1673602-1 [MACOM]
Micro Pneumatic Tooling;
| 型号： | 1673602-1 |
| 厂家： | 
Tyco Electronics |
| 描述： | Micro Pneumatic Tooling |
| 文件： | 总15页 (文件大小：328K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Customer Manual
“Micro” Pneumatic Tooling
Assembly 1490567-1
409-10039
17 MAR 10 Rev C
READ THIS FIRST ! . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY PRECAUTIONS
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1. Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2. Hand Actuated System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. AIR LINE REQUIREMENTS AND SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. SYSTEM SETUP AND PREPARATION FOR OPERATION . . . . . . . . . . . . . . . . . . . . . 8
4.1. Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2. Extending the Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.3. Cam Tool Holder Assembly (Logic) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.4. Crimp Head or Adapter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6. MAINTENANCE AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.1. Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.2. Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8. OPTIONS AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9. REPLACEMENT AND REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9.1. Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9.2. Stop Ring Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9.3. Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
10. REVISION SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
E2010 Tyco Electronics Corporation, Berwyn, PA
All Rights Reserved
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TE logo and Tyco Electronics are trademarks.
LOC B
*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.
“Micro” Pneumatic Tooling Assembly 1490567-1
409-10039
DANGER
SAFETY PRECAUTIONS AVOID INJURY
Safeguards are designed into this application equipment to protect operators and maintenance personnel from
most hazards during equipment operation. However, certain safety precautions must be taken by the operator
and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application
equipment must be operated in a dry, dust--free environment. Do not operate equipment in a gaseous or
hazardous environment.
Carefully observe the following safety precautions before and during operation of the equipment:
D ALWAYS wear appropriate ear protection.
D ALWAYS wear approved eye protection when operating powered equipment.
D ALWAYS keep guard(s) in place during normal operation.
D ALWAYS insert power plug into a properly grounded receptacle to avoid electrical shock.
D ALWAYS turn off the main power switch and disconnect electrical cord from the power source when
performing maintenance on the equipment.
D NEVER wear loose clothing or jewelry that may catch in moving parts of the application equipment.
D NEVER insert hands into installed application equipment.
D NEVER alter, modify, or misuse the application equipment.
TOOLING ASSISTANCE CENTER
CALL TOLL FREE 1- 800- 722- 1111 (CONTINENTAL UNITED STATES AND PUERTO RICO ONLY)
The Tooling Assistance Center offers a means of providing technical assistance when required.
In addition, Field Service Specialists are available to provide assistance in the adjustment or repair of the
application equipment when problems arise which your maintenance personnel are unable to correct.
INFORMATION REQUIRED WHEN CONTACTING THE TOOLING ASSISTANCE CENTER
When calling the Tooling Assistance Center regarding service to equipment, it is suggested that a person
familiar with the device be present with a copy of the manual (and drawings) to receive instructions. Many
difficulties can be avoided in this manner.
When calling the Tooling Assistance Center, be ready with the following information:
01. Customer name
02. Customer address
03. Person to contact (name, title, telephone number, and extension)
04. Person calling
05. Equipment number (and serial number if applicable)
06. Product part number (and serial number if applicable)
07. Urgency of request
08. Nature of problem
09. Description of inoperative component(s)
10. Additional information/comments that may be helpful
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Note: Basic “Micro” Pneumatic Tooling Systems consist of a power unit, a tool
holder assembly or adapter, a crimping head or adapter, and if required, a die set.
Tool Holder
Assemblies
Crimping
Heads/Adapters
SDE Adapter 1583527-1
(Various Crimp Heads)
Hand Actuated Power Unit
(Tooling Assembly)
1490567-1 (Non-Logic)
Straight Action Crimper
217200-1 (Various Dies)
Small Tool Holder Assembly
1673611-1 (Logic)
Pneumatic Series
Crimping Heads
Straight Action
Crimping Head Adapter
(Various Crimping Heads)
Straight Action
Tool Holder Assembly
356304-1 (Logic)
“T”-HEAD* Crimper
Figure 1
1. INTRODUCTION
This manual provides information on the various configurations of the tooling assembly, available options,
accessories, and upgrade capabilities for “Micro” Pneumatic Tooling Assembly 1490567--1. The manual also
includes complete operation and maintenance information for the system. Since there is a wide variety of
crimping heads that may be used with the tooling assembly, specific information concerning the individual
crimping heads, such as wire preparation and crimping head installation and maintenance, is provided with the
instructions packaged with the individual crimping heads. For a complete list of the available crimping heads
(with associated adapters, if required), refer to Catalog 1654684.
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Read this manual thoroughly before operating any of the pneumatic tools. The performance of these tools will
depend largely upon the intelligent use of information contained in this manual. When reading this manual, pay
particular attention to DANGER, CAUTION, NOTE, and SAFETY statements.
Denotes an imminent hazard which may result in moderate or severe injury.
Denotes a condition which may result in product or equipment damage.
Highlights special or important information.
DANGER
CAUTION
!
NOTE
i
Measurements are in metric units [followed by U.S. customary units in brackets]. Illustrations are for identification only
and are not drawn to scale.
NOTE
i
This unit should only be operated by trained personnel.
DANGER
If not using quick -disconnect fittings to connect the tool to the air supply, provide operators other means to easily
disconnect the tool from the air supply.
DANGER
Read and understand the entire manual before using the tool.
Always wear appropriate eye protection when using the tool.
Always wear appropriate hearing protection when using the tool.
Always disconnect the air and lockout the tool when not in use or when head or tool holder is detached.
2. DESCRIPTION
The “Micro” Pneumatic Tooling System designed to accept a wide variety of crimping heads for crimping
various types of terminals and splices onto wires ranging in size from 10 through 26 AWG.
The systems employ a unique modular design concept, wherein each system configuration contains the
(same) identical power unit. System variations are then achieved by expansion of the power unit to obtain the
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desired system functions. This system modularity permits the user to change from one system to another and
retain the capabilities of the others without the expense of additional power units. It is feasible for the user to
have the capabilities of the system with only a single power unit.
The hand actuated system has a hand switch assembly mounted directly on the power unit so that the operator
can actuate the unit while holding it. The operator has complete control over the crimp cycle time. However,
when actuating the hand switch, the operator must momentarily keep the switch closed to ensure that the
crimping head jaws or dies bottom. Also, the operator must time the release of the switch so as not to
overstress the crimping head.
All of the tool holder assemblies (shown in Figure 1) are compatible with the power unit. Thus, the system has
the capability of using any of the associated crimping heads or adapters—the system can therefore be used to
crimp terminals and splices onto the full range of wire sizes. The tool holder assemblies are interchangeable,
providing flexibility of choice and future add--on capabilities for the user.
The logic control feature of the tool holder assembly assures consistent and repeatable crimping cycles,
providing fully crimped products and essentially eliminating the possibility of partial crimps. In effect, once the
hand--actuated actuation device is depressed, the operator must hold the actuation device closed momentarily
to ensure the tool performs a complete crimping cycle.
The date code is marked on the body of the tool. The date code is in the format YYWW, where YY represents
the year of the manufacture, and WW represents the week of manufacture. For example, if the date code
marked on a tool is 0642, the tool was made in the 42nd week of 2006.
2.1. Power Unit
The power unit (shown in Figure 2) has two air input ports (rear of unit) used to extend and retract the power
unit pistons. With air activation, two internal piston stages extend or retract the main piston rod at the front of
the unit. A locking collar on the front end of the power unit is used to attach any one of the tool holder
assemblies.
Power Unit
Rear View
Front View
Extend Air
Input Port
Locking
Collar
Air Cylinder
Body
Main Piston
Rod
Retract Air Input Port
Specifications
Weight . . . . . . . . . . . . . . . . . . . . . . . . . 0.36 kg [.78 lbs]
Dimensions:
Length . . . . . . . . . . . . . . . . . . . . . . 114 mm [4.5 in.]
Diameter . . . . . . . . . . . . . . . . . . . . 51 mm [2 in.]
Air Supply . . . . . . . . . . . . . . . . . . . . 620-690 kPa [90-100 psi]
Noise (Max) . . . . . . . . . . . . . . . . . . 90-95 dBA
Vibration . . . . . . . . . . . . . . . . . . . . . <2.5 m/s2
Figure 2
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Figure 3 shows a typical tool holder assembly and its associated crimping head being attached to the power
unit. Each tool holder assembly has a unique cam that attaches directly to the piston rod of the power unit.
Once the cam is attached to the piston rod and secured by means of a setscrew, the associated tool holder
assembly is placed over the cam onto the front of the power unit. The locking collar is then threaded onto the
threads on the base of the tool holder assembly, securing the tool holder to the power unit. The associated
crimping head or adapter is then attached to the tool holder assembly. When properly assembled, the power
unit head, with cam and tool holder assembly, should be free to swivel in either direction. This swivel feature
permits the crimping head or adapter to move freely when the operator positions the terminal or splice and wire
into the crimping head or adapter.
2.2. Hand Actuated System (Non-Logic)
Air pressure must be removed from the unit while head or tool holder is detached.
DANGER
The hand actuated system (shown in Figure 4) has a hand switch assembly mounted on the rear of the power
unit. The hand switch assembly contains a manually operated four--way valve with one input port (connects to
main air supply) and two output ports that mate with the input ports of the power unit. The hand switch
assembly, therefore, controls the application of air to either extend or retract the pistons of the power unit.
When the switch lever is pressed inward toward the cylinder body of the power unit, extension occurs. When
released, the spring--loaded switch lever returns to its normal position, causing retraction. As previously
described, any of the tool holder assemblies (with associated crimping head or adapter) can be attached to the
power unit, as shown in Figure 3.
Typical Tool
Holder Assembly
and Cam
Typical
Crimping Head
Power Unit Head
Rotates Freely in
Either Direction
Figure 3
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Hand Switch
Assembly
Switch
Lever
Typical Tool
Holder Assembly
and Cam
Power
Unit
Connects to Main
Air Supply
Figure 4
3. AIR LINE REQUIREMENTS AND SETUP
Air pressure must be removed from the unit while head or tool holder is detached.
DANGER
For proper operation, the power unit (pneumatic tooling assembly) requires an adequate air supply to maintain
between 620 and 690 kPa [90 and 100 psi] constant air pressure. Pressure less than 620 kPa [90 psi] will be
insufficient for proper crimp operation. Pressure over 690 kPa [100 psi] may cause damage to the tooling
system.
A filter and moisture separator, regulator, and lubricator must be used with the tooling assembly to ensure
dependable performance and long life. It is recommended that quick--disconnect fittings are used to connect
the tool to the air supply. If not using quick--disconnect fittings, provide a pneumatic lock--out on the air line that
bleeds air after it is turned off. These items are customer supplied.
It is strongly recommended that these items be installed at each tool station in the order shown in Figure 5.
Mount the items as close as possible to the tooling assembly, preferably where the tool hose is connected to
the air system. Be sure the items are checked after every 40 hours of use by the tool operator or maintenance
personnel.
Figure 5 lists the suggested manufacturers and benefits of using this equipment.
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Lubricator
Filter and Moisture
Separator
Airflow
To Machine
Regulator
CHECK OIL LEVEL REGULARLY
(Adjust to Very Fine Mist—Approximately
1 Drop per 15-20 Tool Cycles)
CHECK AIR PRESSURE REGULARLY
(620 kPa [90 psi] Min—690 kPa [100 psi] Max)
DRAIN REGULARLY
D Minimizes clogging and excessive
D Promotes smooth, consistent performance
D Eliminates sluggish or sticking valves and
wear
pistons
D Protects hoses and components from
D Minimizes rust and corrosion
damage
D Provides protective film for highly polished
or close tolerance surfaces
D Prevents water from washing
away lubricants
D Provides seal in close tolerance areas
D Prevents water emission from
D Extends life of pistons, cylinders, and
exhaust ports
valves
SUGGESTED MANUFACTURERS
Lubricator Oil
(Use Only Good Quality, Non-Synthetic Air Lubricant)
Filter/Moisture Separator, Regulator, Lubricator
C.A. Norgen Co., Littleton, CO
(C.P. Airoilene SAE 10)
Chicago Pneumatic Tool Co., New York, NY
Chicago Pneumatic Tool Co., New York, NY
Figure 5
4. SYSTEM SETUP AND PREPARATION FOR OPERATION
As delivered, the system has all required air lines installed with the main air supply line ready for connection to
the main air supply. Perform the steps in this section for initial setup and any time a different cam and/or tool
holder assembly is to be used.
System setup includes the following general steps:
1. Making sure the power unit is not connected to the main air supply.
2. Assembling the proper cam to the power unit.
3. Assembling the tool holder assembly to the power unit, ensuring that the cam and tool holder
assembly are properly aligned.
4. Connecting the main air supply.
4.1. Air Supply
If the tool is connected to an air supply, disconnect the tool and make sure there is no residual pressure in the
tool.
4.2. Extending the Piston
If the piston is not extended, grasp the piston with the piston pliers and pull away from the body of the tool.
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4.3. Cam and Tool Holder Assembly (Logic) Installation (Figure 6)
A strip of adhesive--backed safety labels, printed in various languages, is packaged with the tool holder
assembly. Remove the appropriate label from the strip and attach it to the safety sleeve (which is supplied with
the small and large tool holder assemblies), as shown in Figure 6; or directly to the adapter (which does not
require the safety sleeve).
Friction Ring
Piston Rod
Cam
Setscrew
Short Tool Holder
Assembly (Logic)
Ratchet
Pawl
Safety Labels (Attach to
Top and Bottom of Sleeve)
Locking
Collar
Stop Ring
Cam
Teeth
Safety
Sleeve
Figure 6
Previously installed cams and tool holder assemblies must be removed before installing different ones. Removal is the
reverse of installation.
NOTE
i
Select the appropriate cam for the tool holder assembly to be used, then proceed as follows:
Be sure to select the correct combination of tool holder assembly and cam. If incorrect combination is used, the
system will not operate properly.
CAUTION
!
1. If cam setscrew is not installed in cam, thread setscrew into cam two to three turns.
2. Place cam (with setscrew) onto piston rod, as shown in Figure 6. Cam should butt against the piston
rod face. If not, turn the cam setscrew counterclockwise until cam fits on piston rod properly.
Overtightening the cam setscrew may damage the setscrew or cam.
CAUTION
!
3. Tighten cam setscrew, then pull on cam to ensure that it is firmly attached.
4. Properly align tool holder assembly ratchet pawl with the cam teeth and push tool holder assembly
onto power unit so that it passes over the friction ring on the power unit piston.
After installation, ensure that the cam and tool holder assembly are properly aligned before operation of system. If the
cam and tool holder assembly are misaligned while the power unit is operating, damage can occur to the system.
CAUTION
!
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5. Slide power unit locking collar toward tool holder assembly until it butts against the stop ring on the
power unit piston. Then turn locking collar clockwise to engage threads on the bottom of the tool holder
assembly. Tighten locking collar to fully secure the tool holder.
When tool holder is properly installed, the locking collar should be butted against the stop ring and threads of the tool
holder should not be visible. If not properly installed, check that correct combination of cam and tool holder assembly
was used and that they are aligned properly.
NOTE
i
6. Rotate the tool holder assembly one full turn in each direction and note that the power unit locking
collar rotates with the holder.
To avoid personal injury, periodically check that locking collar is tightly securing the tool holder assembly.
DANGER
4.4. Crimping Head or Adapter Installation
When the power unit is connected to the main air supply, the power unit piston will retract. To avoid personal injury,
DANGER
keep hands and fingers away from front of power unit.
Installation and removal procedures are contained in the instruction sheet packaged with the appropriate
crimping head or adapter. Figure 3 shows installation of a typical crimping head onto a typical tool holder
assembly. After the appropriate crimping head or adapter has been installed, the power unit may be
reconnected to the main air supply.
5. OPERATION
The procedures contained in this section describes the required operating steps for actuating the power unit.
For information concerning wire preparation, terminal or splice placement in crimping head or adapter, and wire
insertion, refer to the instructions packaged with the specific crimping head or adapter being used.
To avoid personal injury, ALWAYS keep fingers clear of crimping area when operating the power unit. Never place
anything within the crimping area except terminals or splices.
DANGER
After the terminal or splice and wire have been properly positioned in the crimping head or adapter, depress
and momentarily hold the hand switch until the power unit extends and the crimping head jaws or crimping dies
have fully bottomed. When the jaws or dies have fully bottomed, release the hand switch. The power unit
piston should retract and the crimped product may be removed.
6. MAINTENANCE AND INSPECTION
It is recommended that a maintenance and inspection program be performed periodically to ensure dependable
operation. Frequency of inspections should be adjusted to suit your requirements through experience.
Frequency of inspection depends on:
S the care, amount of use, and handling of the system
S the degree of operator skill
S the presence of abnormal amounts of dust and dirt
S your own established standards
6.1. Inspection and Cleaning
At a minimum, the power unit should be inspected and cleaned after every eight hours of operation. To perform
this servicing, proceed as follows:
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Air pressure must be removed from the unit while head or tool holder is detached.
409-10039
DANGER
1. Disconnect the system from the main air supply.
2. Remove tool holder assembly (with crimping head or adapter in place).
3. Firmly grasp the cam with the piston pliers and pull the cam away from the body of the tool so that it
is fully extended.
4. Inspect the stop ring, locking collar, and friction ring for wear. Replace, if necessary.
5. Inspect the stop ring, locking collar, and friction ring for wear. Replace, if necessary.
To avoid personal injury, replace the stop ring every 250,000 cycles (refer to Paragraph 9.2 for replacement procedure)
and replace the locking collar when any sign of wear is evident.
DANGER
6. Inspect piston, cylinder wall, and cam for wear and remove dust, moisture, and other contaminants
with a clean, soft brush or lint--free cloth.
7. Apply a THIN coat of any good grade SAE 20 motor oil to the cam. Remove any excess oil.
8. Check that cam setscrew is securely holding cam onto piston rod. Tighten setscrew, if necessary.
9. Check crimping head or adapter in accordance with the instructions packaged with the specific
crimping head or adapter being used.
To avoid personal injury and damage to the tool, make sure that quick pins securing the crimping head or adapter to
the tool holder assembly are fully tightened. It is recommended that Loctite 242 be used to remove threadlock, or
equivalent, to prevent the quick pins from loosening.
DANGER
10. Re--assemble tool holder assembly (with crimping head or adapter in place).
To avoid personal injury, check that the locking collar is tightly securing the tool holder assembly before operating
power unit.
DANGER
11. Reconnect the power unit to main air supply.
When power unit is connected to main air supply, power unit piston will retract. To avoid personal injury, keep hands
and fingers away from front of power unit.
DANGER
6.2. Lubrication
It is recommended that the user provide lubricated air for the main air supply input. However, if the power unit
has been or is being used with dry (unlubricated) air, lubricate the power unit as follows after every eight hours
of use:
1. Disconnect main air supply.
2. Disconnect the air line(s) from the rear of the power unit.
3. Apply one or two drops of SAE 10 air cylinder oil into the inlet fitting(s).
4. Reconnect air line(s) and main air supply.
When power unit is connected to main air supply, power unit piston will retract. To avoid personal injury, keep hands
and fingers away from front of power unit.
DANGER
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7. TROUBLESHOOTING
409-10039
Figure 7 provides a troubleshooting chart which lists some abnormal conditions along with the probable cause
and remedy for the condition. If the condition cannot be isolated, refer to Paragraph 9.3 for information on
obtaining further evaluation and repair.
ABNORMAL CONDITION
PROBABLE CAUSE
REMEDY
Hand Actuated Systems
Power unit not connected to main air supply. Connect power unit to main air supply.
Power unit piston will not extend when
actuated.
Faulty hand switch assembly or foot switch
assembly.
Replace switch assembly.
Improper lubrication.
Check operation of lubricator in main air
supply. If dry air is being used, lubricate in
accordance with Section 6.
Loss of power.
Power unit internal seals worn or damaged. Replace seals or, for information on
obtaining evaluation and repair, refer to
Paragraph 9.3.
Figure 7
8. OPTIONS AND ACCESSORIES
Options and accessories may be ordered through your Tyco Electronics Representative, or call
1--800--526--5142, or send a facsimile of your purchase order to 717--986--7605, or write to:
CUSTOMER SERVICE (38--35)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105--3608
9. REPLACEMENT AND REPAIR
To avoid personal injury, ALWAYS disconnect the tooling assembly from main air supply and electrical power source
before replacing any parts.
DANGER
9.1. Replacement
Replacement parts and recommended spares are identified and listed in Figure 9 and 10. The recommended
spares should be stocked for immediate replacement. Order replacement parts through your Tyco Electronics
Representative, or call 1--800--526--5142, or send a facsimile of your purchase order to 717--986--7605, or write
to:
CUSTOMER SERVICE (38--35)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105--3608
For replacement parts for crimping heads, adapters, and crimping dies, refer to the instruction sheets packaged with
the specific head, adapter, or dies.
NOTE
i
9.2. Stop Ring Replacement Procedure
A. Removal
1. Disconnect the unit from the main air supply.
2. Remove the tool holder (and cam) from the air cylinder body. Remove the friction ring.
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3. Remove the stop ring by inserting the end of a flat blade screwdriver under the removal notch and
prying outward. Slide the stop ring off the front of the air cylinder.
Be careful when removing parts to prevent scarring on the outside surface of the cylinder.
CAUTION
!
4. Slide the locking collar off the front of the air cylinder.
5. Inspect the stop ring groove for wear or permanent deformation. If excessive wear or damage is
evident, refer to Paragraph 9.3 for information on obtaining customer repair service.
B. Installation
1. Using a caliper, measure the width of the stop ring groove. See Figure 8. Using this dimension, refer
to Figure 9 for the proper stop ring to be used.
2. Slide the locking collar onto the front of the air cylinder.
3. Slide the stop ring onto the front of the air cylinder and carefully seat the ring into the stop ring
groove. Do not deform the ring.
4. Install the friction ring.
5. Visually inspect the tooling assembly to assure that the locking collar, stop ring, and friction ring are
installed properly.
6. Using a caliper, measure the diameter of the stop ring. See Figure 8. Take measurements at several
different locations around the ring. If the measurements are within the tolerance (for the stop ring being
used) provided in Figure 9, the tooling assembly is considered dimensionally correct. If any of the
measurements are not within the tolerance, refer to Paragraph 9.3 for information on obtaining further
evaluation and repair.
Width of Stop
Ring Groove
Diameter of
Stop Ring
Figure 8
9.3. Repair
For customer repair service, please contact a Tyco Electronics Representative at 1--800--526--5136.
10. REVISION SUMMARY
Revisions to this customer manual include:
S Added “Original Instructions” to page 1
Rev C
Tyco Electronics Corporation
13 of 15
“Micro” Pneumatic Tooling Assembly 1490567-1
409-10039
1
2
4
3
5
Part Number is
Stamped on Valve
Type 3 Valve Uses Kit 1583089-1
REPLACEMENT PARTS FOR HAND ACTUATED POWER UNIT 1490567-1 (Non-Logic)
ITEM
PART NUMBER
1583088--2
189848--1
38111
DESCRIPTION
VALVE ASSEMBLY, Pneumatic
QTY PER UNIT
1
2
3
1
1
1
COLLAR, Locking
HOSE, Air
RING, Stop— Groove Width 1.73 [.068] Approx
Ring Diameter 50.5 [1.99] Max
4
904384--1
1
1
1
Not Shown
REPAIR KIT, Seals (O--rings and snap rings for power unit)
217434--1G
1583089--1G
REPAIR KIT, Spool (Seals, Spoolcap and Spring for Valve
Body)
5
G Recommended Spare Part
Figure 9
14 of 15
Tyco Electronics Corporation
Rev C
“Micro” Pneumatic Tooling Assembly 1490567-1
409-10039
2
9
10
11
4
13
8
15
12
14
5
16
6
17
18
1
3
7
REPLACEMENT PARTS FOR TOOL HOLDER ASSEMBLY
QTY PER TOOL HOLDER
ASSEMBLY
ITEM
PART NUMBER
DESCRIPTION
356304-1
(Straight Action
Holder)
1673611-1
(Short Holder)
1673602--1
356623--1
356439--1
356440--2
356441--1
354425--1G
3--21028--5
4--21028--4
4--21028--9
356437--1
1--2100--5
1--2100--4
21055--4
CAM, Short Logic
1
-- --
1
-- --
1
1
CAM, Straight Action
2
3
4
5
6
7
8
9
ECCENTRIC
1
INSERT, 626 Ratchet
1
-- --
1
PAWL
1
PIN, Pivot
2
4
PIN, Slotted Spring, .09 X 438
PIN, Slotted Spring .09 X X 1.00
PIN, Slotted Spring, .125 X 375
PLATE, Eccentric Adjustment
SCREW, Socket Hd Cap, 4--40 X .50
SCREW, Socket Hd Cap, 4--40 X .38
WASHER, Flat, Regular, Number 4
SETSCREW, Special
2
-- --
-- --
1
2
1
1
1
4
-- --
4
10
-- --
3
11
12
13
3
1
1
189765--1G
37887
SPRING
1
1
-- --
TOOL HOLDER, Small
1
-- --
-- --
-- --
1
14
356624--1
356022--1G
1--21003--3
1--21003--4
1673691--1
TOOL HOLDER, Straight Action
SLEEVE, Safety
-- --
1
15
16
17
18
SCREW, Flat Socket Hd Cap, 4--40 X .25
SCREW, Flat Socket Hd Cap, 4--40 X .38
GUIDE PLATE, Straight Action Tool Holder
-- --
-- --
-- --
2
1
G Recommended Spare Part
Figure 10
Rev C
Tyco Electronics Corporation
15 of 15
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