QW010A0A [LINEAGEPOWER]

36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A; 36伏至75伏直流输入; 1.2 Vdc至5.0 Vdc输出; 10 A至20 A
QW010A0A
型号: QW010A0A
厂家: LINEAGE POWER CORPORATION    LINEAGE POWER CORPORATION
描述:

36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
36伏至75伏直流输入; 1.2 Vdc至5.0 Vdc输出; 10 A至20 A

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中文:  中文翻译
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Data Sheet  
August 22, 2006  
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Features  
RoHS Compliant  
n
Compatible with RoHS EU Directive 200295/EC (-Z Ver-  
sions)  
n
Compatible in RoHS EU Directive 200295/EC with lead  
solder exemption (non -Z versions)  
n
Delivers up to 20 A output current  
n
n
High efficiency: 91% at 3.3V full load (VIN = 48V)  
Small size and low profile:  
36.8 mm x 57.9 mm x 8.50 mm  
(1.45 in x 2.28 in x 0.335 in)  
n
n
n
n
n
n
n
n
n
n
n
Low output ripple and noise  
Exceptional thermal performance  
Industry standard "quarter-brick" footprint  
High reliability: MTBF > 3.1M hours at 25 °C  
Remote On/Off positive logic (primary referenced)  
Constant switching frequency (320 KHz typical)  
Remote Sense  
Applications  
n
n
n
n
n
Distributed Power Architectures  
Wireless Networks  
Output overvoltage and overcurrent protection  
Overtemperature protection  
Access and Optical Network Equipment  
Enterprise Networks  
Adjustable output voltage (± 10%)  
Latest generation IC’s (DSP, FPGA, ASIC) and Micropro-  
cessor-powered applications.  
Meets the voltage and current requirements for  
ETSI 300-132-2 and complies with and is approved for  
Basic Insulation rating per IEC60950 3rd (-B version  
only)  
Options  
n
UL* 60950 Recognized, CSAC22.2 No. 60950-00 Certi-  
n
n
n
n
Remote On/Off negative logic  
fied, and VDE0805 (IEC60950, 3rd edition) Licensed  
Surface-mount package (–S Suffix)  
Basic Insulation (–B Suffix)  
n
n
CE mark meets 73/23/EEC and 93/68/EEC directives§  
ISO** 9001 and ISO14001 certified manufacturing facili-  
ties  
Baseplate version for heatsink attachment  
(only Through-hole version)  
Description  
The QW series power modules are isolated dc-dc converters that can deliver up to 20A of output current and provide a pre-  
cisely regulated output voltage over a wide range of input voltages (VI = 36Vdc to 75Vdc). The modules achieve full load effi-  
ciency of 91% at 3.3V output voltage, The open frame modules, available in both surface-mount and through-hole packaging,  
enable designers to develop cost- and space-efficient solutions. Standard features include remote On/Off, output voltage adjust-  
ment, remote sense,overvoltage, overcurrent and overtemperature protection.  
*
UL is a registered trademark of Underwriters Laboratories, Inc.  
§
CSA is a registered trademark of Canadian Standards Association.  
VDE is a trademark of Verband Deutscher Elektrotechniker e.V.  
This product is intended for integration into end-use equipment. All the required procedures for CE marking of end-use equipment should be followed. (The CE mark is placed on selected products.)  
** ISO is a registered trademark of the Internation Organization of Standards  
Document Name: DS06-008 ver.1.3  
PDF Name: QW010-015-020_ds.pdf  
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Absolute Maximum Ratings  
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress  
ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the  
operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the  
device reliabiltiy.  
Parameter  
Input Voltage:Continuous  
Device  
Symbol  
Min  
Max  
Unit  
All  
All  
VI  
VI, trans  
75  
100  
Vdc  
Vdc  
Transient (100ms)  
Operating Ambient Temperature  
All  
TA  
–40  
85  
°C  
(See Thermal Considerations section)  
Storage Temperature  
All  
Tstg  
–55  
125  
°C  
Electrical Specifications  
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.  
Parameter  
Device  
Symbol  
Min  
Typ  
Max  
Unit  
Operating Input Voltage  
All  
VIN  
36  
48  
75  
Vdc  
Maximum Input Current  
(VI = 0 V to 75 V; IO = IO, max)  
Inrush Transient  
All  
All  
All  
II, max  
I2t  
2.0  
0.2  
Adc  
A2s  
Input Reflected Ripple Current, peak-peak  
(5 Hz to 20 MHz, 12 µH source impedance  
See Test configuration section)  
II  
10  
mAp-p  
Input Ripple Rejection (120 Hz)  
All  
50  
dB  
CAUTION: This power module is not internally fused. An input line fuse must always be used.  
This power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated  
part of a sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included however, to achieve  
maximum safety and system protection, always use an input line fuse. The safety agencies require a time-delay fuse with a  
maximum rating of 5 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush  
energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s  
data sheet for further information.  
Tyco Electronics Power Systems  
2
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Electrical Specifications (continued)  
Parameter  
Device  
Symbol  
Min  
Typ  
Max  
Unit  
Output Voltage Set Point  
(VI = 48 Vdc; IO = IO, min to IO, max; TA = 25 °C)  
P
M
Y
G
F
VO, set  
VO, set  
VO, set  
VO, set  
VO, set  
VO, set  
1.18  
1.47  
1.76  
2.45  
3.23  
4.9  
1.2  
1.5  
1.8  
2.5  
3.3  
5.0  
1.22  
1.52  
1.84  
2.55  
3.37  
5.1  
Vdc  
Vdc  
Vdc  
Vdc  
Vdc  
Vdc  
A
Output Voltage  
P
M
Y
G
F
VO  
VO  
VO  
VO  
VO  
VO  
1.16  
1.45  
1.74  
2.42  
3.20  
4.85  
1.24  
1.55  
1.85  
2.57  
3.40  
5.15  
Vdc  
Vdc  
Vdc  
Vdc  
Vdc  
Vdc  
(Over all operating input voltage, resistive load, and  
temperature conditions until end of life. See Test  
Configurations section.)  
A
Output Regulation:  
Line (VI = 36 V to 75 V)  
Load (IO = IO, min to IO, max)  
Temperature (TA = –40 °C to + 85 °C)  
All  
All  
All  
±5  
±5  
1.0  
mV  
mV  
%VO, set  
Output Ripple and Noise Voltage  
See Test Configurations section  
Measured across 10 µF Tantalum, 1 µF ceramic, VI = 48  
Vdc, TA = 25 °C, IO = IO,max  
RMS  
All  
All  
12  
45  
75  
mVrms  
mVp-p  
Peak-to-peak  
External Load Capacitance  
Output Current  
All  
CO  
0
10,000  
µF  
G,Y,M,P  
IO  
IO  
IO  
0
0
0
20.0  
15.0  
10.0  
Adc  
Adc  
Adc  
F
A
Output Current-limit Inception  
(VO = 90% of VO, set)  
G,Y,M,P  
IO  
IO  
IO  
23.5  
17.5  
11.75  
Adc  
Adc  
Adc  
F
A
Output Short-circuit Current (Average)  
(VO = 0.25 V)  
G,Y,M,P  
IO  
IO  
IO  
13  
10  
7
Adc  
Adc  
Adc  
F
A
Efficiency (VI = 48 Vdc; IO = IO, max),TA = 25 °C  
P
M
Y
G
F
η
η
η
η
η
η
84  
86  
87  
89  
91  
92  
%
%
%
%
%
%
A
Switching Frequency  
All  
fsw  
320  
kHZ  
Tyco Electronics Power Systems  
3
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Electrical Specifications (continued)  
Parameter  
Device  
Symbol  
Min  
Typ  
Max  
Unit  
Dynamic Response  
(di/dt = 0.1 A/µs, VI = 48 V, TA = 25 °C)  
Cout = 220µF Electrolytic and 1µF tantalum.  
Load Change from IO = 50% to 75% of IO, max,  
Peak Deviation  
Settling Time (VO < 10% of peak deviation)  
Load Change from IO = 50% to 25% of IO, max,  
Peak Deviation  
All  
All  
200  
0.2  
mV  
ms  
All  
All  
200  
0.2  
mV  
ms  
Settling Time (VO < 10% of peak deviation)  
Isolation Specifications  
Parameter  
Isolation Capacitance  
Symbol  
Min  
Typ  
Max  
Unit  
Ciso  
Riso  
Viso  
10  
1000  
PF  
M  
Vdc  
Isolation Resistance  
Isolation Voltage  
1500  
General Specifications  
Parameter  
Min  
Typ  
Max  
Unit  
Calculated MTBF (IO = 80% of IO, max TA = 25 °C)  
Tyco RIN (Reliability Infomation Notebook) Method  
3,178,000  
Hours  
Weight  
27.4(0.97)  
g (oz.)  
Tyco Electronics Power Systems  
4
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Feature Specifications  
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See  
Feature Descriptions for additional information.  
Parameter  
Device  
Symbol  
Min  
Typ  
Max  
Unit  
Remote On/Off Signal Interface  
(VI = VI,min to VI,max; open collector or compatible, signal  
referenced to VI(–) terminal)  
Negative Logic: Device Code Suffix “1”:  
Logic Low—Module On / Logic High—Module Off  
Positive Logic: If Device Code Suffix “1” Is Not Specified:  
Logic Low—Module Off / Logic High—Module On  
Module Specifications:  
On/Off Current—Logic Low  
On/Off Voltage—Logic Low  
On/Off Voltage—Logic High (Ion/off = 0 mA)  
Open Collector Switch Specifications:  
All  
All  
All  
Ion/off  
Von/off  
Von/off  
–0.7  
1.0  
1.2  
15  
mA  
V
V
Leakage Current During Logic High (Von/off = 15 V)  
Output Low Voltage During Logic Low (Ion/off = 1 mA)  
All  
All  
Ion/off  
Von/off  
50  
1.2  
µA  
V
Turn-on Delay and Rise Times  
(at 80% of IO, max; TA = 25 °C):  
Case 1: On/Off Input Is Set for Logic High and then Input  
Power Is Applied (delay from point at which VI = VI, min until  
VO = 10% of VO, set).  
Case 2: Input Power Is Applied for at Least One Second, and  
Then the On/Off Input Is Set to Logic High (delay from point at  
which Von/off = 0.9 V until VO = 10% of VO, set).  
Output Voltage Rise Time (time for VO to rise from 10% of  
VO, nom to 90% of VO, set)  
All  
All  
Tdelay  
Tdelay  
17  
3
ms  
ms  
All  
All  
Trise  
13  
5
ms  
Output voltage overshoot  
%VO,set  
(IO = 80% of IO,max, VI = 48 Vdc TA = 25 °C)  
Output Voltage Adjustment (See Feature Descriptions section):  
Output Voltage Remote-sense Range  
P,M,Y  
G,F,A  
0.25  
V
10  
%VO, set  
%VO, set  
Output Voltage Set-point Adjustment Range (trim)  
Output Overvoltage Protection (clamp)  
All  
90  
110  
P
M
Y
G
F
VO, ovsd  
VO, ovsd  
VO, ovsd  
VO, ovsd  
VO, ovsd  
VO, ovsd  
2.0  
2.3  
2.3  
2.7  
3.6  
5.5  
2.4  
2.7  
2.7  
3.7  
4.5  
7.2  
V
V
V
V
V
V
A
Overtemperature Protection (VI = 75 V, IO = IO, max)  
See Figure 44  
TQ10 /  
TQ560  
All  
120  
°C  
Input Undervoltage Lockout:  
Turn-on Threshold  
All  
All  
33  
35  
34  
36  
V
V
Turn-off Threshold  
Tyco Electronics Power Systems  
5
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Characteristic Curves  
The following figures provide typical characteristics curves for the QW020A0P1 (VO = 1.2V) module at room temperature (TA  
= 25 °C)  
0.9  
0.8  
0.7  
0.6  
0.5  
0.4  
0.3  
0.2  
0.1  
0
I
I
O
O
= 20 A  
= 10 A  
= 0 A  
I
O
30  
35  
40  
45  
50  
55  
60  
65  
70  
INPUT VOLTAGE, V  
I
(V)  
TIME, t (100 µs/div)  
Figure 1. Input Voltage and Current Characteristics.  
Figure 4. Transient Response to Step Decrease in  
Load from 50% to 25% of Full Load  
(VI = 48 Vdc).  
86  
84  
V
V
V
I
I
I
= 36 V  
= 48 V  
= 75 V  
82  
80  
78  
76  
74  
72  
70  
0
5
10  
15  
20  
TIME, t (100 µs/div)  
OUTPUT CURRENT, IO (A)  
Figure 2. Converter Efficiency vs. Output Current.  
Figure 5. Transient Response to Step Increase in  
Load from 50% to 75% of Full Load  
(VI = 48 Vdc).  
TIME, t (1 ms/div)  
TIME, t (1 µs/div)  
Figure 6. Start-up from Remote On/Off (IO = IO, max).  
Figure 3. Output Ripple Voltage (IO = IO, max).  
Tyco Electronics Power Systems  
6
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Characteristic Curves  
The following figures provide typical characteristics curves for the QW020A0M1 (VO = 1.5 V) module at room temperature (TA  
= 25 °C)  
1.2  
1
0.8  
I
I
O
O
= 20A  
= 10A  
0.6  
0.4  
0.2  
0
I
O
= 0A  
55  
30  
35  
40  
45  
50  
60  
(V)  
65  
70  
75  
INPUT VOLTAGE, V  
I
TIME, t (100 µs/div)  
Figure 7. Input Voltage and Current Characteristics.  
Figure 10. Transient Response to Step Decrease in  
Load from 50% to 25% of Full Load  
(VI = 48 Vdc).  
88  
86  
84  
82  
80  
78  
76  
V
V
V
I
I
I
= 36V  
= 48V  
= 75V  
74  
72  
70  
0
2
4
6
8
10  
12  
14  
(A)  
16  
18  
20  
TIME, t (100 µs/div)  
OUTPUT CURRENT, I  
O
Figure 8. Converter Efficiency vs. Output Current.  
Figure 11. Transient Response to Step Increase in Load  
from 50% to 75% of Full Load  
(VI = 48 Vdc).  
TIME, t (1 µs/div)  
Figure 9. Output Ripple Voltage (IO = IO, max).  
Tyco Electronics Power Systems  
TIME, t (1 ms/div)  
Figure 12. Start-up from Remote On/Off (IO = IO, max).  
7
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Characteristic Curves  
The following figures provide typical characteristics curves for the QW020A0Y1 (VO = 1.8V) module at room temperature (TA  
= 25 °C)  
1.4  
1.2  
I
I
O
O
= 20 A  
= 10 A  
1
0.8  
0.6  
0.4  
0.2  
0
I
O
= 0 A  
45  
30  
35  
40  
50  
55  
(V)  
60  
65  
70  
INPUT VOLTAGE, V  
I
TIME, t (100 µs/div)  
Figure 13. Input Voltage and Current Characteristics.  
Figure 16. Transient Response to Step Decrease in  
Load from 50% to 25% of Full Load  
(VI = 48 Vdc).  
88  
86  
V
V
V
I
= 36 V  
= 48 V  
= 75 V  
I
84  
82  
80  
78  
76  
74  
72  
70  
I
0
5
10  
15  
20  
TIME, t (100 µs/div)  
OUTPUT CURRENT, IO (A)  
Figure 17. Transient Response to Step Increase in  
Load from 50% to 75% of Full Load  
(VI = 48 Vdc).  
Figure 14. Converter Efficiency vs. Output Current.  
TIME, t (1 ms/div)  
TIME, t (1 µs/div)  
Figure 18. Start-up from Remote On/Off (IO = IO, max).  
Figure 15. Output Ripple Voltage (IO = IO, max).  
Tyco Electronics Power Systems  
8
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Characteristic Curves  
The following figures provide typical characteristics curves for the QW020A0G1 (VO = 2.5 V) module at room temperature (TA =  
25 °C)  
1.8  
1.6  
I
I
O
= 20 A  
= 10 A  
1.4  
1.2  
1
0.8  
0.6  
0.4  
0.2  
0
O
I
O = 0 A  
30  
35  
40  
45  
50  
55  
(V)  
60  
65  
70  
INPUT VOLTAGE, V  
I
TIME, t (100 µs/div)  
Figure 19. Input Voltage and Current Characteristics.  
Figure 22. Transient Response to Step Decrease in  
Load from 50% to 25% of Full Load  
(VI = 48 Vdc).  
90  
88  
V
V
I
I
= 36 V  
= 48 V  
86  
84  
82  
80  
78  
76  
74  
72  
70  
VI = 75 V  
0
5
10  
OUTPUT CURRENT, I  
15  
20  
O
(A)  
TIME, t (100 µs/div)  
Figure 20. Converter Efficiency vs. Output Current.  
Figure 23. Transient Response to Step Increase in Load  
from 50% to 75% of Full Load  
(VI = 48 Vdc).  
TIME, t (1 µs/div)  
TIME, t (5 ms/div)  
Figure 21. Output Ripple Voltage (IO = IO, max).  
Figure 24. Start-up from Remote On/Off (IO = IO, max).  
Tyco Electronics Power Systems  
9
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Characteristic Curves  
The following figures provide typical characteristics curves for the QW015A0F1(VO = 3.3 V) module at room temperature (TA  
= 25 °C)  
1.8  
1.6  
IO = 15 A  
1.4  
1.2  
1
0.8  
0.6  
0.4  
0.2  
0
I
O = 7.5 A  
IO = 1 A  
30  
40  
50  
60  
(V)  
70  
INPUT VOLTAGE, V  
I
TIME, t (100 µs/div)  
Figure 25. Input Voltage and Current Characteristics.  
Figure 28. Transient Response to Step Decrease in  
Load from 50% to 25% of Full Load  
(VI = 48 Vdc).  
95  
VI = 36 V  
90  
85  
80  
V
V
I
I
= 48 V  
= 75 V  
75  
70  
0
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15  
TIME, t (100 µs/div)  
OUTPUT CURRENT, IO (A)  
Figure 26. Converter Efficiency vs. Output Current.  
Figure 29. Transient Response to Step Increase in  
Load from 50% to 75% of Full Load  
(VI = 48 Vdc).  
TIME, t (100 µs/div)  
TIME,t (2 µs/div)  
Figure 30. Start-up from Remote On/Off (IO = IO, max).  
Figure 27. Output Ripple Voltage (IO = IO, max).  
Tyco Electronics Power Systems  
10  
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Characteristic Curves  
The following figures provide typical characteristics curves for the QW010A0A1(VO = 5.0 V) module at room temperature (TA =  
25 °C)  
1.6  
1.4  
1.2  
I
O
= 10A  
= 5A  
1
0.8  
0.6  
0.4  
0.2  
0
I
I
O
O
= 0A  
55  
30  
35  
40  
45  
50  
60  
(V)  
65  
70  
75  
INPUT VOLTAGE, V  
I
TIME, t (100 µs/div)  
Figure 31. Input Voltage and Current Characteristics.  
Figure 34. Transient Response to Step Decrease in  
Load from 50% to 25% of Full Load  
(VI = 48 Vdc).  
95  
90  
85  
V
V
V
I
I
I
= 36V  
= 48V  
= 75V  
80  
75  
70  
0
1
2
3
4
5
6
7
8
9
10  
TIME, t (100 µs/div)  
OUTPUT CURRENT, IO (A)  
Figure 32. Converter Efficiency vs. Output Current.  
Figure 35. Transient Response to Step Increase in Load  
from 50% to 75% of Full Load  
(VI = 48 Vdc).  
TIME, t (1 µs/div)  
Figure 33. Output Ripple Voltage (IO = IO, max).  
Tyco Electronics Power Systems  
TIME, t (10 ms/div)  
Figure 36. Start-up from Remote On/Off (IO = IO, max).  
11  
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Test Configurations  
Safety Considerations  
For safety-agency approval of the system in which the power  
module is used, the power module must be installed in com-  
pliance with the spacing and separation requirements of the  
end-use safety agency standard, i.e., UL60950, CSA C22.2  
TO OSCILLOSCOPE  
LTEST  
12 µH  
VI(+)  
No. 60950-00, and  
CS  
ESR < 0.1  
@ 20 ˚C, 100 kHz  
220 µF  
VDE 0805:2001-12 (IEC60950, 3rd Ed).  
BATTERY  
33 µF  
ESR < 0.7  
@ 100 kHz  
These converters have been evaluated to the spacing  
requirements for Basic Insulation, per the above safety stan-  
dards.  
VI(-)  
For Basic Insulation models ("–B" Suffix), 1500 Vdc is  
applied from VI to VO to 100% of outgoing production.  
Note: Measure input reflected ripple current with a simulated source  
inductance (LTEST) of 12µH. Capacitor CS offsets possible  
battery impedance. Measure current as shown above.  
For end products connected to –48 Vdc, or –60 Vdc nomianl  
DC MAINS (i.e. central office dc battery plant), no further  
fault testing is required.  
Figure 37. Input Reflected Ripple Current Test Setup.  
Note:–60 V dc nominal bettery plants are not available in the  
U.S. or Canada.  
COPPER STRIP  
For all input voltages, other than DC MAINS, where the input  
voltage is less than 60 Vdc, if the input meets all of the  
requirements for SELV, then:  
V
O
(+)  
(–)  
RESISTIVE  
LOAD  
n
The output may be considered SELV. Output voltages will  
remain withing SELV limits even with internally-generated  
non-SELV voltages. Single component failure and fault  
tests were performed in the power converters.  
10 µF  
1 µF  
SCOPE  
V
O
n
One pole of the input and one pole of the output are to be  
grounded, or both circuits are to be kept floating, to main-  
tain the output voltage to ground voltage within ELV or  
SELV limits.  
Note: Scope measurements should be made using a BNC socket,  
with a 10 µF tantalum capacitor and a 1 µF ceramic capcitor.  
Position the load between 51 mm and 76 mm (2 in and 3 in)  
from the module  
For all input sources, other than DC MAINS, where the input  
voltage is between 60 and 75 Vdc (Classified as TNV-2 in  
Europe), the following must be adhered to, if the converter’s  
output is to be evaluated for SELV:  
Figure 38. Peak-to-Peak Output Ripple Measurement  
Test Setup.  
n
n
n
The input source is to be provided with reinforced insula-  
tion from any hazardous voltage, including the AC mains.  
SENSE(+)  
CONTACT AND  
DISTRIBUTION LOSSES  
One VI pin and one VO pin are to be reliably earthed, or  
both the input and output pins are to be kept floating.  
V
I
(+)  
VO(+)  
I
O
I
I
LOAD  
Another SELV reliability test is conducted on the whole  
system, as required by the safety agencies, on the combi-  
nation of supply source and the subject module to verify  
that under a single fault, hazardous voltages do not  
appear at the module’s output.  
SUPPLY  
VI  
(-)  
VO(-)  
CONTACT  
RESISTANCE  
SENSE(-)  
The power module has ELV (extra-low voltage) outputs  
when all inputs are ELV.  
Note: All voltage measurements to be taken at the module termi-  
nals, as shown above. If sockets are used then Kelvin con-  
nections are required at the module terminals to avoid  
measurement errors due to socket contact resistance.  
All flammable materials used in the manufacturing of these  
modules are rated 94V-0, and UL60950A.2 for reduced  
thicknesses. The input to these units is to be provided with a  
maximum 5A time-delay in the unearthed lead.  
Figure 39. Output Voltage and Efficiency Test Setup.  
[V  
V ] × I  
O(-) O  
V ] × I  
I(-) I  
O(+)  
η = ------------------------------------------------ × 100  
[V  
I(+)  
Tyco Electronics Power Systems  
12  
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
exceed the minimum output overvoltage protection value  
shown in the Feature Specifications table. This limit includes  
any increase in voltage due to remote sense compensation  
and output voltage set-point adjustment (trim) (See Figure  
Design Considerations  
Input Source Impedance  
41). If not using the remote sense feature to regulate the out-  
put at the point of load, then connect SENSE(+) to VO(+) and  
SENSE  
The power module should be connected to a low  
ac-impedance input source. Highly inductive source imped-  
ances can affect the stability of the power module. If the input  
source inductance exceeds 4 µH, a 33 µF electrolytic capaci-  
tor (ESR < 0.7 W at 100 kHz) mounted close to the power  
module helps ensure stability of the unit.  
(–) to VO(–) at the module.  
Although the output voltage can be increased by both the  
remote sense and by the trim, the maximum increase for the  
output voltage is not the sum of both. The maximum increase  
is the larger of either the remote sense or the trim.  
Feature Descriptions  
The amount of power delivered by the module is defined as  
the voltage at the output terminals multiplied by the output  
current. When using remote sense and trim, the output volt-  
age of the module can be increased, which at the same out-  
put current would increase the power output of the module.  
Care should be taken to ensure that the maximum output  
power of the module remains at or below the maximum rated  
power.  
Remote On/Off  
Two remote On/Off options are available. Positive logic  
remote On/Off turns the module on during a logic-high volt-  
age on the remote ON/OFF pin, and off during a logic low.  
Negative logic remote On/Off, device code suffix "1", turns  
the module off during logic-high voltage and on during a logic  
low.  
To turn the power module on and off, the user must supply a  
switch to control the voltage between the  
ON/OFF pin and the VI(–) terminal. The switch may be an  
open collector or equivalent (see Figure 40). A logic low is  
Von/off = –0.7 V to 1.2 V. The maximum Ion/off during a logic  
low is 1 mA. The switch should maintain a logic-low voltage  
while sinking 1 mA. During a logic high, the maximum Von/off  
generated by the power module is 15 V. The maximum allow-  
able leakage current of the switch at Von/off = 15 V is 50 µA.  
SENSE(+)  
SENSE(-)  
VI(+)  
VI(-)  
VO(+)  
VO(-)  
IO  
SUPPLY  
LOAD  
II  
CONTACT  
RESISTANCE  
CONTACT AND  
DISTRIBUTION LOSSES  
If not using the remote on/off feature, do one of the following:  
For positive logic, leave the ON/OFF pin open.  
Figure 41. Effective Equivalent Circuit Configuration for  
Single-Module Remote-Sense Operation.  
For negative logic, short the ON/OFF pin to VI(–).  
Output Voltage Set-Point Adjustment (Trim)  
Output voltage trim allows the user to increase or decrease  
the output voltage set point of a module. This is accom-  
plished by connecting an external resistor between the TRIM  
pin and either the SENSE(+) or SENSE(–) pins. The trim  
resistor should be positioned close to the module. If not using  
the trim feature, leave the TRIM pin open.  
VI(+)  
VI(-)  
-
Von/off  
+
REMOTE  
ON/OFF  
with an external resistor Rtrim-down between the TRIM and  
SENSE(–) pins, the output voltage set point VO, set  
decreases (see Figure 48). The following equation deter-  
mines the required external-resistor value to trim-down the  
output voltage:  
Ion/off  
A
F
R
=
--- B kΩ  
trim-down  
Figure 40. Remote On/Off Implementation.  
Remote Sense  
Rtrim-down is the external resistor in kΩ  
%  
Remote sense minimizes the effects of distribution losses by  
regulating the voltage at the remote sense connections. The  
voltage between the remote sense pins and the output termi-  
nals must not exceed the output voltage sense range given in  
the Feature Specifications table:  
F =  
--------  
100  
% is the percentage change in voltage  
A and B values are defined in Table 1 for various models.  
[VO(+) – VO(–)] – [SENSE(+) – SENSE(–)] £ 0.5 V  
The voltage between the VO(+) and VO(–) terminals must not  
Tyco Electronics Power Systems  
13  
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
A and B values are defined in Table 2 for various  
models  
Feature Descriptions (continued)  
Table 2  
Output Voltage Set-Point Adjustment (Trim) (con-  
tinued)  
Output Voltage  
A
B
C
(V)  
Table 1  
1.2  
1.5  
1.8  
2.5  
3.3  
5.0  
15.9  
19.8  
23.8  
34.5  
45.5  
69.0  
1089  
1089  
1089  
1690  
1690  
1690  
62.0  
104  
V
O
A
B
104  
5.0  
3.3  
2.5  
1.8  
1.5  
1.2  
5.11  
5.11  
45.31  
45.31  
73.1  
73.1  
73.1  
5.11  
45.31  
3.248  
2.312  
2.315  
18.645  
17.711  
17.711  
For example, to trim-up the output voltage of 1.5 V module  
(QW020A0M) by 8% to 1.62 V, Rtrim-up is calculated as fol-  
lows:  
For example, to trim-down the output voltage of 2.5 V mod-  
ule (QW020A0G) by 8% to 2.3 V, Rtrim-down is calculated  
as follows:  
F= 0.08, A = 3.946, & B = 11.454  
3.946  
R
=
------------ – 11.454 kΩ  
F= 0.08, A = 5.11, & B = 45.31  
trim-up  
0.08  
5.11  
R
=
--------- – 45.31 kΩ  
trim-down  
0.08  
R
= 37.871kΩ  
trim-up  
R
= 18.565kΩ  
trim-down  
VI(+)  
VO(+)  
ON/OFF  
SENSE(+)  
VI(+)  
VO(+)  
Rtrim-up  
ON/OFF  
SENSE(+)  
RLOAD  
TRIM  
TRIM  
RLOAD  
VI(–)  
SENSE(–)  
VO(-)  
Rtrim-down  
VI(–)  
SENSE(–)  
VO(–)  
Figure 43. Circuit Configuration to Increase Output  
Voltage.  
Figure 42. Circuit Configuration to Decrease Output  
Voltage.  
The voltage between the VO(+) and VO(–) terminals must  
not exceed the minimum output overvoltage protection value  
shown in the Feature Specifications table. This limit includes  
any increase in voltage due to remote-sense compensation  
and output voltage set-point adjustment trim.  
The QW010/015/020 modules have a fixed current-limit set  
point. As the output voltage is trim-down, the available out-  
put power is reduced.  
With an external resistor Rtrim-up, connected between the  
TRIM and SENSE(+) pins, the output voltage set point VO,  
set increases (see Figure 42). The following equation deter-  
mines the required external-resistor value to trim-up and out-  
put voltage:  
Although the output voltage can be increased by both the  
remote sense and by the trim, the maximum increase for the  
output voltage is not the sum of both. The maximum  
increase is the larger of either the remote sense or the trim.  
A
F
The amount of power delivered by the module is defined as  
the voltage at the output terminals multiplied by the output  
current. When using remote sense and trim, the output volt-  
age of the module can be increased, which at the same out-  
put current would increase the power output of the module.  
Care should be taken to ensure that the maximum output  
power of the module remains at or below the maxi mum  
rated power.  
R
=
--- B kΩ  
trim-up  
Rtrim-up is the external resistor in kW  
%  
100  
F =  
--------  
% is the percentage change in voltage  
Tyco Electronics Power Systems  
14  
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Feature Descriptions (continued)  
Overcurrent Protection  
To provide protection in an output overload fault condition,  
the module is equipped with internal current-limiting circuitry,  
and can endure current limiting for an unlimited duration. At  
the instance of current-limit inception, the module enters a  
"hiccup" mode of operation, whereby it shuts down and auto-  
matically attempts to restart. While the fault condition exists,  
the module will remain in this mode until the fault is cleared.  
The unit operates normally once the output current is  
reduced back into its specified range.  
Output Overvoltage Protection  
The output overvoltage protection consists of circuitry that  
monitors the voltage of the output terminals. If the output volt-  
age exceeds the overvoltage protection threshold, the mod-  
ule enters a "hiccup" mode of operation, whereby it shuts  
down and automatically attempts to restart. While the fault  
condition exists, the module will remain in this hiccup mode  
until the overvoltage fault is cleared.  
Overtemperature Protection  
The output overvoltage protection consists of circuitry that  
monitors the voltage on the output terminals. If the output  
voltage exceeds the overvoltage protection threshold, the  
module enters a "hiccup" mode of operation, whereby it shuts  
down and automatically attempts to restart. While the fault  
condition exists, the module will remain in this hiccup mode  
until the overvoltage fault is cleared.  
Input Undervoltage Lockout  
At input voltages below the input undervoltage lockout limit,  
the module operation is disabled. The module will begin to  
operate at an input voltage above the undervoltage lockout  
turn-on threshold.  
Tyco Electronics Power Systems  
15  
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Determine airflow (v) (Use Figure 52)  
v = 0.5 m/s (100 ft./min.)  
Thermal Considerations  
The power modules operate in a variety of thermal environ-  
ments; however, sufficient cooling should be provided to help  
ensure reliable operation of the unit. Heat is removed by con-  
duction, convection, and radiation to the surrounding environ-  
ment. Proper cooling can be verified by measuring drain pin  
of Q560 or of Q10 at the position indicated in Figure 44.  
10  
8
2.0 m/s (400 ft./min.)  
1.0 m/s (200 ft./min.)  
6
0.5 m/s (100 ft./min.)  
The temperature at Q560 and Q10 drain pins should not  
exceed 110 °C. The output power of the module should not  
exceed the rated power for the module  
4
NATURAL CONVECTION  
2
(VO, set x IO, max).  
Although the maximum operating ambient temperature of the  
power modules is 85 °C, you can limit this temperature to a  
lower value for extremely high reliability.  
0
25  
35  
45  
55  
65  
75  
85  
LOCAL AMBIENT TEMPERATURE, TA (˚C)  
Q560  
Figure 45. Derating Curves for QW010A0A1 (VO = 5.0V)  
in Longitudinal Orientation with no heat sink  
(VI = 48 Vdc).  
16  
14  
12  
10  
2.0 m/s (400 ft./min.)  
1.0 m/s (200 ft./min.)  
0.5 m/s (100 ft./min.)  
8
6
4
2
0
NATURAL CONVECTION  
Q10  
AIRFLOW  
20  
30  
40  
50  
60  
70  
(˚C)  
80  
90  
Local Ambient Temperature T  
A
Figure 44. Temperature Measurement  
Location,QW015A0F (Top View).  
Figure 46. Derating Curves for QW010A0F1 (VO = 3.3V)  
in Longitudinal Orientation with no heat sink  
(VI = 48 Vdc).  
Heat Transfer via Convection  
Increasing airflow over the module enhances the heat trans-  
fer via convection. Figures 45—55 show the maximum cur-  
rent that can be delivered by various modules versus local  
ambient temperature (TA) for natural convection through 2 m/  
s (400 ft./min.).  
20  
15  
Systems in which these power modules may be used typi-  
cally generate natural convection airflow rates of 0.3 ms–1  
(60 ft./min.) due to other heat-dissipating components in the  
system. Therefore, the natural convection condition repre-  
sents airflow rates of up to 0.3 ms–1 (60 ft./min.).  
2.0 m/s (400 ft./min.)  
1.0 m/s (200 ft./min.)  
0.5 m/s (100 ft./min.)  
10  
5
NATURAL CONVECTION  
Example  
0
What is the minimum airflow necessary for a QW015A0F1  
operating at VIN = 48 V, an output current of 12 A, and a  
maximum ambient temperature of 75 °C.  
25  
30  
35  
40  
45  
50 55  
60  
65  
70  
(˚C)  
75  
80  
85  
LOCAL AMBIENT TEMPERATURE, T  
A
Solution  
Figure 47. Derating Curves for QW010A0G1 (VO = 2.5V)  
in Longitudinal Orientation with no heat sink  
(VI = 48 Vdc).  
Given: VIN = 48V  
IO = 12 A  
TA = 75 °C  
Tyco Electronics Power Systems  
16  
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Thermal Considerations (continued)  
20  
15  
2.0 m/s (400 ft./min.)  
1.0 m/s (200 ft./min.)  
0.5 m/s (100 ft./min.)  
10  
NATURAL CONVECTION  
5
0
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
(˚C)  
75  
80  
85  
LOCAL AMBIENT TEMPERATURE, T  
A
Figure 48. Derating Curves for QW010A0Y1 (VO = 1.8V)  
in Longitudinal Orientation with no heat sink  
(VI = 48 Vdc).  
20  
15  
2.0 m/s (400 ft./min.)  
1.0 m/s (200 ft./min.)  
0.5 m/s (100 ft./min.)  
NATURAL CONVECTION  
10  
5
0
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
LOCAL AMBIENT TEMPERATURE, T  
A
(˚C)  
Figure 49. Derating Curves for QW010A0P1 (VO = 1.2V)  
in Longitudinal Orientation with no heat sink  
(VI = 48 Vdc).  
Layout Considerations  
Copper paths must not be routed beneath the power module.  
For additional layout guidelines, refer to the FLTR100V10 or  
FLTR100V20 data sheet.  
Tyco Electronics Power Systems  
17  
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
sheets in order to customize the solder reflow profile for each  
application board assembly.  
The following instructions must be observed when SMT sol-  
dering these units. Failure to observe these instructions may  
result in the failure of or cause damage to the modules, and  
can adversely affect long-term reliability.  
Through-Hole Lead-Free Soldering Infor-  
mation  
The RoHS-compliant through-hole products use the SAC  
(Sn/Ag/Cu) Pb-free solder and RoHS-compliant components.  
They are designed to be processed through single or dual  
wave soldering machines. The pins have an RoHS-compli-  
ant finish that is compatible with both Pb and Pb-free wave  
soldering processes. A maximum preheat rate of 3°C/s is  
suggested. The wave preheat process should be such that  
the temperature of the power module board is kept below  
210°C. For Pb solder, the recommended pot temperature is  
260°C, while the Pb-free solder pot is 270°C max. Not all  
RoHS-compliant through-hole products can be processed  
with paste-through-hole Pb or Pb-free reflow process. If addi-  
tional information is needed, please consult with your Tyco  
Electronics Power System representative for more details.  
Typically, the eutectic solder melts at 183oC, wets the land,  
and subsequently wicks the device connection. Sufficient  
time must be allowed to fuse the plating on the connection to  
ensure a reliable solder joint. There are several types of  
SMT reflow technologies currently used in the industry.  
These surface mount power modules can be reliably sol-  
dered using natural forced convection, IR (radiant infrared),  
or a combination of convection/IR.  
300  
Peak Temp 235 o  
C
250  
200  
150  
100  
50  
Cooling  
zone  
Surface Mount Information  
Heat zone  
max 4oCs-1  
o
1-4Cs-1  
Pick and Place Area  
Soak zone  
30-240s  
Tlim above  
205oC  
Although the module weight is minimized by using open-  
frame construction, the modules have a relatively large mass  
compared to conventional surface-mount components. To  
optimize the pick-and-place process, automated vacuum  
equipment variables such as nozzle size, tip style, vacuum  
pressure, and placement speed should be considered. Sur-  
face-mount versions of this family have a flat surface which  
serves as a pick-and-place location for automated vacuum  
equipment. The module’s pick-and-place location is identified  
in Figure 56.  
Preheat zone  
max 4oCs-1  
0
REFLOW TIME (S)  
Figure 51. Recommended Reflow profile.  
240  
235  
230  
225  
220  
215  
210  
205  
200  
Pick and Place Target  
Symbol on Label  
25.654  
(1.01)  
0
10  
20  
30  
40  
50  
60  
TIME (S)  
Figure 52. Time Limit curve above 2050C.  
18.288  
(0.72)  
Lead Free Soldering  
The -Z version SMT modules of the QW series are lead-free  
(Pb-free) and RoHS compliant and are compatible in a Pb-  
free soldering process. Failure to observe the instructions  
below may result in the failure of or cause damage to the  
modules and can adversely affect long-term reliability.  
Product Label  
Pb-free Reflow Profile  
Figure 50. Pick and Place Location.  
Power Systems will comply with J-STD-020 Rev. C (Moisture/  
Reflow Sensitivity Classification for Nonhermetic Solid State  
Surface Mount Devices) for both Pb-free solder profiles and  
MSL classification procedures. This standard provides a rec-  
ommended forced-air-convection reflow profile based on the  
volume and thickness of the package (table 4-2). The sug-  
gested Pb-free solder paste is Sn/Ag/Cu (SAC). The recom-  
mended linear reflow profile using Sn/Ag/Cu solder is shown  
in Figure. 59.  
Reflow Soldering Information  
The QW series of power modules is available for either  
Through-Hole (TH) or Surface Mount (SMT) soldering.  
These power modules are large mass, low thermal resistance  
devices and typically heat up slower than other SMT compo-  
nents. It is recommended that the customer review data  
Tyco Electronics Power Systems  
18  
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Surface Mount Information (continued)  
MSL Rating  
The QW series SMT modules have a MSL rating of 2.  
Storage and Handling  
The recommended storage environment and handling proce-  
dures for moisture-sensitive surface mount packages is  
detailed in J-STD-033 Rev. A (Handling, Packing, Shipping  
and Use of Moisture/Reflow Sensitive Surface Mount  
Devices). Moisture barrier bags (MBB) with desiccant are  
required for MSL ratings of 2 or greater. These sealed pack-  
ages should not be broken until time of use. Once the origi-  
nal package is broken, the floor life of the product at  
conditions of £ 30°C and 60% relative humidity varies  
according to the MSL rating (see J-STD-033A). The shelf life  
for dry packed SMT packages will be a minimum of 12  
months from the bag seal date, when stored at the following  
conditions: < 40° C, < 90% relative humidity.  
Post Solder Cleaning and Drying Considerations  
Post solder cleaning is usually the final circuit-board  
assembly process prior to electrical board testing. The result  
of inadequate cleaning and drying can affect both the  
reliability of a power module and the testability of the finished  
circuit-board assembly. For guidance on appropriate  
soldering, cleaning and drying procedures, refer to Tyco  
Electronics Board Mounted Power Modules: Soldering and  
Cleaning Application Note (AP01-056EPS).  
300  
Per J-STD-020 Rev. C  
Peak Temp 260°C  
250  
Cooling  
Zone  
200  
* Min. Time Above 235°C  
15 Seconds  
150  
Heating Zone  
1°C/Second  
*Time Above 217°C  
60 Seconds  
100  
50  
0
Reflow Time (Seconds)  
Figure 53. Recommended linear reflow profile using Sn/  
Ag/Cu solder.  
Solder Ball and Cleanliness Requirements  
The open frame (no case or potting) power module will meet  
the solder ball requirements per J-STD-001B. These require-  
ments state that solder balls must neither be loose nor violate  
the power module minimum electrical spacing.  
The cleanliness designator of the open frame power module  
is C00 (per J specification).  
Tyco Electronics Power Systems  
19  
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Outline Diagram for Surface-Mount Module  
Dimensions are in millimeters and (inches).  
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]  
x.xx mm ± 0.25 mm (x.xxx in. ± 0.010 in.)  
LABEL LOCATION AND  
ORIENTATION (CONTENTS  
WILL VARY)  
TOP VIEW  
V
IN (+)  
ON/OFF  
IN (-)  
V
OUT (+)  
+SENSE  
TRIM  
36.8  
(1.45)  
-SENSE  
V
OUT(-)  
V
57.9  
(2.28)  
3.3  
(.130)  
min stand-off  
height  
SIDE VIEW  
8.5  
(.335)  
MAX  
0.5  
(.020)  
max compliance  
7.62  
(.300)  
50.8  
(2.00)  
3.6  
(0.14)  
11.43  
(.450)  
3.81  
(.150)  
10.8  
(0.43)  
BOTTOM VIEW  
7.62  
(0.300)  
15.24  
(0.600)  
15.24  
(.600)  
ø
1.00  
(.040)  
6 Places  
ø
1.50  
(.060)  
2 Places  
Tyco Electronics Power Systems  
20  
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Outline Diagram for Through-Hole Module  
Dimensions are in millimeters and (inches).  
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]  
x.xx mm ± 0.25 mm (x.xxx in. ± 0.010 in.)  
LABEL LOCATION AND  
ORIENTATION (CONTENTS  
WILL VARY)  
TOP VIEW  
V
IN (+)  
ON/OFF  
IN (-)  
V
OUT (+)  
+SENSE  
TRIM  
36.8  
(1.45)  
-SENSE  
V
OUT(-)  
V
57.9  
(2.28)  
SIDE VIEW  
8.5  
(.335)  
Max  
4.5  
(0.18)  
MIN  
7.62  
(.300)  
50.8  
(2.00)  
3.6  
(0.14)  
11.43  
(.450)  
3.81  
(.150)  
10.8  
(0.43)  
BOTTOM VIEW  
7.62  
(0.300)  
15.24  
(0.600)  
15.24  
(.600)  
ø
1.00  
(.040)  
6 Places  
ø
1.50  
(.060)  
2 Places  
Tyco Electronics Power Systems  
21  
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Recommended Pad Layout for Surface-Mount Module  
and Recommended Hole Layout for Through-Hole Module  
Component-side footprint.  
Dimensions are in millimeters and (inches), unless otherwise noted.  
57.9  
(2.28)  
49.28  
(1.940)  
39.24  
(1.545)  
26.75  
(1.053)  
16.71  
(0.658)  
3.81 7.62  
(.150)(.300)  
VOUT (+)  
VI(+)  
+SENSE  
11.43  
(.450)  
15.24  
(.600)  
TRIM  
36.8  
(1.45)  
ON/OFF  
-SENSE  
VOUT(-)  
VI(–)  
10.8  
(0.43)  
ROUTING KEEP OUT AREA  
8.89  
(0.350)  
50.8  
(2.00)  
NOTES:  
1. FOR CGA SURFACE MOUNT PIN  
USE THE FOLLOWING PAD  
0.022" DIA VIA  
0.032" DIA SOLDER MASK OPENING  
4 PLACES FOR OUTPUT PINS  
2 PLACES FOR INPUT PINS  
0.025" SPACING VIA TO PAD  
0.015" MIN SOLDER MASK WALL  
3.18 (0.125)  
0.105" PASTE MASK OPENING  
0.110" SOLDER MASK OPENING  
5.08 (0.200)  
Tyco Electronics Power Systems  
22  
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Ordering Information  
Please contact your Tyco Electronics’ Sales Representative for pricing, availability and optional features.  
Table 1. Device Codes  
Output  
Voltage  
Output  
Current  
Input Voltage  
Efficiency  
Connector Type  
Device Code  
Comcodes  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
36 – 75 Vdc  
1.2 V  
1.5 V  
1.5 V  
1.8 V  
2.5 V  
2.5 V  
3.3 V  
3.3 V  
5.0 V  
5.0 V  
1.2 V  
1.2 V  
1.2 V  
1.5 V  
1.8 V  
2.5 V  
2.5 V  
3.3 V  
3.3 V  
5.0 V  
3.3 V  
5.0 V  
20 A  
20 A  
20 A  
20 A  
20 A  
20 A  
15 A  
15 A  
10 A  
10 A  
20 A  
20 A  
20 A  
20 A  
20 A  
20 A  
20 A  
15 A  
15 A  
10 A  
15 A  
10 A  
85%  
87%  
87%  
89%  
90%  
90%  
91%  
91%  
92%  
92%  
85%  
85%  
85%  
87%  
89%  
90%  
90%  
91%  
91%  
92%  
91%  
92%  
Through-hole  
Through-hole  
Through-hole  
Through-hole  
Through-hole  
Through-hole  
Through-hole  
Through-hole  
Through-hole  
Through-hole  
SMT  
QW020A0P1  
QW020A0M  
108968447  
108976036  
QW020A0M1  
QW020A0Y1  
QW020A0G  
108970708  
108967522  
108974783  
QW020A0G1  
QW015A0F  
108969296  
108971797  
QW015A0F1  
QW010A0A  
108966508  
108981226  
QW010A0A1  
QW020A0P-S  
QW020A0P1-S  
QW020A0P1Z  
QW020A0M1Z  
QW020A0Y1Z  
QW020A0G1Z  
QW020A0GZ  
QW015A0FZ  
QW015A0F1Z  
QW010A0A1Z  
QW015A0F1-SZ  
QW010A0A1-SZ  
108969585  
108968488  
SMT  
108971961  
Through-hole  
Through-hole  
Through-hole  
Through-hole  
Through-hole  
Through-hole  
Through-hole  
Through-hole  
SMT  
CC109107281  
CC109107273  
CC109102968  
CC109101490  
CC109107265  
CC109103280  
CC109107240  
CC109107232  
109100427  
SMT  
109100410  
Tyco Electronics Power Systems  
23  
QW010/015/020 Series Power Modules: dc-dc Converters;  
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A  
Data Sheet  
August 22, 2006  
Ordering Information (continued)  
Optional features can be ordered using the suffixes shown below. The suffixes follow the last letter of the Product Code and are  
placed in descending alphanumerical order.  
Table 2. Device Options  
Option  
Negative remote on/off logic  
Suffix  
1
Approved for Basic Insulation  
Surface mount interconnections  
–B  
–S  
–H  
Baseplate version for Heatsink attachment  
(Through-hole version only)  
RoHS Compliant  
-Z  
Europe, Middle-East and Africa Headquarters  
Tyco Electronics (UK) Ltd  
Tel: +44 (0) 1344 469 300, Fax: +44 (0) 1344 469 301  
Central America-Latin America Headquarters  
Tyco Electronics Power Systems  
Tel: +54 11 4316 2866, Fax: +54 11 4312 9508  
World Wide Headquarters  
Tyco Electronics Power Systems, Inc.  
3000 Skyline Drive, Mesquite, TX 75149, USA  
+1-800-526-7819 FAX: +1-888-315-5182  
(Outside U.S.A.: +1-972-284-2626, FAX: +1-972-284-2900)  
www.power.tycoelectronics.com  
Asia-Pacific Headquarters  
Tyco Electronics Singapore Pte Ltd  
Tel: +65 482 0311, Fax: 65 480 9299  
e-mail: techsupport1@tycoelectronics.com  
Tyco Electronics Corporation reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application.  
No rights under any patent accompany the sale of any such product(s) or information.  
© 2001 Tyco Electronics Power Systems, Inc. (Mesquite, Texas) All International Rights Reserved.  
Printed in U.S.A.  
Document Name: DS06-008 ver.1.3  
PDF Name: QW010-015-020_ds.pdf  

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