VP4032K122R300 [KEMET]

Varistor;
VP4032K122R300
型号: VP4032K122R300
厂家: KEMET CORPORATION    KEMET CORPORATION
描述:

Varistor

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中文:  中文翻译
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Surface Mount Varistors  
VP Series Plastic Encapsulated 85°C  
Overview  
Applications  
KEMET's VP series of low and medium voltage plastic-  
encapsulated varistors are designed to protect electronic  
equipment against high voltage surges in the low and  
medium voltage region. They offer direct surface mount  
equivalents to leaded disc varistors of 5 and 7 mm sizes.  
Theꢀthermoplasticꢀencapsulationꢀisꢀnon-flammableꢀ  
according to the standard UL 94 V-0. Contacts are made of  
tinned copper sheet.  
Typical applications include medical instruments, integrated  
circuits and transistors, mobile communication, white  
goods, entertainment electronics, lighting ballast, as well  
as protection of low and medium voltage boards, remote  
control and electrical counters and applications that are  
exposed to humidity.  
These transient voltage suppressors cover an operating  
voltage Vrms from 11 V to 300 V, featuring maximum surge  
currents from 100 A to 1,200 A.  
Benefits  
• Surface mount form factor  
•ꢀ Operatingꢀambientꢀtemperatureꢀofꢀ−40°Cꢀtoꢀ+85°C  
• Operating voltage range of 14 to 385 VDC  
• Operating voltage (Vrms) of 11 V to 300 V  
• Available case sizes: 3255 and 4032  
• Dimensional and weight savings on the board  
•ꢀ Non-flammableꢀthermoplasticꢀencapsulationꢀaccordingꢀtoꢀ  
the standard UL 94 V-0  
• RoHS 2 2011/65/EC, REACH compliant  
Click image above for interactive 3D content  
Open PDF in Adobe Reader for full functionality  
One world. One KEMET  
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com  
V0005_VP • 2/9/2017  
1
Surface Mount Varistors  
VP Series Plastic Encapsulated 85°C  
Ordering Information  
VP  
3225  
K
101  
R
011  
Maximum Continuous  
Working Voltage  
(Vrms AC)  
Chip  
Size Code  
Rated Peak Single Pulse  
Transient Current (A)  
Packaging/  
Termination  
Series  
Tolerances  
K = 10%  
Varistor  
SMDꢀ85°C  
Plastic  
3225 = 3225  
4032 = 4032  
101 = 100  
251 = 250  
401 = 400  
122 = 1,200  
R = Reel 330 mm  
011 = 11  
014 = 14  
017 = 17  
020 = 20  
025 = 25  
030 = 30  
035 = 35  
040 = 40  
050 = 50  
060 = 60  
075 = 75  
095 = 95  
115 = 115  
130 = 130  
140 = 140  
150 = 150  
175 = 175  
230 = 230  
250 = 250  
275 = 275  
300 = 300  
Encapsulated  
(First two digits represent  
significantꢀfigures.ꢀThirdꢀdigitꢀ  
specifiesꢀnumberꢀofꢀzeros.)  
Dimensions – Millimeters  
t
ꢂꢃ5ꢄꢅꢃꢆ  
ꢆꢃꢅꢄꢅꢃꢆ  
Size  
Code  
Voltage range  
L ±0.5  
mm  
W ±0.4  
mm  
h ±0.3  
mm  
t ±0.3  
mm  
V
3225  
3225  
4032  
11 – 150  
175 – 300  
11 – 300  
8.0  
8.0  
6.3  
6.3  
8.0  
1.7  
2.3  
2.3  
3.4  
4.7  
4.7  
10.0  
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com  
V0005_VP • 2/9/2017  
2
Surface Mount Varistors  
VP Series Plastic Encapsulated 85°C  
Environmental Compliance  
RoHS 2 2011/65/EC, REACH  
Performance Characteristics  
Continuous  
Units  
Value  
Steady State Applied Voltage  
DC Voltage Range (Vdc)  
V
V
14 to 385  
11 to 300  
AC Voltage Range (Vrms  
)
Transient  
Non-Repetitive Surge Current, 8/20 µs Waveform (Imax  
)
)
A
J
100 to 1200  
0.6 to 30  
Non-Repetitive Surge Energy, 10/1000 µs Waveform (Wmax  
Operating Ambient Temperature  
Storage Temperature  
°C  
°C  
−40ꢀtoꢀ+85  
−40ꢀtoꢀ+125  
<ꢀ+ꢀ0.05  
< 5  
ThresholdꢀVoltageꢀTemperatureꢀCoefficient  
Response Time  
%/°C  
ns  
Climatic Category  
40/85/56  
Qualifications  
Condition to be Satisfied  
after Testing  
Reliability Parameter  
Test  
Tested According to  
CECC 42200, Test 4.20 or IEC 1051–1, Test 4.20.  
AEC–Q200 Test 8 – 1,000 hours at UCT  
AC/DC Bias Reliability  
AC/DC Life Test  
Vn (1 mA)| < 10 %  
CECC 42200, Test C 2.1 or IEC 1051–1, Test 4.5.  
10 pulses in the same direction at 2 pulses per minute  
at maximum peak current for 10 pulses  
Vn (1 mA)| < 10 %  
no visible damage  
Pulse Current Capability  
Pulse Energy Capability  
Imax 8/20 µs  
CECC 42200, Test C 2.1 or IEC 1051–1, Test 4.5. 10  
pulses in the same direction at 1 pulses every 2  
minutes at maximum peak current for 10 pulses  
Vn (1 mA)| < 10 %  
no visible damage  
W
max 10/1,000 µs  
Vn (1 mA)| < 15 %  
no visible damage  
Vn (1 mA)| < 15 %  
no visible damage  
ISO 7637, Test pulse 5, 10 pulses at rate 1 per minute  
WLD Capability  
Vjump Capability  
WLD x 10  
IncreaseꢀofꢀsupplyꢀvoltageꢀtoꢀVꢀ≥ꢀVjump for 1 minute  
Vjump 5 min  
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com  
V0005_VP • 2/9/2017  
3
Surface Mount Varistors  
VP Series Plastic Encapsulated 85°C  
Qualifications cont'd  
Condition to be Satisfied  
after Testing  
Reliability Parameter  
Test  
Tested According to  
CECC 42200, Test 4.16 or IEC 1051–1, Test 4.17.  
a) Dry heat, 16 hours, UCT, Test Ba, IEC 68–2–2  
b)ꢀDampꢀheat,ꢀcyclic,ꢀtheꢀfirstꢀcycle:ꢀ55°C,ꢀ93ꢀ%ꢀRH,ꢀ  
24 hours, Test Db 68–2–4  
Climatic Sequence  
Vn (1 mA)| < 10 %  
c) Cold, LCT, 2 hours Test Aa IEC 68–2–1  
d)ꢀDampꢀheatꢀcyclic,ꢀremainingꢀ5ꢀcycles:ꢀ55°C,ꢀ93ꢀ%ꢀ  
RH, 24 hour/cycle, Test Bd, IEC 68–2–30  
Environmental and  
Storage Reliability  
Vn (1 mA)| < 10 %  
no visible damage  
CECC 42200, Test 4.12, Test Na, IEC 68–2–14,  
AEC–Q200 Test 16, 5 cycles UCT/LCT, 30 minutes  
Thermal Shock  
Steady State Damp Heat  
Storage Test  
CECC 42200, Test 4.17, Test Ca, IEC 68–2–3,  
AEC–Q200ꢀTestꢀ6,ꢀ56ꢀdays,ꢀ40°C,ꢀ93%ꢀRH.ꢀAEC–Q200ꢀ  
Test7: Bias, Rh, T all at 85.  
Vn (1 mA)| < 10 %  
Vn (1 mA)| < 5 %  
IEC 68–2–2, Test Ba, AEC–Q200 Test 3,  
1,000 hours at maximum storage temperature  
CECC 42200, Test 4.10.1, Test Ta IEC 68–2–20  
solderꢀbathꢀandꢀreflowꢀmethod  
Solderable at shipment  
and after 2 year of storage,  
criteria > 95% must be  
coveredꢀbyꢀsolderꢀforꢀreflowꢀ  
meniscus  
Solderability  
Resistance to Soldering  
Heat  
CECC 42200, Test 4.10.2, Test Tb, IEC 68–2–20 solder  
bathꢀandꢀreflowꢀmethod  
Vn (1 mA)| < 5 %  
JIS–C–6429, App. 1, 18N for 60 seconds – same for  
AEC–Q200 Test 22  
Terminal Strength  
Board Flex  
no visual damage  
Vn (1 mA)| < 2 %  
no visible damage  
JIS–C–6429, App. 2, 2 mm minimum  
AEC–Q200ꢀtestꢀ21ꢀ–ꢀBoardꢀflex:ꢀ2ꢀmmꢀflexꢀminimum  
CECC 42200, Test 4.15, Test Fc, IEC 68–2–6, AEC–  
Q200 Test 14.  
Mechanical Reliability  
Frequency range 10 to 55 Hz (AEC: 10 – 2,000 Hz)  
Amplitude 0.75 m/s2 or 98 m/s2 (AEC: 5 g's for 20  
minutes)  
Vn (1 mA)| < 10 %  
no visible damage  
Vibration  
Total duration 6 hours (3x2h) (AEC: 12 cycles each of  
3 directions)  
Waveshape – half sine  
CECC 42200, Test 4.14, Test Ea, IEC 68–2–27,  
AEC–Q200 Test 13.  
Acceleration = 490 m/s2 (AEC: MIL-STD–202–Method  
213),  
Vn (1 mA)| < 10 %  
no visible damage  
Mechanical Shock  
ISO–7637–1 Pulses  
Pulse duration = 11 ms,  
Waveshape – half sine; Number of shocks = 3x6  
Vn (1 mA)| < 10 %  
no visible damage  
Electrical Transient  
Conduction  
AEC–Q200 Test 30: Test pulses 1 to 3.  
Also other pulses – freestyle.  
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com  
V0005_VP • 2/9/2017  
4
Surface Mount Varistors  
VP Series Plastic Encapsulated 85°C  
Table 1 – Ratings & Part Number Reference  
Wmax  
10/1,000 µs  
(J)  
Imax  
Ctyp  
KEMET Part h ±0.3 L ±0.5 W ±0.4 t ±0.3  
Vn  
1 mA  
Pmax  
(W)  
Vrms VDC  
Vc  
Ic  
8/20 µs at 1 kHz  
Number  
(mm) (mm) (mm) (mm)  
(A)  
(pF)  
VP3225K101R011  
VP4032K251R011  
VP3225K101R014  
VP4032K251R014  
VP3225K101R017  
VP4032K251R017  
VP3225K101R020  
VP4032K251R020  
VP3225K101R025  
VP4032K251R025  
VP3225K101R030  
VP4032K251R030  
VP3225K101R035  
VP4032K251R035  
VP3225K101R040  
VP4032K251R040  
VP3225K401R050  
VP4032K122R050  
VP3225K401R060  
VP4032K122R060  
VP3225K401R075  
VP4032K122R075  
VP3225K401R095  
VP4032K122R095  
VP3225K401R115  
VP4032K122R115  
VP3225K401R130  
VP4032K122R130  
VP3225K401R140  
VP4032K122R140  
VP3225K401R150  
VP4032K122R150  
VP3225K401R175  
VP4032K122R175  
VP3225K401R230  
VP4032K122R230  
VP3225K401R250  
VP4032K122R250  
VP3225K401R275  
VP4032K122R275  
VP3225K401R300  
VP4032K122R300  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
1.7  
2.3  
8.0  
10.0  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
6.3  
8.0  
3.4  
4.7  
3.4  
4.7  
3.4  
4.7  
3.4  
4.7  
3.4  
4.7  
3.4  
4.7  
3.4  
4.7  
3.4  
4.7  
3.4  
4.7  
3.4  
4.7  
3.4  
4.7  
3.4  
4.7  
3.4  
4.7  
3.4  
4.7  
3.4  
4.7  
3.4  
4.7  
4.7  
4.7  
4.7  
4.7  
4.7  
4.7  
4.7  
4.7  
4.7  
4.7  
11  
11  
14  
14  
18  
18  
36  
36  
2.5  
5
0.6  
0.01  
0.02  
0.01  
0.02  
0.01  
0.02  
0.01  
0.02  
0.01  
0.02  
0.01  
0.02  
0.01  
0.02  
0.01  
0.02  
0.1  
100  
250  
100  
1600  
3100  
1300  
2500  
1050  
1900  
750  
1500  
660  
1260  
580  
1050  
460  
850  
400  
720  
390  
820  
330  
680  
270  
550  
220  
440  
180  
360  
160  
320  
150  
300  
140  
280  
120  
250  
95  
1.1  
14  
18  
22  
43  
2.5  
5
0.7  
10.0  
8.0  
14  
18  
22  
43  
1.3  
250  
100  
17  
22  
27  
53  
2.5  
5
0.9  
10.0  
8.0  
17  
22  
27  
53  
1.6  
250  
100  
20  
26  
33  
65  
2.5  
5
1.1  
10.0  
8.0  
20  
26  
33  
65  
2.0  
250  
100  
25  
31  
39  
77  
2.5  
5
1.2  
10.0  
8.0  
25  
31  
39  
77  
2.4  
1.5  
250  
100  
30  
38  
47  
93  
2.5  
5
10.0  
8.0  
30  
38  
47  
93  
2.8  
1.8  
250  
100  
35  
45  
56  
110  
110  
135  
135  
135  
135  
165  
165  
200  
200  
250  
250  
300  
300  
340  
340  
360  
360  
395  
395  
455  
455  
595  
595  
650  
650  
710  
710  
775  
775  
2.5  
5
10.0  
8.0  
35  
45  
56  
3.4  
250  
100  
40  
56  
68  
2.5  
5
2.2  
4.1  
10.0  
8.0  
40  
56  
68  
250  
400  
1200  
400  
1200  
400  
1200  
400  
1200  
400  
1200  
400  
1200  
400  
1200  
400  
1200  
400  
1200  
400  
1200  
400  
1200  
400  
1200  
400  
1200  
50  
65  
82  
5
2.5  
10.0  
8.0  
50  
65  
82  
10  
5
6.5  
0.25  
0.1  
60  
85  
100  
100  
120  
120  
150  
150  
180  
180  
205  
205  
220  
220  
240  
240  
270  
270  
360  
360  
390  
390  
430  
430  
470  
470  
3.0  
10.0  
8.0  
60  
85  
10  
5
7.0  
0.25  
0.1  
75  
100  
100  
125  
125  
150  
150  
170  
170  
180  
180  
200  
200  
225  
225  
300  
300  
320  
320  
350  
350  
385  
385  
4.0  
10.0  
8.0  
75  
10  
5
9.0  
0.25  
0.1  
95  
6.0  
10.0  
8.0  
95  
10  
5
11.0  
6.5  
0.25  
0.1  
115  
115  
130  
130  
140  
140  
150  
150  
175  
175  
230  
230  
250  
250  
275  
275  
300  
300  
10.0  
8.0  
10  
5
13.0  
7.0  
0.25  
0.1  
10.0  
8.0  
10  
5
15.0  
7.5  
0.25  
0.1  
10.0  
8.0  
10  
5
18.0  
9.0  
0.25  
0.1  
10.0  
8.0  
10  
5
18.5  
9.5  
0.25  
0.1  
10.0  
8.0  
10  
5
21.0  
10.0  
23.0  
11.0  
25.0  
13.0  
29.0  
15.0  
30.0  
0.25  
0.1  
10.0  
8.0  
10  
5
0.25  
0.1  
190  
80  
10.0  
8.0  
10  
5
0.25  
0.1  
180  
75  
10.0  
8.0  
10  
5
0.25  
0.1  
160  
70  
10.0  
10  
0.25  
150  
KEMET Part  
Number  
h ±0.3  
mm  
L ±0.5  
mm  
W ±0.4  
mm  
t ±0.3  
mm  
Vrms  
V
Vdc  
V
Vn 1 mA  
Vc  
V
Ic  
A
Wmax 10/1,000 µs P max Imax 8/20 µs Ctyp @ 1 kHz  
pF  
V
J
W
A
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com  
V0005_VP • 2/9/2017  
5
Surface Mount Varistors  
VP Series Plastic Encapsulated 85°C  
Soldering  
PopularꢀsolderingꢀtechniquesꢀusedꢀforꢀsurfaceꢀmountedꢀcomponentsꢀareꢀWaveꢀandꢀInfraredꢀReflowꢀprocesses.ꢀBothꢀprocessesꢀcanꢀbeꢀ  
performed with Pb-containing or Pb-free solders. The termination option available for these soldering techniques is Barrier Type End  
Terminations.  
Recommended and  
Suitable for  
Component RoHS  
Compliant  
End Termination  
Designation  
Ni Sn Barrier Type End  
Termination  
Ni R1  
Pb-containing and  
Pb-free soldering  
Yes  
Wave Soldering – this process is generally associated with discrete components mounted on the underside of printed circuit boards, or  
for large top-side components with bottom-side mounting tabs to be attached, such as the frames of transformers, relays, connectors,  
etc.ꢀSMDꢀvaristorsꢀtoꢀbeꢀwaveꢀsolderedꢀareꢀfirstꢀgluedꢀtoꢀtheꢀcircuitꢀboard,ꢀusuallyꢀwithꢀanꢀepoxyꢀadhesive.ꢀWhenꢀallꢀcomponentsꢀonꢀtheꢀ  
PCB have been positioned and an appropriate time is allowed for adhesive curing, the completed assembly is then placed on a conveyor  
and run through a single, double wave process.  
Infrared Reflow Solderingꢀ–ꢀtheseꢀreflowꢀprocessesꢀareꢀtypicallyꢀassociatedꢀwithꢀtop-sideꢀcomponentꢀplacement.ꢀThisꢀtechniqueꢀutilizesꢀ  
aꢀmixtureꢀofꢀadhesiveꢀandꢀsolderꢀcompoundsꢀ(andꢀsometimesꢀfluxes)ꢀthatꢀareꢀblendedꢀintoꢀaꢀpaste.ꢀTheꢀpasteꢀisꢀthenꢀscreenedꢀontoꢀPCBꢀ  
solderingꢀpadsꢀspecificallyꢀdesignedꢀtoꢀacceptꢀaꢀparticularꢀsizedꢀSMDꢀcomponent.ꢀTheꢀrecommendedꢀsolderꢀpasteꢀwetꢀlayerꢀthicknessꢀ  
isꢀ100ꢀtoꢀ300ꢀµm.ꢀOnceꢀtheꢀcircuitꢀboardꢀisꢀfullyꢀpopulatedꢀwithꢀMDꢀcomponents,ꢀitꢀisꢀplacedꢀinꢀaꢀreflowꢀenvironment,ꢀwhereꢀtheꢀpasteꢀisꢀ  
heatedꢀtoꢀslightlyꢀaboveꢀitsꢀeutecticꢀtemperature.ꢀWhenꢀtheꢀsolderꢀpasteꢀreflows,ꢀtheꢀSMDꢀcomponentsꢀareꢀattachedꢀtoꢀtheꢀsolderꢀpads.  
Solder Fluxesꢀ–ꢀsolderꢀfluxesꢀareꢀgenerallyꢀappliedꢀtoꢀpopulatedꢀcircuitꢀboardsꢀtoꢀcleanꢀoxidesꢀformingꢀduringꢀtheꢀheatingꢀprocessꢀandꢀtoꢀ  
facilitateꢀtheꢀflowingꢀofꢀtheꢀsolder.ꢀSolderꢀfluxesꢀcanꢀbeꢀeitherꢀaꢀpartꢀofꢀtheꢀsolderꢀpasteꢀcompoundꢀorꢀcanꢀbeꢀseparateꢀmaterials,ꢀusuallyꢀ  
fluids.ꢀRecommendedꢀfluxesꢀare:  
•ꢀnon-activatedꢀ(R)ꢀfluxes,ꢀwheneverꢀpossibleꢀ  
•ꢀmildlyꢀactivatedꢀ(RMA)ꢀfluxesꢀofꢀclassꢀL3CN  
• class ORLO  
Activated (RA),ꢀwaterꢀsolubleꢀorꢀstrongꢀacidicꢀfluxesꢀwithꢀaꢀchlorineꢀcontentꢀ>ꢀ0.2ꢀwt.ꢀ%ꢀareꢀNOTꢀRECOMMENDED.ꢀTheꢀuseꢀofꢀsuchꢀfluxesꢀ  
could create high leakage current paths along the body of the varistor components.  
Whenꢀaꢀfluxꢀisꢀappliedꢀpriorꢀtoꢀwaveꢀsoldering,ꢀitꢀisꢀimportantꢀtoꢀcompletelyꢀdryꢀanyꢀresidualꢀfluxꢀsolventsꢀpriorꢀtoꢀtheꢀsolderingꢀprocess.  
Thermal Shock – to avoid the possibility of generating stresses in the varistor chip due to thermal shock, a preheat stage to within 100  
°Cꢀofꢀtheꢀpeakꢀsolderingꢀprocessꢀtemperatureꢀisꢀrecommended.ꢀAdditionally,ꢀSMDꢀvaristorsꢀshouldꢀnotꢀbeꢀsubjectedꢀtoꢀaꢀtemperatureꢀ  
gradientꢀgreaterꢀthanꢀ4ꢀ°C/sec.,ꢀwithꢀanꢀidealꢀgradientꢀbeingꢀ2ꢀ°C/sec.ꢀPeakꢀtemperaturesꢀshouldꢀbeꢀcontrolled.ꢀWaveꢀandꢀReflowꢀ  
solderingꢀconditionsꢀforꢀSMDꢀvaristorsꢀwithꢀPb-containingꢀsoldersꢀareꢀshownꢀinꢀFig.ꢀ1ꢀandꢀ2ꢀrespectively,ꢀwhileꢀWaveꢀandꢀReflowꢀsolderingꢀ  
conditions for SMD varistors with Pb-free solders are shown in Fig, 1 and 3  
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com  
V0005_VP • 2/9/2017  
6
Surface Mount Varistors  
VP Series Plastic Encapsulated 85°C  
Soldering cont'd  
WheneverꢀseveralꢀdifferentꢀtypesꢀofꢀSMDꢀcomponentsꢀareꢀbeingꢀsoldered,ꢀeachꢀhavingꢀaꢀspecificꢀsolderingꢀprofile,ꢀtheꢀsolderingꢀprofileꢀ  
with the least heat and the minimum amount of heating time is recommended. Once soldering has been completed, it is necessary to  
minimizeꢀtheꢀpossibilityꢀofꢀthermalꢀshockꢀbyꢀallowingꢀtheꢀhotꢀPCBꢀtoꢀcoolꢀtoꢀlessꢀthanꢀ50ꢀ°Cꢀbeforeꢀcleaning.  
Inspection Criteriaꢀ–ꢀtheꢀinspectionꢀcriteriaꢀtoꢀdetermineꢀacceptableꢀsolderꢀjoints,ꢀwhenꢀWaveꢀorꢀInfraredꢀReflowꢀprocessesꢀareꢀused,ꢀwillꢀ  
dependꢀonꢀseveralꢀkeyꢀvariables,ꢀprincipallyꢀterminationꢀmaterialꢀprocessꢀprofiles.  
Pb-contining Wave and IR Reflow Soldering – typical “before” and “after” soldering results for Barrier Type End Terminations can be seen  
in Fig. 4. Barrier type terminated varistors form a reliable electrical contact and metallurgical bond between the end terminations and the  
solder pads. The bond between these two metallic surfaces is exceptionally strong and has been tested by both vertical pull and lateral  
(horizontal) push tests. The results exceed established industry standards for adhesion.  
The solder joint appearance of a barrier type terminated varistor shows that solder forms a metallurgical junction with the thin tin-alloy  
(over the barrier layer), and due to its small volume “climbs” the outer surface of the terminations, the meniscus will be slightly lower.  
This optical appearance should be taken into consideration when programming visual inspection of the PCB after soldering.  
Ni Sn Barrier Type End Terminations  
Fig.ꢀ4ꢀ–ꢀSolderingꢀCriterionꢀinꢀcaseꢀofꢀWaveꢀandꢀIRꢀReflowꢀPb-containingꢀSoldering  
Pb-free Wave and IR Reflow Soldering – typical “before” and “after” soldering results for Barrier Type End Terminations are given  
in a phenomenon knows as “mirror” or “negative” meniscus. Solder forms a metallurgical junction with the entire volume of the end  
termination, i.e. it diffuses from pad to end termination across the inner side, forming a “mirror” or “negative” meniscus. The height of the  
solder penetration can be clearly seen on the end termination and is always 30% higher than the chip height.  
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com  
V0005_VP • 2/9/2017  
7
Surface Mount Varistors  
VP Series Plastic Encapsulated 85°C  
Soldering cont'd  
Solder Test and Retained Samplesꢀ–ꢀreflowꢀsolderingꢀtestꢀbasedꢀonꢀJ-STD-020D.1ꢀandꢀsolderingꢀtestꢀbyꢀdippingꢀbasedꢀonꢀIECꢀ60068-  
2 for Pb-free solders are preformed on each production lot as shown in the following chart. Test results and accompanying samples  
areꢀretainedꢀforꢀaꢀminimumꢀofꢀtwoꢀ(2)ꢀyears.ꢀTheꢀsolderabilityꢀofꢀaꢀspecificꢀlotꢀcanꢀbeꢀcheckedꢀatꢀanyꢀtimeꢀwithinꢀthisꢀperiodꢀshouldꢀaꢀ  
customer require this information.  
Static leaching  
(Simulation of Reflow (Simulation of Wave  
Dynamic Leaching  
Test  
Resistance to Flux  
Solderability  
Soldering)  
Soldering)  
Parameter  
Soldering method  
Flux  
dipping  
L3CN, ORL0  
dipping  
dipping  
dipping with agitation  
L3CN, ORL0, R  
L3CN, ORL0, R  
L3CN, ORL0, R  
Pb Solder  
62Sn/36Pb/2 Ag  
235±5  
PbꢀSolderingꢀtemperatureꢀ(°C)  
Pb-FREE Solder  
235±5  
260±5  
235±5  
Sn96/Cu0,4–0,8/3–4Ag  
250±5  
Pb-FREE Soldering  
250±5  
210  
280±5  
10  
250±5  
> 15  
Temperatureꢀ(°C)  
Soldering Time (s)  
Burn-in Conditions  
Acceptance Criterion  
2
VDCmax, 48 h  
dVn < 5 %, idc must stay  
unchanged  
> 95 % of end termination  
must be covered by solder must be intact and covered must be intact and covered  
by solder by solder  
> 95 % of end termination  
> 95 % of end termination  
Rework Criteria Soldering Iron – unless absolutely necessary, the use of soldering irons is NOT recommended for reworking varistor  
chips. If no other means of rework is available, the following criteria must be strictly followed:  
• Do not allow the tip of the iron to directly contact the top of the chip  
•ꢀDoꢀnotꢀexceedꢀtheꢀfollowingꢀsolderingꢀironꢀspecifications:  
Output Power:  
TemperatureꢀofꢀSolderingꢀIronꢀTip:ꢀꢀ  
Soldering Time:  
30 Watts maximum  
280°Cꢀmaximum  
10 Seconds maximum  
Storage Conditions – SMD varistors should be used within 1 year of purchase to avoid possible soldering problems caused by oxidized  
terminals.ꢀTheꢀstorageꢀenvironmentꢀshouldꢀbeꢀcontrolled,ꢀwithꢀhumidityꢀlessꢀthanꢀ40%ꢀandꢀtemperatureꢀbetweenꢀ-25ꢀandꢀ45ꢀ°C.ꢀVaristorꢀ  
chips should always be stored in their original packaged unit.  
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com  
V0005_VP • 2/9/2017  
8
Surface Mount Varistors  
VP Series Plastic Encapsulated 85°C  
Soldering Pad Configuration  
C
t
ꢂꢃ5ꢄꢅꢃꢆ  
ꢆꢃꢅꢄꢅꢃꢆ  
Voltage  
L ±0.5  
W ±0.4  
mm  
h ±0.3  
mm  
t ±0.3  
mm  
A
(mm)  
B
(mm)  
C
(mm)  
D
(mm)  
Size  
range  
mm  
V
3225  
3225  
4032  
11 – 150  
175 – 300  
11 – 300  
8.0  
8.0  
6.3  
6.3  
8.0  
1.7  
2.3  
2.3  
3.4  
4.7  
4.7  
3.5  
3.5  
3.5  
2.9  
2.9  
2.9  
4.5  
4.5  
6.5  
10.3  
10.3  
12.3  
10.0  
Packaging  
Chip Size  
Voltage  
3225  
4032  
Range (V)  
Reel Size  
330  
1500  
1000  
330  
1000  
1000  
< 175  
> 175  
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com  
V0005_VP • 2/9/2017  
9
Surface Mount Varistors  
VP Series Plastic Encapsulated 85°C  
Construction  
Current Below 50 V  
Molded Epoꢀꢁ  
Case  
Deꢀꢁiꢂeꢃ ꢄrꢅꢆꢆ ꢇecꢀiꢅn  
ꢇlass Passiꢈation  
ꢄnꢅ ꢆaꢁer  
ꢂꢃ Electrode  
ꢉerꢊination  
ꢋꢂꢃꢌPdꢍ ꢎiꢌSnꢏ  
ꢉerꢊination  
ꢋꢂꢃꢌPdꢍ ꢎiꢌSnꢏ  
ꢂꢃ Electrode  
Molded Epoꢀꢁ  
Case  
Current Equal or Greater than 50 V  
Molded Epoꢀꢁ  
Case  
ꢂlass Passiꢃation  
ꢄerꢅination  
ꢆꢇꢈꢉPdꢊ ꢋiꢉSnꢌ  
Molded Epoꢀꢁ  
Case  
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com  
V0005_VP • 2/9/2017 10  
Surface Mount Varistors  
VP Series Plastic Encapsulated 85°C  
Marking  
ꢀradenaꢁe  
Series ꢂaꢁe  
Model Siꢃe  
Vrꢁs  
Vn ꢀolerance  
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com  
V0005_VP • 2/9/2017 11  
Surface Mount Varistors  
VP Series Plastic Encapsulated 85°C  
Taping & Reel Specifications  
16 mm  
Tape Size (mm)  
3225  
7.8  
4032  
10.8  
Ao  
Bo  
3.7  
3.7  
Ko Maximum  
12.1  
12.1  
B1 Maximum  
1.5  
1.5  
D1 Minimum  
14.25  
12  
14.25  
12  
E2 Minimum  
P1  
7.5  
7.5  
F
16.0  
9.5  
16.0  
W
9.5  
T2 Maximum  
16.4+2  
12.4+2  
22.4  
15.9…19.4  
330  
16.4+2  
12.4+2  
22.4  
15.9…19.4  
330  
W1  
W2 Maximum  
W3  
A
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com  
V0005_VP • 2/9/2017 12  
Surface Mount Varistors  
VP Series Plastic Encapsulated 85°C  
Terms and Definitions  
Term  
Symbol  
Definition  
Rated AC  
Voltage  
Maximum continuous sinusoidal AC voltage (<5% total harmonic distortion) which may be  
Vrms  
appliedꢀtoꢀtheꢀcomponentꢀunderꢀcontinuousꢀoperationꢀconditionsꢀatꢀ25°C  
Rated DC  
Voltage  
Maximum continuous DC voltage (<5% ripple) which may be applied to the component under  
Vdc  
V
continuousꢀoperatingꢀconditionsꢀatꢀ25°C  
Supply  
Voltage  
The voltage by which the system is designated and to which certain operating characteristics of  
the system are referred; Vrms = 1,1 x V  
TheꢀcurrentꢀpassingꢀthroughꢀtheꢀvaristorꢀatꢀVdcꢀandꢀatꢀ25°Cꢀorꢀatꢀanyꢀotherꢀspecified  
temperature  
Leakage Current  
Varistor Voltage  
Idc  
Vn  
In  
Voltage across the varistor measured at a given reference current In  
Reference Current  
Clamping Voltage  
Protection Level  
Reference current = 1 mA DC  
The peak voltage developed across the varistor under standard atmospheric conditions, when  
passingꢀanꢀ8/20ꢀμsꢀclassꢀcurrentꢀpulse  
A peak value of current which is 1/10 of the maximum peak current for 100 pulses at two per  
minuteꢀforꢀtheꢀ8/20ꢀμsꢀpulse  
Vc  
Ic  
Class Current  
Voltage  
Clamping  
Ratio  
Aꢀfigureꢀofꢀmeritꢀmeasureꢀofꢀtheꢀvaristorꢀclampingꢀeffectivenessꢀasꢀdefinedꢀbyꢀtheꢀsymbols  
Vc/Vapp  
Vc/Vapp, where (Vapp = Vrms or Vdc)  
The jump start transient resulting from the temporary application of an overvoltage in excess  
of the rated battery voltage. The circuit power supply may be subjected to a temporary  
overvoltage condition due to the voltage regulation failing or it may be deliberately generated  
when it becomes necessary to boost start the car  
Energyꢀwhichꢀmayꢀbeꢀdissipatedꢀforꢀaꢀsingleꢀ10/1000ꢀμsꢀpulseꢀofꢀaꢀmaximumꢀratedꢀcurrent,  
with rated AC voltage or rated DC voltage also applied, without causing device failure  
Load Dump is a transient which occurs in an automotive environment. It is an exponentially  
decaying positive voltage which occurs in the event of a battery disconect while the alternator  
is still generating charging current with other loads remaining on the alternator circuit at the  
time of battery disconect  
Jump  
Start  
Transient  
Vjump  
Wmax  
WLD  
Rated Single Pulse  
Transient Energy  
Load  
Dump  
Transient  
Rated Peak Single  
Pulse Transient  
Current  
Maximumꢀpeakꢀcurrentꢀwhichꢀmayꢀbeꢀappliedꢀforꢀaꢀsingleꢀ8/20ꢀμsꢀpulse,ꢀwith,ꢀratedꢀline  
Imax  
voltage also applies, without causing device failure  
Rated Transient  
Average Power  
Dissipation  
Maximum average power which may be dissipated due to a group of pulses occurring within a  
P
specifiedꢀisolatedꢀtimeꢀperiod,ꢀwithoutꢀcausingꢀdeviceꢀfailureꢀatꢀ25°C  
Capacitance  
C
tr  
Capacitance between two terminals of the varistor measured at at 1 kHz  
Response Time  
Varistor Voltage  
Temperature  
Coefficient  
Insulation Resistance  
The time lag between application of a surge and varistor's "turn-on" conduction action  
TC  
IR  
(Vnꢀatꢀ85°Cꢀ–ꢀVnꢀatꢀ25°C)/(Vnꢀatꢀ25°C)ꢀxꢀ60°C)ꢀxꢀ100  
Minimum resistance between shorted terminals and varistor surface  
Isolation  
Voltage  
Operating  
Temperature  
The maximum peak voltage which may be applied under continuous operating conditions  
between the varistor terminations and any conducting mounting surface  
The range of ambient temperature for which the varistor is designed to operate continuously as  
definedꢀbyꢀtheꢀtemperatureꢀlimitsꢀofꢀitsꢀclimaticꢀcategory  
UCT = Upper Category Temperature – the maximum ambient temperature for which a varistor  
has been designed to operate continuously, LCT = Lower Category Temperature – the minimum  
ambient temperature at which a varistor has been designed to operate continuously  
DHD = Dump Heat Test Duration  
Climatic Category  
LCT/UCT/DHD  
Storage Temperature  
Storage temperature range without voltage applied  
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com  
V0005_VP • 2/9/2017 13  
Surface Mount Varistors  
VP Series Plastic Encapsulated 85°C  
KEMET Electronic Corporation Sales Offices  
Forꢀaꢀcompleteꢀlistꢀofꢀourꢀglobalꢀsalesꢀof ꢀces,ꢀpleaseꢀvisitꢀwww.kemet.com/sales.  
Disclaimer  
Allꢀproductꢀspeci ꢀcations,ꢀstatements,ꢀinformationꢀandꢀdataꢀ(collectively,ꢀtheꢀ“Information”)ꢀinꢀthisꢀdatasheetꢀareꢀsubjectꢀtoꢀchange.ꢀTheꢀcustomerꢀisꢀresponsibleꢀforꢀ  
checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed.  
All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied.  
Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such  
applications,ꢀbutꢀareꢀnotꢀintendedꢀtoꢀconstituteꢀ–ꢀandꢀKEMETꢀspeci ꢀcallyꢀdisclaimsꢀ–ꢀanyꢀwarrantyꢀconcerningꢀsuitabilityꢀforꢀaꢀspeci ꢀcꢀcustomerꢀapplicationꢀorꢀuse.ꢀ  
The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any  
technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no  
obligation or liability for the advice given or results obtained.  
Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component  
failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards  
(such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or  
property damage.  
Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other  
measures may not be required.  
KEMET is a registered trademark of KEMET Electronics Corporation.  
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com  
V0005_VP • 2/9/2017 14  

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