91518-1_技术文档

Premium CERTI-CRIMP II Hand Tools

CERTI-CRIMP Hand Tools are

top-of-the-line, premium, hand-

operated tools for crimping a

Fast Facts

• Designed to exacting

specifications

broad array of terminals, contacts

and special wiring devices available

from TE Connectivity. They are

designed to exacting specifications to

produce consistent, high-quality termi-

nations. A potential service life of over

50,000 cycles is possible, depending on

operator care.

• Ratchet control provides

complete crimping cycle

• For most military, UL and

CSA applications

• Manufactured using the

highest quality materials

There are currently seven basic styles of

CERTI-CRIMP Hand Tools. The choice

• Requires minimum skill

• Repairable

depends on the product being applied and/or

your preferred method of application. For

example, open barrel contacts typically require

straight-action die movement to minimize possi-

ble rotation during crimping. Or, if your application

requires crimping different sizes of terminals, you

may prefer using a single tool with a combination of

crimping nests, rather than two or three separate

tools.

• Calibrated; recalibration

recommended every 6

months or 5,000 cycles

• Many SAHT and DAHT

crimping heads, and many

die sets, can be adapted for

use with the 626 Pneumatic

Tool System (Request Catalog

124208)

Other options include insulation crimp adjustment for different insulation

thicknesses, a locator for properly positioning and supporting the terminal or

contact in the tool, a wire stop, and color coding and/or wire size information

on the head of the tool or on the handles.

• Produced under a Quality

management System certi-

fied to ISO 9001. (A copy of

the certifiate is available upon

request.)

All CERTI-CRIMP Hand Tools feature the reliable ratchet control. The ratchet

will not release until the handles are fully closed and the dies bottomed. This

helps eliminate partial crimps.

CERTI-CRIMP Hand Tools are well suited for low production runs, prototype

work, and repairs—almost any application requiring consistent, highly-reliable

terminations. CERTI-CRIMP Hand Tools are designed to meet all feature

requirements listed on applicable TE Application Specifications. (Check

appropriate product catalogs for qualification to military specifications, UL

recognition and CSA certification.)

For information about tooling, call 1-800-522-6752

or e-mail toolsales@te.com.

Need More Information?

For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support

Catalog 65780

Revised 04-2011

Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets

are English equivalents unless specified otherwise. Specifications subject to change. Consult TE

Connectivity for latest specifications.

2

Premium CERTI-CRIMP II Hand Tools

Connector/Terminal to Tool Reference

Max.

Insul. Dia.

Die Set for

Tool

Frame

Insertion/

Extraction

Tool

Hand Tool Part Numbers

Connector/

Terminal

Wire Range

Style

AWG

28-24

24-20

28-22

26-22

24-20

26-22

mm²

0.08-0.2

0.2-0.5

0.08-0.3

0.12-0.3

0.2-0.5

in

mm

HHHT

DAHT

SAHT

.040

.060

.040

.061

.069

.062

.054

.065

.060

1.02

1.52

1.02

1.55

1.75

1.58

1.37

1.65

1.52

Size 20 DF Contacts

Size 22 DF Contacts

Mod. IV Contacts

91503-1

—

AMPLIMITE

D-Sub. Connectors

91285-1

—

91520-1

91517-1

91516-1

91533-1

58342-2

91531-1

91518-1

91551-1

—

843996-3

(Ext./Reset)

Locking Clip Contacts

0.12-0.3

91084-1

—

AMPMODU

Connectors

32-28 0.03-0.08

MTE & Tandem Spring

Contacts

26-22

32-22

0.12-0.3

0.03-0.3

843473-1

(Ext.)

Short Point Contacts

24-20

28-24

24-20

18-14

26-24

24-20

18-16

24-20

18-16

18-14

16

0.2-0.5

0.08-0.2

0.2-0.5

0.8-2

0.12-0.2

0.2-0.5

0.8-1.25

0.2-0.5

0.8-1.25

0.8-2

.060

.085

.060

—

1.52

2.16

1.52

—

91539-1

91515-1

90230-1¹

90231-2¹

—

Type II Contacts

.090

.120

.100

.070

.100

.160

.220

—

2.29

3.05

2.54

1.78

2.54

4.06

5.59

—

91523-1

91505-1

—

200893-2/

305183

Type III+ Contacts

Type XII Contacts

CPC Connectors,

M Series Connectors

—

90382-2

90384-1

—

91519-1

—

90145-2¹

90145-1¹

90140-1¹

—

1.25

—

14-12

10-8

2-3

5-7

—

91019-3 (Ext.)

Subminiature

COAXICON Contacts

174 RG/U

187 RG/U

22-18

18-14

14-10

30-22

24-18

20-14

24-18

20-14

20-18

16-14

12

—

0.3-0.8

0.8-2

2-5

0.05-0.3

0.2-0.8

0.5-2

0.2-0.8

0.5-2

0.5-0.8

1.25-2

3

69690¹

69690-1¹

—

91515-1

91512-1

91504-1

91510-1

91500-1

91508-1

91506-1

—

.130

.170

.200

.075

.100

.130

.100

.130

.200

.126

.069

.094

.126

.115

.110

.063

.102

.110

.051

.056

.047

.055

.071

.079

3.30

4.32

5.08

1.91

2.54

3.30

2.54

3.30

5.08

3.20

1.75

2.39

3.20

2.92

2.80

1.60

2.60

2.80

1.30

1.43

1.20

1.4

90166-1

90165-1

90120

—

FASTON

Straight Receptacles

(Premier Line Only)

465629-ꢀ*

(Installation

Tip Required)

250 Series

455830-1/

465644-1

Commercial Contacts

455830-1/

318851-1

Universal &

Universal II Contacts

MATE-N-LOK

Connectors

—

58380-1¹

58380-2¹

—

10

5

—

Mini-Universal

20-16

26-22

22-18

20-16

26-18

0.5-1.25

0.12-0.3

0.3-0.8

0.5-1.25

0.12-0.8

—

91536-1

91529-1

91522-1

91594-1

91526-1

Mini-Universal II

Contacts

455830-1/

455822-2

—

MR Connectors

Dynamic

Contacts

D-3(L)

—

20-18 0.50-0.85

—

91558-1

91559-1

91560-1

91576-1

91562-1

91577-1

—

16

24

1.25

.20

D-3(M)

D-3(2L)

D-2(S)

EI

22-20

16

14

28-26

24

30-28

26

.30-.50

1.23-1.42

1.94-2.20

.09-.14

.22-.23

.05-.08

.13

EI

22

.30

1.80

2.00

.040

20

.50

1

Use with “C” Head Straight Action Hand Tool, Part Number 69710-1.

For information about tooling, call 1-800-522-6752

or e-mail toolsales@te.com.

Need More Information?

For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support

Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets

are English equivalents unless specified otherwise. Specifications subject to change. Consult TE

Connectivity for latest specifications.

Catalog 65780

Revised 04-2011

3

Premium CERTI-CRIMP II Hand Tools

Connector/Terminal to Tool Reference, continued

Max.

Insul. Dia.

Hand Tool Part Numbers

Die Set for

Tool

Frame

Connector/

Terminal

Wire Range

Style

AWG

mm²

0.3-0.8

1.25-2

3-5

0.12-0.3

0.3-1.25

1.25-2

3-5

in

mm

DAHT

TETRA-CRIMP

T-HEAD

HHHT

22-18

16-14

12-10

26-22

22-16

16-14

12-10

26-22

22-16

16-14

.100

.170

.250

.082

.125

.150

.230

.080

.170

.215

2.54

4.32

6.35

2.08

3.18

3.81

5.84

2.03

4.32

5.46

PIDG FASTON

Receptacles

(6409ꢀꢀ P/N Series Only)

Insulated

——

59824-1

—

46121

47386

47387

—

46121

45160

45575-1

—

59824-1

—

59275

59250

—

59239-4

—

69344¹

47806-2¹

47807-1¹

47808-6¹

—

PIDG

Terminals and Splices,

PLASTI-GRIP

Insulated

Terminals

0.12-0.3

0.3-1.25

1.25-2

—

PLASTI-GRIP

Butt Splices

—

AMPLI-BOND

Terminals,

PLASTI-GRIP

Terminals

8

7

.377

9.58

—

69959

—

58079-3²

58080-3²

PLASTI-STRIP

Terminals,

22-18

16-14

0.3-0.8

1.25-2

.135

.160

3.43

4.06

—

Insulated

Ultra-Fast Plus

FASTON Receptacles

22-18

16-14

22-16

16-14

12-10

8

0.3-0.8

1.25-2

0.3-1.25

1.25-2

3-5

.230

.260

—

5.84

6.60

—

49935

—

90390-3²

90391-3²

47812¹

47813¹

—

Ultra-Fast FASTON

Insulated

Tabs and Receptacles

Uninsulated

SOLISTRAND

Terminals and Splices

7

—

69355

—

1

Use with “C” Head Straight Action Hand Tool, Part Number 69710-1.

Use with Platform Die Hand Tool, Part Number 58078-3.

2

For information about tooling, call 1-800-522-6752

or e-mail toolsales@te.com.

Need More Information?

For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support

Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets

are English equivalents unless specified otherwise. Specifications subject to change. Consult TE

Connectivity for latest specifications.

Catalog 65780

Revised 04-2011

4

Premium CERTI-CRIMP II Hand Tools

CERTI-CRIMP Tooling Options

T-HEAD Hand Tool

Double Action Hand Tool (DAHT)

• Dies close in a straight line

• Dies travel in arc-like path

• Locator

• Locator on tools for FASTON, MATE-N-LOK,

PIDG and PLASTI-GRIP

• Insulation adjustment on tools for

FASTON, MATE-N-LOK, PIDG and

PLASTI-GRIP terminals

• Quick take-up on handle for holding

terminal or splice in place

• Adjust insulation crimp with a 4-position

screw

• Approx. weight 1.2 lb [0.54 kg]

• Color coded

• Approx. weight 1.3 lb [0.59 kg]

TETRA-CRIMP Hand Tool Part No. 59824-1

• Dies travel in arc-like path

• Multiple color-coded crimping cavities

• Terminal locator and wire stop

• Ratchet control release

Heavy Head Hand Tool (HHHT)

• Designed to terminate most large coaxial cable

and heavy-gage wire

• Dies close in a straight line

• Locator and wire stop when applicable

• Insulation adjustment on tools for

AMPLI-BOND, PIDG and PLASTI-GRIP

• Approx. weight 2.1 lb [0.95 kg]

• Approx. weight 1.4 lb [0.64 kg]

Platform Die Hand Tool Part No. 58078-3

• Same frame configuration as

TETRA-CRIMP Hand Tool

• Dies are interchangeable

• Adjustable terminal locator

• Approx. weight 1.4 lb [0.64 kg]

"C" Head Straight Action Hand Tool

Part No. 69710-1

• Dies close in a straight line

• Dies are interchangeable

• Locators and other applicable features

included with dies

• Approx. weight 1.9 lb [0.86 kg]

Straight Action Hand Tool (SAHT)

• Dies close in a straight line

• Contact locator and support

• Wire stop

• Insulation crimp adjustment

(4 positions)

• Ejects crimped contact

• Approx.weight 1.3 lb [0.59 kg]

For information about tooling, call 1-800-522-6752

or e-mail toolsales@te.com.

Need More Information?

For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support

Catalog 65780

Revised 04-2011

Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets

are English equivalents unless specified otherwise. Specifications subject to change. Consult TE

Connectivity for latest specifications.

5

Premium CERTI-CRIMP II Hand Tools

New Flip Locator for Premium CERTI-CRIMP II Hand Tools

Fast Facts

TE Connectivity introduces a Flip Locator Hand Tool feature designed to provide

the ultimate in terminal placement accuracy, increased efficiency and ease of use.

• Highly visible, easier

to load terminals

• “New” spring loaded

retention feature

Function

The new wire size trends have translated into new operator, tooling, and applica-

tion challenges. Small terminal handling is a particular challenge as terminals con-

tinue to miniaturize. In fact, TE Connectivity is working on a terminal that has a

crimp width of only 0.015” (0.38 mm). This creates an enormous problem handling

the terminal and locating it properly into a hand tool’s die set.

• Configured for

CERTI-CRIMP II Heads

• Available with short

and long handle tools

To help with the problem, TE is releasing its new “flip locator” on selected

Premium CERTI-CRIMP II straight action hand tools. This TE flip locator system

allows the operator to “flip” the locator approx 150 degrees, which provides exact

placement of small terminals. After loading, the locator is “flipped” back into posi-

tion and the terminal is properly located automatically. Now, with the terminal held

in place, the operator can concentrate on proper wire placement and complete the

termination process.

• Accurately locates

the terminal for a

more consistent

crimp termination

Another Hand Tool Advantage from TE Connectivity.

Step-by-Step

1

2

3

4

5

6

For information about tooling, call 1-800-522-6752

or e-mail toolsales@te.com.

Need More Information?

For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support

Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets

are English equivalents unless specified otherwise. Specifications subject to change. Consult TE

Connectivity for latest specifications.

Catalog 65780

Revised 04-2011

6

Premium CERTI-CRIMP II Hand Tools

LightKnack for CERTI-CRIMP II Hand Tools

• Featured on All CERTI-CRIMP II Tools

• Illuminates the Crimp Area

• Eases the termination process

• Magnetic for a secure placement while maintaining

flexibility

• Applicable for any Metallic Tool Surface

• Available separately in packs of 3

Insertion/Extraction Tools

*For Universal Handle (with

adjustable strap) with short tip

holder (1.87 [47.5]), specify “-1”

suffix; with long tip holder (5.87

[149]), specify “-2” suffix.

Requires Installation Tip:

Part Number 465468-1

(≤ .185 [4.7] insul. dia. and/or

crimp width) or

Part No. 465488-1 (> .185 [4.7]

insul. dia. and/or crimp width).

Universal Handle

Insertion/Extraction Tool

Part No. 91285-1

Extraction Tool

Part No. 465629-ꢀ*

Part No. 305183

Extraction Tool

Extraction/Lance Reset Tool

Part No. 843996-3

Part No. 318851-1

Part No. 455822-2

Part No. 465644-1

For information about tooling, call 1-800-522-6752

or e-mail toolsales@te.com.

Need More Information?

For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support

Catalog 65780

Revised 04-2011

Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets

are English equivalents unless specified otherwise. Specifications subject to change. Consult TE

Connectivity for latest specifications.

7

Catalog 65780 / 04-11 / Application Tooling

FASTON, MATE-N-LOK, PIDG, PLASTI-GRIP, PLASTI-STRIP, SOLISTRAND, T-HEAD, TETRA-CRIMP,

The TE Connectivity (logo) and TE Connectivity are trademarks.

www.tooling.te.com

Tyco Electronics Corporation, Harrisburg, PA 17105, Phone: 717-564-0100; Fax 717-986-3316


型号：	91518-1
厂家：	Tyco Electronics
描述：	Premium CERTI-CRIMP II Hand Tools 高级CERTI - CRIMP II手动工具连接器连接器支架
文件：	总8页 (文件大小：4776K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

91518-1 [MACOM]

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