LT1509ISW#TR [Linear]

LT1509 - Power Factor and PWM Controller; Package: SO; Pins: 20; Temperature Range: -40°C to 85°C;
LT1509ISW#TR
型号: LT1509ISW#TR
厂家: Linear    Linear
描述:

LT1509 - Power Factor and PWM Controller; Package: SO; Pins: 20; Temperature Range: -40°C to 85°C

控制器
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LT1509  
Power Factor and  
PWM Controller  
U
DESCRIPTION  
FEATURES  
PFC and PWM Single Chip Solution  
The LT®1509 is a complete solution for universal off-line  
switching power supplies utilizing active power factor  
correction. The PFC section is identical to the LT1248 PFC  
controller except the EN/SYNC pin is removed because  
PFC and PWM are synchronized internally.  
Synchronized Operation up to 300kHz  
99% Power Factor over 20:1 Load Current Range  
Current Mode PWM  
Instantaneous Overvoltage Protection  
Dedicated Overvoltage Protection (OVP Pin)  
The current mode PWM section (the LT1508 is the volt-  
age-mode counterpart) contains all the primary side func-  
tions to convert the PFC preregulated high voltage output  
to an isolated low voltage output. The PWM duty cycle is  
internally limited to 47% (maximum 50%) to prevent  
transformer saturation. PWM soft start begins when PFC  
output reaches the preset voltage. In the event of brief line  
loss, thePWMwillbeshutoffwhenthePFCoutputvoltage  
drops below 73% of the preset value.  
Minimal Line Current Dead Zone  
Typical 250µA Start-Up Supply Current  
Line Switching Noise Filter  
Low Quiescent Current: 13mA  
Fast 2A Peak Current Gate Drivers  
Separate Soft Start Controls  
U
APPLICATIONS  
Universal Power Factor Corrected Power Supplies  
and Preregulators  
, LTC and LT are registered trademarks of Linear Technology Corporation.  
W
BLOCK DIAGRAM  
VA  
OUT  
V
REF  
12  
M
I
CA  
OUT  
6
GND1  
3
PK  
V
OUT SENSE  
LIM CC  
7.5V  
REF  
10  
8
7
5
17  
V
V
+
CC  
RUN  
7µA  
16V TO 10V  
2.2V  
+
M1  
V
SENSE  
14  
+
+
+
I
A
I
M
CA  
EA  
2
I
I
B
R
R
S
A
7.5V  
7.9V  
I
M
=
25k  
I
AC  
9
2
200µA  
Q
I
B
GTDR1  
1
RUN  
+
+
+
0.7V  
OVP  
11  
OSC  
16V  
GND2  
2
14µA  
SS1  
16  
15  
4
R
SET  
+
C
SET  
+
CL  
1V  
55%  
DELAY  
+
1.2V  
R
S
R
+
7V to  
4.7V  
14µA  
+
PWM0K  
Q
SS2  
13  
GTDR2  
20  
50µA  
200ns  
BLANKING  
19  
RAMP  
18  
16V  
V
C
NOTE: PWM PULSE IS DELAYED BY 55% DUTY CYCLE AFTER PFC PULSE  
1500 • BD01  
1
LT1509  
U
DESCRIPTION  
By using fixed high frequency PWM current averaging  
without the need for slope compensation, the LT1509  
achieves far lower line current distortion with a smaller  
magnetic element than systems that use either peak  
current detection, or zero current switching approach, in  
both continuous and discontinuous modes of operation.  
the multiplier. Line current dead zone is minimized with  
low bias voltage at the current input to the multiplier.  
The LT1509 provides many protection features including  
peak current limiting and overvoltage protection. Imple-  
mentedwithaveryhighspeedprocess, theLT1509canbe  
operated at frequencies as high as 300kHz.  
The LT1509 also provides filtering capability to reject line  
switching noise which can cause instability when fed into  
W W  
U W  
U
W U  
ABSOLUTE MAXIMUM RATINGS  
PACKAGE/ORDER INFORMATION  
Supply Voltage ........................................................ 27V  
GTDR Current Continuous ...................................... 0.5A  
GTDR Output Energy ................................................ 5µJ  
IAC, RSET, PKLIM Input Current.............................. 20mA  
VSENSE, OVP Input Voltage .................................... VMAX  
RAMP, VC Input Voltage ............................................ 8V  
ISENSE, MOUT Input Current................................... ±5mA  
Operating Junction Temperature Range  
ORDER PART  
TOP VIEW  
NUMBER  
GTDR1  
GND2  
GND1  
1
2
20 GTDR2  
19 RAMP  
LT1509CN  
LT1509CSW  
LT1509IN  
3
18  
17  
V
V
C
C
4
SET  
CC  
PK  
LIM  
5
16 SS1  
LT1509ISW  
CA  
6
15  
14  
R
V
OUT  
SET  
I
7
SENSE  
SENSE  
M
OUT  
8
13 SS2  
12  
Commercial ........................................... 0°C to 100°C  
Industrial .......................................... 40°C to 125°C  
Thermal Resistance (Junction-to-Ambient)  
I
AC  
9
V
REF  
VA  
10  
11 OVP  
OUT  
N Package ................................................... 100°C/W  
SW Package ................................................ 120°C/W  
N PACKAGE  
SW PACKAGE  
20-LEAD PDIP  
20-LEAD PLASTIC SO WIDE  
TJMAX = 125°C, θJA = 100°C/ W (N)  
JMAX = 125°C, θJA = 120°C/ W (SW)  
T
Consult factory for Military grade parts.  
ELECTRICAL CHARACTERISTICS  
Maximum operating voltage (VMAX) = 25V, VCC = 18V, RSET = 15k to GND, CSET = 1nF to GND, IAC = 100µA, ISENSE = 0V, CAOUT = 3.5V,  
VAOUT = 5V, OVP = VREF. No load on any outputs unless otherwise noted.  
PARAMETER  
Overall  
Supply Current (V in Undervoltage Lockout)  
CONDITIONS  
= Lockout Voltage 0.2V  
MIN  
TYP  
MAX  
UNITS  
V
0.25  
13  
16.5  
10.5  
0.45  
19  
17.5  
11.5  
mA  
mA  
V
CC  
CC  
Supply Current On  
11.5V V V  
CC MAX  
V
CC  
V
CC  
Turn-On Threshold (Undervoltage Lockout)  
Turn-Off Threshold  
15.5  
9.5  
V
Voltage Amplifier (PFC Section)  
Voltage Amp Offset  
Input Bias Current  
VA  
= 3.5V  
= 0V to 7V  
– 10  
70  
10  
250  
mV  
nA  
dB  
MHz  
V
OUT  
V
25  
100  
3
13.3  
1.1  
8
SENSE  
Voltage Gain  
Voltage Amp Unity-Gain Bandwidth  
Voltage Amp Output High (Internally Clamped)  
Voltage Amp Output Low  
11.3  
3
2
17  
V
mA  
Voltage Amp Short-Circuit Current  
VA  
= 0V  
OUT  
2
LT1509  
ELECTRICAL CHARACTERISTICS  
Maximum operating voltage (VMAX) = 25V, VCC = 18V, RSET = 15k to GND, CSET = 1nF to GND, IAC = 100µA, ISENSE = 0V, CAOUT = 3.5V,  
VAOUT = 5V, OVP = VREF. No load on any outputs unless otherwise noted.  
PARAMETER  
CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
Current Amplifier (PFC Section)  
Current Amp Offset Voltage  
±1  
25  
110  
3
8.5  
1.1  
8
±4  
250  
mV  
nA  
dB  
MHz  
V
V
mA  
V
I
Bias Current  
SENSE  
Current Amp Voltage Gain  
Current Amp Unity-Gain Bandwidth  
Current Amp Output High  
Current Amp Output Low  
Current Amp Short-Circuit Current  
80  
7.2  
2
17  
1
CA  
= 0V  
3
0.3  
OUT  
Input Range, I  
, M  
(Linear Operation)  
OUT  
SENSE  
Reference  
Reference Output Voltage  
I
= 0mA, T = 25°C  
7.39  
7.50  
5
5
28  
7.5  
7.60  
V
mV  
mV  
mA  
V
REF  
A
V
V
V
V
Load Regulation  
Line Regulation  
Short-Circuit Current  
Worst Case  
5mA < I < 0mA  
REF  
REF  
REF  
REF  
REF  
11.5V < V < V  
V
Load, Line, Temperature  
20  
12  
7.32  
20  
50  
7.68  
CC  
MAX  
= 0V  
REF  
Current Limit  
PK Offset Voltage  
PK Input Current  
LIM  
25  
25  
100  
mV  
µA  
ns  
LIM  
PK = 0.1V  
50  
400  
LIM  
PK to GTDR Propagation Delay  
LIM  
PK Falling from 50mV to 50mV  
LIM  
Multiplier  
Multiplier Output Current  
Multiplier Output Current Offset  
Multiplier Maximum Output Current  
Multiplier Gain Constant (Note 1)  
I
R
I
I
= 100µA, R  
= 15k  
SET  
35  
µA  
µA  
µA  
V
kΩ  
AC  
= 1M from I to GND  
0.05  
260  
0.035  
25  
0.5  
235  
AC  
AC  
= 450µA, R  
= 15k, VA  
= 7V, M = 0V  
OUT  
286  
15  
AC  
SET  
OUT  
–2  
I
Input Resistance  
from 50µA to 1mA  
35  
AC  
AC  
Oscillator  
Oscillator Frequency  
R
R
= 15k, C = 1000pF  
85  
58  
100  
68  
115  
78  
kHz  
kHz  
SET  
SET  
SET  
= 15k, C = 1500pF  
SET  
C
C
Ramp Peak-to-Peak Amplitude  
Ramp Valley Voltage  
4.35  
1.15  
4.7  
1.3  
5.0  
1.55  
V
V
SET  
SET  
Overvoltage Comparator (PFC Section)  
Comparator Trip Voltage Ratio (V  
Hysteresis  
OVP Bias Current  
/V  
)
1.04  
1.05  
0.35  
0.2  
1.06  
1
TRIP REF  
V
µA  
ns  
OVP = 7.5V  
OVP Propagation Delay  
100  
Gate Drivers (GTDR1 and GTDR2)  
Max Output Voltage  
Output High  
Output Low (Device Unpowered)  
Output Low (Device Active)  
0mA Load, 18V < V  
200mA Load, 11.5V V 15V  
12  
– 3.0  
CC  
15  
17.5  
1.5  
1.0  
0.4  
V
V
V
V
V
CC  
V
CC  
V
= 0V, 50mA Load (Sinking)  
0.9  
0.5  
0.2  
CC  
200mA Load (Sinking)  
10mA Load  
Peak Output Current  
Rise and Fall Time  
Max Duty Cycle (PFC)  
Max Duty Cycle (PWM) (Note 2)  
10nF from GTDR to GND  
1nF from GTDR to GND  
2
25  
96  
A
ns  
%
%
90  
44  
50  
3
LT1509  
ELECTRICAL CHARACTERISTICS  
VCC = 18V, RSET = 15k to GND, CSET = 1nF to GND, IAC = 100µA, ISENSE = 0V, CAOUT = 3.5V, VAOUT = 5V, OVP = VREF. No load on any  
outputs, unless otherwise noted.  
PARAMETER  
CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
Soft Start Current  
SS1 Current (PFC)  
SS2 Current (PWM)  
SS1 = 2.5V  
SS2 = 1V  
5
5
12  
12  
30  
30  
µA  
µA  
Comparators in PWM Section  
RAMP Input Current  
Current Limit Comparator (CL) Threshold  
RAMP = 0V, V = 1.6V  
0.3  
1.1  
–2  
1.2  
µA  
V
V
C
V > 2.6V  
0.95  
1
20  
0.57  
2.6  
C
GTDR2 Switching Off Threshold at V or at SS2  
RAMP = 0V  
C
V Input Current  
V = 0V  
C
80  
0.70  
3.8  
µA  
C
PWMOK Comparator Low Threshold (in Terms of V  
V Pin High Voltage (LT1509)  
C
)
REF  
0.63  
3.2  
1mA into V Pin  
V
C
GTDR2 Turn-On Blanking Time  
180  
ns  
The  
denotes specifications which apply over the full operating  
Note 2: GTDR2 (PWM) pulse is delayed by 53% duty cycle after GTDR1  
(PFC) is set. See PFC/PWM Synchronization graph in the Typical  
Performance Characteristics section.  
temperature range.  
Note 1: Multiplier Gain Constant: K =  
I
M
I
(VA  
– 2)2  
AC  
OUT  
W
U
TYPICAL PERFORMANCE CHARACTERISTICS  
PFC Voltage Amplifier Open-Loop  
Gain and Phase  
PFC Current Amplifier Open-Loop  
Gain and Phase  
PFC/PWM Synchronization  
100  
80  
60  
40  
20  
0
0
100  
80  
60  
40  
20  
0
0
–20  
–40  
–60  
–80  
–100  
–120  
–20  
–40  
–60  
–80  
–100  
–120  
GAIN  
GAIN  
PFC (GTDR1)  
53%  
PHASE  
PHASE  
PWM (GTDR2)  
TIME  
–20  
–20  
10  
1k  
10k 100k  
1M  
10M  
10  
1k  
10k 100k  
1M  
10M  
100  
100  
FREQUENCY (Hz)  
FREQUENCY (Hz)  
LT1509 TPC03  
LT1509 • TPC01  
LT1509 • TPC02  
4
LT1509  
W
U
TYPICAL PERFORMANCE CHARACTERISTICS  
Reference Voltage vs  
Temperature  
Multiplier Current  
300  
7.536  
7.524  
7.512  
7.500  
7.488  
7.476  
7.464  
7.452  
7.440  
7.428  
VA  
= 5.5V  
OUT  
VA  
OUT  
= 7V  
VA  
OUT  
= 6.5V  
VA  
OUT  
= 6V  
VA  
VA  
= 5V  
OUT  
OUT  
150  
= 4.5V  
VA  
VA  
= 4V  
OUT  
= 3.5V  
OUT  
VA  
VA  
= 3V  
= 2.5V  
OUT  
OUT  
0
0
250  
(µA)  
500  
125  
150  
–75 –50  
0
25 50  
100  
75  
–25  
I
JUNCTION TEMPERATURE (°C)  
AC  
LT1509 • TPC05  
LT1509 • TPC04  
Start-Up Supply Current vs  
Supply Voltage  
Supply Current vs Supply Voltage  
GTDR Rise and Fall Time  
400  
300  
200  
100  
0
16  
15  
14  
13  
12  
11  
10  
9
550  
500  
450  
400  
350  
300  
250  
200  
150  
100  
50  
T = –55°C  
J
T = 125°C  
J
T = 25°C  
J
FALL TIME  
RISE TIME  
–55°C  
25°C  
125°C  
8
7
NOTE: GTDR SLEWS  
BETWEEN 1V AND 16V  
6
5
0
0
20  
30  
40  
50  
10  
21  
32  
10  
0
8
12 14 16 18 20  
2
4
6
10  
LOAD CAPACITANCE (nF)  
SUPPLY VOLTAGE (V)  
SUPPLY VOLTAGE (V)  
LT1509 • TPC06  
LT1509 • TPC07  
LT1509 • TPC08  
GTDR1 Maximum Duty Cycle vs  
RSET and CSET  
Frequency vs RSET and CSET  
MOUT Pin Characteristics  
500  
450  
400  
350  
300  
250  
200  
150  
100  
50  
1.00  
0.99  
0.98  
0.97  
0.96  
0.95  
0.94  
0.93  
0.92  
0.91  
0.90  
1.5  
1.0  
T = 125°C  
R
= 10k  
= 15k  
= 20k  
= 30k  
J
SET  
T = 25°C  
R
R
R
J
SET  
SET  
SET  
0.5  
T = –55°C  
J
0
–0.5  
–1.0  
–1.5  
–2.0  
–2.5  
–3.0  
–3.5  
–4.0  
R
R
R
R
= 10k  
= 15k  
= 20k  
= 30k  
SET  
SET  
SET  
SET  
0
600  
1000  
1800  
600  
1000  
1800  
200  
1400  
2200  
200  
1400  
2200  
–1.2  
M
1.2  
0
VOLTAGE (V)  
–2.4  
2.4  
C
CAPACITANCE (pF)  
C
SET  
CAPACITANCE (pF)  
SET  
OUT  
LT1509 • TPC09  
LT1509 • TPC10  
LT1509 • TPC11  
5
LT1509  
W
U
TYPICAL PERFORMANCE CHARACTERISTICS  
RSET Voltage vs Current  
PKLIM Pin Characteristics  
120  
100  
80  
–360  
T = 125°C  
T = 125°C  
J
J
–300  
–240  
–180  
–120  
60  
0
T = 25°C  
T = 25°C  
J
J
T = –55°C  
T = –55°C  
J
J
60  
40  
20  
0
–20  
–40  
–60  
–80  
–100  
60  
120  
180  
240  
300  
0
–0.4  
–0.8  
–0.4  
PK  
0.4  
–0.2  
–0.6  
–1.0  
–0.8  
0
0.8  
R
CURRENT (mA)  
VOLTAGE (V)  
LIM  
SET  
LT1509 • TPC12  
LT1509 • TPC13  
U
U
U
PIN FUNCTIONS  
(For application help with the PFC portion of this chip, see the LT1248 data sheet)  
PFC SECTION  
GTDR1 (Pin 1): The PFC MOSFET gate driver is a fast  
totem pole output which is clamped at 15V. Capacitive  
loads like the MOSFET gates may cause overshoot. A gate  
series resistor of at least 5will prevent the overshoot.  
IAC (Pin 9): This is the AC line voltage sensing input to the  
multiplier. It is a current input that is biased at 2V to  
minimize the crossover dead zone caused by low line  
voltage. At the pin, a 25k resistor is in series with the  
currentinput, sothatalowpassRCcanbeusedtofilterout  
the switching noise coming down from the line with a high  
line impedance environment.  
GND2 (Pin 2): Power Ground. High current spikes occur  
in this line when either GTDR1 or GTDR2 switches low.  
GND1 (Pin 3): Analog Ground.  
VAOUT (Pin 10): This is the output of the voltage error  
amplifier. The output is clamped at 13.5V. When the  
output goes below 2.5V, the multiplier output current is  
zero.  
CSET (Pin 4): The capacitor from this pin to GND and RSET  
determines oscillator frequency. The oscillator ramp is 5V  
and the frequency = 1.5/(RSET CSET).  
PKLIM (Pin 5): The threshold of the peak current limit  
comparator is GND. To set current limit, a resistor divider  
can be connected from VREF to current sense resistor.  
OVP (Pin 11): This is the input to the overvoltage com-  
parator. The threshold is 1.05 times the reference voltage.  
Whenthecomparatortrips,themultiplier,whichisquickly  
inhibited, blanks PFC switching to prevent further over-  
shoot.ThispinisalsotheinputtothePWMOKcomparator  
thatreleasesthePWMsoftstart(SS2)afterthePFCoutput  
gets close to the final voltage and has a hysteresis of  
approximately 150V for 382V PFC output.  
CAOUT (Pin 6): This is the output of the current amplifier  
that senses and forces the line current to follow the  
reference signal that comes from the multiplier by com-  
manding the pulse width modulator. When CAOUT is low,  
the modulator has zero duty cycle.  
VREF (Pin 12): This is the 7.5V reference. When VCC goes  
low, VREF will stay at 0V. VREF biases most of the internal  
circuitry and can source up to 5mA externally.  
ISENSE (Pin 7): This is the inverting input of the current  
amplifier. This pin is clamped at 0.6V by an ESD protec-  
tion diode.  
VSENSE (Pin 14): This is the inverting input to the voltage  
amplifier.  
MOUT (Pin 8): This is the multiplier high impedance  
current output and the noninverting input of the current  
amplifier. This pin is clamped at 0.6V and 3V.  
6
LT1509  
U
U
U
(For application help with the PFC portion of this chip, see the LT1248 data sheet)  
PIN FUNCTIONS  
RSET (Pin 15): A resistor from RSET to GND sets the  
oscillator charging current and the maximum multiplier  
output current which is used to limit the maximum line  
current.  
PWM SECTION  
SS2 (Pin 13): PWM Soft Start. The comparator PWMOK  
monitors the OVP pin and releases the SS2 after the PFC  
output gets close to the final voltage.  
IM(MAX) = 3.75V/RSET  
VC (Pin 18): PWM currentmode control voltage. Normally  
connects to the optocoupler amplifier output. A pull-up  
current of 50µA flows out of the pin.  
SS1 (Pin 16): Soft Start. SS1 is reset to zero for low VCC.  
When VCC rises above lockout threshold, SS1 is released  
torampupataratesetbytheinternal12µAcurrentsource  
and an external capacitor. During this ramp up, PFC  
reference voltage is equal to SS1 voltage. After SS1 rises  
past 7.5V, reference voltage remains at 7.5V.  
RAMP (Pin 19): PWM current mode current sense input  
with current limit set to 1V.  
GTDR2 (Pin 20): The PWM MOSFET gate driver is a 1.5A  
fast totem pole output. It is clamped at 15V. Capacitive  
loads like the MOSFET gates may cause overshoot. A gate  
series resistor of at least 5will prevent the overshoot.  
VCC (Pin 17): This is the supply for the chip. The LT1509  
has two fast gate drivers required to fast charge high  
power MOSFET gate capacitances. Good supply bypass-  
ing is required consisting of a 0.1µF ceramic capacitor in  
parallel with a low ESR electrolytic capacitor (56µF or  
higher) in close proximity to IC GND.  
U
W U U  
APPLICATIONS INFORMATION  
C2  
0.047µF  
Voltage Error Amplifier (PFC Section)  
Thevoltageerror amplifierhas a100dBDCgain and3MHz  
unity-gain frequency. The output is internally clamped at  
13.3V with VCC = 18V. Maximum error amp output voltage  
decreases to VCC – 1.5V for VCC less than 12V. The  
noninverting input is tied to the 7.5VREF through a diode  
and can be pulled down with the SS1 pin. Referring to  
Figure 1, VOUT = VREF [(R1 + R2)/R2]. With R1 = 1M and  
R2=20k, VOUT =382V. R1throughR4, C1andC2formthe  
compensation for the voltage loop. Gain of the voltage  
error amp with the values shown is given by:  
C1  
R4  
REGULATOR OUTPUT  
0.47µF  
330k  
V
= 382V  
OUT  
R3  
20k  
V
SENSE  
R1  
1M  
+
VA  
OUT  
ERROR AMP  
V
= 7.5V  
REF  
LT1509  
OVP  
R2  
20k  
+
OVERVOLTAGE  
COMPARATOR  
1.05V  
REF  
f
LT1509 • F01  
1 + j  
VA  
V
OUT  
OUT  
1
= –  
Figure 1  
f
(j)(f)(6.6) 1 + j  
)
)
11  
With VIN = 120VAC, PIN = 150W, RS = 0.15, RREF = 4k,  
RIAC = 1M, VOUT = 382V and COUT = 470µF, VOUT/VAOUT  
=
The small-signal gain for the remaining portion of the  
voltage loop for frequencies below the current loop band-  
width is (see Figure 2):  
85/(j)(f). At very low frequencies, the loop has a 40dB/  
decadeslope.Additionalzero-polecompensationisadded  
at1Hzand11Hz.Theresultingloopgainandphasemargin  
is shown in Figure 3. The unity-gain bandwidth is low  
compared to 120Hz, which results in low distortion and a  
high power factor.  
V
V
(R )(P )  
OUT  
IN  
REF IN  
=
R (R + 25k)  
VA  
(5π)(j)(f)(C )(V  
)
S
IAC  
OUT  
OUT OUT  
7
LT1509  
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APPLICATIONS INFORMATION  
V
D1  
V
OUT  
IN  
L
Toavoidsubharmonicoscillations,theamplifieddownslope  
of the inductor current must be less than the slope of the  
oscillator ramp.  
+
C
OUT  
R
S
V
IN  
470µF  
I
IN  
0.15Ω  
C4  
300pF  
R
R5  
4k  
REF  
4k  
V
(V )(L)(f  
)
SW  
CA(OUT)  
OSC  
V
(V )(R )  
RS  
OUT  
S
C3  
0.001µF  
R6  
20k  
(5V)(500µH)(100k)  
(382V)(0.15)  
=
= 4.4  
V
IN  
M
I
SENSE  
CA  
OUT  
OUT  
+
R
IAC  
1M  
If the current amplifier gain at 100kHz is less than 4.4,  
there will be no subharmonic oscillation. The open-loop  
gain of the current loop is given by:  
CA  
I
M
LT1509  
I
AC  
1509 • F02  
V
(V )(R )  
OUT S  
RS  
CA(OUT)  
Figure 2  
=
V
=
(j)(2πf)(L)(V  
)
OSC  
80  
60  
40  
20  
0
60  
45  
30  
15  
0
(382V)(0.15)  
3648  
=
(j)(2πf)(500µH)(5V) (j)(f)  
The current error amp, with R5 = 4k, R6 = 20k, C3 =  
0.001µF and C4 = 300pF, provides zero pole compensa-  
tion resulting in 16kHz loop crossover frequency. The  
current amp gain at 100kHz is 1.7. The resulting current  
loop gain and phase margin is shown in Figure 4.  
–20  
–40  
–15  
80  
60  
45  
30  
15  
0
–30  
1k  
0.1  
1
10  
100  
60  
FREQUENCY (Hz)  
LT1509 • F03  
40  
Figure 3  
20  
Current Amplifier (PFC Section)  
0
The current amplifier has a 110dB DC gain, 3MHz unity-  
gain frequency and a 2V/µs slew rate. It is internally  
clamped at 8.5V. Note that in the current averaging opera-  
tion, high gain at twice the line frequency is necessary to  
minimizelinecurrentdistortion. BecauseCAOUT mayneed  
to swing 5V over one line cycle at high line condition,  
20mV AC will be needed at the inputs of the current  
amplifier for a gain of 260 at 120Hz. Especially at light load  
when the current loop reference signal is small, lower gain  
will distort the reference signal and line current. But, if  
signal gain at switching frequency is too high, the system  
behaves more like a current mode system and can cause  
subharmonic oscillation.  
–20  
–15  
–40  
–30  
100  
1k  
10k  
100k  
1M  
FREQUENCY (Hz)  
LT1509 • F04  
Figure 4  
Multiplier  
The multiplier has high noise immunity and superior  
linearity over its full operating range. The current gain is  
IM = (IACIEA2)/(200µA2) with IEA = (VAOUT – 2V)/ 25k. The  
error amplifier output voltage required at the input to the  
multiplier is:  
8
LT1509  
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APPLICATIONS INFORMATION  
The multiplier output acts as the command signal to the  
currentlooperroramplifier.Duringsteady-stateoperation  
the voltage across RREF = (IM)(RREF) = (IIN)(RS). Based on  
this the value for RS is determined by:  
(P )(R )(25)(R + 25k)  
IN  
S
IAC  
VA  
= 2 +  
OUT  
2
(V )(R  
)
IN  
REF  
See Figure 2 for RREF  
.
VAOUT is squared in the multiplier, resulting in excellent  
performance over a wide range of output power and input  
voltage without the addition of feedforward line frequency  
ripple. Care must be taken to avoid feeding switching  
frequency noise into the multiplier from the IAC pin. An  
internal 25k is provided in series with the low impedance  
multiplier input so that only a capacitor from the IAC pin to  
GND1 is required to filter noise. The maximum multiplier  
output current, which ultimately limits the input line cur-  
rent, is set by a resistor from the RSET pin to GND1  
according to the formula: IM(MAX) = 3.75V/RSET. Figure 5  
shows IM versus IAC for various values of VAOUT. Note that  
Figure 5 data was taken with RSET = 15k.  
(I  
)(R )(V )(eff)  
REF IN  
M(MAX)  
R ≤  
S
P
2  
OUT  
with RSET = 15k, IM(MAX) = 3.75/15k = 250µA. For a 300W  
converterwithanefficiency(eff)of0.8atlowline(90VRMS  
and RREF set to 4k, RS should be less than:  
)
(250µA)(4k)(90VAC)(0.8)  
= 0.169Ω  
300W2  
A 0.15resistor will yield a maximum peak input current  
of (IM(MAX))(RREF/RS) = (250µA)(4k)/0.15= 6.67A. For  
a 100kHz switching frequency with RSET = 15k, CSET = 1.5/  
(100kHz)(15k) = 1nF. For added protection the LT1509  
provides a second independent current limit comparator.  
Whentheinputvoltagetothecomparator(PKLIM pin)dips  
below 0V, GTDR1 pin quickly goes low turning off the PFC  
power switch. A resistor divider from VREF to RS (Figure 6)  
senses the voltage across the line current sense resistor  
(RS) and limits the peak input line current to [(7.5V/R1) +  
50µA] (R2/RS). The 50µA represents the PKLIM input  
current which flows out of the PKLIM pin. With R1 = 10k  
and R2 = 1.8k, IIN = 9.6A peak above the 6.67A peak  
average plus the input inductor peak ripple current.  
300  
VA  
= 5.5V  
VA  
OUT  
= 7V  
OUT  
VA  
OUT  
= 6.5V  
VA  
OUT  
= 6V  
VA  
VA  
= 5V  
OUT  
OUT  
150  
= 4.5V  
VA  
VA  
= 4V  
OUT  
= 3.5V  
OUT  
VA  
VA  
500  
= 3V  
= 2.5V  
OUT  
OUT  
0
0
250  
(µA)  
I
AC  
Always use RSET to set the primary line current limit. The  
PKLIM comparator is only for secondary protection. When  
the line current reaches the primary limit, VOUT can no  
longer be supported with the given input current and  
beginstofall. Systemstabilityismaintainedbythecurrent  
loopwhichiscontrolledbythecurrentamplifier. Whenthe  
LT1509 • F05  
Figure 5. Multiplier Current IM vs IAC and VAOUT  
Oscillator Frequency and Maximum  
Line Current Setting  
R2  
R1  
The oscillator frequency is set by RSET and CSET. RSET is  
the resistor from the RSET pin to GND1 and CSET is the  
capacitor from the CSET pin to GND1. RSET should be  
determined first. The oscillator frequency, which is equal  
to the switching frequency for both the PFC and PWM  
section, is determined by:  
1.8k  
10k  
7.5V  
LT1509  
V
REF  
+
I
PKLIM  
R
0.15  
S
+
PK  
LIM  
C1  
1nF  
I
LINE  
C1 IS TO REJECT NOISE, CURRENT  
LIMIT DELAY IS ABOUT 2µs  
LT1509 • F06  
1.5  
f
=
OSC  
(R )(C  
)
Figure 6  
SET SET  
9
LT1509  
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APPLICATIONS INFORMATION  
0.047µF  
line current reaches the secondary limit, the comparator  
takes over control and hysteresis may occur causing  
audible noise.  
0.47µF  
330k  
V
OUT  
R1  
Overvoltage Protection (PFC Section)  
1M  
V
+
SENSE  
R4  
VA  
OUT  
Because of the slow loop response necessary for power  
factor correction, output overshoot can occur following a  
suddenloadreductionorremoval.Toprotectdownstream  
components, the LT1509 provides an overvoltage com-  
parator which senses the output voltage and quickly  
reduces the line current demand. Referring back to Figure  
1, VOUT is 382V and during normal operation, since no  
current flows in R3, 7.5V appears at both the VSENSE and  
OVP pins. When VOUT overshoots its preset value, the  
overcurrent from R1 will flow through R2 as well as R3.  
The voltage amplifier feedback will keep VSENSE at 7.5V.  
Therefore, the equivalent AC resistance seen by the OVP  
pin is R2 in parallel with R3 or 10k. With these values and  
the overvoltage comparator trip level internally set at  
1.05VREF, the comparator trips when VOUT overshoots  
10%. Overvoltage trip level is given by:  
1.05M  
R2  
20k  
ERROR  
AMP  
LT1509  
OVP  
+
R5  
20k  
OVERVOLTAGE  
COMPARATOR  
1.05V  
REF  
1509 • F07  
V
= 382V  
OUT  
OVERVOLTAGE = 420V  
Figure 7  
this condition, the amplifier M1 (see Block Diagram)  
becomes active. When VAOUT reduces to 2.2V, M1 sup-  
plies up to 7µA of current to the resistor at the ISENSE pin  
in order to cancel a negative VOS and keep VOUT error to  
within 2V.  
R2 + R3  
(%)V  
= 5%  
OUT  
(
)
R3  
Undervoltage Lockouts and Soft Start  
For additional protection, the OVP pin can be connected  
to VOUT through an independent resistor divider (see  
Figure 7). This ensures overvoltage protection during  
safety agency abnormal testing conditions, such as  
opening R1 or shorting R2.  
The LT1509 turns on when VCC reaches 16V and remains  
onuntilVCC fallsbelow10V,whereuponthechipentersthe  
lockout state. In the lockout state, the oscillator is off and  
the VREF and gate driver pins remain low. A capacitor from  
SS1 to GND1 determines the ramp-up time of the PFC  
section. SS1 is released from a zero when VCC rises above  
the lockout threshold. Once released, an internal 14µA  
current source ramps the voltage error amplifier’s refer-  
ence voltage to 7.5V. SS1 voltage then continues beyond  
7.5V. A second capacitor from SS2 to GND1 determines  
the start-up time from the PWM section. A PWMOK  
comparator (see Block Diagram) holds SS2 low until the  
OVP pin reaches 7V. This corresponds to the PFC output  
voltage reaching approximately 93% of its preset voltage.  
SS2 is diode coupled to the PMW comparator which is  
connected to the VC pin by a second diode. Holding SS2  
low at any time will disable PWM output. Once released,  
the 14µA current source ramps the PWM comparator  
The output of the multiplier looks like a high impedance  
current source. In the current loop, offset line current is  
determined by multiplier offset current and input offset  
voltage of the current error amplifier. A 4mV current  
amplifier VOS translates to 27mA line current and 6.7W  
input power for 250VAC line if a 0.15sense resistor is  
used. Under a no-load condition or when the load power  
is less than the offset output power, the offset line current  
could slowly charge the output to an overvoltage level.  
This is because the best the overvoltage comparator can  
do is to reduce the multiplier output current to zero.  
Unfortunately, thisdoesnotguaranteezerooutputcurrent  
if the current amplifier has offset. To regulate VOUT under  
10  
LT1509  
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APPLICATIONS INFORMATION  
Output Capacitor (PFC Section)  
input up to VC and then the SS2 voltage continues beyond  
VC. The PWMOK comparator contains hysteresis and will  
pull SS2 low disabling the PWM section if the PFC output  
voltage falls below approximately 62% of its preset value  
(240V with nominal 382V output).  
GTDR2 (PWM) pulse is synchronized to GTDR1 (PFC) pulse  
with53%dutycycledelaytoreduceRMSripplecurrentinthe  
output capacitor. See PFC/PWM Synchronization graph in  
the Typical Performance Characteristics section.  
The peak-to-peak 120Hz PFC output ripple is determined by:  
Start Up and Supply Voltage  
V
= 2I  
(Z)  
The LT1509 draws only 250µA before the chip starts at  
16V on VCC. To trickle start, a 91k resistor from the power  
line to VCC supplies trickle current, and C4 holds VCC up  
while switching starts (see Figure 8); then the auxiliary  
winding takes over and supplies the operating current.  
NotethatD3andthelargervaluesofC3areonlynecessary  
for systems that have sudden large load variations down  
to minimum load and/or very light load conditions. Under  
these conditions the loop may exhibit a start/restart mode  
because switching remains off long enough for C4 to  
discharge below 10V. Large values for C3 will hold VCC up  
until switching resumes. For less severe load variations D3  
is replaced with a short and C3 is omitted. The turns ratio  
between the primary winding determines VCC  
according to :  
P-P  
LOAD(DC)  
where ILOAD(DC) is the DC load current of the PWM stage  
and Z is the capacitor impedance at 120Hz.  
For 470µF, impedance is 2.8at 120Hz. At 335W load,  
LOAD(DC) = 335V/382V = 0.88A, VP-P = (2)(0.88)(2.8) =  
I
5V. If less ripple is desired higher capacitance should be  
used. The selection of the output capacitor is based on  
voltage ripple, hold-up time and ripple current. Assuming  
the DC converter (PWM section) is designed to operate  
with 240V to 382VIN , the minimum hold-up time is a  
function of the energy storage capacity of the capacitor:  
(0.5)C  
P
OUT  
2
2
t
=
(382V – 0.5V ) – 240V  
P–P  
HOLD  
OUT  
with COUT = 470µF, VP-P = 11.5V, and POUT = 335W,  
tHOLD = 60ms which is 3.6 line cycles at 60Hz. The ripple  
current can be divided into two major components. The  
first is the 120Hz component which is related to the DC  
load current as follows:  
V
N
N
OUT  
– 2V  
P
S
=
V
CC  
for 382V VOUT and 18V VCC, Np/Ns 19.  
LINE  
MAIN INDUCTOR  
I
I  
2  
LOAD(DC)  
120HZ  
N
N
P
S
R1  
91k  
1W  
Thesecondcomponentismadeupofswitchingfrequency  
components due to the PFC stage charging the capacitor  
and the PWM stage discharging the capacitor. For a 300W  
output PFC forward converter running from an input  
voltageof100VRMS,thetotalhighfrequencyripplecurrent  
D1  
D3  
V
CC  
+
+
C1  
2µF  
+
+
C3  
390µF  
C4  
D2  
100µF  
C2  
was measured to be 1.79ARMS  
.
2µF  
For the United Chemicon KMH 450V capacitor series,  
ripple current at 100kHz is specified 1.43 times higher  
than the 120Hz limit.  
LT1509 • F08  
Figure 8  
11  
LT1509  
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In our example, LO = 2000 hours assuming TK = 5°C at  
rated 1.72A. TO can then be calculated from:  
The total equivalent 120Hz ripple in the output capacitor  
can be calculated by:  
2
2
I
1.4A  
1.72A  
RMS  
2
T = T  
= 5°C  
= 3.3°C  
O
K
I
(
)
(
)
HF  
2
1.72A  
I
=
I
+
RMS  
120HZ  
(
)
1.43  
Assuming the operating ambient temperature is 60°C, the  
IHF = 100kHz Ripple Current.  
approximate lifetime is:  
For ILOAD(DC) = 0.88A, 1120Hz = 0.62A and the equivalent  
120Hz ripple current is:  
(105°C + 5°C) – (60 + 3.3°C)  
10  
L = (2000)(2)  
2
= 50,870 Hours  
1.79  
1.43  
2
I
=
0.62 +  
= 1.4A  
RMS  
RMS  
(
)
Forlongerlifeacapacitorwithahigherripplecurrentrating  
or parallel capacitors should be used.  
Table 1 lists the ripple current components from lab  
measurements for various output powers and line volt-  
ages. The 120Hz ripple current rating at 105°C ambient is  
1.72A for the 470µF KMH 35mm × 50mm capacitor. The  
expected life of the output capacitor may be calculated  
from thermal stress analysis:  
PWM Comparators  
TheLT1509includestwocomparatorsinthePWMsection  
which implement peak current mode control. The primary  
current sense voltage is fed into the RAMP pin. The VC or  
Control Voltage pin sets the primary peak current level. An  
additional current limit comparator turns GTDR2 off in the  
event the RAMP pin voltage exceeds 1V. Referring to the  
Block Diagram, there is a 1.2V offset between the RAMP  
and VC pin. This feature simplifies the connection to an  
optocoupler because the VC pin no longer has to be pulled  
allthewaytogroundtoinhibitswitching.On-chipblanking  
avoids reset due to leading edge noise.  
(105°C + T ) – (T + T )  
K
10  
A
O
L = (L )2  
O
where  
L = Expected life time  
LO = Hours of load life at rated ripple current and rated  
ambient temperature  
Typical Application  
TK = Capacitor internal temperature rise at rated  
condition. TK = (I2R)/(KA), where I is the rated cur-  
rent, R is capacitor ESR and KA is a volume constant.  
Figure 9 shows a 24VDC, 300W power factor corrected,  
universal input supply. The 2-transistor forward converter  
offers many benefits including low peak currents,  
nondissipative snubber, 500VDC switches and automatic  
core reset guaranteed by the LT1509’s 50% maximum  
duty cycle.  
TA = Operating ambient temperature  
TO = Capacitor internal temperature rise at operating  
condition  
Table 1. PFC Capacitor RMS Ripple Current  
100W  
200W  
300W  
V
I
I
I
I
I
I
HF  
INRMS  
120HZ  
HF  
120HZ  
HF  
120HZ  
100  
0.2  
0.2  
0.2  
0.6  
0.5  
0.41  
1.18  
0.97  
0.87  
0.62  
1.79  
1.45  
1.26  
120  
230  
0.41  
0.41  
0.62  
0.62  
0.53  
12  
LT1509  
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APPLICATIONS INFORMATION  
13  
LT1509  
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APPLICATIONS INFORMATION  
An LT1431 reference/amplifier coupled to a low cost  
optoisolator closes the loop from secondary side to pri-  
mary side. Unity loop frequency is a conservative 3kHz.  
Figure 10 shows the output voltage’s response with a 2A  
to almost 10A current step. Output voltage is maintained  
to within 0.5V during the load step. Efficiency versus  
power and line voltage is shown in Figure 11. The PFC  
preregulator alone has efficiency numbers between 90%  
and 97% over line and load.  
voltage, and changes as necessary, in order to maintain  
constant bank voltage. The forward converter sees a  
voltage input of 382VDC unless the line voltage drops out,  
in which case the 470µF main capacitor discharges to  
240VDCbeforethePWMstageisshutdown. Comparedto  
a typical off-line converter, the effective input voltage  
range of the forward converter is much smaller, simplify-  
ing the design. Additionally, the higher bus voltage pro-  
vides greater hold-up times for given capacitor size.  
A 3-turn secondary added to the 70-turn primary of T1  
bootstraps VCC to about 15V supplying the chip’s 13mA  
requirement as well as about 39mA to cover the gate  
current of the three FETs and high side transformer. A  
0.15sense resistor is used to sense input current and  
servo to the command created by the outer voltage and  
multiplier. Thus the input current follows the input line  
Because the high side transformer effectively delays the  
turn-on reverse recovery spike past the end of the built-in  
blanking time, an external blanking transistor is needed.  
Controlling the output current during an output short  
circuit depends on the duty cycle reducing to a small  
fraction of steady state. An additional transistor disables  
blanking during turn-on and output short circuit.  
5A/DIV  
0.5V/DIV  
Figure 10  
90  
85  
80  
75  
70  
200W/300W  
100W  
30W  
180  
90  
250  
132  
V
RMS  
LT1509 • F11  
Figure 11  
14  
LT1509  
U
PACKAGE DESCRIPTION Dimension in inches (millimeters) unless otherwise noted.  
N Package  
20-Lead PDIP (Narrow 0.300)  
(LTC DWG # 05-08-1510)  
1.040*  
(26.416)  
MAX  
20  
19  
18  
17  
16  
15  
14  
13  
12  
11  
10  
0.255 ± 0.015*  
(6.477 ± 0.381)  
3
4
5
6
7
8
9
1
2
0.300 – 0.325  
0.045 – 0.065  
0.130 ± 0.005  
(7.620 – 8.255)  
(1.143 – 1.651)  
(3.302 ± 0.127)  
0.015  
(0.381)  
MIN  
0.065  
(1.651)  
TYP  
0.009 – 0.015  
(0.229 – 0.381)  
+0.025  
0.325  
0.005  
(0.127)  
MIN  
0.100 ± 0.010  
(2.540 ± 0.254)  
–0.015  
0.125  
(3.175)  
MIN  
0.018 ± 0.003  
(0.457 ± 0.076)  
+0.635  
8.255  
(
)
–0.381  
N20 0695  
*THESE DIMENSIONS DO NOT INCLUDE MOLD FLASH OR PROTRUSIONS.  
MOLD FLASH OR PROTRUSIONS SHALL NOT EXCEED 0.010 INCH (0.254mm)  
SW Package  
20-Lead Plastic Small Outline (Wide 0.300)  
(LTC DWG # 05-08-1620)  
0.496 – 0.512*  
(12.598 – 13.005)  
19 18  
16 14 13 12 11  
20  
17  
15  
0.394 – 0.419  
(10.007 – 10.643)  
NOTE 1  
2
3
5
7
8
9
10  
1
4
6
0.291 – 0.299**  
(7.391 – 7.595)  
0.037 – 0.045  
(0.940 – 1.143)  
0.093 – 0.104  
(2.362 – 2.642)  
0.010 – 0.029  
(0.254 – 0.737)  
× 45°  
0° – 8° TYP  
0.050  
(1.270)  
TYP  
0.004 – 0.012  
0.009 – 0.013  
(0.102 – 0.305)  
NOTE 1  
(0.229 – 0.330)  
0.014 – 0.019  
0.016 – 0.050  
(0.406 – 1.270)  
SOL20 0695  
(0.356 – 0.482)  
TYP  
NOTE:  
1. PIN 1 IDENT, NOTCH ON TOP AND CAVITIES ON THE BOTTOM OF PACKAGES ARE THE MANUFACTURING OPTIONS  
THE PART MAY BE SUPPLIED WITH OR WITHOUT ANY OF THE OPTIONS.  
*DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE  
**DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE  
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.  
However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen-  
tationthattheinterconnectionofitscircuitsasdescribedhereinwillnotinfringeonexistingpatentrights.  
15  
LT1509  
RELATED PARTS  
PART NUMBER DESCRIPTION  
COMMENTS  
LT1084  
LT1105  
LT1241-5  
LT1247  
LT1248  
LT1249  
LT1508  
5A Low Dropout Linear Regulator  
Good for Post Regulation of Switching Power Supplies  
Solution for Universal Off-Line Inputs with Output to 100W  
Operates at Oscillator Frequencies up to 500kHz  
Operates at Oscillator Frequencies up to 1MHz  
Provides All Features in 16-Lead Package  
Simplified PFC Design  
Simplified Off-Line Controller  
High Frequency Current Mode PWM Controller  
High Frequency Current Mode PWM Controller  
Full-Feature Average Current Mode Power Factor Controller  
Minimal Parts Count Power Factor Controller  
Power Factor and PWM Controller  
Voltage Mode PWM  
LT/GP 1295 10K • PRINTED IN USA  
Linear Technology Corporation  
1630 McCarthy Blvd., Milpitas, CA 95035-7417  
16  
LINEAR TECHNOLOGY CORPORATION 1995  
(408) 432-1900 FAX: (408) 434-0507 TELEX: 499-3977  

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