PHP-3500 [MEANWELL]
3500W Conduction Cooling with PFC Switching Supply;
| 型号： | PHP-3500 |
| 厂家： | 
MEAN WELL ENTERPRISES CO., LTD. |
| 描述： | 3500W Conduction Cooling with PFC Switching Supply 功率因数校正 |
| 文件： | 总10页 (文件大小：894K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
3500W Conduction Cooling with PFC Switching Supply
PHP-3500 series
Ordering No.: HS-656
Bauart gepruft
Sicherheit
egelma ge
o s
od
be wac
g
www.tuv.com
ID 2000000000
UL62368-1
EN62368-1
TPTC004
IEC62368-1
■ Features
ꢀSlim and Low profile (60mm)
ꢀFanless design, cooling by water conduction
ꢀBuilt-in active PFC function
■ Certificates
ꢀSafety: UL/EN62368-1, (EN61558, EN60335-1)
ꢀEMC: EN 55032 / 55024
■ Applications
ꢀ-30~+70℃ working temperature
ꢀIndustrial automation machinery
ꢀIndustrial control system
ꢀMechanical and electrical equipment
ꢀElectronic instruments, equipments
or apparatus
ꢀBuilt-in PMBus communication protocol, CANbus optional
ꢀOutput voltage and constant current level programmable
ꢀProtections: Short circuit / Overload / Over voltage
/ Over temperature
ꢀBuilt-in remote ON-OFF control
ꢀHousehold appliances
ꢀDC OK active signal
ꢀOptional cold plate for quick implementation
ꢀOVCⅢ Operating altitude up to 3000 meter (Note.9)
ꢀLED indicator for power on
ꢀHigh efficiency up to 96%
ꢀActive current sharing up to 14000W (3+1)
ꢀ5 years warranty
■ Description
PHP-3500 series is a 3500W single-output slim type power supply with 60mm of low profile design.
Adopting the full range 90~264VAC input, the entire series provides an output voltage line of 24V and 48V.
In addition to the high efficiency up to 96%, that the whole series operates from -30℃ ~ +70℃ under air convection
without fan. PHP-3500 has the complete protection functions and 2G anti-vibration capability; it complies with
the international safety regulations such as TUV EN62368-1, UL62368-1, and design refers to EN61558-1
and EN60335-1. PHP-3500 series serves as a high performance power supply solution for various industrial
applications.
■ Model Encoding
3500
- 24
PHP -
Communication protocol option
Output voltage
Rated wattage
Series name
Type
Communication Protocol
Note
Blank
CAN
PMBus protocol
CANBus protocol
In Stock
By request
File Name:PHP-3500-SPEC 2019-12-30
3500W Conduction Cooling with PFC Switching Supply
PHP-3500 series
SPECIFICATION
MODEL
PHP-3500-24
PHP-3500-48
DC VOLTAGE
24V
48V
RATED CURRENT
145A
73A
RATED POWER
3480W
3504W
RIPPLE & NOISE (max.) Note.2
300mVp-p
480mVp-p
By built-in potentiometer, SVR
VOLTAGE ADJ. RANGE
48~57.6V
1.0%
OUTPUT
24~28.8V
1.0%
VOLTAGE TOLERANCE Note.3
LINE REGULATION
0.5%
0.5%
0.5%
0.5%
LOAD REGULATION
SETUP, RISE TIME
1500ms, 60ms/230VAC at full load
HOLD UP TIME (Typ.)
VOLTAGE RANGE
16ms/230VAC at 75% load
10ms/230VAC at full load
Note.4 90 ~ 264VAC
47 ~ 63Hz
127 ~ 370VDC
FREQUENCY RANGE
POWER FACTOR (Typ.)
PF≥0.95/230VAC at full load
INPUT
EFFICIENCY (Typ.)
Note.10 95%
96%
20A/230VAC
AC CURRENT (Typ.)
INRUSH CURRENT (Typ.)
LEAKAGE CURRENT
Cold start 80A/230VAC
2mA / 240VAC
105 ~ 115% rated output power
OVERLOAD
Protection type : Constant current limiting, shut down O/P voltage 5 sec. after O/P voltage is down low, re-power on to recover
30 ~ 36V
60 ~ 72V
PROTECTION
OVER VOLTAGE
Protection type :Shut down O/P voltage,re-power on to recover
OVER TEMPERATURE
Protection type :Shut down O/P voltage, recovers automatically after temperature goes down
OUTPUT VOLTAGE
PROGRAMMABLE(PV)Note.5,6
Adjustment of output voltage is allowable to 50 ~ 120% of nominal output voltage. Please refer to the Function Manual.
OUTPUT CURRENT
PROGRAMMABLE(PC) Note.6
Adjustment of constant current level is allowable to 20 ~ 100% of rated current. Please refer to the Function Manual.
FUNCTION
Power ON : Short circuit
Power OFF : Open circuit
REMOTE ON/OFF CONTROL
AUXILIARY POWER
DC-OK SIGNAL
12V@0.5A tolerance 10%, ripple 150mVp-p
The TTL signal out, PSU turn on = -0.5 ~ 0.5V ; PSU turn off = 3.5 ~ 5.5V. Please refer to the Function Manual.
-30 ~ +70℃Baseplate temperature (Refer to “Derating Curve")
20 ~ 90% RH non-condensing
WORKING TEMP.
WORKING HUMIDITY
-40 ~ +85℃, 10 ~ 95% RH non-condensing
STORAGE TEMP., HUMIDITY
ENVIRONMENT
0.03%/℃ (0 ~ 50℃)
TEMP. COEFFICIENT
VIBRATION
10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
Ⅱ; According to EN61558; altitude up to 5000 meters.
UL62368-1,TUV EN62368-1, EAC TP TC 004 approved ; design refers to EN61558-1, EN60335-1
I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.25KVAC
I/P-O/P, I/P-FG,O/P-FG:100M Ohms/500VDC/25℃/ 70%RH
OVER VOLTAGE CATEGORY
SAFETY STANDARDS
WITHSTAND VOLTAGE
ISOLATION RESISTANCE
Parameter
Conducted
Radiated
Standard
Test Level / Note
EN55032 (CISPR32) / EN55011 (CISPR11) Class B
EN55032 (CISPR32) / EN55011 (CISPR11) Class A
EMC EMISSION
Harmonic Current
Voltage Flicker
Parameter
ESD
EN61000-3-12
EN61000-3-3
Standard
-----
SAFETY &
-----
EMC
(Note.7,8)
Test Level / Note
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-6-2
EN61000-4-6
EN61000-4-8
Level 3, 8KV air ; Level 2, 4KV contact
Radiated
Level 3
EFT / Burst
Surge
Level 3
EMC IMMUNITY
2KV/Line-Line 4KV/Line-Earth
Conducted
Magnetic Field
Level 3
Level 4
>95% dip 0.5 periods, 30% dip 25 periods,
>95% interruptions 250 periods
Voltage Dips and Interruptions
EN61000-4-11
MTBF
183.4K hrs min. Telcordia SR-332 (Bellcore) ; 56.26K hrs min. MIL-HDBK-217F (25℃)
380*141.4*60mm (L*W*H)
OTHERS
NOTE
DIMENSION
PACKING
4.5Kg;4pcs/19Kg/2.46CUFT
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance :includes set up tolerance, line regulation and load regulation.
4. Derating may be needed under low input voltages. Please check the derating curve for more details.
5. Without water or fan cooling to provide adequate heat dissipation, OTP might be triggered if trimming output voltage by PV signal toward upper or bottom
limits of nominal voltage. Under such condition, enhanced cooling on PSU is highly recommended.
6. PV/PC function when users are not operating on PMBus. SVR functions when users are neither operation on PMBus nor using PV/PC.
7. Need additional EMI filter to meet regulations of EMC conducted and radiated emission. Characteristics of EMI filter please refer to the table, Minimum
Insertion Loss.
8. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on
a 600mm*900mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to
perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com)
9. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
10. The efficiency is measured at 75% load.
File Name:PHP-3500-SPEC 2019-12-30
3500W Conduction Cooling with PFC Switching Supply
PHP-3500 series
BLOCK DIAGRAM
PFC fosc : 110KHz
PWM fosc : 100KHz
ACTIVE
INRUSH
CURRENT
LIMITING
RECTIFIERS
RECTIFIERS
&
FILTER
POWER
+V
-V
EMI
FILTER
I/P
&
PFC
SWITCHING
DETECTION
CIRCUIT
O.L.P.
O.V.P.
O.T.P.
PV/PC
DETECTION
CIRCUIT
MCU
TRANSCEIVERS
DA/DB
T-Alarm
DC-OK
(SDA/SCL)
(CANH/CANL)
DATA
ISOLATION
MCU
O.T.P.
AUX
POWER
RECTIFIERS
&
FILTER
Remote ON-OFF
12V/0.5A
DERATING CURVE
100
100
75
230VAC
Input only
65
60
60
50
50
230VAC
Input only
30
20
-30
-25
0
25
45
70
-30
-25
0
25
45
50
70
(HORIZONTAL)
(HORIZONTAL)
AMBIENT TEMPERATURE WITH ADDITIONAL ALUMINUM PLATE(℃)
(450x450x3mm)
Note. Tcase max.≦70oC and ambient temp must be within above
de-rating curve.
AMBIENT TEMPERATURE WITH 128 CFM FAN*2 OR WATER
COOLING SYSTEM (℃)
Note. Tcase max.≦45oC and ambient temp must be within above
de-rating curve.
STATIC CHARACTERISTICS
100
100
230VAC
Input only
50
20
50
-30
-25
0
25
45
50
70
(HORIZONTAL)
90
100
115
180
264
INPUT VOLTAGE (VAC) 60Hz
AMBIENT TEMPERATURE WITHOUT ALUMINUM PLATE(℃)
File Name:PHP-3500-SPEC 2019-12-30
3500W Conduction Cooling with PFC Switching Supply
PHP-3500 series
FUNCTION MANUAL
1.Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)
※ In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed by applying EXTERNAL VOLTAGE.
CN55
PIN1 -V(Signal)
EXTERNAL
VOLTAGE (DC)
PIN5 PV
Vout
120
100
100
Non-Linear
80
60
40
50
20
V
0
0.4
1
4.74.8
50
90
95
100
120
OUTPUT VOLTAGE (%)
◎ The rated current should change with the Output Voltage Programming accordingly.
2.Output Current Programming (or, PC / remote current programming / dynamic current trim)
※ The output current can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE.
CN55
PIN1 -V(Signal)
EXTERNAL
VOLTAGE (DC)
PIN3 PC
※ Covered by over temperature protection, auto de-rating function works under operation either in PC mode or under control by communication protocol.
T1(Typ.): Maximum ambient temperature of full load.
T2(Typ.): T1+5℃.
Iout
100
80
110
100
Non-Linear
Non-Linear
60
50
40
20
20
V
0
0.4
1
4.7 4.8
T1
T2
(HORIZONTAL)
AMBIENT TEMPERATURE (℃)
EXTERNAL VOLTAGE (DC)
File Name:PHP-3500-SPEC 2019-12-30
3500W Conduction Cooling with PFC Switching Supply
PHP-3500 series
3.Remote ON-OFF Control
The power supply can be turned ON/OFF individually or along with other units in parallel by using the "Remote ON-OFF" function.
CN47
Remote ON-OFF
Short circuit
Power Supply Status
ON
PIN1 +12V-AUX
Open circuit
OFF
Switch
PIN3-Remote ON-OFF
4.DC-OK Signal
DC-OK signal is a TTL level signal. The maximum sourcing current is 10mA and the maximum external voltage is 5.6V.
CN47
DC-OK signal
Power Supply Status
“High” >3.5~5.5V
“Low” <-0.5~0.5V
OFF
ON
PIN5-DC-OK Signal
PIN4-GND-AUX
5.PMBus Communication Interface
PHP-3500 supports PMBus Rev. 1.1 with maximum 100KHz bus speed, allowing information reading, status monitoring, output trimming, etc. For details,
please refer to the Function Manual.
File Name:PHP-3500-SPEC 2019-12-30
3500W Conduction Cooling with PFC Switching Supply
PHP-3500 series
6.Current Sharing
PHP-3500 has the built-in active current sharing function and can be connected in parallel, up to 4 units, to provide higher output power as exhibited below :
※ The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
※ Difference of output voltages among parallel units should be less than 0.2V.
※ The total output current must not exceed the value determined by the following equation:
Maximum output current at parallel operation=(Rated current per unit)×(Number of unit)×0.9
※ When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit)×(Number of unit)
the current shared among units may not be balanced.
※ Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the
output load is more than 5%.
※ CN55/SW51 Function pin connection
PSU1
PSU2
PSU3
PSU4
Parallel
CN55
SW51
ON
CN55
SW51
CN55
SW51
CN55
SW51
1 unit
2 unit
3 unit
4 unit
X
V
V
V
V
V
V
ON
OFF
OFF
ON
V
V
ON
ON
OFF
V
ON
ON
(V : CN55 connected ; X : CN55 not connected.)
PHP-3500
PSU1
PHP-3500
PSU2
PHP-3500
PSU3
PHP-3500
PSU4
TB1
TB1
TB1
TB1
-V
+V
-V
+V
-V
+V
-V
+V
-V
+V
LOAD
Fig 6.1
1
13
15
1
13
15
DA
1
13
15
1
13
15
-V(signal) DB
+V(signal) DB
DA
-V(signal) DB
+V(signal) DB
-V(signal) DB
+V(signal) DB
DA
-V(signal) DB
+V(signal) DB
DA
DA
16
DA
16
DA
16
DA
16
2
14
2
14
2
14
2
14
PSU1 CN55
PSU4 CN55
PSU2 CN55
PSU3 CN55
If the lines of CN55 are too long, they should
be twisted in pairs to avoid the noise.
◎ DA,DB and -V(signal) are connected mutually in parallel.
File Name:PHP-3500-SPEC 2019-12-30
3500W Conduction Cooling with PFC Switching Supply
PHP-3500 series
MECHANICAL SPECIFICATION
Case No.278A
Unit:mm
tc
T case
380
369
5.5
154
-V
+V
CN47
LED
SVR
CN55
TB1
3
2
1
6-ψ5.2 L=12
183
tc
T case
ꢀtc : Max. Case Temperature
AC Input Terminal(TB1) Pin NO. Assignment
※DC Output Terminal Pin No. Assignment
Pin No. Assignment
Max mounting torque
Assignment
Diagram
Maximum mounting torque
Terminal
1
2
3
AC/L
AC/N
DECA
T25-EM10-03
+V, -V
10Kgf-cm
18Kgf-cm
※ LED Status Indicators
LED
Description
The power supply functions normally.
Green
Red (Flashing)
The LED will flash with red light when internal temperature reaches 85℃; under this
condition, the unit still operates normally without entering OTP.
(In the meantime, an alarm signal will be sent out through the PMBus /CANBus interface.)
Red
Abnormal status (Over temperature protection, Overload protection)
※Control Pin No. Assignment(CN55) : HRS DF11-22DP-2DS or equivalent
2
1
Mating Housing
Terminal
HRS DF11-22DS or equivalent
HRS DF11-**SC or equivalent
22
21
Pin No.
Function
Description
1
-V (Signal) Negative output voltage signal.
+V (Signal) Positive output voltage signal.
2
3,4
5,6
PC
PV
Connection for constant current level programming. (Note.1)
Connection for output voltage programming. (Note.1)
7,8,9,10,11,12
13,14,15,16
17,18
NC
DB,DA
Differential digital signal for parallel control. (Note.1)
GND-AUX(S) The signal return is isolated from the output terminals (+V & -V).
SCL
CANL
SDA
For PMBus model: Serial Clock used in the PMBus interface. (Note.2)
For CANBus model: Data line used in CANBus interface. (Note.2)
For PMBus model: Serial Data used in the PMBus interface. (Note.2)
For CANBus model: Data line used in CANBus interface. (Note.2)
19,20
21,22
CANH
Note1: Non-isolated signal, referenced to [-V(signal)].
Note2: Isolated signal, referenced to GND-AUX(S).
File Name:PHP-3500-SPEC 2019-12-30
3500W Conduction Cooling with PFC Switching Supply
PHP-3500 series
※Control Pin No. Assignment(CN47) : HRS DF11-06DP-2DS or equivalent
2
6
1
5
Mating Housing
Terminal
HRS DF11-06DS or equivalent
HRS DF11-**SC or equivalent
Pin No.
Function
Description
Auxiliary voltage output, 10.8~13.2V, referenced to GND-AUX (pin 2).
The maximum load current is 0.5A. This output has the built-in "Oring diodes" and is not controlled by the Remote ON/OFF control.
1
2
3
4
+12V-AUX
GND-AUX Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V).
Remote The unit can turn the output ON/OFF by electrical signal or dry contact between Remote ON/OFF and +12V-AUX. (Note.2)
ON-OFF Short (10.8 ~ 13.2V) : Power ON ; Open (-0.5 ~ 0.5V) : Power OFF ; The maximum input voltage is 13.2V.
The signal return is isolated from the output terminals (+V & -V).
GND-AUX(S)
High (3.5 ~ 5.5V) : When the Vout ≦80% 5%.
Low (-0.5 ~ 0.5V) : When Vout ≧80% 5%.
The maximum sourcing current is 10mA and only for output. (Note.2)
5
6
DC-OK
High (3.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm.
T-ALARM Low (-0.5 ~ 0.5V) : When the internal temperature is normal, and when fan works normally.
The maximum sourcing current is 10mA and only for output(Note.2)
GUIDANCE OF ADDITIONAL FILTER
1.Schematic
1
3
Cy
Cy
Cx
L
Cx
R
L
LINE
LOAD
4
2
5
2.Minimum insertion loss (In dB at 50Ω system)
FREQ. MHz
0.01 0.05 0.10 0.15 0.50 1.0
5.0
55
40
10
45
40
30
30
40
COM. MODE dB
DIF. MODE dB
2
4
5
8
10
18
30
45
35
50
15
18
3.Configration
PHP-3500
EMI
AC
I/P
DC
LOAD
FILTER
O/P
AC Utility
File Name:PHP-3500-SPEC 2019-12-30
3500W Conduction Cooling with PFC Switching Supply
PHP-3500 series
1.Operate with additional aluminum plate
In order to meet the“Derating Curve”and the “Static Characteristics” ,PHP-3500 series must be installed onto an aluminum plate(or the cabinet of the same size)
on the bottom.The size of the suggested aluminum plate is shown as below. And for optimizing thermal performance, the aluminum plate must have an even and
smooth surface (or coated with thermal grease), and PHP-3500 series must be firmly mounted at the center of the aluminum plate.
unit:mm
M5*6
450
450
2.Suitable for conduction cooling
Inlet temperature
:
Flow rate (minimum)
25℃
1 LPM
:
If optional cold plate is in need, please contact MEAN WELL for details.
Ordering No.: HS-656
380
374.5
364.5
183
15.5
5.5
50
2-3/8"(ψ9.5)
Apply thermal grease (gap filler) between power supply
and cold plate connection surface.
Water Output
M4*6
28.5
Thermal grease (gap filler) :
* Thermal conductivity is no less than 1W/mK.
* Thickness is no more than 0.3mm.
Water Input
M5*6
5.5
15.5
12
159.5
364.5
374.5
File Name:PHP-3500-SPEC 2019-12-30
3500W Conduction Cooling with PFC Switching Supply
PHP-3500 series
M5*6
3.With 128CFM forced air
190mm
128CFM x 2
FAN
FAN
Air flow
direction
File Name:PHP-3500-SPEC 2019-12-30
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