MAX8601EVKIT [MAXIM]

Programmable On-Chip Charge Timers;
MAX8601EVKIT
型号: MAX8601EVKIT
厂家: MAXIM INTEGRATED PRODUCTS    MAXIM INTEGRATED PRODUCTS
描述:

Programmable On-Chip Charge Timers

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中文:  中文翻译
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19-3794; Rev 0; 8/05  
MAX8601 Evaluation Kit  
General Description  
Features  
Dual-Input Li+ Charger  
The MAX8601 evaluation kit (EV kit) is a fully assembled  
and tested surface-mount PC board demonstrating the  
MAX8601 single-cell, linear Li+ battery charger. The EV  
kit operates from either a 100mA/500mA USB port or a  
4.15V to 14V input power supply; however, charging is  
disabled when the input voltage exceeds 7V. Charging is  
optimized for Li+ cells using a control algorithm that  
includes low-battery precharging, voltage, and current-  
limited fast charging, and top-off charging, while continu-  
ously monitoring the battery for overvoltage, over/under-  
temperature, and charging time.  
Up to 1A Programmable Fast Charge (from DC)  
100mA/500mA USB Select Input  
4.15V to 7V Operating Voltage Range  
14V Input Overvoltage Protection for USB and DC  
Programmable On-Chip Charge Timers  
Battery Thermistor Input  
Charger Status Outputs  
The charger timeout protection is programmable. The  
charger status is indicated by three open-drain outputs.  
The MAX8601 automatically selects between either a  
USB or an AC-adapter input source. The AC-adapter  
charge current is programmable, while the USB charge  
current is preset not to exceed either 100mA or 500mA,  
depending on the USEL input. The MAX8601 EV kit also  
evaluates the MAX8600 with no PC board modification.  
The MAX8601 is assembled in the space-saving 3mm x  
3mm, 14-pin TDFN package.  
Logic-Low Enable Input  
Thermally Optimized Charge Rate  
Male Type-B USB Jack  
14-Pin (3mm x 3mm) TDFN Package  
Fully Assembled and Tested  
Ordering Information  
PART  
TEMP RANGE IC PACKAGE  
0°C to +70°C 14 TDFN (3mm x 3mm)  
MAX8601EVKIT  
Note: To evaluate the MAX8600, request a free sample with  
the MAX8601EVKIT.  
Component List  
DESIGNATION QTY  
DESCRIPTION  
3-pin header  
DESIGNATION QTY  
DESCRIPTION  
1µF 10ꢀ, 16V X5ꢁ ceramic  
capacitors (0603)  
Taiyo Yuden EMK107BJ105KA  
0.068µF 20ꢀ, 16V X5ꢁ ceramic  
capacitor (0603)  
Taiyo Yuden EMK107BJ683MA  
2.2µF 10ꢀ, 6.3V X5ꢁ ceramic  
capacitor (0603)  
TDK C1608X5ꢁ0J225K  
Small red LED  
Mouser 512-HLMP-1700  
Male USB type-B connector, right  
angle  
Digikey AE1085-ND  
ASSMANN AU-Y1007  
2-pin headers  
JU3  
1
SULLINS PTC36SAAN  
DIGIKEY S1012-36-ND  
100k5ꢀ resistors (0603)  
1k5ꢀ resistors (0603)  
6.04k1ꢀ resistor (0603)  
3.01k1ꢀ resistors (0603)  
MAX8601ETD (14-pin TDFN 3mm x  
3mm)  
C1, C2  
C3  
2
1
ꢁ1, ꢁ2, ꢁ4, ꢁ5  
ꢁ3, ꢁ9  
4
2
1
2
ꢁ6  
ꢁ7, ꢁ8  
C4  
D1  
1
1
U1  
1
Shunts  
SULLINS STC02SYAN  
Digi-key S9000-ND  
4
1
MAX8601 EV kit PC board  
J1  
1
3
JU1, JU2, JU4  
SULLINS PTC36SAAN  
DIGIKEY S1012-36-ND  
________________________________________________________________ Maxim Integrated Products  
1
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at  
1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.  
MAX8601 Evaluation Kit  
Recommended Equipment  
20V, 2A variable power supply  
5V power supply  
1-cell Li+ battery  
Digital voltmeter (DVM)  
Detailed Description  
Input Source  
The MAX8601 is designed to charge a single-cell Li+  
battery from a 4.15V to 7V DC source voltage or a  
100mA/500mA 5V USB port. The MAX8601 accepts  
input voltages up to 14V, but disables charging when  
the input voltage exceeds 7.5V. A male, B-type USB  
jack is available to connect the MAX8601 EV kit to a  
standard 100mA/500mA USB port to power the EV kit.  
Note that the +5V logic input supply is required when  
charging from USB.  
Quick Start  
The MAX8601 EV kit is fully assembled and tested.  
Follow these steps to verify board operation.  
1) Verify on the MAX8601 EV kit that there is no shunt  
on JU2.  
Charge Profile  
The MAX8601 charger uses voltage, current, and ther-  
mal control loops to facilitate charging of a single Li+  
cell and to protect the battery. When a Li+ battery with  
a cell voltage below 3V is inserted, the charger enters  
the prequalification stage, precharging the cell with  
10ꢀ of the user-programmed fast-charge current.  
Once the cell voltage rises above 3V, the charger soft-  
starts into the fast-charge stage. The fast-charge cur-  
rent level is programmed with a resistor from SETI to  
GND (JU3). A red LED indicates the charge status. As  
the battery voltage approaches 4.2V, the charging cur-  
rent is reduced. If the battery current drops below 7.5ꢀ  
of the fast-charging current, the red LED turns off sig-  
naling the battery is charged; however, charging con-  
tinues for an additional 30 minutes to top off the battery.  
After charging is complete, the charger restarts if the  
battery voltage falls below 4.05V. See Table 1 for a  
description of the charge states.  
2) Verify on the MAX8601 EV kit that there is a shunt  
between positions 1 and 2 on JU3 to select a  
750mA DC charge current.  
3) Verify on the MAX8601 EV kit that there is a shunt  
on JU4 to disable the THM input.  
4) Preset the variable 2A power supply to +5V. Turn  
off the power supply. Do not turn on the power  
supply until all connections are made.  
5) Ensure that the 5V power supply is off. Do not turn on  
the power supply until all connections are made.  
6) Connect the positive lead of the 2A power supply to  
the DCIN pad on the EV kit and the negative lead of  
the power supply to the GND pad on the EV kit.  
7) Connect the positive lead of the 5V power supply to  
the VLOGIC pad on the EV kit and the negative lead  
of the power supply to the GND pad on the EV kit.  
8) Connect the DVM from BAT+ to BAT-.  
Setting the Charge Current (SETI, USEL)  
The MAX8601 EV kit features an easily adjustable  
charge-current limit using JU3. JU3 allows the user to  
select one of three charge-current levels. ꢁemove the  
shunt to select a 500mA charge current, place the shunt  
between positions 1 and 2 to select 750mA charge cur-  
rent or between 2 and 3 to select a 1A charge current.  
9) Turn on the power supplies. Verify that the BAT+  
voltage is 4.2V.  
10) Determine the correct Li+ cell polarity. Connect  
the positive side of the single-cell Li+ battery to  
BAT+. Connect the negative side of the single-cell  
Li+ battery to BAT-. Monitor charging cycles.  
11) ꢁepeat steps using the USB input.  
Component Suppliers  
SUPPLIER  
Assmann  
COMPONENT  
USB jack  
PHONE  
WEBSITE  
www.assmann.com  
877-ASSMANN  
714-373-7366  
408-573-4150  
888-835-6646  
402-563-6866  
Panasonic  
Taiyo Yuden  
TDK  
ꢁesistors  
www.panasonic.com  
www.t-yuden.com  
Capacitors  
Capacitors  
ꢁesistors  
www.component.tdk.com  
www.vishay.com  
Vishay  
Note: Indicate you are using the MAX8600/MAX8601 when contacting these component suppliers.  
2
_______________________________________________________________________________________  
MAX8601 Evaluation Kit  
Table 1. Charge States with THM = GND or 3.94k< R  
< 28.3kΩ  
THM  
CONDITIONS  
RESULTS  
FLT  
EN  
Low  
Low  
POK*  
High  
Low  
V
I
LED  
STATE  
Off  
BAT  
BAT  
X
0
Off  
Off  
High  
V
< 3V  
10ꢀ of I  
High  
Prequal  
BAT  
FAST  
Fast-Charging in Controlled  
Current Mode  
Low  
Low  
Low  
Low  
3V < V  
< 4.2V  
I
On  
On  
High  
High  
BAT  
FAST  
Fast-Charging in Controlled  
Voltage Mode  
4.2V  
4.2V  
> 7.5ꢀ I  
FAST  
Low  
Low  
High  
Low  
Low  
High  
< 7.5ꢀ I  
Off  
Off  
Off  
High  
High  
High  
Top-Off  
Charging Done  
Off  
FAST  
4.05 < V  
< 4.2V  
0
0
BAT  
X
Timeout in Prequalification  
Mode  
Low  
Low  
Low  
< 3V  
3V < V  
0
0
Off  
Off  
Low  
Low  
Low  
< 4.2V  
Timeout in Charge Mode  
BAT  
X = Don’t care.  
*POK is an open-drain output controlled by V (V or V  
) and EN. If EN is high, POK is high regardless of V .  
USB IN  
IN DC  
If another charge-current level is desired, remove the  
shunt and replace ꢁ7 with a resistor calculated as follows:  
the charge current by 50mA/°C above +100°C when  
is set to 1A.  
I
FAST  
ꢁ7 = 1500 / I  
CHAꢁGE(MAX)  
CHG Output  
CHG is an open-drain output that indicates charger sta-  
tus. CHG goes low during charge cycles where V is  
where I  
is in amps and ꢁ7 is in ohms. ꢁefer  
CHAꢁGE(MAX)  
to the MAX8600/MAX8601 IC data sheet for more details.  
BAT  
greater than 3V and I  
is greater than 7.5ꢀ of the  
BAT  
When using the USB input, charge current is selected  
using the USEL input (JU1). Drive USEL low by con-  
necting a shunt across JU1 to select 95mA charge cur-  
rent. Drive USEL high by removing the shunt from JU1  
to select a 475mA charge current.  
maximum charge current set by ꢁ  
EV kit uses a red LED to signal charging cycles.  
. The MAX8601  
SETI  
FLT Output  
The MAX8601 contains an open-drain FLT output to  
signal the user when a fault occurs. FLT goes low when  
the prequalified timer expires and the battery voltage  
has not exceeded 3V (typ), or when the fast-charge  
timer expires and the battery current has not dropped  
below 7.5ꢀ (typ) of the maximum fast-charge current  
EN Input  
EN is a logic input (active low) that enables the charg-  
er. Drive EN high by connecting a shunt across JU2 to  
disable the charger control circuitry. Drive EN low by  
removing the shunt from JU2 to enable the MAX8601.  
set by ꢁ  
. Toggle EN or the input power to clear the  
SETI  
FLT indicator.  
Timer Capacitor Selection  
The MAX8601 contains internal timers for prequalified  
fast-charge and top-off states. These time periods are  
determined by the capacitance from CT to GND (C3).  
To set the charge times, calculate C3 as follows:  
POK Output  
The MAX8601 contains an open-drain POK output that  
goes low when a valid input source is detected at DC or  
USB. A valid input source is one whose voltage exceeds  
the rising UVLO threshold of 4V, exceeds the battery  
voltage by 255mV, and does not exceed 7.5V. After a  
valid input has been established, charging is sustained  
with inputs as low as 3.5V as long as the input remains  
above the battery by at least 55mV. POK is high imped-  
ance when the charger is disabled.  
C3 = (0.068µF / 334min) x t  
FASTCHAꢁGE  
Note that t  
= t  
= 1/10 x t  
TOPOFF FASTCHAꢁGE  
PꢁEQUAL  
Thermal Control  
The MAX8601 features a thermal limit that reduces the  
charge current when the die temperature exceeds  
+100°C. As the temperature increases, the IC lowers  
_______________________________________________________________________________________  
3
MAX8601 Evaluation Kit  
THM Input  
The MAX8601 monitors battery temperature through a  
negative TC thermistor in close thermal contact with the  
battery. Select a thermistor resistance that is 10kat  
+25°C and has a beta of 3500. The IC compares the  
resistance from THM to GND and suspends charging  
when it is greater than 28.3kor less than 3.94k,  
translating to battery temperatures of 0°C and +50°C,  
respectively. ꢁemove the shunt from JU4 and connect  
the thermistor from the THM pad to GND to use the  
THM function. Connect a shunt across JU4 to disable  
the THM function.  
Jumper Settings  
Table 2. Jumper JU1 (USEL Control)  
JU1 SHUNT  
LOCATION  
USEL  
MODE  
95mA USB charge  
current  
On  
Off  
Connect to GND  
Connected to VIN  
475mA USB charge  
current  
Table 3. Jumper JU2 Function  
(EN Control)  
JU2 SHUNT  
EN  
MODE  
LOCATION  
On  
Off  
Connected to VIN  
Connect to GND  
Disabled  
Enabled  
Table 4. Jumper JU3 Function  
(SETI Resistor Selection)  
JU3 SHUNT  
LOCATION  
SETI RESISTOR  
CHARGE CURRENT  
(k)  
Off  
3.01  
2.00  
1.50  
500mA  
750mA  
1A  
Pins 1 and 2  
Pins 2 and 3  
Table 5. Jumper JU4 Function  
(THM Control)  
JU4 SHUNT  
LOCATION  
THM  
THM CONDITION  
Connected to  
GND  
On  
Disabled  
Enabled  
Connect to an  
external thermistor  
Off  
4
_______________________________________________________________________________________  
MAX8601 Evaluation Kit  
J1  
+5V  
VLOGIC  
1
2
3
4
D1  
R5  
100k  
R4  
100kΩ  
R3  
1kΩ  
14  
9
4
USBIN  
FLT  
FLT  
USB  
GND  
C2  
1µF  
10  
11  
POK  
CHG  
POK  
CHG  
BAT+  
U1  
12  
13  
DC  
DC  
DCIN  
GND  
1
7
BAT  
BAT  
MAX8601  
C1  
1µF  
C4  
2.2µF  
R2  
100kΩ  
BAT-  
THM  
JU4  
+5V  
3
5
6
8
THM  
CT  
USEL  
USEL  
EN  
R9  
1kΩ  
JU1  
+5V  
EN  
JU2  
SETI  
2
C3  
0.068µF  
R1  
100kΩ  
JU3  
2
3
1
R6  
6.04kΩ  
R7  
3.01kΩ  
R8  
3.01kΩ  
Figure 1. MAX8601 EV Kit Schematic  
_______________________________________________________________________________________  
5
MAX8601 Evaluation Kit  
Figure 2. MAX8601 EV Kit Component Placement Guide—Top  
Silkscreen  
Figure 3. MAX8601 EV Kit PC Board Layout—Component Side  
Figure 4. MAX8601 EV Kit PC Board Layout—Solder Side  
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are  
implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.  
6 _____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600  
© 2005 Maxim Integrated Products  
Printed USA  
is a registered trademark of Maxim Integrated Products, Inc.  
Boblet  

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