2119990-1 [MACOM]
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.;
| 型号： | 2119990-1 |
| 厂家： | 
Tyco Electronics |
| 描述： | Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. |
| 文件： | 总6页 (文件大小：670K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Instruction Sheet
NEVALO* Interconnect System
Hand Crimping Tool Kit 2161090-1
408-10413
06 JAN 11 Rev A
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Cable Notching
Tool
Multi-Nest Die
HandCrimpingTool
Kit 2161090-1
Short Handle
PRO-CRIMPER*
Right-Angle Die
Tool
Figure 1
1. INTRODUCTION
2. DESCRIPTION (Figure 1)
This tool kit features a short handle PRO-CRIMPER
Hand Tool (2119991-1), a Cable Notching Tool
(2119990-1), and two interchangeable die sets.
NEVALO Interconnect System Hand Crimping Tool Kit
2161090-1 (Figure 1) is designed to prepare cable and
crimp connectors for the new NEVALO Interconnect
System.
Hand Tool 2119991-1 will only accept Tyco
NOTE
Electronics dies that are designed for use with the
NEVALO Interconnect System.
i
This document is intended to provide application and
maintenance procedures for the tool kit. For
information relating to the NEVALO Interconnect
System, consult Application Specification 114-13290.
3. DIE INSTALLATION AND REMOVAL (Figure 2)
The dies are designed for quick and tool-less
installation and removal. The short handle
PRO-CRIMPER Hand Tool (2119991-1) has two pins
installed in the die mounting area to retain the dies.
Select the desired die assembly and proceed as
follows:
Read these instructions thoroughly before installing
dies and using the tool kit.
©2011 Tyco Electronics Corporation, Berwyn, PA
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
1 of 6
All Rights Reserved
For latest revision and Regional Customer Service,
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names might be trademarks of their respective owners.
visit our website at www.tycoelectronics.com
LOC B
408-10413
2B
2A
Figure 2
1. Place the die half marked “TOP” into the upper
portion of the hand tool as shown in Figure 2A.
4. NOTCHING THE CABLE (Figure 3)
The Cable Notching Tool (Figure 1) provides a
consistent and fast way to notch the ribbon cable.
After selecting the proper location for the notch,
proceed as follows:
2. Slide the die toward the body of the tool until
the die retaining feature engages. There will be
an audible and tactile “click” when the die is
installed properly. See Figure 2B.
1. Place the ribbon cable under the cable hold-
down feature and into the cable nest (Figure 3).
3. Place the second die half (as identified by the
color dot) in the moving jaw of the tool as shown
in Figure 2A.
Make sure the cable is fully seated in the cable nest
to ensure the creation of a proper notch.
CAUTION
4. Slide the die toward the body of the tool until
the die retaining feature engages. There will be
an audible and tactile “click” when the die is
installed properly. See Figure 2B.
!
2. Squeeze the tool handles fully to notch the
cable.
Material removed from the cable will fall out of the
bottom of the tool.
NOTE
To remove the dies, simply slide the dies away from
the body of the tool.
i
Cable Hold-Down
Feature
Cable Nest
Figure 3
2 of 6
Rev A
408-10413
Figure 4
5. Release the handles to open the hand tool.
5. CRIMPING PROCEDURE
The right-angle die set (yellow dot) is designed to
6. Remove the crimped connector from the die
set.
crimp the NEVALO Right-Angle Connector. The multi-
nest die set (blue dot) is designed to crimp the
NEVALO Feed-Thru Connector, Straight Connector,
and Terminator.
5.2. Crimping the Feed-Thru Connector (Figure 5)
1. Install the multi-nest die set (blue dot) into the
hand tool as specified in Section 3.
5.1. Crimping the Right-Angle Connector (Figure 4)
1. Install the right-angle die set (yellow dot) into
the hand tool as specified in Section 3.
2. Notch the ribbon cable as specified in
Section 4.
2. Place the right-angle connector in the die set
nest with the cable insertion area facing away
from the body of the tool as shown in Figure 4.
3. Place the cover half of the connector in the die
nest (Figure 5A).
3. Place the prepared ribbon cable fully into the
connector.
The TE logo should be facing the moving jaw of the
hand tool.
NOTE
4. Squeeze the hand tool handles while keeping
the ribbon cable fully inserted into the connector.
i
5C
5B
5A
Figure 5
3 of 6
Rev A
408-10413
Figure 6
4. Place the notched ribbon cable in the
connector with the notch being aligned with the
connector post. See Figure 5B.
The TE logo should be facing the moving jaw of the
hand tool.
NOTE
i
5. Place the base half of the connector in the die
nest. See Figure 5C.
3. Place the prepared ribbon cable fully into the
connector.
6. Hold the ribbon cable steady while squeezing
the hand tool handles.
4. Squeeze the hand tool handles while keeping
the ribbon cable fully inserted into the connector.
7. Release the handles to open the hand tool.
5. Release the handles to open the hand tool.
8. Remove the crimped connector from the die
set.
6. Remove the crimped connector from the die
set.
5.3. Crimping the Straight Connector (Figure 6)
1. Install the multi-nest die set (blue dot) into the
hand tool as specified in Section 3.
5.4. Crimping the Terminator (Figure 7)
1. Install the multi-nest die set (blue dot) into the
hand tool as specified in Section 3.
2. Place the connector in the die set nest as
shown in Figure 6.
Figure 7
4 of 6
Rev A
408-10413
2. Place the connector in the die set as shown in
Figure 7.
4. Close tool handles until ratchet releases and
then allow them to open freely. If they do not open
quickly and fully, the spring is defective and must
be replaced. See Section 8, PARTS
REPLACEMENT.
3. Place the prepared ribbon cable fully into the
connector.
Alternately, the terminator can be placed on the end
of the cable before placing the terminator and cable
into the die set.
NOTE
5. Inspect the tool frame for wear or damage,
paying particular attention to the tool jaws and
pivot points. If damage is evident, refer to
Section 6, PARTS REPLACEMENT. If tool is
acceptable, lubricate and return to service.
i
4. Squeeze the hand tool handles while keeping
the ribbon cable fully inserted into the connector.
7. RATCHET ADJUSTMENT
5. Release the handles to open the hand tool.
The ratchet mechanism features an adjustment wheel
with eight settings. The adjustment wheel controls the
amount of handle pressure exerted on the tool jaws
and crimping dies during crimping. If the crimp is not
acceptable, adjust the ratchet as follows:
6. Remove the crimped connector from the die
set.
6. MAINTENANCE/INSPECTION
6.1. Daily Maintenance
1. Sufficiently loosen the screw at the ratchet
adjustment wheel so that the wheel can be
rotated above the post that engages the teeth in
the wheel.
Tyco Electronics recommends that operators of the
tool be made aware of, and responsible for, the
following steps of daily maintenance:
2. If the crimp is too loose, turn the wheel to a
higher notch (for example, if the wheel is set at
notch no. 5, move the wheel to notch no. 6). If the
crimp is too tight, move the wheel to a lower
notch.
1. Remove dust, moisture, and any other
contaminants from the tool kit components with a
clean, soft brush, or a clean, soft, lint-free cloth.
Do NOT use hard or abrasive objects that could
damage the components.
3. Tighten the screw at the ratchet adjustment
wheel.
2. Make certain that the pivot pins are in place
and that they are secured with retaining pins.
If the crimp cannot be made to conform to the
dimensions provided in the appropriate product
application specification, the tool and/or dies are
defective and must be replaced.
3. All pins, pivot points, and bearing surfaces
should be protected with a thin coat of any good
SAE No. 20 motor oil. Do not oil excessively.
4. When the tool kit is not in use, keep handles
closed to prevent objects from becoming lodged
in the crimping jaws. Store the tool in a clean, dry
area.
8. PARTS REPLACEMENT
The NEVALO Interconnect System Hand Crimping
Tool Kit 2161090-1 is inspected prior to shipment. It is
recommended that it be inspected upon arrival to
ensure that it has not become damaged during
shipping.
6.2. Periodic Inspection
1. Regular inspections of the tool kit should be
performed by quality control personnel. A record
of scheduled inspections should remain with the
kit or be supplied to supervisory personnel
responsible for the kit. Inspection frequency
should be based upon amount of use, working
conditions, operator training and skill, and
established company standards.
Refer to the parts list in Figure 8 to determine the part
number for the item to be replaced.
Additional tools and parts may be ordered from:
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
2. Remove all lubrication and accumulated film by
immersing the tool (handles partially closed) in a
suitable commercial degreaser that will not affect
paint or plastic material.
HARRISBURG PA 17105-3608
9. REVISION SUMMARY
• Initial release of document
3. Make certain that all pivot pins are in place and
secured with retaining rings.
5 of 6
Rev A
408-10413
5
6
3
4
2
1
ITEM
DESCRIPTION
PART NUMBER
2119991-1‡
2119990-1
2119980-1
2161085-1
2161080-1
6-21028-8
QTY PER KIT
1
2
3
4
5
6
TOOL, S/H PRO-CRIMPER
TOOL, Notching
1
1
1
1
1
2
BLADE, Notching Tool
DIE SET, Right-Angle
DIE SET, Multi Nest
PIN, Die Holding
‡Hand tool 2119991-1 has two die holding pins (6-21028-8) installed in the die mounting area.
Figure 8
6 of 6
Rev A
相关型号：
2119991-1
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.
MACOM
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