408-8535 [MACOM]
Read these instructions thoroughly before operating the shut-height gage.;
| 型号： | 408-8535 |
| 厂家： | 
Tyco Electronics |
| 描述： | Read these instructions thoroughly before operating the shut-height gage. |
| 文件： | 总2页 (文件大小：99K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Figure 1
Shut–Height Gage 679655–2 is used to set the
terminating machine shut height to the standard 5.346
inches at a load of 1800 pounds or 4.7047 inches @
1800 pounds for the 679655–3 machine.
This instruction sheet describes the use of
Shut–Height Gage 679655–2 or –3 (see Figure 1) to
verify or set the shut height in Model “K,” “KII,” and
“G” AMP–O–LECTRIC* Terminating Machines, as
well as the Entry Level Terminator (ELT) Machine,
and the DT 3000 Machine. Refer to the instructions
listed in Figure 2 for detailed operating and
maintenance information on the terminating
machines.
Shut–Height Gage 679655–2 and –3 is accurate to
+/– 0.012 mm [.0005 In.], but is calibrated at only one
point –– 1800 pounds at 5.346 inches or 4.7047
inches @1800 pounds. The spring rate of each
shut–height gage varies slightly and is not linear.
Because of this, shut–height gages are not
intended to calibrate any other height. Similarly,
the spring rate of each type of terminating machine
frame varies. The closer a given crimp is to 1800
pounds, the less crimp–height adjustment will be
necessary. Best results are achieved when changing
Heavy Duty Miniature applicators between like
machines.
1. Inspect the shut–height gage for damage it may
have incurred during transit immediately upon its
arrival at your facility. If damage is evident, file a
claim against the carrier and notify Tyco
Electronics immediately.
Figure 2
Read these instructions thoroughly before operating
the shut–height gage.
2. Inspect the shut–height gage for loose pieces,
broken calibration seals and effective calibration
date. If a shut–height gage is unfit for use, return
the gage to Tyco Electronics as described in
Section 8.
The shut height (which is pre–set at the factory) of a
terminating machine may change over time due to
wear or overloading. A machine with the correct shut
height will allow the change of Heavy Duty Miniature
applicators with minimal or no crimp height
adjustments.
3. Inspect the terminating machine for damage or
wear as described in the respective terminating
machine machine manual (see Figure 2). Repair or
replace as necessary.
2. Manually cycle the terminating machine (in the
same direction as Step 1) and record the
shut–height gage reading. Repeat as necessary.
1. Allow Shut–Height Gage 679655–[ ] to
normalize to room temperature. A minimum of 40
minutes is recommended if the temperature
difference is greater than 22 C [40 F].
2. With a clean, lint–free cloth, wipe the top and
bottom of shut–height gage and the mating
surfaces (i.e., ram adapter and base plate) in the
terminator.
3. Gently wipe Contact Support 1490476–1 and
Modified Tip Indicator 679001–1.
4. Place the shut–height gage in the terminating
machine and (where applicable) clamp it into place.
3. Remove the shut–height gage and adjust the
machine shut height as necessary. Adjust the shut
height up or down, as described in Section 5.
4. After adjusting the shut height, connect the
machine power and cycle the machine under load
for a minimum of 500 cycles before re–verifying the
shut height.
The distance between the division marks
(pointed to by the long indicator hand) equals
.0001 inches.
The distance between the numbers (pointed to
by the revolution counter) equals .001 inches.
If the long indicator hand is within +/– .001
inches of “0” and the revolution counter is
closer to “0” than to any other number, the
terminating machine shut height is within
tolerance
If the long indicator hand is on the negative
side of “0,” the terminator ram should be
shimmed (or adjusted down) by the amount
shown.
If the long indicator hand is on the positive side
of “0,” then the terminator ram should be
adjusted up, or have that amount of shims
removed.
Shut–Height Gage 679655–[ ] should be periodically
wiped with a light oil or a rust preventative to retard
rust.
Do not break any calibration seals or disassemble any
part of the shut–height gage. There are no customer
serviceable components. If the shut–height gage is
disturbed, it must be returned to Tyco Electronics for
repair and re–calibration. See Section 8.
Store Shut–Height Gage 679655–[ ] in a dry location,
isolated from vibrations and severe temperature
cycles.
If the gage requires repair or re–calibration, the gage
should be sent, along with the customer contact name
and telephone number to the Tooling Service Center.
Contact the TOOLING ASSISTANCE CENTER (toll
free) at: 1–800–722–1111.
1. Manually cycle the terminating machine (as
described in the applicable machine manual) three
or four times in the normal operating direction until
the gage settles to a consistent value. Disregard
the first few reads.
A free quote will be made by the Tyco Electronics
Repair Technician and the Customer Service
Department will contact the customer for further
instructions.
Questions may be addressed to: tool
repair@tycoelectronics.com
Since the previous release, the format was updated to
the current corporate requirements.
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