DDR-480D-24 [MEANWELL]
480W DIN Rail Type DC-DC Converter;型号: | DDR-480D-24 |
厂家: | MEAN WELL ENTERPRISES CO., LTD. |
描述: | 480W DIN Rail Type DC-DC Converter |
文件: | 总9页 (文件大小:286K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
480W DIN Rail Type DC-DC Converter
DDR-480 series
User’s Manual
IEC62368-1
UL62368-1
AS/NZS62368-1 TPTC004
■ Features
■ Applications
ꢀCompliance to BS EN/EN50155 and BS EN/EN45545-2
ꢀBus,tram,metro or railway system
ꢀIndustrial control system
ꢀSemi-conductor fabrication equipment
ꢀFactory automation
railway standard
ꢀWidth only 85.5mm
ꢀ2:1 wide input range
ꢀ-40~+80℃ wide operating temperature
ꢀ150% peak load capability
ꢀElectro-mechanical
ꢀWireless network
ꢀCurrent sharing up to 1920W(3+1)
ꢀDC output adjustable
ꢀTelecom or datacom system
ꢀCooling by free air convection
ꢀCan be installed on DIN rail TS-35/7.5 or 15
ꢀProtections: Short circuit / Overload / Over voltage /
Over temperature / Input reverse polarity/
Input under voltage protection
ꢀ4KVdc I/O isolation(Reinforced isolation)
ꢀDC OK relay contact
ꢀRemote ON-OFF control
ꢀOperating attitude up to 5000 meters(Note.6)
ꢀ3 years warranty
■ Description
DDR-480 series is a 480W DIN Rail type DC-DC converter with main features including DIN rail-type easy
installation, ultra slim width (85.5mm), 2:1 wide input voltage, fanless design, -40~+80℃ wide operating
temperature, 4KVdc I/O isolation, 150% peak load, current sharing,DC OK, adjustable output voltage
and full protective functions. This series of models has various input options: 16.8~33.6V / 33.6~67.2V /
67.2~154V and multiple output options: 12V / 24V / 48V and can beused for industrial & railway control,
security control, communication system and other fields. Suitable applications include to DC buck/boost
regulator, increasing system insulation level and voltage drop compensation along cable...etc.
■ Model Encoding
DDR - 480 B - 24
Output voltage(12/24/48Vdc)
Input voltage (B:16.8~33.6Vdc, C:33.6~67.2Vdc, D:67.2~154Vdc)
Rated wattage
Series name
File Name:DDR-480-SPEC 2021-09-15
480W DIN Rail Type DC-DC Converter
DDR-480 series
SPECIFICATION
MODEL
DDR-480B-12 DDR-480B-24 DDR-480B-48 DDR-480C-12 DDR-480C-24 DDR-480C-48 DDR-480D-12 DDR-480D-24 DDR-480D-48
DC VOLTAGE
12V
24V
48V
12V
24V
48V
12V
24V
48V
RATED CURRENT
CURRENT RANGE
RATED POWER
33.4A
20A
10A
33.4A
20A
10A
33.4A
20A
10A
0 ~ 33.4A
400.8W
0 ~ 20A
480W
30A
0 ~ 10A
480W
15A
0 ~ 33.4A
400.8W
50.1A
0 ~ 20A
480W
30A
0 ~ 10A
480W
15A
0 ~ 33.4A
400.8W
50.1A
0 ~ 20A
480W
30A
0 ~ 10A
480W
15A
5sec. 50.1A
CURRENT
PEAK
POWER 5sec.
OUTPUT
12Vo: 601.2W, 24Vo / 48Vo : 720W
Note.5
RIPPLE & NOISE (max.) Note.2 100mVp-p
120mVp-p
24 ~ 28V
1.0%
150mVp-p
48~ 56V
1.0%
100mVp-p
12 ~ 14V
1.0%
120mVp-p
24 ~ 28V
1.0%
150mVp-p
48~ 56V
1.0%
100mVp-p
12 ~ 14V
1.0%
120mVp-p
24 ~ 28V
1.0%
150mVp-p
48~ 56V
1.0%
VOLTAGE ADJ. RANGE
VOLTAGE TOLERANCE Note.3
LINE REGULATION
12 ~ 14V
1.0%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
LOAD REGULATION
SETUP, RISE TIME
1.0%
1.0%
1.0%
1.0%
1.0%
1.0%
1.0%
1.0%
1.0%
500ms, 60ms
HOLD UP TIME (Typ.)
Please refer to page 6 hold up time (Load de-rating curve )
VOLTAGE
RANGE
Note.4
CONTINUOUS
100ms
16.8 ~ 33.6Vdc
14.4 ~ 16.8Vdc
91%
33.6 ~ 67.2Vdc
67.2 ~ 154Vdc
66 ~ 67.2Vdc
92%
28.8 ~ 33.6Vdc
92%
EFFICIENCY (Typ.)
90%
90.5%
91%
92%
91%
93%
INPUT
23A @24Vdc
30A
11.2A @48Vdc
5A @110Vdc
DC CURRENT (Typ.)
INRUSH CURRENT (Typ.)
INTERRUPTION OF VOLTAGE SUPPLY
EN50155: 2017-B/C/D type comply with S2 level (10ms)@ full load
Normally works within 150% rated output power for more than 5 seconds and then constant current protection 105~135% rated
output power with auto-recovery
OVERLOAD
Note.5
14.4 ~ 17.5V 28.8 ~ 35V 57.6 ~ 65V
14.4 ~ 17.5V 28.8 ~ 35V 57.6 ~ 65V
14.4 ~ 17.5V 28.8 ~ 35V 57.6 ~ 65V
OVER VOLTAGE
Protection type : Shut down o/p voltage, re-power on to recover
Shut down o/p voltage, re-power on to recover
PROTECTION
OVER TEMPERATURE
REVERSE POLARITY
By internal, MOSFET, no damage, recovers automatically after fault condition is removed
24Vin (B - type) :Power ON≥16.8V ,
48Vin (C - type) :Power ON≥33.6V ,
110Vin (D - type):Power ON≥67.2V ,
OFF≤65V
UNDER VOLTAGE LOCKOUT
OFF≤16.5V
OFF≤33V
DC OK REALY CONTACT RATINGS (max.)
CURRENT SHARING
30Vdc/1A resistive load
FUNCTION
Up to 1920W (3+1 units). Please refer to the Function Manual
Please refer to the Function Manual
-40 ~ +80℃ (Refer to "Derating Curve")
5 ~ 95% RH non-condensing
REMOTE ON-OFF CONTROL
WORKING TEMP.
WORKING HUMIDITY
-40 ~ +85, 5 ~ 95% RH non-condensing
ENVIRONMENT STORAGE TEMP., HUMIDITY
TEMP. COEFFICIENT
0.03%/℃ (0 ~ 55℃)
Component:10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes; Mounting: Compliance to IEC61373
5000 meters / OVCⅡ
VIBRATION
OPERATING ALTITUDE Note.6
SAFETY STANDARDS
UL 62368-1, IEC 62368-1, AS/NZS 62368-1, EAC TP TC 004 approved
I/P-O/P:4KVdc I/P-FG:2.5KVdc O/P-FG:0.71KVdc
WITHSTAND VOLTAGE
ISOLATION RESISTANCE
I/P-O/P, I/P-FG, O/P-FG:>100M Ohms / 500Vdc / 25℃/ 70% RH
Parameter
Conducted
Radiated
Standard
Test Level / Note
Class A
BS EN/EN55032 (CISRP32)
BS EN/EN55032 (CISRP32)
Class B
EMC EMISSION
-----
Voltage Flicker
Harmonic Current
BS EN/EN55035
Parameter
ESD
BS EN/EN61000-3-3
-----
SAFETY &
-----
EMC
(Note 7)
Standard
Test Level / Note
BS EN/EN61000-4-2
BS EN/EN61000-4-3
BS EN/EN61000-4-4
BS EN/EN61000-4-5
BS EN/EN61000-4-6
BS EN/EN61000-4-8
Level 3, 8KV air ; Level 3, 6KV contact; criteria A
Level 3, 10V/m ; criteria A
Radiated
EMC IMMUNITY
EFT / Burst
Surge
Level 3, 2KV ; criteria A
Level 3, 1KV/Line-Line ;Level 3, 2KV/Line-Line-FG ;criteria A
Level 3, 10V ; criteria A
Conducted
Magnetic Field
Level 4, 30A/m ; criteria A
Compliance to BS EN/EN45545-2 for fire protection ; Meet BS EN/EN50155 / IEC60571 including IEC61373 for shock & vibration,
BS EN/EN50121-3-2 for EMC
RAILWAY STANDARD
MTBF
280.0K hrs min. Telcordia SR-332 (Bellcore) ; 101.7K hrs min. MIL-HDBK-217F (25℃)
85.5*125.2*128.5mm (W*H*D)
OTHERS
DIMENSION
PACKING
1.375Kg;8pcs/12Kg/0.95CUFT
1. All parameters NOT specially mentioned are measured at normal input (B:24Vdc , C:48Vdc , D:110Vdc ) , rated load and 25℃ of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1 f & 47 f parallel capacitor.
μ
μ
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. Derating may be needed under low input voltage. Please check the derating curve for more details.
5. 150% 5 seconds, please refer to peak loading curves.
NOTE
6. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than2000m(6500ft).
7. The power supply is considered as an independent unit, but the final equipment still need to re-confirm that the whole system complies with
the EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies.
(as available on http://www.meanwell.com)
※ Product Liability Disclaimer:For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx
File Name:DDR-480-SPEC 2021-09-15
480W DIN Rail Type DC-DC Converter
DDR-480 series
Block Diagram
fosc : 65KHz
DC OK
RECTIFIERS
EMI
POWER
+Vo
-Vo
I/P
FG
DC
&
FILTER
SWITCHING
FILTER
O.V.P.
PWM
O.L.P.
CONTROL
DETECTION
CIRCUIT
Remote
Control
ON/OFF
P+
P-
CURRENT
SHARE
Derating Curve
150
100
For 5 sec. (typ.)
Continuous
For others
For DDR-480B/C/D-12 & DDR-480D-24/48
40
-40
-20
0
20
40
55 60
80
(VERTICAL)
AMBIENT TEMPERATURE (℃)
Output derating VS Input Voltage
100
90
C/D Type
80
70
B Type
60
50
40
B Type:
21.6
43.2
86.4
33.6
16.8
33.6
67.2
C Type:
D Type:
67.2
154
INPUT VOLTAGE (V)
File Name:DDR-480-SPEC 2021-09-15
480W DIN Rail Type DC-DC Converter
DDR-480 series
Peak Loading
601.2W for 12Vo
720W for others
(150% load)
400.8W for 12Vo
480W for others
(100% load)
5 sec.
100 sec.
DC OK Relay Contact
Contact Close
PSU turns on / DC OK.
PSU turns off / DC Fail.
30V/1A resistive load.
Contact Open
Contact Ratings (max.)
Function Manual
1. Current sharing
(1) Parallel operation is available by connecting the units shown as below (P+,P- are connected mutually in parallel) :
(2) The voltage difference among each output should be minimized that less than 0.2V is required.
(3) The total output current must not exceed the value determined by the following equation (Output current at parallel operation)
=(The rated current per unit) x (Number of unit) x 0.9.
(4) In parallel operation 4 units is the maximum, please consult the manufacture for other applications.
(5) When in parallel operation, the minimum output load should be greater than 3% of total output load.
(Min. load > 3% rated current per unit x number of unit)
+
-
LOAD
+V
o
-V
o
P+ P-
+V
o
-V
o
P+
P-
+V
o
-V
o
P+ P-
+V
o
-V
o
P+ P-
DC OK
DC OK
DC OK
DC OK
DC OK
DC OK
DC OK
DC OK
+
+
+
+
Vo Adj.
Vo Adj.
Vo Adj.
Vo Adj.
PSU1
PSU2
PSU3
PSU4
2. Remote ON-OFF Control
※ The power supply can be turned ON-OFF by using the "Remote ON-OFF" function.
Remote ON-OFF
Output Status
(TB1 PIN2,4)
power supply ON
power supply OFF
Open or 5.5 ~ 10VDC
Short or 0 ~ 0.8VDC
File Name:DDR-480-SPEC 2021-09-15
480W DIN Rail Type DC-DC Converter
DDR-480 series
Input Fuse
There is one fuse connected in series to the positive input line, which is used to protect against abnormal surge. Fuse specifications of each
model are shown as below.
Type
B
Fuse Type
Time-Lag
Time-Lag
Time-Lag
Reference and Rating
Conquer MST, 10A, 250V *5
Conquer MST, 8A, 250V *3
Conquer MST, 6.3A, 250V *2
C
D
Input Under-Voltage Protection
If input voltage drops below Vimin, the internal control IC shuts down and there is no output voltage. It recovers automatically when input
voltage reaches above Vimin,please refer to the cruve below.
Turn On
Turn Off
DDR-480D-24
DDR-480B-24
DDR-480C-24
30
30
30
Vo
Vo
Vo
25
20
15
10
5
25
20
15
10
5
25
20
15
10
5
16.5
16.8
65
67.2
33
33.6
0
0
0
Vin
Vin
Vin
15
16
17
18
19
20
65
66
67
68
69
70
31
33
34
35
36
37
Input Reverse Polarity Protection
There are two MOSFETs connected in series to the negative input line. If the input polarity is connected reversely, the MOSFETs open and
there will be no output to protect the unit.
Inrush Current
Inrush current is suppressed by a resistor during the initial start-up, and then the resistor is bypassed by MOSFETs to reduce power
consumption after accomplishing the start-up.
Inrush current limit Power start Normal current
File Name:DDR-480-SPEC 2021-09-15
480W DIN Rail Type DC-DC Converter
DDR-480 series
Hold-up Time
EN50155:2017 version- B/C/D type comply with S2 level (10ms) @ full load , please refer to the table and curves show
below for the hold up time specification.
Load
100% load
10ms min.
70% load
other load
Model
B type (24Vin)
16ms min.
figure 1,2,3
figure 4,5,6
figure 7,8,9
C type (48Vin)
D type (110Vin)
11ms min.
16ms min.
17ms min.
24ms min.
DDR-480B-12
DDR-480B-24
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
0ms
10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms
0ms
10ms
20ms
30ms
40ms
50ms
60ms
70ms
80ms
90ms
100ms
110ms
120ms
TIME
TIME
figure 1
figure 2
DDR-480B-48
DDR-480C-12
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
0ms
10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms 150ms 160ms
0ms
10ms
20ms
30ms
40ms
50ms
60ms
TIME
70ms
80ms
90ms
100ms
110ms
120ms
TIME
figure 3
figure 4
DDR-480C-24
DDR-480C-48
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
0ms
10ms
20ms
30ms
40ms
50ms
60ms
70ms
80ms
90ms
100ms
110ms
120ms
0ms
10ms
20ms
30ms
40ms
50ms
60ms
70ms
80ms
90ms
100ms 110ms 120ms 130ms
TIME
TIME
figure 5
figure 6
DDR-480D-12
DDR-480D-24
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
0ms
10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 12 0ms 130ms 140ms 150ms 160ms 170ms 180ms 190ms
0ms
10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms 150ms 160ms
figure 8
figure 7
TIME
TIME
DDR-480D-48
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
0ms
10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms 150ms 160ms
figure 9
TIME
File Name:DDR-480-SPEC 2021-09-15
480W DIN Rail Type DC-DC Converter
DDR-480 series
Efficiency vs Load & Vin Curve
The efficiency vs load & Vin curves of each model are shown as below.
DDR-480B-12
DDR-480B-24
95%
90%
95%
90%
85%
80%
75%
70%
85%
80%
75%
70%
154Vdc
110Vdc
67.2Vdc
33.6Vdc
24Vdc
16.8Vdc
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
10%
20%
30%
40%
50%
60%
70%
80%
90% 100%
LOAD
LOAD
DDR-480B-48
DDR-480C-12
95%
90%
85%
80%
75%
70%
95%
90%
85%
80%
75%
70%
33.6Vdc
24Vdc
24Vdc
33.6Vdc
16.8Vdc
16.8Vdc
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
LOAD
LOAD
DDR-480C-24
DDR-480C-48
95%
90%
85%
80%
75%
70%
95%
90%
85%
80%
75%
70%
67.2Vdc
62.4Vdc
48Vdc
48Vdc
33.6Vdc
33.6Vdc
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
10%
20%
30%
40%
50%
60%
70%
80%
90% 100%
LOAD
LOAD
DDR-480D-12
DDR-480D-24
95%
90%
85%
80%
75%
70%
95%
90%
85%
80%
75%
70%
154Vdc
48Vdc
110Vdc
67.2Vdc
67.2Vdc
33.6Vdc
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
LOAD
LOAD
DDR-480D-48
95%
90%
85%
80%
75%
70%
154Vdc
110Vdc
67.2Vdc
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
LOAD
File Name:DDR-480-SPEC 2021-09-15
480W DIN Rail Type DC-DC Converter
DDR-480 series
Immunity to Environmental Conditions
Test method
Cooling Test
Standard
Test conditions
Status
Temperature: -40℃
EN 50155 section 12.2.3 (Column 2, Class TX)
EN 60068-2-1
No damage
Dwell Time: 2 hrs/cycle
EN 50155 section 12.2.4 (Column 2, Class TX)
EN 50155 section 12.2.4 (Column 3, Class TX & Column 4, Class TX)
EN 60068-2-2
Temperature: 70℃ / 85℃
Dry Heat Test
PASS
PASS
PASS
Duration: 6 hrs / 10min
Temperature: 25℃~55℃
Humidity: 90%~100% RH
Duration: 48 hrs
EN 50155 section 12.2.5
EN 60068-2-30
Damp Heat Test, Cyclic
Vibration Test
Temperature: 19℃
Humidity: 65%
EN 50155 section 12.2.11
EN 61373
Duration: 10 mins
Temperature: 19℃
Humidity: 65%
EN 50155 section 12.2.11
EN 61373
Increased Vibration Test
PASS
PASS
PASS
Duration: 5 hrs
Temperature: 21 3℃
Duration: 30ms*18
EN 50155 section 12.2.11
EN 61373
Humidity: 65
5%
Shock Test
EN 50155 section 12.2.3 (Column 2, Class TX)
EN 60068-2-1
Temperature: -40℃
Low Temperature Storage Test
Dwell Time: 16 hrs
Temperature: 35℃ 2℃
EN 50155 section 12.2.10 (Class ST4)
Salt Mist Test
PASS
Duration: 48 hrs
EN45545-2 Fire Test Conditions
Test Items
Hazard Level
Items
Standard
HL1
HL2
HL3
EN 45545-2:2013
Oxygen index test
Smoke density test
Smoke toxicity test
Oxygen index test
Glow-wire test
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
EN ISO 4589-2:1996
EN 45545-2:2013
R22
EN ISO 5659-2:2006
EN 45545-2:2013
NF X70-100:2006
EN 45545-2:2013
R24
R25
R26
EN ISO 4589-2:1996
EN 45545-2:2013
EN 60695-2-11:2000
EN 45545-2:2013
EN 60695-11:2003
Vertical flame test
File Name:DDR-480-SPEC 2021-09-15
480W DIN Rail Type DC-DC Converter
DDR-480 series
Mechanical Specification
Case No. 984F
Unit:mm
Terminal Pin No. Assignment (TB2)
Pin No. Assignment
1,2
3,4
5,6
7,8
DC output +Vo
DC output -Vo
DC OK Relay Contact
P+,P-(Current sharing)
Top View
129.2
2
6
3 4 5 7 8
1
TB2
DC OK
DC OK
+
Vo Adj.
2
1
3
4
TB1
Side View
Front View
Side View
Terminal Pin No. Assignment (TB1)
Pin No. Assignment
1
2
3
4
FG
DC input -Vin
DC input +Vin
Remote ON/OFF
85.5
Bottom View
Installation Instruction
This series fits DIN rail TS35/7.5 or TS35/15.
For installation details, please refer to the Instruction manual.
ADMISSIBLE DIN-RAIL:TS35/7.5 OR TS35/15
(For reference only. Not included with unit.)
Back View
Installation Manual
Please refer to : http://www.meanwell.com/manual.html
File Name:DDR-480-SPEC 2021-09-15
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D Type Connector, 50 Contact(s), Female, 0.109 inch Pitch, Wire Wrap Terminal, Hole .087-.098, Plug,
BEL
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