47304 [MACOM]

Hand Crimping Tools; ??手压着工具


型号：	47304
厂家：	Tyco Electronics
描述：	Hand Crimping Tools ??手压着工具
文件：	总10页 (文件大小：490K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

Figure 1

connectors to be applied, as listed in Figure 3. The

crimping tools may show more than one color code.

Check Figure 3 to be sure that the correct tool/

connector combination is being used.

This instruction sheet covers the Hand Crimping Tools

listed in Figure 1, which are used to crimp the

terminal types listed in Figure 2.

For example, tool 47386 can be used to apply PIDG

terminals and splices with a yellow color code, as well

as spare wire caps with a red color code.

Figure 3 lists the number of dots (or rib) that appear

embossed on a crimped item when the connector is

crimped in the correct tooling.

Reasons for reissue are provided in Section 9,

REVISION SUMMARY.

The CERTI–CRIMP hand crimping tool ratchet control

ensures full crimping of terminals and splices. Once

engaged, the ratchet will not release until the tool

handles have been FULLY closed.

The handles and label (if applicable) of the crimping

tools are color–coded to match the color coding of the

5. Insert properly stripped wire(s) into the terminal

or splice, as shown in Figure 4 or Figure 5.

6. Complete the crimp by closing the tool handles

until the ratchet releases.

7. Release the tool handles, allow the handles to

open fully, and remove the crimped terminal or

splice.

8. To crimp the other half of a splice, re–position

the uncrimped half of the splice in the tool as

shown in Figure 5. Follow the procedure used to

crimp the first splice half.

9. Refer to Section 4 and Figure 7 for terminal and

splice crimp inspection procedure.

1. Strip the wire to the dimensions provided in

Figure 3.

Figure 2

2. Place the crimping tool’s insulation adjustment

pins in the No. 3 position.

3. Close the tool handles until the crimping jaws

partially close, but leave enough space for the cap

to be inserted between the dies.

1. Strip the wire to the dimension provided in

Figure 3, being careful to avoid nicking or

damaging the conductor(s).

4. Raise the locator so that the end of the cap

rests against the recessed surface of the locator,

as shown in Figure 6.

5. Close the tool handles until the cap is held firmly

in place. Do NOT deform the cap wire barrel.

6. Insert the properly stripped wire into the cap

until the wire bottoms.

2. Open the tool jaws by closing the tool handles

until the ratchet releases, then allow the handles to

open fully.

7. Hold the wire in position and complete the crimp

by closing the tool handles until the ratchet

releases.

3. Place the terminal or splice in the dies as shown

in Figure 4 or Figure 5.

8. Release the tool handles, allow the handles to

open fully, and remove the crimped spare wire cap.

4. Close the tool handles until the terminal or splice

is held firmly in place. Do NOT deform the terminal

or splice wire barrel.

9. Refer to Section 4 and Figure 7 for spare wire

cap crimp inspection procedure.

Figure 3 (cont’d)

Figure 3 (end)

“C” “B”

Figure 4

Figure 6

1. Insert the insulation crimp adjustment pins into

the No. 3 position. Refer to Figure 1 or Figure 5.

2. Place the terminal or splice into the crimping

jaws as shown in Figure 4 or Figure 5.

3. Insert the UNSTRIPPED wire into ONLY the

insulation barrel (refer to Figure 4 or Figure 5)

portion of the terminal or splice.

4. Close the tool handles to complete the crimp.

5. Remove the crimped terminal or splice and

check the insulation crimp by bending the wire

back and forth once. The terminal or splice should

retain its grip on the wire insulation. If the wire pulls

out, set the insulation crimp adjustment pins to the

next higher position (No. 2).

6. Perform another crimp and repeat the

adjustment as necessary until the correct insulation

grip is attained. Do not use a tighter setting than

required.

Figure 5

Inspect crimped terminals and splices by checking the

features described in Figure 7. Terminals and splices

not meeting these conditions should NOT be used.

1. Set adjustment pins in position No. 3 for wire

having a large insulation diameter.

2. Set adjustment pins in position No. 2 for wire

having a medium insulation diameter.

3. Set adjustment pins in position No. 1 for wire

having a small insulation diameter.

The insulation crimping section of the hand tool has

three positions: 1 (tight), 2 (medium), and 3 (loose).

To adjust the section:

Figure 7

from the tool with a clean brush or a soft, lint–free

cloth. Do NOT use objects that could damage the

tool.

Hand crimping tools are inspected before

shipment. The tool received should be inspected

immediately upon arrival to ensure that the tool has

not been damaged during shipment, and that it

performs according to the criteria described in this

sheet. If a tool is damaged upon arrival, retain the

shipping container, file a claim with the carrier, and

notify Tyco Electronics immediately.

2. Make sure that the proper retaining pins are in

place and are secured with the proper retaining

rings.

3. Make certain that all pins, pivot points, and

bearing surfaces are protected with a THIN coat

of any good SAE 20 motor oil. Do NOT oil

excessively.

4. When the tool is not in use, keep the handles

closed to prevent objects from becoming lodged in

the crimping areas and store the tool in a clean,

dry area.

1. Remove dust, moisture, and other contaminants

3. Inspect crimping areas for pitted or chipped

surfaces.

Regular inspections should be performed by quality

control personnel. A record of scheduled inspections

should remain with the tool and/or be supplied to

supervisory personnel responsible for the tool.

Though recommendations call for at least one

inspection per month, the inspection frequency should

be based on the amount of use, working conditions,

operator training and skill, and established company

standards. These inspections should be performed in

the following sequence:

4. Close the tool handles until the ratchet releases,

then allow handles to open freely. If they do not

open quickly and fully, the spring is defective and

must be replaced. Refer to Section 8,

REPLACEMENT AND REPAIR.

This inspection requires the use of plug gages

conforming to the dimensions listed in Figures 8

and 9. Tyco Electronics does not manufacture or

market these gages.

1. Remove all lubrication and accumulated film by

immersing the tool (handles partially closed) in a

suitable commercial degreaser that will not affect

paint or plastic material.

To gage the crimping area(s), refer to Figure 10 and

proceed as follows:

1. Close the crimping areas by squeezing the tool

handles together until the crimping dies have

bottomed, and then HOLD the tool handles in this

position. Do not force the dies beyond initial

contact.

2. Make certain that all retaining pins are in place

and are secured with retaining rings. If

replacements are necessary, refer to the parts list

in Figure 11.

Figure 8

Figure 9

2. Align the GO element of the gage with the

For additional information concerning the use of the

plug gage, refer to instruction sheet 408–7424.

appropriate crimping area to be checked. Refer to

Figure 10. Push the element straight into the area

without using force. The GO element must pass

completely through the crimping area.

Obtain a .025–mm [.001–in.] shim that is suitable for

checking the clearance between the bottoming

surfaces of the crimping dies. To inspect the ratchet

control:

3. Align the NO–GO element of the gage with the

same crimping area, and try to insert the element.

The NO–GO element may start entry, but it must

not pass completely through the crimping area.

1. Refer to Figure 3 and select a terminal or splice

and wire (maximum size).

4. Repeat the gage inspection procedure for each

crimping area, making sure to use the correct plug

gage for each inspection.

2. Position the terminal or splice in the appropriate

crimping area, according to the method described

in Paragraph 3.1, Steps 1 through 5.

If the crimping areas conform to the gage inspection,

the tool is considered dimensionally correct. If the

crimping areas do not conform to the inspection, the

tool must be repaired. Refer to Section 8,

3. While holding the wire in place, squeeze the tool

handles together until the ratchet releases. Hold

the tool in this position, maintaining just enough

pressure to keep the dies closed.

REPLACEMENT AND REPAIR.

Figure 10

or send a facsimile of your purchase order to

4. Check the clearance between the bottoming

surfaces of the crimping dies. If the clearance is

.025 mm [.001 in.] or less, the ratchet is

satisfactory. If clearance exceeds .025 mm

[.001 in.], the ratchet is out of adjustment, and

must be repaired. Refer to Section 8,

1–717–986–7605, or write to:

CUSTOMER SERVICE (38–35)

TYCO ELECTRONICS CORPORATION

P.O. BOX 3608

HARRISBURG, PA 17105–3608

REPLACEMENT AND REPAIR. If the tool

conforms to these inspection procedures, lubricate

it with a THIN coat of any good SAE 20 motor oil

and return it to service.

For tool repair service, please contact a

representative at 1–800–526–5136.

Since the previous release of this sheet, the following

changes were made:

Replacement parts are listed in Figure 11. Parts other

than those listed in Figure 11 should be replaced by

Tyco Electronics to ensure quality and reliability of the

tool. Order replacement parts through your Tyco

Electronics Representative, or call 1–800–526–5142,

Updated document to corporate requirements

Added part number 47386–5 to tables in

Figures 1, 3, 8, 9, and 11

Figure 11

47304 [MACOM]

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