MAX15003EVKIT [MAXIM]

Programmable Switching Frequency Up to 2.2MHz;
MAX15003EVKIT
型号: MAX15003EVKIT
厂家: MAXIM INTEGRATED PRODUCTS    MAXIM INTEGRATED PRODUCTS
描述:

Programmable Switching Frequency Up to 2.2MHz

文件: 总12页 (文件大小:347K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
19-4053; Rev 0; 2/08  
MAX15003 Evaluation Kit  
Evluates:MAX1503  
General Description  
Features  
The MAX15003 evaluation kit (EV kit) is a fully assembled  
and tested surface-mount printed-circuit board (PCB)  
that demonstrates the capabilities of the MAX15003 IC.  
The MAX15003 IC is a high-performance triple-output  
synchronous buck controller, capable of delivering up to  
10A per output with tracking and sequencing capability.  
The EV kit requires a DC input-voltage range of 6V to  
14V (12V typ) for normal operation.  
Triple-Output Power Supply  
VOUT1 (3.3V, 3A)  
VOUT2 (2.5V, 4A)  
VOUT3 (1.2V, 10A)  
600kHz PWM Switching  
Programmable Switching Frequency Up to 2.2MHz  
External Frequency Synchronization  
Selectable Tracking or Sequencing Operation Mode  
Selectable Phase Operation Mode  
The EV kit outputs are configured for 3.3V, 2.5V, and  
1.2V, and provide 3A, 4A, and 10A, respectively. The  
MAX15003 IC switching frequency is programmed to  
600kHz or can be synchronized to an external clock sig-  
nal with a frequency of up to 2.2MHz. The phase-and-  
tracking/sequencing operation modes are configurable.  
The PGOOD1, PGOOD2, PGOOD3, and RESET logic  
signal output pads are provided for circuit monitoring.  
Individual PGOOD and RESET Signal Outputs  
Fully Assembled and Tested  
Ordering Information  
PART  
TYPE  
MAX15003EVKIT+  
EV Kit  
+Denotes lead-free and RoHS-compliant.  
Component List  
DESIGNATION  
QTY  
DESCRIPTION  
DESIGNATION  
QTY  
DESCRIPTION  
150µF 20ꢀ, 16V aluminum  
electrolytic capacitor (D8)  
Panasonic EEEFK1C151XP  
2200pF 10ꢀ, 50V X7R ceramic  
capacitor (0603)  
Murata GRM188R71H222K  
C1  
1
C11  
1
820pF 10ꢀ, 50V X7R ceramic  
capacitor (0603)  
Murata GRM188R71H821K  
22µF 20ꢀ, 16V X5R ceramic  
capacitors (1210)  
TDK C3225X5R1C226M or  
Murata GRM31CR61C226M  
C13  
C19  
1
1
C2, C8, C14  
3
7
4
270pF 10ꢀ, 50V X7R ceramic  
capacitor (0603)  
Murata GRM188R71H271K  
0.1µF 10ꢀ, 50V X7R ceramic  
capacitors (0603)  
TDK C1608X7R1H104K or  
Murata GRM188R71H104K  
C3, C9, C15,  
C20, C24, C25,  
C26  
2.2µF 10ꢀ, 6.3V X5R ceramic  
capacitor (0603)  
TDK C1608X5R0J225K or  
Murata GRM188R60J225K  
C21  
C22  
1
1
100µF 20ꢀ, 6.3V X5R ceramic  
capacitors (1210)  
TDK C3225X5R0J107M or  
Murata GRM32ER60J107M  
C4, C10, C16,  
C23  
0.022µF 10ꢀ, 50V X7R ceramic  
capacitor (0603)  
TDK C1608X7R1H223K or  
Murata GRM188R71H223K  
1500pF 10ꢀ, 50V X7R ceramic  
capacitors (0603)  
Murata GRM188R71H152K  
C5, C17  
C6, C12, C18  
C7  
2
3
1
100mA, 30V Schottky diodes  
(SOD523)  
Central Semiconductor CMOSH-3  
+ LEAD FREE  
47pF 5ꢀ, 50V C0G ceramic  
capacitors (0603)  
Murata GRM1885C1H470J  
D1, D3, D5  
3
(Top Mark: 53)  
680pF 10ꢀ, 50V X7R ceramic  
capacitor (0603)  
Murata GRM188R71H681K  
________________________________________________________________ Maxim Integrated Products  
1
For pricing, delivery, and ordering information, please contact Maxim Direct at 1-888-629-4642,  
or visit Maxim’s website at www.maxim-ic.com.  
MAX15003 Evaluation Kit  
Component List (continued)  
DESIGNATION  
QTY  
DESCRIPTION  
DESIGNATION  
QTY  
DESCRIPTION  
R4  
R5  
1
1
3
0
1
1
25.5kΩ 1ꢀ resistor (0603)  
8.06kΩ 1ꢀ resistor (0603)  
11kΩ 1ꢀ resistors (0603)  
Not installed, resistors—short (1206)  
787Ω 1ꢀ resistor (0603)  
3.09kΩ 1ꢀ resistor (0603)  
1A, 20V Schottky diodes  
(SOD123F)  
Central Semiconductor CMMSH1-  
20 + LEAD FREE  
D2, D4, D6  
3
R6, R18, R30  
R9, R21  
R10  
(Top Mark: CS20F)  
IN, PGND (4),  
VOUT1, VOUT2,  
VOUT3  
Noninsulated banana-jack  
connectors  
R11  
8
2
1
R12, R24, R36,  
R38, R39  
5
10kΩ 5ꢀ resistors (0603)  
JU1, JU2  
3-pin headers  
2.2µH, 6A, 19mΩ inductor  
Sumida CDMC6D28NP-2R2M or  
Vishay IHLP-2525CZ-ER-2R2-M-11  
R13  
R14  
1
1
2
1
1
1
1
1
2
0
1
1
3
1
3
3
3
22Ω 5ꢀ resistor (0603)  
332kΩ 1ꢀ resistor (0603)  
100kΩ 1ꢀ resistors (0603)  
26.7kΩ 1ꢀ resistor (0603)  
5.90kΩ 1ꢀ resistor (0603)  
649Ω 1ꢀ resistor (0603)  
2.87kΩ 1ꢀ resistor (0603)  
6.8Ω 5ꢀ resistor (0603)  
54.9kΩ 1ꢀ resistors (0603)  
Not installed, resistor—short (1210)  
1.96kΩ 1ꢀ resistor (0603)  
2.26kΩ 1ꢀ resistor (0603)  
2.2Ω 5ꢀ resistors (0603)  
165kΩ 1ꢀ resistor (0603)  
21.5kΩ 1ꢀ resistors (0603)  
Test points, red  
L1  
R15, R41  
R16  
3.3µH, 5A, 30mΩ inductor  
Sumida CDMC6D28NP-3R3M or  
Vishay IHLP-2525CZ-ER-3R3-M-11  
L2  
L3  
1
1
R17  
R22  
0.47µH, 13.6A, 4mΩ inductor  
Sumida CDMC6D28NP-R47M or  
Vishay IHLP-2525CZ-ER-R47-M-01  
R23  
Evluates:MAX1503  
R25  
7.6A/11A, 30V dual n-channel  
MOSFET (8-pin SO)  
International Rectifier  
IRF7904UPbF  
R28, R29  
R33  
N1  
1
1
R34  
R35  
11A, 30V, 13.8mΩ n-channel  
MOSFET (8-pin SO)  
International Rectifier  
IRF7807ZPbF or  
International Rectifier  
IRF7821UpbF  
R37, R45, R46  
R40  
N2  
N3  
R42, R43, R44  
TP1, TP2, TP3  
TP4, TP5, TP6  
Test points, black  
30A, 20V, 3mΩ n-channel  
MOSFET (PowerPAK 8-pin SO)  
Vishay Si7336ADP-T1-E3  
1
1
Triple output buck controller  
(48-pin TQFN-EP*, 7mm x 7mm)  
Maxim MAX15003ATM+  
U1  
1
8.6A/6.3A, 30V dual n-channel  
MOSFET (8-pin SO)  
Fairchild FDS6982AS or  
2
1
Shunts (JU1, JU2)  
N4  
R1  
PCB: MAX15003 Evaluation Kit+  
International Rectifier IRF7905PbF  
*EP = Exposed pad.  
1
0
15Ω 5ꢀ resistor (0603)  
R2, R3, R7, R8,  
R19, R20, R26,  
R27, R31, R32  
Not installed, resistors (0603)  
R2, R8, R20, R26, and R32 are open;  
R3, R7, R19, R27, R31 are short  
2
_______________________________________________________________________________________  
MAX15003 Evaluation Kit  
Evluates:MAX1503  
Component Suppliers  
SUPPLIER  
Central Semiconductor  
Fairchild Semiconductor  
International Rectifier  
Murata Mfg. Co., Ltd.  
Panasonic Corp.  
Sumida Corp.  
PHONE  
WEBSITE  
www.centralsemi.com  
631-435-1110  
888-522-5372  
310-322-3331  
770-436-1300  
800-344-2112  
847-545-6700  
847-803-6100  
203-268-6261  
www.fairchildsemi.com  
www.irf.com  
www.murata.com  
www.panasonic.com  
www.sumida.com  
www.component.tdk.com  
www.vishay.com  
TDK Corp.  
Vishay  
Note: Indicate that you are using the MAX15003 when contacting these component suppliers.  
9) Turn on the power supply.  
__________________________Quick Start  
Required Equipment  
Before beginning, the following equipment is needed:  
10) Verify that the VOUT1, VOUT2, and VOUT3 outputs  
measure 3.3V, 2.5V, and 1.2V, respectively.  
11) Verify that the PGOOD1, PGOOD2, PGOOD3, and  
RESET signals measure approximately 3.3V, 2.5V,  
1.2V, and 5V, respectively.  
One 14V, 10A adjustable power supply  
Three voltmeters  
One 4-channel oscilloscope  
12) The EV kit is ready for load testing. Use the  
respective VOUT_ banana jacks for high-current  
load testing.  
Procedure  
The MAX15003 EV kit is a fully assembled and tested  
surface-mount board. Follow the steps below to verify  
board operation. Caution: Do not turn on the power  
supply until all connections are completed.  
Detailed Description of Hardware  
The MAX15003 EV kit is a fully assembled and tested  
surface-mount PCB that demonstrates the MAX15003  
IC, which integrates three high-performance PWM  
switching step-down DC-DC controllers. Additionally,  
the MAX15003 IC can be enabled in tracking or  
sequence modes and can operate in phase or 120°  
out-of-phase. The EV kit circuit operates over the  
input-voltage range of 6V to 14V. The outputs are con-  
figured for 3.3V, 2.5V, and 1.2V, providing up to 3A,  
4A, and 10A, respectively. The MAX15003 switching  
frequency of 600kHz is programmed with resistor R40.  
The frequency can be programmed from 200kHz to  
2.2MHz by replacing this resistor, or can be synchro-  
nized to an external clock signal through the SYNC  
input pad. The MAX15003 EV kit PCB is designed with  
4-layer and 2oz copper for optimum performance.  
1) Verify that a shunt is across pins 1-2 of jumper JU1  
(ratiometric tracking mode).  
2) Verify that a shunt is across pins 2-3 of jumper JU2  
(out-of-phase mode).  
3) Connect a voltmeter across the VOUT1 and PGND  
two-hole PCB pads.  
4) Connect a voltmeter across the VOUT2 and PGND  
two-hole PCB pads.  
5) Connect a voltmeter across the VOUT3 and PGND  
two-hole PCB pads.  
6) Connect the 4-channel oscilloscope probes to the  
PGOOD1, PGOOD2, PGOOD3, and RESET two-  
hole PCB pads. Connect each probe ground lead to  
the SGND two-hole PCB pad.  
The phase and tracking/sequencing operation modes  
are selectable through jumpers JU1 and JU2.  
Coincident tracking, ratiometric tracking, or sequencing  
options enable tailoring of the power-up/power-down  
sequence depending on the application requirements.  
PGOOD1, PGOOD2, PGOOD3, and RESET logic signal  
output pads are provided for circuit monitoring.  
7) Set the adjustable power supply to 12V and disable  
the output.  
8) Connect the positive terminal of the power supply  
to the IN banana jack connector. Connect the neg-  
ative terminal of this power supply to the PGND  
banana jack connector.  
_______________________________________________________________________________________  
3
MAX15003 Evaluation Kit  
Table 1. Current-Limit Resistor Configuration  
VOUT_ OUTPUT ILIM_ RESISTORS OPEN RESISTOR  
0Ω RESISTOR  
INDUCTOR CURRENT-SENSING ELEMENTS  
R20  
R19  
R20  
R7  
N4-A + R21  
R21  
VOUT1  
VOUT2  
VOUT3  
R44, R23  
R42, R11  
R43, R35  
R19  
R8  
N1-B + R9  
R9  
R7  
R8  
R32  
R31  
R31  
R32  
N3 + R33  
R33  
The MAX15003 IC limits the inductor current by sensing  
the voltage drop across the respective MOSFET’s  
Input Source  
The MAX15003 EV kit is configured for normal operation  
with an input power source of 6V to 14V. However, the  
upper input-voltage limit can be raised to 23V by replac-  
ing capacitors C1, C2, C8, and C14 with higher voltage-  
rated capacitors. The EV kit circuit requires a minimum  
5.5V input to generate the 5V regulation voltage (REG)  
used to power the MOSFET gate drivers and provide  
the pullup voltage for the SEL and PHASE inputs.  
low-side on-resistance (R  
) at each output. The  
DS(ON)  
equivalent low-side sense resistance for each output  
can be changed by cutting open the PCB shorting trace  
across R9, R21, and R33 and installing sense resistors.  
Alternatively, the low-side MOSFET’s R  
can be  
DS(ON)  
eliminated from the equivalent low-side sense resis-  
tance, at each buck converter, by cutting open the PCB  
shorting trace across R19, R7, or R31, and installing a  
shorting resistor at R20, R31, or R32, respectively. See  
Table 1 for current-limit resistor configuration.  
Evluates:MAX1503  
Triple Outputs  
The MAX15003 EV kit’s three outputs are configured to  
different voltages. VOUT1 is configured to 3.3V, with  
resistors R16 and R17, and can supply up to 3A.  
VOUT2 is configured to 2.5V, with resistors R4 and R5,  
and can supply up to 4A. VOUT3 is configured to 1.2V,  
with resistors R28 and R29, and can supply up to 10A.  
The output voltage for each output can be reconfigured  
between 0.6V and 0.9V x IN by replacing the respective  
feedback resistors. Refer to the Type III: Compensation  
Switching Frequency  
The MAX15003 PWM switching frequency is set to  
600kHz with resistor R40 (165kΩ). Replace resistor R40  
with a new resistor value to progam the switching  
frequency between 200kHz and 2.2MHz. Use the fol-  
lowing equation to choose the appropriate resistor  
value to reconfigure the switching frequency (f ):  
SW  
when f  
< f  
section in the MAX15003 IC  
ZERO, ESR  
CO  
data sheet for instructions on selecting new resistor val-  
ues for the respective outputs. Also refer to the Inductor  
Selection, Input Capacitor Selection, and the  
Compensation Design Guidelines sections in the IC  
data sheet to verify whether other components need  
replacement for proper operation after reconfiguring  
the output voltage.  
f
(Hz) = 1011/(R40 + 1750) (Ω)  
SW  
The switching frequency can also be synchronized to  
an external digital clock signal connected to the EV kit  
SYNC PCB pad. For proper synchronization, the exter-  
nal signal frequency must be at least 20ꢀ higher than  
3x the frequency programmed through resistor R40.  
The digital clock signal should have peak amplitude of  
3V to 5V, offset voltage of 1/2 the amplitude, frequency  
in the 600kHz to 6.9MHz range, and a duty cycle of  
50ꢀ. The MAX15003 IC switching frequency will be 1/3  
the SYNC frequency. Refer to the Inductor Selection,  
Input Capacitor Selection, and the Compensation  
Design Guidelines sections in the MAX15003 IC data  
sheet to verify whether other components need  
replacement for proper operation after reconfiguring  
the switching frequency.  
Current Limit  
The current limit for each MAX15003 EV kit output is set  
with resistors. VOUT1 current limit is set to a nominal  
4.5A, at room temperature, with resistors R44 and R23.  
VOUT2 current limit is set to a nominal 6A, at room tem-  
perature, with resistors R42 and R11. VOUT3 current  
limit is set to a nominal 15A, at room temperature, with  
resistors R43 and R35. To reconfigure the current limits,  
refer to the Setting the Current Limit section in the  
MAX15003 IC data sheet to calculate new resistor val-  
ues for R44/R23, R42/R11, and R43/R35.  
4
_______________________________________________________________________________________  
MAX15003 Evaluation Kit  
Evluates:MAX1503  
Table 2. Track/Sequence Operation (Jumper JU1)  
EV KIT VOUT_  
OPERATION  
SHUNT POSITION  
SEL PIN CONNECTION  
EV KIT CIRCUIT MODIFICATIONS  
Ratiometric tracking  
mode*  
Open resistors (R2, R26)  
Short/0Ω resistors (R3, R27)  
1-2*  
Connected to REG  
Connected to SGND  
Coincident tracking  
mode  
Calculate values for resistors R2, R3, R26, and R27  
2-3  
Sequence mode  
*Default position.  
Output Sequencing/Tracking  
Phase Operation  
The three DC-DC converters can switch in phase or at  
120° out-of-phase. Operating the converters in the out-  
of-phase mode increases the input capacitor ripple fre-  
quency, reduces the RMS input ripple current, and thus  
the size of the input bypass capacitor requirement. EV  
kit jumper JU2 is used to configure the phase mode  
operation. See Table 3 for jumper JU2 configuration.  
The MAX15003 IC can be programmed to power up  
and power down the three outputs in sequence, ratio-  
metric tracking, or coincident tracking mode by config-  
uring the SEL pin. The MAX15003 EV kit features jumper  
JU1 to configure the SEL pin. See Table 2 for jumper  
JU1 configuration. The EV kit circuit is configured for  
ratiometric tracking operation by default (resistors R3  
and R27 shorted with PC trace), and can be easily mod-  
ified for sequencing or coincident tracking. In ratiomet-  
ric tracking mode, the soft-start controllers for VOUT1,  
VOUT2, and VOUT3 are synchonized, and hence their  
respective output voltages will track ratiometrically.  
Table 3. Phase Mode (Jumper JU2)  
SHUNT  
POSITION  
PHASE PIN  
CONNECTION  
EV KIT OPERATION  
1-2  
Connected to REG  
Connected to SGND  
In-phase mode  
In concident tracking mode, the VOUT2 and VOUT3  
output voltages ramp up, tracking the VOUT1 voltage  
depending on the resistor-divider ratio used for R2/R3  
and R26/R27, respectively.  
2-3*  
120° out-of-phase mode  
*Default position.  
In sequencing mode, VOUT2 and VOUT3 outputs do  
not turn on until the voltage at the IC EN/TRACK_ input  
pin for each output reaches 1.22V. The ratio of resistor  
pairs R2/R3 and R26/R27 set the voltage threshold that  
VOUT1 must reach before VOUT2 and VOUT3 are  
turned on.  
Status Output Signals  
The MAX15003 EV kit provides PGOOD1, PGOOD2,  
and PGOOD3 logic output signals to indicate the regu-  
lation state of VOUT1, VOUT2, and VOUT3. A logic-low  
at the PGOOD_ pads indicates that output voltage has  
dropped below 92.5ꢀ of its regulation voltage. Each  
PGOOD_ signal is pulled high to the respective VOUT_  
voltage when in regulation. The EV kit also provides a  
RESET logic output signal that indicates when all three  
PGOOD outputs are logic-high. The RESET output is  
pulled high (5V) after all three PGOOD signals are  
pulled high and a timeout period of 22ms has elapsed.  
Use the following equation to calculate the new capaci-  
tor value for C22 to modify the timeout period:  
For sequencing or concident tracking operation, the EV  
kit PCB requires modification. Cut open the shorting PCB  
trace at resistors R3 and R27 and install resistors R2, R3,  
R26, and R27. Refer to the Coincident/Ratiometric  
Tracking (SEL, EN/TRACK_) and the Output-Voltage  
Sequencing (SEL, EN/TRACK_, PGOOD) sections in the  
MAX15003 IC data sheet to calculate the proper values  
for resistors R2, R3, R26, and R27.  
2μA × TTIMEOUT  
C22 =  
2V  
_______________________________________________________________________________________  
5
MAX15003 Evaluation Kit  
Evluates:MAX1503  
Figure 1. MAX15003 EV Kit Schematic  
6
_______________________________________________________________________________________  
MAX15003 Evaluation Kit  
Evluates:MAX1503  
Figure 2. MAX15003 EV Kit Component Placement Guide—Component Side  
_______________________________________________________________________________________  
7
MAX15003 Evaluation Kit  
Evluates:MAX1503  
Figure 3. MAX15003 EV Kit PCB Layout—Component Side  
8
_______________________________________________________________________________________  
MAX15003 Evaluation Kit  
Evluates:MAX1503  
Figure 4. MAX15003 EV Kit PCB Layout—Layer 2 (Ground Layer)  
_______________________________________________________________________________________  
9
MAX15003 Evaluation Kit  
Evluates:MAX1503  
Figure 5. MAX15003 EV Kit PCB Layout—Layer 3 (Power Layer)  
10 ______________________________________________________________________________________  
MAX15003 Evaluation Kit  
Evluates:MAX1503  
Figure 6. MAX15003 EV Kit PCB Layout—Solder Side  
______________________________________________________________________________________ 11  
MAX15003 Evaluation Kit  
Evluates:MAX1503  
Figure 7. MAX15003 EV Kit Component Placement Guide—Solder Side  
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are  
implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.  
12 ____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600  
© 2008 Maxim Integrated Products  
is a registered trademark of Maxim Integrated Products, Inc.  

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