LTC4121EUD-4.2 [Linear]

400mA Synchronous Buck Battery Charger;
LTC4121EUD-4.2
型号: LTC4121EUD-4.2
厂家: Linear    Linear
描述:

400mA Synchronous Buck Battery Charger

电池
文件: 总8页 (文件大小:1371K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
DEMO MANUAL  
DC1977A-A/DC1977A-B  
LTC4121EUD/LTC4121EUD-4.2  
400mA Synchronous Buck  
Battery Charger  
Description  
The LTC4121 and LTC4121-4.2 feature constant-current–  
constant-voltage charging capability suitable for lithium-  
ion or lead-acid cells. The LTC4121-4.2 supports charging  
a single lithium-ion cell with a cell voltage of 4.2V. The  
LTC4121 may be programmed to charge battery voltages  
up to 18V with a resistive divider.  
DC1977A-A  
DC1977A-B  
LTC4120EUD-4.2 (Fixed Output)  
LTC4121EUD (Adjustable Output)  
Demonstration Board DC1977A showcases the  
LTC4121-4.2 and LTC4121 40V, 400mA synchronous-  
buck battery charger integrated circuit. The DC1977A  
supports the maximum-power-point tracking (MPPT)  
feature of the LTC4121EUD to optimize power delivery  
from photovotalic cells or highly resistive sources.  
Design files for this circuit board are available at  
http://www.linear.com/demo/DC1977  
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Analog  
Devices, Inc. All other trademarks are the property of their respective owners.  
performance summary Specifications are at TA = 25°C  
SYMBOL  
PARAMETER  
CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
Note: Reference designators refer to Schematic on p. 7.  
IN  
DC1977A Input Voltage  
DC1977A PV Cell Input  
DC1977A BAT Pin Voltage  
DC1977A BAT Pin Current  
I(IN) < 800mA  
4.4  
5
40  
V
V
PV  
I(IN) < 800mA  
40.5  
4.25  
421  
IN  
V(BAT)  
I(BAT)  
R11 = 1.40MΩ, R12 = 1.05MΩ  
V(BAT) = 3.7V; DC1977A; (R7) = 3.01kΩ; JP1 (“MPPT”) = ‘OFF’  
2.5  
383  
V
402  
mA  
Demo BoarD application  
High Efficiency, Wide Input Voltage Range Charging with LTC4121  
LTC4121 Efficiency vs VIN  
100  
95  
90  
85  
80  
75  
70  
INTV  
BOOST  
IN  
CC  
R
R
= 6.04k  
PROG  
PROG  
C
2.2µF  
C
10µF  
INTVCC  
IN  
R
261k  
= 3.01k  
RUN1  
C
22nF  
BOOST  
RUN  
MPPT  
LPS4018-333ML  
R
324k  
R
MPPT1  
RUN2  
LTC4121  
787k  
SW  
CHGSNS  
R
121k  
MPPT2  
BAT  
R
FB1  
1.05M  
V
V
IN  
BAT  
C
BAT  
47µF  
+
+ 200mV  
TO 40V  
FB  
R
FB2  
1.40M  
PROG  
+
FREQ  
GND  
FBG  
R
PROG  
3.01k  
Li-Ion  
V
= 4.1V  
BAT  
5
10  
15  
20  
25  
(V)  
30  
35  
40  
dc1977a F01  
V
IN  
DC1977A F02  
dc1977afb  
1
DEMO MANUAL  
DC1977A-A/DC1977A-B  
assemBly test proceDure  
Refer to Figure 1 for the proper measurement equipment  
setup and jumper settings and follow the procedure below.  
5. Verify that VM1 indicates 3.3V to 3.9V, and then verify  
that AM1 indicates 387mA to 417mA. Verify that VM2  
shows 12.6V to 13.2. The source impedance of the  
power supply is now ≈ 16Ω. But this impedance still  
allows delivering full charge current without engaging  
the MPPT feature.  
1. Set JP1 (“MPPT”) to ‘ON’, set PS1 to 3.6V and turn  
on.  
2. Connect PS2 to point A, set to 15V and turn on.  
3. Verify that VM1 indicates 3.3V to 3.9V, and then verify  
that AM1 indicates 387mA to 417mA. Verify that VM2  
6. Turn PS2 off, move connection to Point C, and turn  
PS2 on.  
shows 14.5V to 15.1V. There is only a series diode  
7. Verify that VM1 indicates 3.3V to 3.9V, and then Verify  
that AM1 indicates 105mA to 115mA. Verify that VM2  
shows 10.6V to 11.3V. The source impedance of the  
power supply is now 98Ω. The MPPT feature has  
engaged and the charge delivered to the battery has  
+
between PV and the V pin of the LTC4121. The  
IN  
purpose of this diode is prevent backfeeding a PV  
cell, if connected. A single diode V is insufficient to  
f
activate the MPPT feature, and the LTC4121 delivers  
full charge current to the battery.  
been reduced to allow V to stay at the programmed  
IN  
4. Turn PS2 off, move connection to point B, and turn  
PS2 on.  
MPPT point.  
8. Set JP1 (“MPPT”) to ‘OFF’, test is finished.  
C
B
82.4Ω  
2W  
15.8Ω  
2W  
AM2  
+
VM2  
+
PS2  
15V POWER SUPPLY  
0.25A  
A
+
AM1  
+
VM1  
+
PS1  
3.6Ω  
3.6V BIPOLAR SUPPLY  
1A  
DC1977a F03  
Figure 1. DC1977A Equipment Setup  
Note: All connections from equipment should be kelvin-connected directly to the board pins  
which they are connected on this diagram. All input or output leads should be twisted pair.  
dc1977afb  
2
DEMO MANUAL  
DC1977A-A/DC1977A-B  
theory of operation  
The LTC4121EUD-4.2/LTC4121EUD is a 4.4V ~ 40V input  
buck topology battery charger with maximum power point  
tracking (MPPT) for use with PV cells or highly resistive  
power supplies. The buck-topology charger uses current  
mode control for stable operation.  
The buck regulator acts as a current source when the  
battery is in the constant-current charging region and as  
a classic voltage output buck regulator when the battery  
is in the constant-voltage charging region.  
The battery charge current is programmed by  
R
= 3.01kΩ. The equation for R  
is:  
1.227V  
0.4  
PROG  
PROG  
LTC4121EUD ENABLE  
V
PROG  
R
PROG = hPROG  
= 986 •  
= 3.01kΩ  
ICHG  
The LTC4121 can be enabled or disabled via the RUN pin,  
and this functionality can be accessed via JP2, the RUN  
jumper. When JP2 is in the “ENABLE” position, R3 and  
R4 ensure that the LTC4121 is not enabled until Vin is  
greater than 4.4V.  
The LTC4121EUD provides a switching frequency select  
pin, FREQ, to select between 750kHz and 1.5MHz; this  
function is accessed by JP4, the “FREQ” jumper.  
Note: Do not float the LTC4121 FREQ pin. Operate the  
demo board with JP3 in either the 750kHz or 1.5MHz  
position.  
Note: Do not float the LTC4121 RUN pin. Operate  
the demo board with JP2 in either the DISABLED or  
ENABLED position.  
Figure 2 shows various nodes of interest with V = 5V,  
IN  
Buck Charger  
and the switching frequency at 750kHz (T = 1.333µs), The  
duty cycle is 86% for V(BAT) = 3.6V, not the 72% duty  
expected from a buck regulator. When the battery voltage  
is 3.6V, the charger is in constant-current mode, so the  
control loop is forcing the output of the buck regulator  
to the voltage necessary to push 400mA into the battery.  
This “effective” voltage, 5 0.86 = 4.3V, is the voltage  
necessary to ensure that a 400mA average current is flow-  
ing through the on-die sense resistor.  
The heart of the LTC4121EUD is the buck-topology bat-  
tery charger. The buck-topology charger is a synchronous,  
current-mode-control regulator with N-channel FETs. The  
use of N-channel FETs minimizes conduction losses, and  
requires only a single external 0.022µF capacitor to gener-  
ate the high-side gate drive.  
The LTC4121EUD can charge up to four Li-Ion cells in  
series, and supports a maximum battery voltage of 18V.  
The LTC4121EUD-4.2 is optimized for charging a single  
Li-Ion cell to a fixed cell voltage of 4.2V.  
Figure 3 shows the same nodes as Figure 2, but with  
V
= 40V. The switching frequency is still 750kHz. The  
IN  
duty cycle is ≈ 200ns/1.333µs, or 15%, but the period is  
2.7µs. This is because the LTC4121 minimum on time was  
greater than that needed to achieve 4.3V, and the LTC4121  
starts to pulse skip to get the necessary average duty  
cycle. The average duty cycle is 300ns/2.667µs = 11%.  
This produces an output voltage of 4.3V, so the battery  
still charges at 400mA.  
The current in the buck inductor passes through a small  
on-die resistor for current measurement, and then goes  
back out to the BAT pin. The battery is connected to the  
BAT pin; this allows the LTC4121EUD to measure not only  
the cycle-by-cycle current, but also the average current.  
The cycle-by-cycle current is used by the current-mode  
buck regulator, and the average current is the battery  
charge current as programmed by R  
. On DC1977A,  
PROG  
Maximum Power Point Tracking (MPPT)  
R
= 3.01kΩ, so I(BAT) = 402mA provided that the  
PROG  
The LTC4121EUD provides a maximum-power-point  
tracking (MPPT) function for use with PV cells or highly  
MPPT function does not reduce the current.  
dc1977afb  
3
DEMO MANUAL  
DC1977A-A/DC1977A-B  
theory of operation  
resistive power supplies. The MPPT pin allows program-  
ming of the MPPT point as a percentage of the open-  
circuit VIN (VOC). To access this functionality the demo  
board provides JP1, the “MPPT” jumper, and R1 and R2.  
It is important to note that the disabled position for MPPT  
is the MPPT pin at VIN. To enable MPPT, set the MPPT  
point as a fraction of VOC. See the discussion in Maximum  
Power Point Tracking section of the LTC4121 data sheet.  
When MPPT is enabled (not equal to VIN), the LTC4121EUD  
periodically disconnects the load from the power source,  
and measures V with no load = V . It then increases  
IN  
OC  
the load on V to meet charger demand until the V  
IN  
MPPT  
threshold is reached, after which it no longer increases  
the load. This allows the MPPT voltage divider to set the  
Figure 2. Normal Operation, Zoom, VIN = 5.1V, DK. Blue = VIN,  
Grn = ICHARGE, LT. Blue = VSW, Pk. = INTVCC, 750kHz  
desired MPPT point as a percentage of V with no load.  
IN  
Figure 4 shows the LTC4121EUD operating from a source  
impedance of 98Ω. The MPPT pin of the LTC4121EUD  
sets the MPPT point to 0.75 of the open-circuit voltage.  
First, V is determined by removing all load and letting  
OC  
V
IN  
rise to V . The power drawn from V is increased  
until the voltage at V falls to the MPPT point, 0.75 V  
OC IN  
IN  
OC  
= 0.75 15V = 11.25V. The resolution of the MPPT DAC  
is 330mV, thus this example has the MPPT point at  
11V. The LTC4121 stops drawing power at this point, and  
the charge current (green) never exceeds 200mA, even  
though the Rprog value was chosen for 400mA.  
Figure 5 shows the same system, but the source imped-  
ance was lowered to 16Ω. Consequently, the full power  
needed to meet the requirements of the programmed  
charge current is available before V falls to the MPPT  
IN  
voltage.  
Figure 3. Normal Operation, Zoom, VIN = 40V, DK. Blue = VIN,  
Grn = ICHARGE, LT. Blue = VSW, Pk. = VBOOST, 750kHz  
dc1977afb  
4
DEMO MANUAL  
DC1977A-A/DC1977A-B  
theory of operation  
Battery capacitors C1 and C2  
The maximum battery voltage for the LTC4121EUD is  
18V, and for the LTC4121EUD-4.2, it is 4.2V. Analog  
Devices recommends 47µF of capacitance on the BAT  
pin, if the battery is not present. For the LTC4121EUD  
the voltage rating of the capacitor will need to be 25V, so  
two 22µF, 25V, MLCC capacitors are used. In the case of  
the LTC4121EUD-4.2, a 6.3V capacitor will suffice, and  
a single 47µF, 6.3V, MLCC capacitor is used for C1, with  
C2 not placed.  
Reverse-Blocking Circuit  
Components Q1, R16 and C6 comprise a reverse-blocking  
circuit. The circuit performs two functions. First, the cir-  
cuit prevents the battery from back-charging the power  
source when the power source is dormant (e.g., a solar  
cell in the absence of illumination). Note that this func-  
tionality can also be provided through D1. Second, when a  
charged battery is connected to the circuit in the absence  
of input voltage, current will flow from the battery into the  
BAT pin and out the IN pin, charging C4. With battery volt-  
ages in excess of ~10V, this current surge can destroy the  
device. Note that this is not a problem when only one or  
two series Li-Ion cells are employed. Thus, this reverse-  
blocking circuit may not be necessary depending on the  
application. If reverse-blocking is not required, C6 and  
R16 also become unnecessary. These two components  
provide a path to the BAT pin from which the LTC4121  
derives bias for internal circuits which would be provided  
by the battery directly in the absence of Q1. See, for exam-  
ple, the application on the first page of this manual.  
Figure 4. MPPT Test, DK. Blue = VIN (Through 98Ω), Green = IL,  
LT. Blue = V(SW), k = 0.15, VMPPT/VOC = 0.75  
Figure 5. MPPT Test, DK. Blue = VIN (Through 16Ω), Green = IL,  
LT. Blue = V(SW), k = 0.15, VMPPT/VOC = 0.75  
dc1977afb  
5
DEMO MANUAL  
DC1977A-A/DC1977A-B  
parts list  
ITEM  
QTY REFERENCE  
PART DESCRIPTION  
MANUFACTURER/PART NUMBER  
DC1977A General Bill of Materials  
Required Circuit Components  
1
2
3
4
5
6
7
8
9
1
1
1
1
1
1
1
1
1
C3  
C4  
C5  
L1  
R1  
R2  
R3  
R4  
R7  
CAP, CHIP, X7R, 0.022µF, 10%, 50V, 0402  
CAP, CHIP, X5R, 10µF, 10%, 50V, 1210  
CAP, CHIP, X5R, 2.2µF, 20%, 6.3V, 0402  
IND, SMT, 33µH, 420mΩ, 20%, 0.80A, 4mm × 4mm  
RES, CHIP, 787kΩ, 1%, 1/16W, 0402  
RES, CHIP, 121kΩ, 1%, 1/16W, 0402  
RES, CHIP, 261kΩ, 1%, 1/16W, 0402  
RES, CHIP, 324kΩ, 1%, 1/16W, 0402  
RES, CHIP, 3.01kΩ, 1, 1/16W, 0402  
TDK, C1005X7R1E223K  
TAIYO-YUDEN, UMK325BJ106KM-T  
MURATA, GRM155R60J225ME15D  
COILCRAFT, LPS4018-333ML  
VISHAY, CRCW0402787KFKED  
VISHAY, CRCW0402121KFKED  
VISHAY, CRCW0402261KFKED  
VISHAY, CRCW0402324KFKED  
VISHAY, CRCW04023K01FKED  
Additional Demo Board Circuit Components  
1
2
3
4
5
6
7
8
9
1
1
1
2
1
2
1
1
1
1
C6  
D1  
M1  
R5, R9  
R6  
R8, R10  
R13  
R14  
R15  
R16  
CAP, CHIP, X5R, 4.7µF, 20%, 6.3V, 0603  
DIODE, SCHOTTKY, 40V, 2A, PowerDI123  
MOSFET, P-Channel, –30V, –5.9A, 45mΩ, SOT-23  
RES, CHIP, 10kΩ, 1%, 1/16W, 0402  
RES, CHIP, 2kΩ, 5%, 1/16W, 0402  
RES, CHIP, 0Ω jumper, 1/16W, 0402  
RES, CHIP, 47kΩ, 5%, 1/16W, 0402  
RES, CHIP, 5.1kΩ, 1%, 1/16W, 0402  
RES, CHIP, 100kΩ, 5%, 1/16W, 0402  
RES, CHIP, 464kΩ, 1%, 1/10W, 0603  
MURATA, GRM188R60J475KE19D  
DIODES, DFLS240L  
VISHAY, Si2343CDS  
VISHAY, CRCW040210K0FKED  
VISHAY, CRCW04022K00JNED  
VISHAY, CRCW04020000Z0ED  
VISHAY, CRCW040247K0JNED  
VISHAY, CRCW04025K10JNED  
VISHAY, CRCW0402100KJNED  
YAGEO, RC0603FR-07464KL  
10  
Hardware: For Demo Board Only  
1
7
E1, E2, E3, E6, E7, E10, E11 TURRET, 0.09 DIA  
MILL-MAX, 2501-2-00-80-00-00-07-0  
2
3
4
5
4
0
4
4
E4, E5, E8, E9  
J1-OPT  
JP1-JP4  
TURRET, 0.061"  
MILL-MAX, 2308-2-00-80-00-00-07-0  
HIROSE, DF3-3P-2DSA  
SULLIN, NRPN031PAEN-RC  
SAMTEC, 2SN-BK-G  
CONN, 3 Pin Polarized  
HEADER, 3 Pin, SMT, 2mm  
SHUNT, 2mm  
JP1-JP4  
ITEM  
QTY REFERENCE  
PART DESCRIPTION  
MANUFACTURER/PART NUMBER  
DC1977A-A Bill of Materials  
Required Circuit Components  
1
2
3
0
1
1
R11  
R12  
U1  
DO NOT INSTALL  
RES, CHIP, 0Ω jumper, 1/16W, 0402  
40V 400mA SYNCHRONOUS STEP-DOWN BATTERY  
CHARGER, 3mm × 3mmQFN16  
VISHAY, CRCW04020000Z0E  
LINEAR TECH., LTC4121EUD-4.2#PBF  
1
2
1
0
C1  
C2  
CAP, CHIP, X5R, 47µF, 10%, 16V, 1210  
CAP, CHIP, X5R, 47µF, 10%, 16V, 1210  
MURATA, GRM32ER61C476KE15L  
MURATA, GRM32ER61C476KE15L  
ITEM  
QTY REFERENCE  
PART DESCRIPTION  
MANUFACTURER/PART NUMBER  
DC1977A-B Bill of Materials  
Required Circuit Components  
1
2
3
1
1
1
R11  
R12  
U1  
RES, CHIP, 1.40MΩ, 1%, 1/16W, 0402  
RES, CHIP, 1.05MΩ, 1%, 1/16W, 0402  
40V, 400mA SYNCHRONOUS STEP-DOWN BATTERY  
CHARGER, 3mm × 3mmQFN16  
VISHAY, CRCW04021M40FKE  
VISHAY, CRCW04021M05FKED  
LINEAR TECH., LTC4121EUD#PB  
1
2
C1, C2  
CAP, CHIP, X5R, 47µF, 10%, 16V, 1210  
MURATA, GRM32ER61C476KE15L  
dc1977afb  
6
DEMO MANUAL  
DC1977A-A/DC1977A-B  
schematic Diagram  
dc1977afb  
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.  
However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa-  
tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.  
7
DEMO MANUAL  
DC1977A-A/DC1977A-B  
DEMONSTRATION BOARD IMPORTANT NOTICE  
Linear Technology Corporation (LTC) provides the enclosed product(s) under the following AS IS conditions:  
This demonstration board (DEMO BOARD) kit being sold or provided by Linear Technology is intended for use for ENGINEERING DEVELOPMENT  
OR EVALUATION PURPOSES ONLY and is not provided by LTC for commercial use. As such, the DEMO BOARD herein may not be complete  
in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including but not limited to product safety  
measures typically found in finished commercial goods. As a prototype, this product does not fall within the scope of the European Union  
directive on electromagnetic compatibility and therefore may or may not meet the technical requirements of the directive, or other regulations.  
If this evaluation kit does not meet the specifications recited in the DEMO BOARD manual the kit may be returned within 30 days from the date  
of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY THE SELLER TO BUYER AND IS IN LIEU  
OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS  
FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THIS INDEMNITY, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR  
ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.  
The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user releases LTC from all claims  
arising from the handling or use of the goods. Due to the open construction of the product, it is the user’s responsibility to take any and all  
appropriate precautions with regard to electrostatic discharge. Also be aware that the products herein may not be regulatory compliant or  
agency certified (FCC, UL, CE, etc.).  
No License is granted under any patent right or other intellectual property whatsoever. LTC assumes no liability for applications assistance,  
customer product design, software performance, or infringement of patents or any other intellectual property rights of any kind.  
LTC currently services a variety of customers for products around the world, and therefore this transaction is not exclusive.  
Please read the DEMO BOARD manual prior to handling the product. Persons handling this product must have electronics training and  
observe good laboratory practice standards. Common sense is encouraged.  
This notice contains important safety information about temperatures and voltages. For further safety concerns, please contact a LTC application  
engineer.  
Mailing Address:  
Linear Technology  
1630 McCarthy Blvd.  
Milpitas, CA 95035  
Copyright © 2004, Linear Technology Corporation  
dc1977afb  
LT 0817 REV B • PRINTED IN USA  
8
LINEAR TECHNOLOGY CORPORATION 2014  

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