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18024-7 [MACOM]

The CERTI--CRIMP II Tool Holder Assembly;
18024-7
型号： 18024-7
厂家： Tyco Electronics    Tyco Electronics
描述：

The CERTI--CRIMP II Tool Holder Assembly
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Instruction Sheet  
CERTI-CRIMP* II Tool Holder Assembly  
1213860-1 (for Use with the SDE Electric  
Bench Terminator)  
408-10021  
16 MAR 10 Rev C  
Crimping Head  
CERTI -CRIMP II Tool  
Holder Assembly  
1213860-1 (for use  
with the SDE Electric  
Bench Terminator)  
SDE Electric  
Bench Terminator  
Figure 1  
For information concerning the setup and operation of  
the SDE Electric Bench Terminator, refer to customer  
manual 409--10052.  
1. INTRODUCTION  
The CERTI--CRIMP II Tool Holder Assembly  
1213860--1 is used to adapt the crimping head from a  
CERTI--CRIMP II Hand Tool to an SDE Electric  
Bench Terminator. Figure 1 shows a typical crimping  
head, mounted to CERTI--CRIMP II Tool Holder  
Assembly 1213860--1, installed onto an SDE Electric  
Bench Terminator.  
Read this instruction sheet, and the related customer  
manual, thoroughly before using the tool holder  
assembly.  
2. DESCRIPTION  
The tool holder assembly facilitates the connection of  
the crimping head to the SDE Electric Bench Machine  
and provides the necessary straight line motion of the  
movable die when the SDE Electric Bench Machine is  
actuated.  
Figures and illustrations are for reference only,  
and are not to scale.  
NOTE  
i
This instruction sheet provides:  
The tool holder assembly features a switch (handle)  
and three quick pins. See Figure 2. The switch  
(handle) can be used to manually open and close the  
dies of the crimping head for insertion and removal of  
the product.  
S Instructions for installing and removing the tool  
holder assembly to the Electric Bench Machine  
S Instructions for installing the crimping head  
onto the tool holder assembly  
The two outer quick--release pins secure the outer  
tabs of the crimping head to the tool holder assembly,  
and the center quick--release pin secures the the  
movable die of the crimping head to the internal  
spring--loaded switch of the tool holder assembly.  
S Instructions for adjusting the crimp height  
S Maintenance, inspection, and repair  
instructions for the tool holder assembly  
TOOLING ASSISTANCE CENTER 1-800-722-1111  
PRODUCT INFORMATION 1-800-522-6752  
This controlled document is subject to change.  
For latest revision and Regional Customer Service,  
visit our website at www.tycoelectronics.com  
E2010 Tyco Electronics Corporation, Berwyn, PA  
1 of 5  
All Rights Reserved  
TE logo and Tyco Electronics are trademarks.  
LOC B  
*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.  
408-10021  
CERTI-CRIMP II Tool Holder Assembly 1213860-1  
Quick-Release Pin  
Quick-Release Pin  
Housing  
Side  
Housing Center  
Housing Center  
Switch (Handle)  
Housing  
Side  
3. INSTALLATION AND REMOVAL  
B. Removal  
To avoid personal injury, be sure the SDE Electric  
Bench Terminator is disconnected from the power  
source prior to the installation or removal of the  
tool holder assembly.  
DANGER  
3.1. Installation and Removal of the CERTI-CRIMP II  
Tool Holder Assembly 1213860-1  
1. Be sure the terminator has been switched “off.”  
2. Remove the locating pins from the tool holder  
assembly.  
3. Remove and/or replace the tool holder  
assembly.  
A. Installation  
Before mounting the CERTI--CRIMP II Tool Holder  
Assembly, always make sure the guide ram of the  
terminator is in the lowest position. See Figure 3.  
4. When removing the tool holder assembly, make  
sure that the guide ram of the terminator is in the  
lowest position.  
To avoid personal injury, be sure the SDE Electric  
Bench Terminator is disconnected from the power  
source prior to the installation or removal of the  
tool holder assembly.  
DANGER  
5. If installing or removing crimping dies, refer to  
Paragraph 3.2.  
3.2. Installation and Removal of CERTI-CRIMP II  
Crimping Heads  
1. Be sure that the terminator has been switched  
off.  
To avoid personal injury, be sure the SDE Electric  
Bench Terminator is disconnected from the power  
source prior to the installation or removal of the  
crimping heads.  
DANGER  
2. Be sure that the CERTI--CRIMP II tool holder  
assembly is mounted with the switch (handle) in  
the front, to facilitate die opening and closing.  
3. Mount the tool holder assembly from the back  
and lock with the guide (safety) pins. Refer to  
Figure 3 and Figure 4.  
As supplied, the tool holder assembly has three  
quick--release pins installed (Figure 2 and Figure 4 ).  
The two outer pins will be used to secure the two  
outer housing tabs of the crimp head (exposed  
portion of the crimp head) to the tool holder assembly.  
4. Refer to Paragraph 3.2, to remove and install  
the crimping dies.  
2 of 5  
Tyco Electronics Corporation  
Rev C  
408-10021  
CERTI-CRIMP II Tool Holder Assembly 1213860-1  
1. Remove the quick--release pins shown in  
Figure 4.  
2. Insert the exposed portion of the crimping head  
into the tool holder assembly cavity.  
Switch  
(Handle)  
3. Insert the two outer quick--release pins through  
the holes in the tool holder assembly, and through  
the holes in the two outer tabs of the crimping  
head.  
Guide  
Ram  
The outer quick -release pins will “snap” into  
position when they are properly inserted.  
NOTE  
i
4. Insert the center quick--release pin into the tool  
holder assembly and through the holes in the ram  
and the moveable die of the crimp head.  
The center quick -release pin will “snap” into  
position when it is properly inserted.  
NOTE  
i
The finished assembly should appear as shown in  
Figure 5.  
Figure 3  
B. Removal  
The center pin will be used to secure the movable die  
of the crimp head to the ram of the tool holder  
assembly.  
To remove the crimping head, it will be necessary to  
remove the three quick--release pins, and then  
remove the crimp head from the tool holder assembly.  
(Typical)  
Quick-  
Crimping  
Release  
Head  
Pins  
Quick-  
Tool  
Release  
Holder  
Pin  
Assembly  
SDE  
Electric  
Terminator  
Quick-  
Release  
Pins  
Figure 5  
Guide Pin Removed  
4. CRIMP HEIGHT ADJUSTMENT  
Figure 4  
Crimp height adjustment is required only if the crimp  
height listed in the Tyco Electronics die specification  
is not achieved.  
A. Installation  
These pins must be removed prior to installing the  
crimping head.  
Adjust the crimp height with a flat--bladed screwdriver.  
Rev C  
Tyco Electronics Corporation  
3 of 5  
408-10021  
CERTI-CRIMP II Tool Holder Assembly 1213860-1  
There are four different crimp heights. Refer to  
Figure 6.  
4. When the tool holder assembly is not in use,  
store it in a clean, dry area.  
6.2. Lubrication  
Although Tyco Electronics normally recommends  
Position No. 2 (adjustment of the manufacturer),  
Positions No. 3 and No. 4 increase the travel of  
the tool head, which decreases the crimp height.  
Position No. 1 decreases the the travel of the  
head, which increases the crimp height.  
NOTE  
Lubricate all pins, pivot points, and bearing surfaces  
with a high quality grease. It is recommended using  
Molykote paste which is a commercially available  
lubricant. Lubricate according to the following  
schedule:  
i
If the tool holder assembly is used daily—lubricate  
daily  
Use a Flat -Bladed Screwdriver  
If the tool holder assembly is used  
occasionally—lubricate weekly  
If the tool holder assembly is used  
weekly—lubricate monthly  
6.3. Visual Inspection  
Regular inspections should be performed by  
quality--control personnel. A record of scheduled  
inspections should remain with the tool holder  
assembly or be supplied to personnel responsible for  
the tool holder assembly. Though recommendations  
call for at least one inspection a month, the frequency  
should be based on amount of use, working  
conditions, operator training and skill, and established  
company policies.  
Crimp Height Adjustment  
(One Step Equals 0.1mm [.004 In.])  
1. Remove all lubrication and accumulated film by  
immersing the tool holder assembly in a suitable  
commercial degreaser that will not affect paint or  
plastic.  
Figure 6  
5. OPERATION  
2. Make certain all components are in place.  
3. Check all bearing surfaces for wear. Replace  
any worn parts. If replacements are necessary,  
refer to Section 7, REPLACEMENT AND REPAIR.  
The tool holder assembly is used with the SDE  
Electric Bench Terminator and a CERTI--CRIMP II  
Crimping Head. For operating instructions, refer to  
Customer Manual 409--10052.  
7. REPLACEMENT AND REPAIR  
6. PREVENTIVE MAINTENANCE AND INSPECTION  
Customer--replaceable parts are listed in Figure 7.  
It is recommended that a maintenance and inspection  
program be performed periodically to ensure  
dependable and uniform terminations.  
A complete inventory should be stocked and  
controlled to prevent lost time when replacement of  
parts is necessary. Parts other than those listed  
should be replaced by Tyco Electronics to ensure  
quality and reliability. Order replacement parts  
through your Tyco Electronics Representative, or call  
1--800--526--5142, or send a facsimile of your  
purchase order to 717--986--7605, or write to:  
To avoid personal injury, ALWAYS DISCONNECT  
the SDE Electric Bench Terminator before  
performing maintenance or inspection.  
DANGER  
CUSTOMER SERVICE (038--035)  
TYCO ELECTRONICS CORPORATION  
PO BOX 3608  
6.1. Daily Maintenance  
1. Remove dust, moisture, and other contaminants  
with a clean, soft brush, or a lint--free cloth. DO  
NOT use objects that could damage the adapter.  
HARRISBURG PA 17105--3608  
For customer repair service, call 1--800--526--5136.  
2. Make sure that all components are in place and  
secure.  
8. REVISION SUMMARY  
3. Make certain all surfaces are protected with a  
thin coat of any good SAE 20 motor oil. DO NOT  
oil excessively.  
S Added “Original Instructions”  
I
4 of 5  
Tyco Electronics Corporation  
Rev C  
408-10021  
CERTI-CRIMP II Tool Holder Assembly 1213860-1  
4
5
1
13  
7
14  
6
2
8
12  
11  
9
3
10  
CUSTOMER-REPLACEABLE PARTS  
DESCRIPTION  
ITEM  
1
PART NUMBER  
1213854--1  
1213859--1  
1213856--1  
217873--1  
217873--2  
1213858--1  
1213861--1  
1213857--1  
1213853--1  
18024--7  
QTY PER ADAPTER  
HOUSING CENTER  
ECCENTRIC  
2
1
1
2
1
1
1
2
2
4
4
2
1
1
2
3
HANDLE, (Switch)  
4
PIN, Quick Release  
PIN, Quick Release  
PLUNGER  
5
6
7
POST, Spring Stop  
8
RAM  
9
HOUSING SIDE  
10  
11  
12  
13  
14  
SCREW, Btn Skt Hd Cap (M4 X 10.0)  
SCREW, Btn Skt Hd Cap (M4 X 12.0)  
SCREW, Skt Hd Cap, M3 X 10.0  
SPRING, Compression  
SPRING, Compression  
Figure 7  
18024--8  
18023--4  
22280--9  
6--22278--0  
Rev C  
Tyco Electronics Corporation  
5 of 5  

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