MAX1908EVKIT [MAXIM]

Evaluation Kit for the MAX1908 ; 评估板MAX1908\n
MAX1908EVKIT
型号: MAX1908EVKIT
厂家: MAXIM INTEGRATED PRODUCTS    MAXIM INTEGRATED PRODUCTS
描述:

Evaluation Kit for the MAX1908
评估板MAX1908\n

文件: 总7页 (文件大小:292K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
19-2880; Rev 0; 6/03  
MAX1908 Evaluation Kit  
General Description  
Features  
The MAX1908 evaluation kit (EV kit) is an accurate and  
efficient multichemistry battery charger. It uses analog  
inputs to control charge voltage and current. The EV kit  
can charge 2 to 4 series lithium-ion (Li+) cells with a  
current up to 3A. High efficiency is achieved by a buck  
topology with synchronous rectification. The EV kit pro-  
vides outputs that can be used to monitor the input cur-  
rent, the battery-charging current, and the presence of  
an AC adapter.  
Input Current Limiting  
±±0.5 ꢀBtterꢁy-VotBge ꢂetyꢃVint ꢄAAurBAꢁ ꢅUing  
InternBo ReferenAe  
ꢄnBoVg InputU CVntrVo ChBrge Current Bnd  
ꢀBtterꢁy-VotBge ꢂet ꢃVint  
MVnitVr OutputU fVr  
Current DrBwn frVm ꢄC Input ꢂVurAe  
ChBrging Current  
ꢄC ꢄdBpter ꢃreUenAe  
ꢅp tV 1706- ꢀBtterꢁy-VotBge ꢂet ꢃVint  
+8- tV +2.- Input -VotBge  
Ordering Information  
3ꢄ ꢀBtterꢁ ChBrge Current  
ꢃꢄRT  
TEMꢃ RꢄNGE  
IC ꢃꢄCKꢄGE  
ChBrgeU ꢄnꢁ ꢀBtterꢁ ChemiUtrꢁ: Li+, NiCd, NiMH,  
MAX1908EVKIT  
0°C to +70°C  
28 QFN  
LeBd ꢄAid, etA0  
ꢂurfBAeyMVunt CVnUtruAtiVn  
Fuooꢁ ꢄUUemboed Bnd TeUted  
Component List  
DEꢂIGNꢄTION QTY  
DEꢂCRIꢃTION  
DEꢂIGNꢄTION QTY  
DEꢂCRIꢃTION  
1µF 10%, 25V X7R ceramic  
capacitor (1206)  
Murata GRM31MR71E105K  
Taiyo Yuden TMK316BJ105KL  
TDK C3216X7R1E105K  
22µF 20%, 25V X5R ceramic  
capacitors (2220)  
TDK C5750X5R1E226M  
C1, C4  
2
C16  
1
C2, C3  
C5, C6  
0
0
Not installed (2220)  
Not installed, E size  
0.01µF 10%, 50V X7R ceramic  
capacitors (0603)  
Murata GRM188R71H103K  
Taiyo Yuden UMK107B103KZ  
TDK C1608X7R1H103K  
0.1µF 10%, 25V X7R ceramic  
capacitors (0603)  
Murata GRM188R71E104K  
TDK C1608X7R1E104K  
C7, C9, C12,  
C18, C19, C20  
C21, C22  
D1  
2
1
2
6
C8, C13, C14,  
C15, C17  
Schottky diode, 10A, D-Pak  
Diodes Inc. MBRD1035CTL  
ON Semiconductor MBRD1035CTL  
0
1
Not installed (0603)  
4.7µF 10%, 6.3V X5R ceramic  
capacitor (0603)  
TDK C1608X5R0J475K  
C10  
Schottky diodes, 0.5A, 30V  
SOD-123  
Diodes Inc. B0530W  
General Semiconductor MBR0530  
ON Semiconductor MBR0530  
D2, D3  
1µF 10%, 6.3V X5R ceramic  
capacitors (0603)  
Murata GRM188R60J105K  
Taiyo Yuden JMK107BJ105KA  
TDK C1608X5R1A105K  
C11, C23  
2
Schottky diode, 1A, 40V, SMA  
Central Semiconductor  
CMSH1-40ML  
D4  
1
Diodes Inc. B130L  
________________________________________________________________ Maxim Integrated Products  
1
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at  
1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.  
MAX1908 Evaluation Kit  
DC source capable of supplying a voltage between  
Component List (continued)  
+2.5V to +3.6V for REFIN.  
DESIGNATION QTY  
DESCRIPTION  
Voltmeter.  
Smart battery header assembly,  
right angle, keyless, 5-position  
Tyco Electronics 787441-1  
Battery pack or load.  
J1  
1
Procedure  
The MAX1908 EV kit is a fully assembled and tested  
surface-mount board. Follow the steps below to verify  
board operation. DV nVt turn Vn the pVwer Uuppoꢁ  
untio Boo AVnneAtiVnU Bre AVmpoeted0 ObUerve Boo prey  
AButiVnU Vn the bBtterꢁ mBnufBAturer’U dBtB Uheet:  
JU1  
1
4
0
2-pin header  
3-pin headers  
Not installed  
JU2, JU3, JU5,  
JU6  
JU4  
1) Install a shunt on JU1 to set the battery-voltage set  
point to 4.2V per cell. If a different battery-voltage  
set point is required, see the Battery-Voltage Set  
Point section.  
10µH, 4.4A inductor  
Sumida CDRH104R-100NC  
TOKO 919AS-100M  
L1  
1
Dual, N-channel, 8-pin SO, MOSFET  
Fairchild FDS6912A  
N1  
P1  
1
0
2) Place a shunt across pins 1-2 on JU2 to enable 3A  
charging-current limit. If the battery is not rated for  
3A charge current, then select a charge current and  
set as explained in the Charging-Current Limit  
(Potentiometer R12) section.  
Not installed  
0.011%, 0.5W sense resistor  
(2010)  
Vishay Dale WSL2010 0.010 1.0%  
IRC LRC-LR2010-01-R010-F  
R1  
R2  
1
3) Set jumper JU5 to indicate the number of cells in  
the battery pack (Table 1).  
0.0151%, 0.5W sense resistor  
(2010)  
Vishay Dale WSL2010 0.015 1.0%  
IRC LRC-LR2010-01-R015-F  
4) Place a shunt across pins 2-3 on JU6.  
1
0
5) Place a shunt across pins 2-3 on JU3 to disable the  
MAX1908.  
6) Connect the input-current supply across the  
ADAPTER_IN and PGND pads.  
R3R6, R14,  
R15, R17R20,  
R22, R23, R24  
Not installed (0603)  
7) Connect the +2.5VDC to +3.6VDC power supply to  
REFIN and GND.  
R7  
R8  
1
1
1
2
2
1
1
1
1
590k1% resistor (0603)  
196k1% resistor (0603)  
4.7k5% resistor (0603)  
10k5% resistors (0603)  
50kpotentiometers (multiturn)  
335% resistor (0603)  
8) Connect a battery pack between the BATT+ and  
BATT- pads.  
R9  
9) Turn on the power supplies.  
R10, R11  
R12, R13  
R16  
10) Enable the MAX1908 by moving the shunt on JU3 to  
the 1-2 position.  
11) Verify current is being delivered to the battery.  
R21  
1M5% resistor (0603)  
105% resistor (0603)  
MAX1908ETI (28-pin QFN-EP)  
R25  
Detailed Description  
U1  
The MAX1908 includes all the functions necessary to  
charge Li+ batteries. The EV kit is shipped with a charg-  
ing-current limit of 3A and a battery-voltage set point of  
4.2V times the number of cells in the battery pack.  
Quick Start  
Required Equipment  
Before beginning, the following equipment is required:  
The MAX1908 safely conditions overdischarged cells  
by charging the battery pack at 300mA (1/10 of the  
charging-current limit) until the battery-pack voltage  
exceeds 3.1V times the number of cells. Once condi-  
tioning is complete, the MAX1908 charges the battery  
pack at a constant current of 3A (the charging-current  
limit) until the battery pack voltage reaches 4.2V times  
the number of cells (the battery-voltage set point). At  
DC source to supply the input current to the charg-  
er. This source must be capable of supplying a volt-  
age greater than the battery-voltage set point and  
have a sufficient current rating.  
2
_______________________________________________________________________________________  
MAX1908 Evaluation Kit  
this time, the MAX1908 charges the battery pack with a  
constant voltage equal to the battery-voltage set point.  
Battery-Voltage Set Point  
The default battery-voltage set point on the MAX1908  
EV kit is 4.2V times the number of cells. To set it to a  
value between 4.0V and 4.4V (times the number of  
cells), remove the shunt on JU1 and install resistors at  
R5 and R6. Use the following equation to calculate the  
resistor values:  
Note: During charging, if the source-current limit is  
reached, the charge current decreases.  
For more information on the operation of the MAX1908,  
refer to the Detailed Description section of the  
MAX1908 data sheet.  
Jumper JU1  
Jumper JU1 connects VCTL to LDO. This sets the bat-  
tery-voltage set point to 4.2V x the number of cells.  
0.4  
R5 = R6  
1  
V
BATT  
CELLS  
4  
The battery-voltage set point can be set between 4.0V  
and 4.4V (times the number of cells) by removing the  
shunt on JU1 and installing resistors at R5 and R6. See  
the Battery-Voltage Set Point section for more information.  
V
is the desired battery-voltage set point and  
CELLS is the number of cells selected by jumper JU5.  
BATT  
Choose 1% resistors with a total resistance less than  
Jumper JU2  
Jumper JU2 connects ICTL to either LDO or poten-  
tiometer R12. Connecting ICTL to LDO sets the charg-  
ing-current limit to 3A. Connecting ICTL to potentiome-  
ter R12 provides adjustment of the charging-current  
limit to between 0.156A and 5A. Refer to the Setting the  
Charging-Current Limit section of the MAX1908 data  
sheet for more information.  
250kto minimize error caused by bias current.  
For V  
/ CELLS = 4, use 100kfor R6 and leave R5  
BATT  
uninstalled.  
Charging-Current Limit  
(Potentiometer R12)  
The default charging-current limit on the MAX1908 EV  
kit is 3A. To set it to a value between 0.156A and 5A,  
move the shunt on jumper JU2 to the 2-3 position and  
adjust potentiometer R12. Refer to the Setting the  
Charging-Current Limit section of the MAX1908 data  
sheet for more information.  
Note: Applying a voltage less than REFIN/32 to ICTL  
places the MAX1908 in shutdown mode; 5A charging  
current requires a different inductor. The 8-pin SO dual  
MOSFET (N1) is capable of handling 5A at room tem-  
perature only. For a higher ambient temperature,  
replace it with two single 8-pin SO MOSFETs.  
Note: Five-amp charging current requires a different  
inductor. The 8-pin SO dual MOSFET (N1) is capable of  
handling 5A at room temperature only. For a higher  
ambient temperature, replace it with two single 8-pin  
SO MOSFETs.  
Jumper JU3  
Jumper JU3 either enables the MAX1908 or places it  
into shutdown. See Table 1 for jumper settings.  
Jumper JU4  
Source-Current Limit (Potentiometer R13)  
Potentiometer R13 is connected to CLS, the source-  
current-limit input. Adjusting R13 allows the input-cur-  
rent limit to be set between 3.75A and 7.5A. Refer to  
the Setting the Input-Current Limit section of the  
MAX1908 data sheet for more information.  
Jumper JU4 is factory reserved.  
Jumper JU5  
Jumper JU5 selects the number of series cells to be  
charged. See Table 1 for jumper settings.  
Jumper JU6  
Jumper JU6 connects ACOK to either a 1Mpullup  
resistor or to an optional MOSFET circuit (P1, R22, and  
R23). Using a MOSFET provides a lower dropout volt-  
age than Schottky diode D1.  
Evaluating the MAX1908 Above 25V  
To evaluate the MAX1908 with an input voltage greater  
than 25V (up to 28V), capacitors C1, C7, C9, and C16  
must be replaced with higher voltage rating parts. Any  
capacitors that were installed in locations C2, C5, and  
C6 must also meet the higher voltage rating.  
Use a P-channel MOSFET such as Fairchild FDS6675  
for P1. Choose resistor values for R22 and R23 that  
ensure V is not exceeded on the MOSFET.  
GS  
_______________________________________________________________________________________  
3
MAX1908 Evaluation Kit  
Table 1. Jumper Selection  
JUMPER  
JUMPER  
FUNCTION  
POSITION  
Battery-voltage set point can be set between 4.0V and 4.4V times the number of cells.  
Resistors R5 and R6 must be installed.  
Open  
JU1  
JU2  
JU3  
JU4  
JU5  
Closed*  
1-2*  
VCTL = LDO. Battery-voltage set point set to 4.2V times the number of cells.  
ICTL = LDO. Charging-current limit set to 3A.  
ICTL connected to potentiometer R12. Charging-current limit can be adjusted between 0.156A  
(V  
ICTL  
= REFIN/32) and 5A (V  
= REFIN).  
2-3  
ICTL  
Note: V  
< REFIN/32 places the MAX1908 in shutdown.  
ICTL  
1-2*  
2-3  
SHDN = high. MAX1908 enabled.  
SHDN = low. MAX1908 disabled.  
Drive pad SHDN with an external signal.  
Factory reserved.  
Open  
Open  
Closed* (shorted  
by PC board  
trace)  
Normal operation.  
1-2  
2-3*  
Open  
1-2  
CELL = REFIN, cell count = 4.  
CELL = GND, cell count = 2.  
CELL = float, cell count = 3.  
ACOK connected to optional MOSFET circuit (P1, R22, and R23).  
ACOK connected to 1Mpullup resistor.  
JU6  
2-3*  
*Default position.  
Component Suppliers  
SUPPLIER  
PHONE  
FAX  
WEBSITE  
www.centralsemi.com  
www.diodes.com  
www.fairchildsemi.com  
www.gensemi.com  
www.irctt.com  
Central Semiconductor  
Diodes Inc.  
631-435-1110  
805-446-4800  
888-522-5372  
760-804-9258  
361-992-7900  
770-436-1300  
602-244-6600  
847-545-6700  
800-348-2496  
847-803-6100  
847-297-0070  
402-564-3131  
631-435-1824  
805-381-3899  
Fairchild Semiconductor  
General Semiconductor  
International Resistive Co. (IRC)  
Murata  
760-804-9259  
361-992-3377  
770-436-3030  
602-244-4545  
847-545-6720  
847-925-0899  
847-390-4405  
847-699-1194  
402-563-6296  
www.murata.com  
www.onsemi.com  
www.sumida.com  
www.t-yuden.com  
www.component.tdk.com  
www.tokoam.com  
www.vishay.com  
ON Semiconductor  
Sumida  
Taiyo Yuden  
TDK  
TOKO  
Vishay Dale  
Note: Please indicate you are using the MAX1908 when contacting these manufacturers.  
4
_______________________________________________________________________________________  
MAX1908 Evaluation Kit  
2
3
1
4
5
6
8
7
Figure 1. MAX1908 EV Kit Schematic  
_______________________________________________________________________________________  
5
MAX1908 Evaluation Kit  
Figure 2. MAX1908 EV Kit Component Placement Guide—  
Component Side  
Figure 3. MAX1908 EV Kit PC Board Layout—Component Side  
Figure 4. MAX1908 EV Kit PC Board Layout—Signal and  
Ground Layer  
Figure 5. MAX1908 EV Kit PC Board Layout—Ground Layer  
6
_______________________________________________________________________________________  
MAX1908 Evaluation Kit  
Figure 6. MAX1908 EV Kit PC Board Layout—Solder Side  
Figure 7. MAX1908 EV Kit PC Board Layout—Solder Side  
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are  
implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.  
Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 _____________________ 7  
© 2003 Maxim Integrated Products  
Printed USA  
is a registered trademark of Maxim Integrated Products.  

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