LTC4121EUD-4.2 [Linear]
400mA Synchronous Buck Battery Charger;型号: | LTC4121EUD-4.2 |
厂家: | Linear |
描述: | 400mA Synchronous Buck Battery Charger 电池 |
文件: | 总8页 (文件大小:1371K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
DEMO MANUAL
DC1977A-A/DC1977A-B
LTC4121EUD/LTC4121EUD-4.2
400mA Synchronous Buck
Battery Charger
Description
The LTC4121 and LTC4121-4.2 feature constant-current–
constant-voltage charging capability suitable for lithium-
ion or lead-acid cells. The LTC4121-4.2 supports charging
a single lithium-ion cell with a cell voltage of 4.2V. The
LTC4121 may be programmed to charge battery voltages
up to 18V with a resistive divider.
DC1977A-A
DC1977A-B
LTC4120EUD-4.2 (Fixed Output)
LTC4121EUD (Adjustable Output)
Demonstration Board DC1977A showcases the
LTC4121-4.2 and LTC4121 40V, 400mA synchronous-
buck battery charger integrated circuit. The DC1977A
supports the maximum-power-point tracking (MPPT)
feature of the LTC4121EUD to optimize power delivery
from photovotalic cells or highly resistive sources.
Design files for this circuit board are available at
http://www.linear.com/demo/DC1977
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Analog
Devices, Inc. All other trademarks are the property of their respective owners.
performance summary Specifications are at TA = 25°C
SYMBOL
PARAMETER
CONDITIONS
MIN
TYP
MAX
UNITS
Note: Reference designators refer to Schematic on p. 7.
IN
DC1977A Input Voltage
DC1977A PV Cell Input
DC1977A BAT Pin Voltage
DC1977A BAT Pin Current
I(IN) < 800mA
4.4
5
40
V
V
PV
I(IN) < 800mA
40.5
4.25
421
IN
V(BAT)
I(BAT)
R11 = 1.40MΩ, R12 = 1.05MΩ
V(BAT) = 3.7V; DC1977A; (R7) = 3.01kΩ; JP1 (“MPPT”) = ‘OFF’
2.5
383
V
402
mA
Demo BoarD application
High Efficiency, Wide Input Voltage Range Charging with LTC4121
LTC4121 Efficiency vs VIN
100
95
90
85
80
75
70
INTV
BOOST
IN
CC
R
R
= 6.04k
PROG
PROG
C
2.2µF
C
10µF
INTVCC
IN
R
261k
= 3.01k
RUN1
C
22nF
BOOST
RUN
MPPT
LPS4018-333ML
R
324k
R
MPPT1
RUN2
LTC4121
787k
SW
CHGSNS
R
121k
MPPT2
BAT
R
FB1
1.05M
V
V
IN
BAT
C
BAT
47µF
+
+ 200mV
TO 40V
–
FB
R
FB2
1.40M
PROG
+
FREQ
GND
FBG
R
PROG
3.01k
Li-Ion
V
= 4.1V
BAT
5
10
15
20
25
(V)
30
35
40
dc1977a F01
V
IN
DC1977A F02
dc1977afb
1
DEMO MANUAL
DC1977A-A/DC1977A-B
assemBly test proceDure
Refer to Figure 1 for the proper measurement equipment
setup and jumper settings and follow the procedure below.
5. Verify that VM1 indicates 3.3V to 3.9V, and then verify
that AM1 indicates 387mA to 417mA. Verify that VM2
shows 12.6V to 13.2. The source impedance of the
power supply is now ≈ 16Ω. But this impedance still
allows delivering full charge current without engaging
the MPPT feature.
1. Set JP1 (“MPPT”) to ‘ON’, set PS1 to 3.6V and turn
on.
2. Connect PS2 to point A, set to 15V and turn on.
3. Verify that VM1 indicates 3.3V to 3.9V, and then verify
that AM1 indicates 387mA to 417mA. Verify that VM2
6. Turn PS2 off, move connection to Point C, and turn
PS2 on.
shows 14.5V to 15.1V. There is only a series diode
7. Verify that VM1 indicates 3.3V to 3.9V, and then Verify
that AM1 indicates 105mA to 115mA. Verify that VM2
shows 10.6V to 11.3V. The source impedance of the
power supply is now 98Ω. The MPPT feature has
engaged and the charge delivered to the battery has
+
between PV and the V pin of the LTC4121. The
IN
purpose of this diode is prevent backfeeding a PV
cell, if connected. A single diode V is insufficient to
f
activate the MPPT feature, and the LTC4121 delivers
full charge current to the battery.
been reduced to allow V to stay at the programmed
IN
4. Turn PS2 off, move connection to point B, and turn
PS2 on.
MPPT point.
8. Set JP1 (“MPPT”) to ‘OFF’, test is finished.
C
B
82.4Ω
2W
15.8Ω
2W
AM2
–
+
VM2
+
–
PS2
15V POWER SUPPLY
0.25A
A
–
–
+
AM1
+
VM1
–
+
PS1
3.6Ω
3.6V BIPOLAR SUPPLY
1A
–
DC1977a F03
Figure 1. DC1977A Equipment Setup
Note: All connections from equipment should be kelvin-connected directly to the board pins
which they are connected on this diagram. All input or output leads should be twisted pair.
dc1977afb
2
DEMO MANUAL
DC1977A-A/DC1977A-B
theory of operation
The LTC4121EUD-4.2/LTC4121EUD is a 4.4V ~ 40V input
buck topology battery charger with maximum power point
tracking (MPPT) for use with PV cells or highly resistive
power supplies. The buck-topology charger uses current
mode control for stable operation.
The buck regulator acts as a current source when the
battery is in the constant-current charging region and as
a classic voltage output buck regulator when the battery
is in the constant-voltage charging region.
The battery charge current is programmed by
R
= 3.01kΩ. The equation for R
is:
1.227V
0.4
PROG
PROG
LTC4121EUD ENABLE
V
PROG
R
PROG = hPROG
•
= 986 •
= 3.01kΩ
ICHG
The LTC4121 can be enabled or disabled via the RUN pin,
and this functionality can be accessed via JP2, the RUN
jumper. When JP2 is in the “ENABLE” position, R3 and
R4 ensure that the LTC4121 is not enabled until Vin is
greater than 4.4V.
The LTC4121EUD provides a switching frequency select
pin, FREQ, to select between 750kHz and 1.5MHz; this
function is accessed by JP4, the “FREQ” jumper.
Note: Do not float the LTC4121 FREQ pin. Operate the
demo board with JP3 in either the 750kHz or 1.5MHz
position.
Note: Do not float the LTC4121 RUN pin. Operate
the demo board with JP2 in either the DISABLED or
ENABLED position.
Figure 2 shows various nodes of interest with V = 5V,
IN
Buck Charger
and the switching frequency at 750kHz (T = 1.333µs), The
duty cycle is 86% for V(BAT) = 3.6V, not the 72% duty
expected from a buck regulator. When the battery voltage
is 3.6V, the charger is in constant-current mode, so the
control loop is forcing the output of the buck regulator
to the voltage necessary to push 400mA into the battery.
This “effective” voltage, 5 • 0.86 = 4.3V, is the voltage
necessary to ensure that a 400mA average current is flow-
ing through the on-die sense resistor.
The heart of the LTC4121EUD is the buck-topology bat-
tery charger. The buck-topology charger is a synchronous,
current-mode-control regulator with N-channel FETs. The
use of N-channel FETs minimizes conduction losses, and
requires only a single external 0.022µF capacitor to gener-
ate the high-side gate drive.
The LTC4121EUD can charge up to four Li-Ion cells in
series, and supports a maximum battery voltage of 18V.
The LTC4121EUD-4.2 is optimized for charging a single
Li-Ion cell to a fixed cell voltage of 4.2V.
Figure 3 shows the same nodes as Figure 2, but with
V
= 40V. The switching frequency is still 750kHz. The
IN
duty cycle is ≈ 200ns/1.333µs, or 15%, but the period is
2.7µs. This is because the LTC4121 minimum on time was
greater than that needed to achieve 4.3V, and the LTC4121
starts to pulse skip to get the necessary average duty
cycle. The average duty cycle is 300ns/2.667µs = 11%.
This produces an output voltage of 4.3V, so the battery
still charges at 400mA.
The current in the buck inductor passes through a small
on-die resistor for current measurement, and then goes
back out to the BAT pin. The battery is connected to the
BAT pin; this allows the LTC4121EUD to measure not only
the cycle-by-cycle current, but also the average current.
The cycle-by-cycle current is used by the current-mode
buck regulator, and the average current is the battery
charge current as programmed by R
. On DC1977A,
PROG
Maximum Power Point Tracking (MPPT)
R
= 3.01kΩ, so I(BAT) = 402mA provided that the
PROG
The LTC4121EUD provides a maximum-power-point
tracking (MPPT) function for use with PV cells or highly
MPPT function does not reduce the current.
dc1977afb
3
DEMO MANUAL
DC1977A-A/DC1977A-B
theory of operation
resistive power supplies. The MPPT pin allows program-
ming of the MPPT point as a percentage of the open-
circuit VIN (VOC). To access this functionality the demo
board provides JP1, the “MPPT” jumper, and R1 and R2.
It is important to note that the disabled position for MPPT
is the MPPT pin at VIN. To enable MPPT, set the MPPT
point as a fraction of VOC. See the discussion in Maximum
Power Point Tracking section of the LTC4121 data sheet.
When MPPT is enabled (not equal to VIN), the LTC4121EUD
periodically disconnects the load from the power source,
and measures V with no load = V . It then increases
IN
OC
the load on V to meet charger demand until the V
IN
MPPT
threshold is reached, after which it no longer increases
the load. This allows the MPPT voltage divider to set the
Figure 2. Normal Operation, Zoom, VIN = 5.1V, DK. Blue = VIN,
Grn = ICHARGE, LT. Blue = VSW, Pk. = INTVCC, 750kHz
desired MPPT point as a percentage of V with no load.
IN
Figure 4 shows the LTC4121EUD operating from a source
impedance of 98Ω. The MPPT pin of the LTC4121EUD
sets the MPPT point to 0.75 of the open-circuit voltage.
First, V is determined by removing all load and letting
OC
V
IN
rise to V . The power drawn from V is increased
until the voltage at V falls to the MPPT point, 0.75 • V
OC IN
IN
OC
= 0.75 • 15V = 11.25V. The resolution of the MPPT DAC
is 330mV, thus this example has the MPPT point at
11V. The LTC4121 stops drawing power at this point, and
the charge current (green) never exceeds 200mA, even
though the Rprog value was chosen for 400mA.
Figure 5 shows the same system, but the source imped-
ance was lowered to 16Ω. Consequently, the full power
needed to meet the requirements of the programmed
charge current is available before V falls to the MPPT
IN
voltage.
Figure 3. Normal Operation, Zoom, VIN = 40V, DK. Blue = VIN,
Grn = ICHARGE, LT. Blue = VSW, Pk. = VBOOST, 750kHz
dc1977afb
4
DEMO MANUAL
DC1977A-A/DC1977A-B
theory of operation
Battery capacitors C1 and C2
The maximum battery voltage for the LTC4121EUD is
18V, and for the LTC4121EUD-4.2, it is 4.2V. Analog
Devices recommends 47µF of capacitance on the BAT
pin, if the battery is not present. For the LTC4121EUD
the voltage rating of the capacitor will need to be 25V, so
two 22µF, 25V, MLCC capacitors are used. In the case of
the LTC4121EUD-4.2, a 6.3V capacitor will suffice, and
a single 47µF, 6.3V, MLCC capacitor is used for C1, with
C2 not placed.
Reverse-Blocking Circuit
Components Q1, R16 and C6 comprise a reverse-blocking
circuit. The circuit performs two functions. First, the cir-
cuit prevents the battery from back-charging the power
source when the power source is dormant (e.g., a solar
cell in the absence of illumination). Note that this func-
tionality can also be provided through D1. Second, when a
charged battery is connected to the circuit in the absence
of input voltage, current will flow from the battery into the
BAT pin and out the IN pin, charging C4. With battery volt-
ages in excess of ~10V, this current surge can destroy the
device. Note that this is not a problem when only one or
two series Li-Ion cells are employed. Thus, this reverse-
blocking circuit may not be necessary depending on the
application. If reverse-blocking is not required, C6 and
R16 also become unnecessary. These two components
provide a path to the BAT pin from which the LTC4121
derives bias for internal circuits which would be provided
by the battery directly in the absence of Q1. See, for exam-
ple, the application on the first page of this manual.
Figure 4. MPPT Test, DK. Blue = VIN (Through 98Ω), Green = IL,
LT. Blue = V(SW), k = 0.15, VMPPT/VOC = 0.75
Figure 5. MPPT Test, DK. Blue = VIN (Through 16Ω), Green = IL,
LT. Blue = V(SW), k = 0.15, VMPPT/VOC = 0.75
dc1977afb
5
DEMO MANUAL
DC1977A-A/DC1977A-B
parts list
ITEM
QTY REFERENCE
PART DESCRIPTION
MANUFACTURER/PART NUMBER
DC1977A General Bill of Materials
Required Circuit Components
1
2
3
4
5
6
7
8
9
1
1
1
1
1
1
1
1
1
C3
C4
C5
L1
R1
R2
R3
R4
R7
CAP, CHIP, X7R, 0.022µF, 10%, 50V, 0402
CAP, CHIP, X5R, 10µF, 10%, 50V, 1210
CAP, CHIP, X5R, 2.2µF, 20%, 6.3V, 0402
IND, SMT, 33µH, 420mΩ, 20%, 0.80A, 4mm × 4mm
RES, CHIP, 787kΩ, 1%, 1/16W, 0402
RES, CHIP, 121kΩ, 1%, 1/16W, 0402
RES, CHIP, 261kΩ, 1%, 1/16W, 0402
RES, CHIP, 324kΩ, 1%, 1/16W, 0402
RES, CHIP, 3.01kΩ, 1, 1/16W, 0402
TDK, C1005X7R1E223K
TAIYO-YUDEN, UMK325BJ106KM-T
MURATA, GRM155R60J225ME15D
COILCRAFT, LPS4018-333ML
VISHAY, CRCW0402787KFKED
VISHAY, CRCW0402121KFKED
VISHAY, CRCW0402261KFKED
VISHAY, CRCW0402324KFKED
VISHAY, CRCW04023K01FKED
Additional Demo Board Circuit Components
1
2
3
4
5
6
7
8
9
1
1
1
2
1
2
1
1
1
1
C6
D1
M1
R5, R9
R6
R8, R10
R13
R14
R15
R16
CAP, CHIP, X5R, 4.7µF, 20%, 6.3V, 0603
DIODE, SCHOTTKY, 40V, 2A, PowerDI123
MOSFET, P-Channel, –30V, –5.9A, 45mΩ, SOT-23
RES, CHIP, 10kΩ, 1%, 1/16W, 0402
RES, CHIP, 2kΩ, 5%, 1/16W, 0402
RES, CHIP, 0Ω jumper, 1/16W, 0402
RES, CHIP, 47kΩ, 5%, 1/16W, 0402
RES, CHIP, 5.1kΩ, 1%, 1/16W, 0402
RES, CHIP, 100kΩ, 5%, 1/16W, 0402
RES, CHIP, 464kΩ, 1%, 1/10W, 0603
MURATA, GRM188R60J475KE19D
DIODES, DFLS240L
VISHAY, Si2343CDS
VISHAY, CRCW040210K0FKED
VISHAY, CRCW04022K00JNED
VISHAY, CRCW04020000Z0ED
VISHAY, CRCW040247K0JNED
VISHAY, CRCW04025K10JNED
VISHAY, CRCW0402100KJNED
YAGEO, RC0603FR-07464KL
10
Hardware: For Demo Board Only
1
7
E1, E2, E3, E6, E7, E10, E11 TURRET, 0.09 DIA
MILL-MAX, 2501-2-00-80-00-00-07-0
2
3
4
5
4
0
4
4
E4, E5, E8, E9
J1-OPT
JP1-JP4
TURRET, 0.061"
MILL-MAX, 2308-2-00-80-00-00-07-0
HIROSE, DF3-3P-2DSA
SULLIN, NRPN031PAEN-RC
SAMTEC, 2SN-BK-G
CONN, 3 Pin Polarized
HEADER, 3 Pin, SMT, 2mm
SHUNT, 2mm
JP1-JP4
ITEM
QTY REFERENCE
PART DESCRIPTION
MANUFACTURER/PART NUMBER
DC1977A-A Bill of Materials
Required Circuit Components
1
2
3
0
1
1
R11
R12
U1
DO NOT INSTALL
RES, CHIP, 0Ω jumper, 1/16W, 0402
40V 400mA SYNCHRONOUS STEP-DOWN BATTERY
CHARGER, 3mm × 3mmQFN16
VISHAY, CRCW04020000Z0E
LINEAR TECH., LTC4121EUD-4.2#PBF
1
2
1
0
C1
C2
CAP, CHIP, X5R, 47µF, 10%, 16V, 1210
CAP, CHIP, X5R, 47µF, 10%, 16V, 1210
MURATA, GRM32ER61C476KE15L
MURATA, GRM32ER61C476KE15L
ITEM
QTY REFERENCE
PART DESCRIPTION
MANUFACTURER/PART NUMBER
DC1977A-B Bill of Materials
Required Circuit Components
1
2
3
1
1
1
R11
R12
U1
RES, CHIP, 1.40MΩ, 1%, 1/16W, 0402
RES, CHIP, 1.05MΩ, 1%, 1/16W, 0402
40V, 400mA SYNCHRONOUS STEP-DOWN BATTERY
CHARGER, 3mm × 3mmQFN16
VISHAY, CRCW04021M40FKE
VISHAY, CRCW04021M05FKED
LINEAR TECH., LTC4121EUD#PB
1
2
C1, C2
CAP, CHIP, X5R, 47µF, 10%, 16V, 1210
MURATA, GRM32ER61C476KE15L
dc1977afb
6
DEMO MANUAL
DC1977A-A/DC1977A-B
schematic Diagram
dc1977afb
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa-
tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.
7
DEMO MANUAL
DC1977A-A/DC1977A-B
DEMONSTRATION BOARD IMPORTANT NOTICE
Linear Technology Corporation (LTC) provides the enclosed product(s) under the following AS IS conditions:
This demonstration board (DEMO BOARD) kit being sold or provided by Linear Technology is intended for use for ENGINEERING DEVELOPMENT
OR EVALUATION PURPOSES ONLY and is not provided by LTC for commercial use. As such, the DEMO BOARD herein may not be complete
in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including but not limited to product safety
measures typically found in finished commercial goods. As a prototype, this product does not fall within the scope of the European Union
directive on electromagnetic compatibility and therefore may or may not meet the technical requirements of the directive, or other regulations.
If this evaluation kit does not meet the specifications recited in the DEMO BOARD manual the kit may be returned within 30 days from the date
of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY THE SELLER TO BUYER AND IS IN LIEU
OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THIS INDEMNITY, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR
ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user releases LTC from all claims
arising from the handling or use of the goods. Due to the open construction of the product, it is the user’s responsibility to take any and all
appropriate precautions with regard to electrostatic discharge. Also be aware that the products herein may not be regulatory compliant or
agency certified (FCC, UL, CE, etc.).
No License is granted under any patent right or other intellectual property whatsoever. LTC assumes no liability for applications assistance,
customer product design, software performance, or infringement of patents or any other intellectual property rights of any kind.
LTC currently services a variety of customers for products around the world, and therefore this transaction is not exclusive.
Please read the DEMO BOARD manual prior to handling the product. Persons handling this product must have electronics training and
observe good laboratory practice standards. Common sense is encouraged.
This notice contains important safety information about temperatures and voltages. For further safety concerns, please contact a LTC application
engineer.
Mailing Address:
Linear Technology
1630 McCarthy Blvd.
Milpitas, CA 95035
Copyright © 2004, Linear Technology Corporation
dc1977afb
LT 0817 REV B • PRINTED IN USA
8
LINEAR TECHNOLOGY CORPORATION 2014
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