MAX8601EVKIT [MAXIM]
Programmable On-Chip Charge Timers;型号: | MAX8601EVKIT |
厂家: | MAXIM INTEGRATED PRODUCTS |
描述: | Programmable On-Chip Charge Timers |
文件: | 总6页 (文件大小:522K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
19-3794; Rev 0; 8/05
MAX8601 Evaluation Kit
General Description
Features
♦ Dual-Input Li+ Charger
The MAX8601 evaluation kit (EV kit) is a fully assembled
and tested surface-mount PC board demonstrating the
MAX8601 single-cell, linear Li+ battery charger. The EV
kit operates from either a 100mA/500mA USB port or a
4.15V to 14V input power supply; however, charging is
disabled when the input voltage exceeds 7V. Charging is
optimized for Li+ cells using a control algorithm that
includes low-battery precharging, voltage, and current-
limited fast charging, and top-off charging, while continu-
ously monitoring the battery for overvoltage, over/under-
temperature, and charging time.
♦ Up to 1A Programmable Fast Charge (from DC)
♦ 100mA/500mA USB Select Input
♦ 4.15V to 7V Operating Voltage Range
♦ 14V Input Overvoltage Protection for USB and DC
♦ Programmable On-Chip Charge Timers
♦ Battery Thermistor Input
♦ Charger Status Outputs
The charger timeout protection is programmable. The
charger status is indicated by three open-drain outputs.
The MAX8601 automatically selects between either a
USB or an AC-adapter input source. The AC-adapter
charge current is programmable, while the USB charge
current is preset not to exceed either 100mA or 500mA,
depending on the USEL input. The MAX8601 EV kit also
evaluates the MAX8600 with no PC board modification.
The MAX8601 is assembled in the space-saving 3mm x
3mm, 14-pin TDFN package.
♦ Logic-Low Enable Input
♦ Thermally Optimized Charge Rate
♦ Male Type-B USB Jack
♦ 14-Pin (3mm x 3mm) TDFN Package
♦ Fully Assembled and Tested
Ordering Information
PART
TEMP RANGE IC PACKAGE
0°C to +70°C 14 TDFN (3mm x 3mm)
MAX8601EVKIT
Note: To evaluate the MAX8600, request a free sample with
the MAX8601EVKIT.
Component List
DESIGNATION QTY
DESCRIPTION
3-pin header
DESIGNATION QTY
DESCRIPTION
1µF 10ꢀ, 16V X5ꢁ ceramic
capacitors (0603)
Taiyo Yuden EMK107BJ105KA
0.068µF 20ꢀ, 16V X5ꢁ ceramic
capacitor (0603)
Taiyo Yuden EMK107BJ683MA
2.2µF 10ꢀ, 6.3V X5ꢁ ceramic
capacitor (0603)
TDK C1608X5ꢁ0J225K
Small red LED
Mouser 512-HLMP-1700
Male USB type-B connector, right
angle
Digikey AE1085-ND
ASSMANN AU-Y1007
2-pin headers
JU3
1
SULLINS PTC36SAAN
DIGIKEY S1012-36-ND
100kΩ 5ꢀ resistors (0603)
1kΩ 5ꢀ resistors (0603)
6.04kΩ 1ꢀ resistor (0603)
3.01kΩ 1ꢀ resistors (0603)
MAX8601ETD (14-pin TDFN 3mm x
3mm)
C1, C2
C3
2
1
ꢁ1, ꢁ2, ꢁ4, ꢁ5
ꢁ3, ꢁ9
4
2
1
2
ꢁ6
ꢁ7, ꢁ8
C4
D1
1
1
U1
1
Shunts
SULLINS STC02SYAN
Digi-key S9000-ND
—
—
4
1
MAX8601 EV kit PC board
J1
1
3
JU1, JU2, JU4
SULLINS PTC36SAAN
DIGIKEY S1012-36-ND
________________________________________________________________ Maxim Integrated Products
1
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at
1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
MAX8601 Evaluation Kit
Recommended Equipment
• 20V, 2A variable power supply
• 5V power supply
• 1-cell Li+ battery
• Digital voltmeter (DVM)
Detailed Description
Input Source
The MAX8601 is designed to charge a single-cell Li+
battery from a 4.15V to 7V DC source voltage or a
100mA/500mA 5V USB port. The MAX8601 accepts
input voltages up to 14V, but disables charging when
the input voltage exceeds 7.5V. A male, B-type USB
jack is available to connect the MAX8601 EV kit to a
standard 100mA/500mA USB port to power the EV kit.
Note that the +5V logic input supply is required when
charging from USB.
Quick Start
The MAX8601 EV kit is fully assembled and tested.
Follow these steps to verify board operation.
1) Verify on the MAX8601 EV kit that there is no shunt
on JU2.
Charge Profile
The MAX8601 charger uses voltage, current, and ther-
mal control loops to facilitate charging of a single Li+
cell and to protect the battery. When a Li+ battery with
a cell voltage below 3V is inserted, the charger enters
the prequalification stage, precharging the cell with
10ꢀ of the user-programmed fast-charge current.
Once the cell voltage rises above 3V, the charger soft-
starts into the fast-charge stage. The fast-charge cur-
rent level is programmed with a resistor from SETI to
GND (JU3). A red LED indicates the charge status. As
the battery voltage approaches 4.2V, the charging cur-
rent is reduced. If the battery current drops below 7.5ꢀ
of the fast-charging current, the red LED turns off sig-
naling the battery is charged; however, charging con-
tinues for an additional 30 minutes to top off the battery.
After charging is complete, the charger restarts if the
battery voltage falls below 4.05V. See Table 1 for a
description of the charge states.
2) Verify on the MAX8601 EV kit that there is a shunt
between positions 1 and 2 on JU3 to select a
750mA DC charge current.
3) Verify on the MAX8601 EV kit that there is a shunt
on JU4 to disable the THM input.
4) Preset the variable 2A power supply to +5V. Turn
off the power supply. Do not turn on the power
supply until all connections are made.
5) Ensure that the 5V power supply is off. Do not turn on
the power supply until all connections are made.
6) Connect the positive lead of the 2A power supply to
the DCIN pad on the EV kit and the negative lead of
the power supply to the GND pad on the EV kit.
7) Connect the positive lead of the 5V power supply to
the VLOGIC pad on the EV kit and the negative lead
of the power supply to the GND pad on the EV kit.
8) Connect the DVM from BAT+ to BAT-.
Setting the Charge Current (SETI, USEL)
The MAX8601 EV kit features an easily adjustable
charge-current limit using JU3. JU3 allows the user to
select one of three charge-current levels. ꢁemove the
shunt to select a 500mA charge current, place the shunt
between positions 1 and 2 to select 750mA charge cur-
rent or between 2 and 3 to select a 1A charge current.
9) Turn on the power supplies. Verify that the BAT+
voltage is 4.2V.
10) Determine the correct Li+ cell polarity. Connect
the positive side of the single-cell Li+ battery to
BAT+. Connect the negative side of the single-cell
Li+ battery to BAT-. Monitor charging cycles.
11) ꢁepeat steps using the USB input.
Component Suppliers
SUPPLIER
Assmann
COMPONENT
USB jack
PHONE
WEBSITE
www.assmann.com
877-ASSMANN
714-373-7366
408-573-4150
888-835-6646
402-563-6866
Panasonic
Taiyo Yuden
TDK
ꢁesistors
www.panasonic.com
www.t-yuden.com
Capacitors
Capacitors
ꢁesistors
www.component.tdk.com
www.vishay.com
Vishay
Note: Indicate you are using the MAX8600/MAX8601 when contacting these component suppliers.
2
_______________________________________________________________________________________
MAX8601 Evaluation Kit
Table 1. Charge States with THM = GND or 3.94kΩ < R
< 28.3kΩ
THM
CONDITIONS
RESULTS
FLT
EN
Low
Low
POK*
High
Low
V
I
LED
STATE
Off
BAT
BAT
X
0
Off
Off
High
V
< 3V
10ꢀ of I
High
Prequal
BAT
FAST
Fast-Charging in Controlled
Current Mode
Low
Low
Low
Low
3V < V
< 4.2V
I
On
On
High
High
BAT
FAST
Fast-Charging in Controlled
Voltage Mode
4.2V
4.2V
> 7.5ꢀ I
FAST
Low
Low
High
Low
Low
High
< 7.5ꢀ I
Off
Off
Off
High
High
High
Top-Off
Charging Done
Off
FAST
4.05 < V
< 4.2V
0
0
BAT
X
Timeout in Prequalification
Mode
Low
Low
Low
< 3V
3V < V
0
0
Off
Off
Low
Low
Low
< 4.2V
Timeout in Charge Mode
BAT
X = Don’t care.
*POK is an open-drain output controlled by V (V or V
) and EN. If EN is high, POK is high regardless of V .
USB IN
IN DC
If another charge-current level is desired, remove the
shunt and replace ꢁ7 with a resistor calculated as follows:
the charge current by 50mA/°C above +100°C when
is set to 1A.
I
FAST
ꢁ7 = 1500 / I
CHAꢁGE(MAX)
CHG Output
CHG is an open-drain output that indicates charger sta-
tus. CHG goes low during charge cycles where V is
where I
is in amps and ꢁ7 is in ohms. ꢁefer
CHAꢁGE(MAX)
to the MAX8600/MAX8601 IC data sheet for more details.
BAT
greater than 3V and I
is greater than 7.5ꢀ of the
BAT
When using the USB input, charge current is selected
using the USEL input (JU1). Drive USEL low by con-
necting a shunt across JU1 to select 95mA charge cur-
rent. Drive USEL high by removing the shunt from JU1
to select a 475mA charge current.
maximum charge current set by ꢁ
EV kit uses a red LED to signal charging cycles.
. The MAX8601
SETI
FLT Output
The MAX8601 contains an open-drain FLT output to
signal the user when a fault occurs. FLT goes low when
the prequalified timer expires and the battery voltage
has not exceeded 3V (typ), or when the fast-charge
timer expires and the battery current has not dropped
below 7.5ꢀ (typ) of the maximum fast-charge current
EN Input
EN is a logic input (active low) that enables the charg-
er. Drive EN high by connecting a shunt across JU2 to
disable the charger control circuitry. Drive EN low by
removing the shunt from JU2 to enable the MAX8601.
set by ꢁ
. Toggle EN or the input power to clear the
SETI
FLT indicator.
Timer Capacitor Selection
The MAX8601 contains internal timers for prequalified
fast-charge and top-off states. These time periods are
determined by the capacitance from CT to GND (C3).
To set the charge times, calculate C3 as follows:
POK Output
The MAX8601 contains an open-drain POK output that
goes low when a valid input source is detected at DC or
USB. A valid input source is one whose voltage exceeds
the rising UVLO threshold of 4V, exceeds the battery
voltage by 255mV, and does not exceed 7.5V. After a
valid input has been established, charging is sustained
with inputs as low as 3.5V as long as the input remains
above the battery by at least 55mV. POK is high imped-
ance when the charger is disabled.
C3 = (0.068µF / 334min) x t
FASTCHAꢁGE
Note that t
= t
= 1/10 x t
TOPOFF FASTCHAꢁGE
PꢁEQUAL
Thermal Control
The MAX8601 features a thermal limit that reduces the
charge current when the die temperature exceeds
+100°C. As the temperature increases, the IC lowers
_______________________________________________________________________________________
3
MAX8601 Evaluation Kit
THM Input
The MAX8601 monitors battery temperature through a
negative TC thermistor in close thermal contact with the
battery. Select a thermistor resistance that is 10kΩ at
+25°C and has a beta of 3500. The IC compares the
resistance from THM to GND and suspends charging
when it is greater than 28.3kΩ or less than 3.94kΩ,
translating to battery temperatures of 0°C and +50°C,
respectively. ꢁemove the shunt from JU4 and connect
the thermistor from the THM pad to GND to use the
THM function. Connect a shunt across JU4 to disable
the THM function.
Jumper Settings
Table 2. Jumper JU1 (USEL Control)
JU1 SHUNT
LOCATION
USEL
MODE
95mA USB charge
current
On
Off
Connect to GND
Connected to VIN
475mA USB charge
current
Table 3. Jumper JU2 Function
(EN Control)
JU2 SHUNT
EN
MODE
LOCATION
On
Off
Connected to VIN
Connect to GND
Disabled
Enabled
Table 4. Jumper JU3 Function
(SETI Resistor Selection)
JU3 SHUNT
LOCATION
SETI RESISTOR
CHARGE CURRENT
(kΩ)
Off
3.01
2.00
1.50
500mA
750mA
1A
Pins 1 and 2
Pins 2 and 3
Table 5. Jumper JU4 Function
(THM Control)
JU4 SHUNT
LOCATION
THM
THM CONDITION
Connected to
GND
On
Disabled
Enabled
Connect to an
external thermistor
Off
4
_______________________________________________________________________________________
MAX8601 Evaluation Kit
J1
+5V
VLOGIC
1
2
3
4
D1
R5
100kΩ
R4
100kΩ
R3
1kΩ
14
9
4
USBIN
FLT
FLT
USB
GND
C2
1µF
10
11
POK
CHG
POK
CHG
BAT+
U1
12
13
DC
DC
DCIN
GND
1
7
BAT
BAT
MAX8601
C1
1µF
C4
2.2µF
R2
100kΩ
BAT-
THM
JU4
+5V
3
5
6
8
THM
CT
USEL
USEL
EN
R9
1kΩ
JU1
+5V
EN
JU2
SETI
2
C3
0.068µF
R1
100kΩ
JU3
2
3
1
R6
6.04kΩ
R7
3.01kΩ
R8
3.01kΩ
Figure 1. MAX8601 EV Kit Schematic
_______________________________________________________________________________________
5
MAX8601 Evaluation Kit
Figure 2. MAX8601 EV Kit Component Placement Guide—Top
Silkscreen
Figure 3. MAX8601 EV Kit PC Board Layout—Component Side
Figure 4. MAX8601 EV Kit PC Board Layout—Solder Side
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are
implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
6 _____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600
© 2005 Maxim Integrated Products
Printed USA
is a registered trademark of Maxim Integrated Products, Inc.
Boblet
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