorꢀoperatingꢀperformanceꢀratedꢀatꢀ150°C
(AEC-Q200 compliance)
• Operating voltage range of 3 V to 170 V
• AC voltage range (Vrms) of 2 V to 130 V
• High resistance to cyclic temperature stress
•ꢀ Lowꢀleakageꢀcurrentsꢀafterꢀ1,000ꢀhoursꢀratedꢀatꢀ150°C
• High energy absorption capability
• Available case sizes: 0603, 0805, 1206, 1210, 1812, 2220
• Short response time
• Broad range of current and energy handling capabilities
• Low clamping voltage – Uc
•ꢀ Non-sensitiveꢀtoꢀmildlyꢀactivatedꢀfluxes
• Barrier type end terminations solderable with Pb-free
solders according to JEDEC J–STD–020C and IEC
60068–2–58
Click image above for interactive 3D content
Open PDF in Adobe Reader for full functionality
• UL 1499, 3rd edition and CSA C22.2 File E326499
Section 8
• RoHS 2 2011/65/EC, REACH compliant
•ꢀ AEC-Q200ꢀqualifiedꢀGradeꢀ1
One world. One KEMET
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0003_VE • 10/26/2016
1
SMD Varistors
VE Series – SMD 150°C Low Voltage High Temperature Varistors
Ordering Information
VE
0603
M
300
R
002
Maximum Continuous
Working Voltage
(Vrms AC)
Chip
Size Code
Rated Peak Single Pulse
Transient Current (A)
Packaging/
Termination
Series
Tolerances
Varistor
SMD High
Temperatureꢀ150°C
Low Voltage
0603 = 0603
0805 = 0805
1206 = 1206
1210 = 1210
1812 = 1812
2220 = 2220
K = ±10%
L = ±15%
M = ±20%
300 = 30
R = Reel 180 mm/Ni Sn
Barrier Terminations
002 = 2
004 = 4
006 = 6
008 = 8
101 = 100
121 = 120
151 = 150
201 = 200
251 = 250
301 = 300
401 = 400
501 = 500
601 = 600
801 = 800
102 = 1,000
122 = 1,200
Multilayer Chip
011 = 11
014 = 14
017 = 17
020 = 20
025 = 25
030 = 30
035 = 35
040 = 40
050 = 50
060 = 60
075 = 75
095 = 95
115 = 115
130 = 130
(First two digits represent
significantꢀfigures.ꢀThirdꢀdigitꢀ
specifiesꢀnumberꢀofꢀzeros.)
Dimensions – Millimeters
0ꢁ5ꢂ0ꢁꢃ5
ꢀ
t
L
Size Code
L
W
tmax
0603
0805
1206
1210
1812
2220
1.6±0.20
2.0±0.25
3.2±0.30
3.2±0.30
4.7±0.40
5.7±0.50
0.80±0.10
1.25±0.20
1.60±0.20
2.50±0.25
3.20±0.30
5.00±0.40
0.95
0.80
0.85
0.85
1.25
1.25
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0003_VE • 10/26/2016
2
SMD Varistors
VE Series – SMD 150°C Low Voltage High Temperature Varistors
Environmental Compliance
RoHS 2 2011/65/EC, REACH
Performance Characteristics
Continuous
Units
Value
Steady State Applied Voltage
DC Voltage Range (Vdc)
V
V
3 to 170
2 to 130
AC Voltage Range (Vrms
)
Transient
Peak Single Pulse Surge Current, 8/20 µs Waveform (Imax
)
)
A
J
30 to 1200
0.1 to 12.2
Single Pulse Surge Energy, 10/1000 µs Waveform (Wmax
Operating Ambient Temperature
Storage Temperature Range
ThresholdꢀVoltageꢀTemperatureꢀCoefficient
Response Time
°C
°C
−55ꢀtoꢀ+150
−55ꢀtoꢀ+150
<ꢀ+0.05
%/°C
ns
< 2
Climatic Category
55/150/56
Qualifications
Condition to be Satisfied
after Testing
Reliability Parameter
Test
Tested According to
CECC 42200, Test 4.20 or IEC 1051–1, Test 4.20.
AEC–Q200 Test 8 – 1,000 hours at UCT
AC/DC Bias Reliability
AC/DC Life Test
|δVn (1 mA)| < 10 %
CECC 42200, Test C 2.1 or IEC 1051–1, Test 4.5.
10 pulses in the same direction at 2 pulses per minute
at maximum peak current for 10 pulses
|δVn (1 mA)| < 10 %
no visible damage
Pulse Current Capability
Pulse Energy Capability
Imax 8/20 µs
CECC 42200, Test C 2.1 or IEC 1051–1, Test 4.5. 10
pulses in the same direction at 1 pulses every 2
minutes at maximum peak current for 10 pulses
|δVn (1 mA)| < 10 %
no visible damage
W
max 10/1,000 µs
|δVn (1 mA)| < 15 %
no visible damage
|δVn (1 mA)| < 15 %
no visible damage
ISO 7637, Test pulse 5, 10 pulses at rate 1 per minute
WLD Capability
Vjump Capability
WLD x 10
IncreaseꢀofꢀsupplyꢀvoltageꢀtoꢀVꢀ≥ꢀVjump for 1 minute
Vjump 5 min
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0003_VE • 10/26/2016
3
SMD Varistors
VE Series – SMD 150°C Low Voltage High Temperature Varistors
Qualifications cont'd
Condition to be Satisfied
after Testing
Reliability Parameter
Test
Tested According to
CECC 42200, Test 4.16 or IEC 1051–1, Test 4.17.
a) Dry heat, 16 hours, UCT, Test Ba, IEC 68–2–2
b)ꢀDampꢀheat,ꢀcyclic,ꢀtheꢀfirstꢀcycle:ꢀ55°C,ꢀ93ꢀ%ꢀRH,ꢀ
24 hours, Test Db 68–2–4
Climatic Sequence
|δVn (1 mA)| < 10 %
c) Cold, LCT, 2 hours Test Aa IEC 68–2–1
d)ꢀDampꢀheatꢀcyclic,ꢀremainingꢀ5ꢀcycles:ꢀ55°C,ꢀ93ꢀ%ꢀ
RH, 24 hour/cycle, Test Bd, IEC 68–2–30
Environmental and
Storage Reliability
|δVn (1 mA)| < 10 %
no visible damage
CECC 42200, Test 4.12, Test Na, IEC 68–2–14,
AEC–Q200 Test 16, 5 cycles UCT/LCT, 30 minutes
Thermal Shock
Steady State Damp Heat
Storage Test
CECC 42200, Test 4.17, Test Ca, IEC 68–2–3,
AEC–Q200ꢀTestꢀ6,ꢀ56ꢀdays,ꢀ40°C,ꢀ93%ꢀRH.ꢀAEC–Q200ꢀ
Test7: Bias, Rh, T all at 85.
|δVn (1 mA)| < 10 %
|δVn (1 mA)| < 5 %
IEC 68–2–2, Test Ba, AEC–Q200 Test 3,
1,000 hours at maximum storage temperature
CECC 42200, Test 4.10.1, Test Ta IEC 68–2–20
solderꢀbathꢀandꢀreflowꢀmethod
Solderable at shipment
and after 2 year of storage,
criteria > 95% must be
coveredꢀbyꢀsolderꢀforꢀreflowꢀ
meniscus
Solderability
Resistance to Soldering
Heat
CECC 42200, Test 4.10.2, Test Tb, IEC 68–2–20 solder
bathꢀandꢀreflowꢀmethod
|δVn (1 mA)| < 5 %
JIS–C–6429, App. 1, 18N for 60 seconds – same for
AEC–Q200 Test 22
Terminal Strength
Board Flex
no visual damage
|δVn (1 mA)| < 2 %
no visible damage
JIS–C–6429, App. 2, 2 mm minimum
AEC–Q200ꢀtestꢀ21ꢀ–ꢀBoardꢀflex:ꢀ2ꢀmmꢀflexꢀminimum
CECC 42200, Test 4.15, Test Fc, IEC 68–2–6, AEC–
Q200 Test 14.
Mechanical Reliability
Frequency range 10 to 55 Hz (AEC: 10 – 2,000 Hz)
Amplitude 0.75 m/s2 or 98 m/s2 (AEC: 5 g's for 20
minutes)
|δVn (1 mA)| < 10 %
no visible damage
Vibration
Total duration 6 hours (3x2h) (AEC: 12 cycles each of
3 directions)
Waveshape – half sine
CECC 42200, Test 4.14, Test Ea, IEC 68–2–27,
AEC–Q200 Test 13.
Acceleration = 490 m/s2 (AEC: MIL-STD–202–Method
213),
|δVn (1 mA)| < 10 %
no visible damage
Mechanical Shock
ISO–7637–1 Pulses
Pulse duration = 11 ms,
Waveshape – half sine; Number of shocks = 3x6
|δVn (1 mA)| < 10 %
no visible damage
Electrical Transient
Conduction
AEC–Q200 Test 30: Test pulses 1 to 3.
Also other pulses – freestyle.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0003_VE • 10/26/2016
4
SMD Varistors
VE Series – SMD 150°C Low Voltage High Temperature Varistors
Reliability
In general, reliability is the ability of a component to perform and maintain its functions in routine circumstances, as well as
hostile or unexpected circumstances. The mean life of series components is a function of:
• Factor of Applied Voltage
• Ambient temperature
Mean life is closely related to Failure rate (formula).
Mean life (ML) is the arithmetic mean (average) time to failure of a component.
Failure rate is the frequency with which an engineered system or component fails, expressed for example in failures per
hour. Failure rate is usually time dependent, an intuitive corollary is that the rate changes over time versus the expected
life cycle of a system.
Meꢀn Liꢁe ꢂn Arrꢃeniꢄꢅ ꢆꢂdeꢇ
10ꢆ
h
10ꢅ
Failure rate formula – calculation
109
ꢀears
1ꢁ000
Λ=
[fit]
ML[h]
FAV – Factor of Applied Voltage
10ꢄ
105
10ꢃ
10ꢂ
100
Vapl
Λ=
ꢌꢍV
0ꢁꢅ
Vmax
10
1
0ꢁꢆ
Vapl = applied voltage
Vmax = maximum operating voltage
0ꢁꢎ
1ꢁ0
1ꢇ0 100 ꢆ0 ꢄ0
ꢃ0
ꢇ0 °C
ꢀa
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0003_VE • 10/26/2016
5
SMD Varistors
VE Series – SMD 150°C Low Voltage High Temperature Varistors
Table 1 – Ratings & Part Number Reference
Ic
Wmax
Imax
Ctyp
Ltyp
KEMET Part
Number
L
W
tmax
Vn
1 mA
Pmax
(W)
Vrms VDC
Vc 8/20 µs 10/1000 µs
8/20 µs at 1 kHz 100mA/ns
(mm) (mm) (mm)
(A)
(J)
(A)
(pF)
(nH)
VE0603M300R002
VE0805M101R002
VE1206M151R002
VE0603M300R004
VE0805M101R004
VE1206M151R004
VE1210M251R004
VE1812M501R004
VE2220M102R004
VE0603M300R006
VE0805M101R006
VE1206M151R006
VE1210M301R006
VE1812M501R006
VE2220M122R006
VE0603L300R008
VE0805L121R008
VE1206L201R008
VE1210L401R008
VE1812L501R008
VE2220L122R008
VE0603K300R011
VE0805K121R011
VE1206K201R011
VE1210K401R011
VE1812K801R011
VE2220K122R011
VE0603K300R014
VE0805K121R014
VE1206K201R014
VE1210K401R014
VE1812K801R014
VE2220K122R014
VE0603K300R017
VE0805K121R017
VE1206K201R017
VE1210K401R017
VE1812K801R017
VE2220K122R017
VE0603K300R020
VE0805K121R020
VE1206K201R020
VE1210K401R020
VE1812K801R020
VE2220K122R020
VE0603K300R025
VE0805K121R025
VE1206K201R025
VE1210K401R025
1.6 ± 0.20 0.80 ± 0.10 0.95
2.0 ± 0.25 1.25 ± 0.20 0.80
3.2 ± 0.30 1.60 ± 0.20 0.85
1.6 ± 0.20 0.80 ± 0.10 0.95
2.0 ± 0.25 1.25 ± 0.20 0.80
3.2 ± 0.30 1.60 ± 0.20 0.85
3.2 ± 0.30 2.50 ± 0.25 0.85
4.7 ± 0.40 3.20 ± 0.30 1.25
5.7 ± 0.50 5.00 ± 0.40 1.25
1.6 ± 0.20 0.80 ± 0.10 0.95
2.0 ± 0.25 1.25 ± 0.20 0.80
3.2 ± 0.30 1.60 ± 0.20 0.85
3.2 ± 0.30 2.50 ± 0.25 0.85
4.7 ± 0.40 3.20 ± 0.30 1.25
5.7 ± 0.50 5.00 ± 0.40 1.25
1.6 ± 0.20 0.80 ± 0.10 0.95
2.0 ± 0.25 1.25 ± 0.20 0.80
3.2 ± 0.30 1.60 ± 0.20 0.85
3.2 ± 0.30 2.50 ± 0.25 0.85
4.7 ± 0.40 3.20 ± 0.30 1.25
5.7 ± 0.50 5.00 ± 0.40 1.25
1.6 ± 0.20 0.80 ± 0.10 0.95
2.0 ± 0.25 1.25 ± 0.20 0.80
3.2 ± 0.30 1.60 ± 0.20 0.85
3.2 ± 0.30 2.50 ± 0.25 0.85
4.7 ± 0.40 3.20 ± 0.30 1.25
5.7 ± 0.50 5.00 ± 0.40 1.25
1.6 ± 0.20 0.80 ± 0.10 0.95
2.0 ± 0.25 1.25 ± 0.20 0.80
3.2 ± 0.30 1.60 ± 0.20 0.85
3.2 ± 0.30 2.50 ± 0.25 0.85
4.7 ± 0.40 3.20 ± 0.30 1.25
5.7 ± 0.50 5.00 ± 0.40 1.25
1.6 ± 0.20 0.80 ± 0.10 0.95
2.0 ± 0.25 1.25 ± 0.20 1.05
3.2 ± 0.30 1.60 ± 0.20 1.25
3.2 ± 0.30 2.50 ± 0.25 1.35
4.7 ± 0.40 3.20 ± 0.30 1.25
5.7 ± 0.50 5.00 ± 0.40 1.25
1.6 ± 0.20 0.80 ± 0.10 0.95
2.0 ± 0.25 1.25 ± 0.20 1.05
3.2 ± 0.30 1.60 ± 0.20 1.25
3.2 ± 0.30 2.50 ± 0.25 1.35
4.7 ± 0.40 3.20 ± 0.30 1.55
5.7 ± 0.50 5.00 ± 0.40 1.45
1.6 ± 0.20 0.80 ± 0.10 0.95
2.0 ± 0.25 1.25 ± 0.20 1.05
3.2 ± 0.30 1.60 ± 0.20 1.25
3.2 ± 0.30 2.50 ± 0.25 1.45
2
2
3
3
4
12
12
12
16
16
16
16
16
16
23
23
23
23
23
23
27
27
27
27
27
27
35
35
35
35
35
35
40
40
40
40
40
40
46
46
46
46
46
46
56
56
56
56
56
56
67
67
67
67
1
0.1
0.1
0.2
0.1
0.1
0.3
0.4
0.8
1.5
0.1
0.2
0.5
0.8
1.0
3.8
0.1
0.2
0.6
1.1
1.9
4.3
0.2
0.3
0.6
1.3
2.0
5.5
0.3
0.4
0.6
1.6
2.4
6.0
0.3
0.4
0.7
1.8
2.8
7.5
0.3
0.4
0.8
2.0
3.0
8.0
0.1
0.2
1.0
1.8
0.003
0.005
0.008
0.003
0.005
0.008
0.010
0.015
0.020
0.003
0.005
0.008
0.010
0.015
0.020
0.003
0.005
0.008
0.010
0.015
0.020
0.003
0.005
0.008
0.010
0.015
0.020
0.003
0.005
0.008
0.010
0.015
0.020
0.003
0.005
0.008
0.010
0.015
0.020
0.003
0.005
0.008
0.010
0.015
0.020
0.003
0.005
0.008
0.010
30
100
150
30
360
1.0
1.5
1.8
1.0
1.5
1.8
1.8
2.5
3.0
1.0
1.5
1.8
1.8
2.5
3.0
1.0
1.5
1.8
1.8
2.5
3.0
1.0
1.5
1.8
1.8
2.5
3.0
1.0
1.5
1.8
1.8
2.5
3.0
1.0
1.5
1.8
1.8
2.5
3.0
1.0
1.5
1.8
1.8
2.5
3.0
1.0
1.5
1.8
1.8
4
1
930
2
3
4
1
4000
295
4
5.5
5.5
5.5
5.5
5.5
5.5
8
8
1
4
8
1
100
150
250
500
1000
30
695
4
8
1
3300
5000
10000
19500
260
4
8
3
4
8
5
4
8
10
1
6
11
11
11
11
11
11
15
15
15
15
15
15
18
18
18
18
18
18
22
22
22
22
22
22
27
27
27
27
27
27
33
33
33
33
33
33
39
39
39
39
6
8
1
100
150
300
500
1200
30
560
6
8
1
2600
4100
7500
17000
240
6
8
3
6
8
5
6
8
10
1
8
11
11
11
11
11
11
14
14
14
14
14
14
18
18
18
18
18
18
22
22
22
22
22
22
26
26
26
26
26
26
31
31
31
31
8
1
120
200
400
500
1200
30
475
8
1
2000
3400
6300
15000
210
8
3
8
5
8
10
1
11
11
11
11
11
11
14
14
14
14
14
14
17
17
17
17
17
17
20
20
20
20
20
20
25
25
25
25
1
120
200
400
800
1200
30
400
1
1300
2600
5100
12000
195
3
5
10
1
1
120
200
400
800
1200
30
355
1
950
3
2000
4200
9400
185
5
10
1
1
120
200
400
800
1200
30
315
1
740
3
1700
3500
7700
175
5
10
1
1
120
200
400
800
1200
30
290
1
620
3
1400
3000
6500
165
5
10
1
1
120
200
400
260
1
510
3
1060
KEMET Part
Number
L
mm
W
mm
tmax
mm
Vrms
V
Vdc Vn 1 mA Vc
Ic 8/20 µs Wmax 10/1000 µs Pmax Imax 8/20 µs Ctyp @ 1 kHz Ltyp 100mA/ns
pF nH
V
V
V
A
J
W
A
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0003_VE • 10/26/2016
6
SMD Varistors
VE Series – SMD 150°C Low Voltage High Temperature Varistors
Table 1 – Ratings & Part Number Reference (cont'd)
Ic
Wmax
Imax
Ctyp
Ltyp
KEMET Part
Number
L
W
tmax
Vn
1 mA
Pmax
(W)
Vrms VDC
Vc 8/20 µs 10/1000 µs
8/20 µs at 1 kHz 100mA/ns
(mm) (mm) (mm)
(A)
(J)
(A)
(pF)
(nH)
VE1812K801R025
VE2220K122R025
VE0603K300R030
VE0805K121R030
VE1206K201R030
VE1210K301R030
VE1812K801R030
VE2220K122R030
VE1206K121R035
VE1210K251R035
VE1812K601R035
VE2220K102R035
VE1206K121R040
VE1210K251R040
VE1812K601R040
VE2220K102R040
VE1206K121R050
VE1210K251R050
VE1812K401R050
VE2220K801R050
VE1206K121R060
VE1210K251R060
VE1812K401R060
VE2220K801R060
VE1812K401R075
VE2220K801R075
VE1812K301R095
VE2220K501R095
VE1812K301R115
VE2220K501R115
VE2220K501R130
4.7 ± 0.40 3.20 ± 0.30 1.55
5.7 ± 0.50 5.00 ± 0.40 1.45
1.6 ± 0.20 0.80 ± 0.10 0.95
2.0 ± 0.25 1.25 ± 0.20 1.05
3.2 ± 0.30 1.60 ± 0.20 1.25
3.2 ± 0.30 2.50 ± 0.25 1.45
4.7 ± 0.40 3.20 ± 0.30 1.55
5.7 ± 0.50 5.00 ± 0.40 1.45
3.2 ± 0.30 1.60 ± 0.20 1.25
3.2 ± 0.30 2.50 ± 0.25 1.45
4.7 ± 0.40 3.20 ± 0.30 1.55
5.7 ± 0.50 5.00 ± 0.40 1.45
3.2 ± 0.30 1.60 ± 0.20 1.25
3.2 ± 0.30 2.50 ± 0.25 1.45
4.7 ± 0.40 3.20 ± 0.30 1.55
5.7 ± 0.50 5.00 ± 0.40 1.45
3.2 ± 0.30 1.60 ± 0.20 1.65
3.2 ± 0.30 2.50 ± 0.25 1.75
4.7 ± 0.40 3.20 ± 0.30 1.85
5.7 ± 0.50 5.00 ± 0.40 1.85
3.2 ± 0.30 1.60 ± 0.20 1.65
3.2 ± 0.30 2.50 ± 0.25 1.75
4.7 ± 0.40 3.20 ± 0.30 1.85
5.7 ± 0.50 5.00 ± 0.40 1.85
4.7 ± 0.40 3.20 ± 0.30 1.90
5.7 ± 0.50 5.00 ± 0.40 1.90
4.7 ± 0.40 3.20 ± 0.30 1.90
5.7 ± 0.50 5.00 ± 0.40 1.90
4.7 ± 0.40 3.20 ± 0.30 1.90
5.7 ± 0.50 5.00 ± 0.40 1.90
5.7 ± 0.50 5.00 ± 0.40 1.90
25
25
30
30
30
30
30
30
35
35
35
35
40
40
40
40
50
50
50
50
60
60
60
60
75
75
95
95
115
115
130
31
31
39
39
67
67
5
10
1
3.9
9.5
0.1
0.2
1.2
2.1
4.4
12.2
0.6
2.2
4.2
7.6
0.8
2.4
4.8
9.2
0.8
1.7
4.8
5.8
0.9
2.2
5.8
6.2
5.8
6.2
5.2
7.4
5.2
7.4
7.4
0.015
0.020
0.003
0.005
0.008
0.010
0.015
0.020
0.008
0.010
0.015
0.020
0.008
0.010
0.015
0.020
0.008
0.010
0.015
0.020
0.008
0.010
0.015
0.020
0.015
0.020
0.015
0.020
0.015
0.020
0.020
800
1200
30
2300
5000
160
2.5
3.0
1.0
1.5
1.8
1.8
2.5
3.0
1.8
1.8
2.5
3.0
1.8
1.8
2.5
3.0
1.8
1.8
2.5
3.0
1.8
1.8
2.5
3.0
2.5
3.0
2.5
3.0
2.5
3.0
3.0
38
47
79
38
47
79
1
120
200
300
800
1200
120
250
600
1000
120
250
600
1000
120
250
400
800
120
250
400
800
400
800
300
500
300
500
500
230
38
47
79
1
450
850
38
47
79
3
38
47
79
5
1800
4000
400
670
38
47
79
10
1
45
56
92
45
56
92
3
45
56
92
5
1340
3000
370
45
56
92
10
1
56
68
112
112
112
112
137
137
137
137
167
167
167
167
202
202
252
252
302
302
342
56
68
3
570
56
68
5
1000
2200
340
470
56
68
10
1
65
82
65
82
3
65
82
5
710
65
82
10
1
1500
330
85
100
100
100
100
120
120
150
150
180
180
205
85
3
390
85
5
580
1000
440
700
85
10
5
100
100
125
125
150
150
170
10
5
340
600
310
10
5
10
10
560
500
KEMET Part
Number
L
mm
W
mm
tmax
mm
Vrms
V
Vdc Vn 1 mA Vc
Ic 8/20 µs Wmax 10/1000 µs Pmax Imax 8/20 µs Ctyp @ 1 kHz Ltyp 100mA/ns
pF nH
V
V
V
A
J
W
A
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0003_VE • 10/26/2016
7
SMD Varistors
VE Series – SMD 150°C Low Voltage High Temperature Varistors
Soldering
PopularꢀsolderingꢀtechniquesꢀusedꢀforꢀsurfaceꢀmountedꢀcomponentsꢀareꢀWaveꢀandꢀInfraredꢀReflowꢀprocesses.ꢀBothꢀprocessesꢀcanꢀbeꢀ
performed with Pb-containing or Pb-free solders. The termination option available for these soldering techniques is Barrier Type End
Terminations.
Recommended and
Suitable for
Component RoHS
Compliant
End Termination
Designation
Ni Sn Barrier Type End
Termination
Ni R1
Pb-containing and
Pb-free soldering
Yes
Wave Soldering – this process is generally associated with discrete components mounted on the underside of printed circuit boards, or
for large top-side components with bottom-side mounting tabs to be attached, such as the frames of transformers, relays, connectors,
etc.ꢀSMDꢀvaristorsꢀtoꢀbeꢀwaveꢀsolderedꢀareꢀfirstꢀgluedꢀtoꢀtheꢀcircuitꢀboard,ꢀusuallyꢀwithꢀanꢀepoxyꢀadhesive.ꢀWhenꢀallꢀcomponentsꢀonꢀtheꢀ
PCB have been positioned and an appropriate time is allowed for adhesive curing, the completed assembly is then placed on a conveyor
and run through a single, double wave process.
Infrared Reflow Solderingꢀ–ꢀtheseꢀreflowꢀprocessesꢀareꢀtypicallyꢀassociatedꢀwithꢀtop-sideꢀcomponentꢀplacement.ꢀThisꢀtechniqueꢀutilizesꢀ
aꢀmixtureꢀofꢀadhesiveꢀandꢀsolderꢀcompoundsꢀ(andꢀsometimesꢀfluxes)ꢀthatꢀareꢀblendedꢀintoꢀaꢀpaste.ꢀTheꢀpasteꢀisꢀthenꢀscreenedꢀontoꢀPCBꢀ
solderingꢀpadsꢀspecificallyꢀdesignedꢀtoꢀacceptꢀaꢀparticularꢀsizedꢀSMDꢀcomponent.ꢀTheꢀrecommendedꢀsolderꢀpasteꢀwetꢀlayerꢀthicknessꢀ
isꢀ100ꢀtoꢀ300ꢀµm.ꢀOnceꢀtheꢀcircuitꢀboardꢀisꢀfullyꢀpopulatedꢀwithꢀMDꢀcomponents,ꢀitꢀisꢀplacedꢀinꢀaꢀreflowꢀenvironment,ꢀwhereꢀtheꢀpasteꢀisꢀ
heatedꢀtoꢀslightlyꢀaboveꢀitsꢀeutecticꢀtemperature.ꢀWhenꢀtheꢀsolderꢀpasteꢀreflows,ꢀtheꢀSMDꢀcomponentsꢀareꢀattachedꢀtoꢀtheꢀsolderꢀpads.
Solder Fluxesꢀ–ꢀsolderꢀfluxesꢀareꢀgenerallyꢀappliedꢀtoꢀpopulatedꢀcircuitꢀboardsꢀtoꢀcleanꢀoxidesꢀformingꢀduringꢀtheꢀheatingꢀprocessꢀandꢀtoꢀ
facilitateꢀtheꢀflowingꢀofꢀtheꢀsolder.ꢀSolderꢀfluxesꢀcanꢀbeꢀeitherꢀaꢀpartꢀofꢀtheꢀsolderꢀpasteꢀcompoundꢀorꢀcanꢀbeꢀseparateꢀmaterials,ꢀusuallyꢀ
fluids.ꢀRecommendedꢀfluxesꢀare:
ꢀ
ꢀ
•ꢀnon-activatedꢀ(R)ꢀfluxes,ꢀwheneverꢀpossibleꢀ
•ꢀmildlyꢀactivatedꢀ(RMA)ꢀfluxesꢀofꢀclassꢀL3CN
• class ORLO
Activated (RA),ꢀwaterꢀsolubleꢀorꢀstrongꢀacidicꢀfluxesꢀwithꢀaꢀchlorineꢀcontentꢀ>ꢀ0.2ꢀwt.ꢀ%ꢀareꢀNOTꢀRECOMMENDED.ꢀTheꢀuseꢀofꢀsuchꢀfluxesꢀ
could create high leakage current paths along the body of the varistor components.
Whenꢀaꢀfluxꢀisꢀappliedꢀpriorꢀtoꢀwaveꢀsoldering,ꢀitꢀisꢀimportantꢀtoꢀcompletelyꢀdryꢀanyꢀresidualꢀfluxꢀsolventsꢀpriorꢀtoꢀtheꢀsolderingꢀprocess.
Thermal Shock – to avoid the possibility of generating stresses in the varistor chip due to thermal shock, a preheat stage to within 100
°Cꢀofꢀtheꢀpeakꢀsolderingꢀprocessꢀtemperatureꢀisꢀrecommended.ꢀAdditionally,ꢀSMDꢀvaristorsꢀshouldꢀnotꢀbeꢀsubjectedꢀtoꢀaꢀtemperatureꢀ
gradientꢀgreaterꢀthanꢀ4ꢀ°C/sec.,ꢀwithꢀanꢀidealꢀgradientꢀbeingꢀ2ꢀ°C/sec.ꢀPeakꢀtemperaturesꢀshouldꢀbeꢀcontrolled.ꢀWaveꢀandꢀReflowꢀ
solderingꢀconditionsꢀforꢀSMDꢀvaristorsꢀwithꢀPb-containingꢀsoldersꢀareꢀshownꢀinꢀFig.ꢀ1ꢀandꢀ2ꢀrespectively,ꢀwhileꢀWaveꢀandꢀReflowꢀsolderingꢀ
conditions for SMD varistors with Pb-free solders are shown in Fig, 1 and 3
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0003_VE • 10/26/2016
8
SMD Varistors
VE Series – SMD 150°C Low Voltage High Temperature Varistors
Soldering cont'd
WheneverꢀseveralꢀdifferentꢀtypesꢀofꢀSMDꢀcomponentsꢀareꢀbeingꢀsoldered,ꢀeachꢀhavingꢀaꢀspecificꢀsolderingꢀprofile,ꢀtheꢀsolderingꢀprofileꢀ
with the least heat and the minimum amount of heating time is recommended. Once soldering has been completed, it is necessary to
minimizeꢀtheꢀpossibilityꢀofꢀthermalꢀshockꢀbyꢀallowingꢀtheꢀhotꢀPCBꢀtoꢀcoolꢀtoꢀlessꢀthanꢀ50ꢀ°Cꢀbeforeꢀcleaning.
Inspection Criteriaꢀ–ꢀtheꢀinspectionꢀcriteriaꢀtoꢀdetermineꢀacceptableꢀsolderꢀjoints,ꢀwhenꢀWaveꢀorꢀInfraredꢀReflowꢀprocessesꢀareꢀused,ꢀwillꢀ
dependꢀonꢀseveralꢀkeyꢀvariables,ꢀprincipallyꢀterminationꢀmaterialꢀprocessꢀprofiles.
Pb-contining Wave and IR Reflow Soldering – typical “before” and “after” soldering results for Barrier Type End Terminations can be seen
in Fig. 4. Barrier type terminated varistors form a reliable electrical contact and metallurgical bond between the end terminations and the
solder pads. The bond between these two metallic surfaces is exceptionally strong and has been tested by both vertical pull and lateral
(horizontal) push tests. The results exceed established industry standards for adhesion.
The solder joint appearance of a barrier type terminated varistor shows that solder forms a metallurgical junction with the thin tin-alloy
(over the barrier layer), and due to its small volume “climbs” the outer surface of the terminations, the meniscus will be slightly lower.
This optical appearance should be taken into consideration when programming visual inspection of the PCB after soldering.
Ni Sn Barrier Type End Terminations
Fig.ꢀ4ꢀ–ꢀSolderingꢀCriterionꢀinꢀcaseꢀofꢀWaveꢀandꢀIRꢀReflowꢀPb-containingꢀSoldering
Pb-free Wave and IR Reflow Soldering – typical “before” and “after” soldering results for Barrier Type End Terminations are given
in a phenomenon knows as “mirror” or “negative” meniscus. Solder forms a metallurgical junction with the entire volume of the end
termination, i.e. it diffuses from pad to end termination across the inner side, forming a “mirror” or “negative” meniscus. The height of the
solder penetration can be clearly seen on the end termination and is always 30% higher than the chip height.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0003_VE • 10/26/2016
9
SMD Varistors
VE Series – SMD 150°C Low Voltage High Temperature Varistors
Soldering cont'd
Solder Test and Retained Samplesꢀ–ꢀreflowꢀsolderingꢀtestꢀbasedꢀonꢀJ-STD-020D.1ꢀandꢀsolderingꢀtestꢀbyꢀdippingꢀbasedꢀonꢀIECꢀ60068-
2 for Pb-free solders are preformed on each production lot as shown in the following chart. Test results and accompanying samples
areꢀretainedꢀforꢀaꢀminimumꢀofꢀtwoꢀ(2)ꢀyears.ꢀTheꢀsolderabilityꢀofꢀaꢀspecificꢀlotꢀcanꢀbeꢀcheckedꢀatꢀanyꢀtimeꢀwithinꢀthisꢀperiodꢀshouldꢀaꢀ
customer require this information.
Static leaching
(Simulation of Reflow (Simulation of Wave
Dynamic Leaching
Test
Resistance to Flux
Solderability
Soldering)
Soldering)
Parameter
Soldering method
Flux
dipping
L3CN, ORL0
dipping
dipping
dipping with agitation
L3CN, ORL0, R
L3CN, ORL0, R
L3CN, ORL0, R
Pb Solder
62Sn/36Pb/2 Ag
235±5
PbꢀSolderingꢀtemperatureꢀ(°C)
Pb-FREE Solder
235±5
260±5
235±5
Sn96/Cu0,4–0,8/3–4Ag
250±5
Pb-FREE Soldering
250±5
210
280±5
10
250±5
> 15
Temperatureꢀ(°C)
Soldering Time (s)
Burn-in Conditions
Acceptance Criterion
2
VDCmax, 48 h
dVn < 5 %, idc must stay
unchanged
> 95 % of end termination
must be covered by solder must be intact and covered must be intact and covered
by solder by solder
> 95 % of end termination
> 95 % of end termination
Rework Criteria Soldering Iron – unless absolutely necessary, the use of soldering irons is NOT recommended for reworking varistor
chips. If no other means of rework is available, the following criteria must be strictly followed:
• Do not allow the tip of the iron to directly contact the top of the chip
•ꢀDoꢀnotꢀexceedꢀtheꢀfollowingꢀsolderingꢀironꢀspecifications:
Output Power:
TemperatureꢀofꢀSolderingꢀIronꢀTip:ꢀꢀ
Soldering Time:
30 Watts maximum
280°Cꢀmaximum
10 Seconds maximum
ꢀ
Storage Conditions – SMD varistors should be used within 1 year of purchase to avoid possible soldering problems caused by oxidized
terminals.ꢀTheꢀstorageꢀenvironmentꢀshouldꢀbeꢀcontrolled,ꢀwithꢀhumidityꢀlessꢀthanꢀ40%ꢀandꢀtemperatureꢀbetweenꢀ-25ꢀandꢀ45ꢀ°C.ꢀVaristorꢀ
chips should always be stored in their original packaged unit.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0003_VE • 10/26/2016 10
SMD Varistors
VE Series – SMD 150°C Low Voltage High Temperature Varistors
Soldering Pad Configuration
M
ꢁ
C
D
ꢁ
ꢀ
ꢂ
ꢂ
t
L
Size
0603
0805
1206
1210
1812
2220
L (mm)
1.6±0.20
2.0±0.25
3.2±0.30
3.2±0.30
4.7±0.40
5.7±0.50
W (mm)
0.80±0.10
1.25±0.20
1.60±0.20
2.50±0.25
3.20±0.30
5.00±0.40
h (mm)
0.5±0.25
0.5±0.25
0.5±0.25
0.5±0.25
0.5±0.25
0.5±0.25
tmax (mm)
A (mm)
1.0
B (mm)
1.0
C (mm)
0.6
D (mm)
2.6
1.0
1.1
1.6
1.8
1.9
1.9
1.4
1.2
1.0
3.4
1.8
1.2
2.1
4.5
2.8
1.2
2.1
4.5
3.6
1.5
3.2
6.2
5.5
1.5
4.2
7.2
Packaging
Chip Size
Voltage
0603
0805
1206
1210
1812
2220
Range (V)
Reel Size
180
180
180
180
180
180
2 to 14
17
4000
3500
3500
4000
3500
3500
4000
2500
2500
2000
4000
2500
2500
2000
1500
1500
1000
1000
1500
1500
1000
1000
20 to 40
50 to 130
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0003_VE • 10/26/2016 11
SMD Varistors
VE Series – SMD 150°C Low Voltage High Temperature Varistors
Construction
ꢀeꢁꢂiꢃed ꢄrꢅꢆꢆ ꢇecꢁiꢅn
ꢀlass ꢁassiꢂatioꢃ
Termiꢃatioꢃ
ꢇꢈgꢍꢁꢆꢎ ꢏiꢍSꢃꢉ
ꢀlass ꢁassiꢂatioꢃ
ꢊꢃꢋ Laꢌer
ꢄꢃꢃer Eleꢅtroꢆes
ꢇꢈgꢉ
Termiꢃatioꢃ
ꢇꢈgꢍꢁꢆꢎ ꢏiꢍSꢃꢉ
Termiꢃate
Eꢆge
ꢄꢃꢃer Eleꢅtroꢆes
ꢇꢈgꢉ
Termiꢃate
Eꢆge
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0003_VE • 10/26/2016 12
SMD Varistors
VE Series – SMD 150°C Low Voltage High Temperature Varistors
Taping & Reel Specifications
8 mm
12 mm
Tape Size (mm)
0603
1.2
0805
1.6
1206
1.9
1210
2.9
1812
3.75
5
2220
5.6
Ao
Bo
1.9
2.4
3.75
1.8
3.7
6.25
2
Ko Maximum
1.1
1.1
2
2
B1 Maximum
4.35
0.3
4.35
0.3
4.35
0.3
4.35
0.3
8.2
8.2
D1 Minimum
1.5
1.5
E2 Minimum
6.25
4
6.25
4
6.25
4
6.25
4
10.25
8
10.25
8
P1
F
3.5
3.5
3.5
3.5
5.5
5.5
W
8.0
8.0
8.0
8.0
12.0
6.5
12.0
6.5
T2 Maximum
3.5
3.5
3.5
3.5
W1
8.4+1.5
14.4
7.9...10.9
180
8.4+1.5
14.4
7.9...10.9
180
8.4+1.5
14.4
7.9...10.9
180
8.4+1.5
14.4
7.9...10.9
180
12.4+2
18.4
11.9...15.4
180
12.4+2
18.4
11.9...15.4
180
W2 Maximum
W3
A
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0003_VE • 10/26/2016 13
SMD Varistors
VE Series – SMD 150°C Low Voltage High Temperature Varistors
Terms and Definitions
Term
Symbol
Definition
Rated AC
Voltage
Maximum continuous sinusoidal AC voltage (<5% total harmonic distortion) which may be
Vrms
appliedꢀtoꢀtheꢀcomponentꢀunderꢀcontinuousꢀoperationꢀconditionsꢀatꢀ25°C
Rated DC
Voltage
Maximum continuous DC voltage (<5% ripple) which may be applied to the component under
Vdc
V
continuousꢀoperatingꢀconditionsꢀatꢀ25°C
Supply
Voltage
The voltage by which the system is designated and to which certain operating characteristics of
the system are referred; Vrms = 1,1 x V
TheꢀcurrentꢀpassingꢀthroughꢀtheꢀvaristorꢀatꢀVdcꢀandꢀatꢀ25°Cꢀorꢀatꢀanyꢀotherꢀspecified
temperature
Leakage Current
Varistor Voltage
Idc
Vn
In
Voltage across the varistor measured at a given reference current In
Reference Current
Clamping Voltage
Protection Level
Reference current = 1 mA DC
The peak voltage developed across the varistor under standard atmospheric conditions, when
passingꢀanꢀ8/20ꢀμsꢀclassꢀcurrentꢀpulse
A peak value of current which is 1/10 of the maximum peak current for 100 pulses at two per
minuteꢀforꢀtheꢀ8/20ꢀμsꢀpulse
Vc
Ic
Class Current
Voltage
Clamping
Ratio
Aꢀfigureꢀofꢀmeritꢀmeasureꢀofꢀtheꢀvaristorꢀclampingꢀeffectivenessꢀasꢀdefinedꢀbyꢀtheꢀsymbols
Vc/Vapp
Vc/Vapp, where (Vapp = Vrms or Vdc)
The jump start transient resulting from the temporary application of an overvoltage in excess
of the rated battery voltage. The circuit power supply may be subjected to a temporary
overvoltage condition due to the voltage regulation failing or it may be deliberately generated
when it becomes necessary to boost start the car
Energyꢀwhichꢀmayꢀbeꢀdissipatedꢀforꢀaꢀsingleꢀ10/1000ꢀμsꢀpulseꢀofꢀaꢀmaximumꢀratedꢀcurrent,
with rated AC voltage or rated DC voltage also applied, without causing device failure
Load Dump is a transient which occurs in an automotive environment. It is an exponentially
decaying positive voltage which occurs in the event of a battery disconect while the alternator
is still generating charging current with other loads remaining on the alternator circuit at the
time of battery disconect
Jump
Start
Transient
Vjump
Wmax
WLD
Rated Single Pulse
Transient Energy
Load
Dump
Transient
Rated Peak Single
Pulse Transient
Current
Maximumꢀpeakꢀcurrentꢀwhichꢀmayꢀbeꢀappliedꢀforꢀaꢀsingleꢀ8/20ꢀμsꢀpulse,ꢀwith,ꢀratedꢀline
Imax
voltage also applies, without causing device failure
Rated Transient
Average Power
Dissipation
Maximum average power which may be dissipated due to a group of pulses occurring within a
P
specifiedꢀisolatedꢀtimeꢀperiod,ꢀwithoutꢀcausingꢀdeviceꢀfailureꢀatꢀ25°C
Capacitance
C
tr
Capacitance between two terminals of the varistor measured at at 1 kHz
Response Time
Varistor Voltage
Temperature
Coefficient
Insulation Resistance
The time lag between application of a surge and varistor's "turn-on" conduction action
TC
IR
(Vnꢀatꢀ85°Cꢀ–ꢀVnꢀatꢀ25°C)/(Vnꢀatꢀ25°C)ꢀxꢀ60°C)ꢀxꢀ100
Minimum resistance between shorted terminals and varistor surface
Isolation
Voltage
Operating
Temperature
The maximum peak voltage which may be applied under continuous operating conditions
between the varistor terminations and any conducting mounting surface
The range of ambient temperature for which the varistor is designed to operate continuously as
definedꢀbyꢀtheꢀtemperatureꢀlimitsꢀofꢀitsꢀclimaticꢀcategory
UCT = Upper Category Temperature – the maximum ambient temperature for which a varistor
has been designed to operate continuously, LCT = Lower Category Temperature – the minimum
ambient temperature at which a varistor has been designed to operate continuously
DHD = Dump Heat Test Duration
Climatic Category
LCT/UCT/DHD
Storage Temperature
Storage temperature range without voltage applied
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0003_VE • 10/26/2016 14
SMD Varistors
VE Series – SMD 150°C Low Voltage High Temperature Varistors
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© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
V0003_VE • 10/26/2016 15
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