M1510-S-4-L105-T
更新时间：2024-09-18 08:32:20
品牌：MICROESYS
描述：Mercury TM1500 Digital Output Encoder Systems Factory Set Resolution to 0.50μm
概述
数据手册M1510-S-4-L105-T 概述
Mercury TM1500 Digital Output Encoder Systems Factory Set Resolution to 0.50μm 水星TM1500数字输出编码器系统工厂设置分辨率为0.50μm
M1510-S-4-L105-T 数据手册
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Mercury 1500 Digital Output Encoder Systems
Factory Set Resolution to 0.50μm
Reflective Linear and Rotary Encoders
Resolution
Factory Set:
x4, x8, x20, or x40
Linear: 5μm, 2.5μm, 1.0μm,
or 0.50μm
Available
with standard
15 pin D-sub connector
or
Rotary: 6,600 to 655,000 CPR
Accuracy
Micro connector
Linear: 1μm available
3μm to 5μm standard
Rotary: Up to
Sensor the
size of a
dime
Output 2.1 arcꢀsec
AꢀquadꢀB and
Digital Index Window
The Mercury 1500 encoder system includes the sensor, double shielded cable, your choice of connector, and either a linear or rotary
glass scale. Mercury’s space-saving, integrated configuration gives OEM system designers a breakthrough in performance.
Table of Contents
System & Sensor
Scales
Imagine what you can do with this!
Reduce the cost and size of your system, and increase its performance all at
once. MicroE Systems’ Mercury 1500 kit encoders are available in two
styles. The M1500S, an RS-422 compliant 15 pin standard D-sub connector
and the M1500H, an RS-422 compatible 5x2 micro-connector for tight
spaces. Simply stated, the M1500 is smaller, higher performance, faster to
install, and easier to use than any other encoder. The tiny sensor fits into
very tight spaces, has broad alignment tolerances for fast and easy setup
and works in both linear and rotary applications. The entire Mercury 1500S
encoder is EMI shielded for use in the toughest environments. With
standard digital A-quad-B output, select the Mercury 1500 encoder with the
resolution required by your application.
pg . 2-6
pg. 7-8
pg. 9
Ordering Information
Optional Features & Accessories
• SmartPrecision Alignment Tool
• Glass scale length or diameter:
Linear lengths from 5mm to 2m
Rotary diameters from 12mm to 108mm
Standard features
• Small sensor with ultra-low Z height; flush screw mounting
• Sensor is 8.4mm (H) x 12.7mm (W) x 20.6mm (L) and weighs 1.6g
• Available with 15 pin standard D connector or micro-connector
• Cable length of 1m, 2m, 5m or custom
• SmartPrecision Software for set up
• A-quad-B output and Index window
• Factory set interpolation x4, x8, x20, x40 for resolutions of 5µm to
0.50µm (linear); 6,600 CPR to 655,000 CPR (rotary)
• Entire system is EMI shielded
• Bi-directional index signal
• Index mark at the center or end of the glass scale (linear)
• Alignment Tool enables fast set up (see pg 2)
System Configurations
Standard and Optional Equipment
M1500S Encoder System
Standard Equipment
M1500H Encoder System
Standard Equipment
Encoder Sensor
Same for linear and
rotary scales.
Controller
Interface Cable
M1500H
M1500S
RS-422 compliant
15 pin standard
D-sub connector
RS-422 compatible
5 x 2 header
Micro-connector
SmartPrecision™
Alignment Tool - SSAT 1500
Provides fast set up; the built-in
LED indicators make alignment
fast and easy, eliminating the
need for an oscilloscope.
The RS232 Interface Adapter
provides power to the encoder
and connections to a PC. This is
included with the Alignment Tool.
Optional Software
SmartPrecision™ Software
Optional software lets you view signal
strength, Lissajous plots, position data
and diagnostics.
Page 2 of 9
Broader Alignment Tolerances,
Increased Standoff Clearance, Smallest Sensor and More
Why Mercury Encoders Make It Easier To Design High Performance Into Your Equipment
Eliminate the Frustration of Touchy
Encoder Alignment
Theta Z Alignment Tolerance
Mercury Solves this Problem for Good
0.52
ꢀ2
0.00ꢁ2
Fussy alignment is no longer a concern. With Mercury’s
™
™
patented PurePrecision optics, advanced SmartPrecision
electronics and LED alignment indicators, you can push the
sensor against your reference surface, tighten the screws and
you’re finished. Try that with brand X or Y.
Mercury
Brand Y
Brand X
This performance is possible thanks to relaxed alignment
tolerances, particularly in the theta Z axis. Mercury offers a
2ꢀ sweet spotꢁ that’s a 300% improvement over the best
competitive encoder. And that will result in dramatic savings
in manufacturing costs.
No other commercially available encoder is easier to align,
easier to use, or easier to integrate into your designs.
Alignment Tolerance Comparison**
Mercury*
Brand X
0.1mm
Brand Y
0.1mm
Mercury vs. Best Competitor
Mercury is 50% better
Z Standoff
Y
0.15mm
0.20mm for linear
0.10mm for rotary 19mm dia.
0.1mm
unspecified
Mercury is 100% better
>
_
theta X
theta Y
theta Z
1.0ꢀ
2.0ꢀ
2.0ꢀ
unspecified
0.1ꢀ
1.0ꢀ
1.0ꢀ
0.5ꢀ
Mercury is 100% better
Mercury is 300% better
0.006ꢀ
*Measured at a constant temperature for one axis at a time with all other axes at their ideal positions.
**Based on published specifications
Mercury Can Reduce System Size and Cost
Mercury’s sensor height is 44% shorter than competitive encoders,
making it easy to fit into your design. This reduction can also cut total
system weight and cost by allowing the use of smaller motors and
stages. Safe system operation is also enhanced thanks to Mercury’s
generous standoff clearanceꢁ 200% greater than other encoders.
And its standoff tolerance is 50% greater than the best alternative.
This significantly relaxes mechanical system tolerances,
while reducing system costs.
Standoff Clearance
Mercury
ꢀ.4mm*
0.15mm
Brand Y
Brand X
0.8mm
0.1mm
Mechanical Dimension Comparison**
Mercury Brand X Brand Y Mercury vs.
Best Competitor
Sensor Z height
8.4mm 23mm 15mm
44% better
Standoff clearance 2.4mm 0.5mm 0.8mm 200% better
0.5mm
0.1mm
Standoff tolerance
System height
0.15mm 0.1mm 0.1mm 50% better
11.7mm 28.5mm 15.8mm 26% better
**Based on published specifications
* Dimensions shown illustrate encoder system standoff clearance; see Mercury
Encoder Interface Drawings for correct design reference surfaces.
Page 3 of 9
System Specifications
Resolution and Maximum Speed
Mercury 1500 systems have factory set interpolation: x4, x8, x20, x40. Below is the table of available resolutions.
Linear - 20μm grating pitch
Interpolation
x4
x8
x20
x40
Resolution
Maximum Speed
7200mm/s
7200mm/s
7200mm/s
7200mm/s
5.000µm/count
2.500µm/count
1.000µm/count
0.500µm/count
Rotary - 20μm grating pitch
Rotary
Glass Scale
Diameter
Fundamental
Resolution
Interpolation
Below is a table of the available resolutions.
0.472” [12.00mm] 1650 CPR
0.750” [19.05mm] 2500 CPR
x4
6,600
x8
13,200
98.2
476
13090
x20
33,000
39.2
190.3
13090
x40
interpolated resolution (CPR)
66,000
19.64
95.2
interpolated resolution (arc-sec/count)* 196.4
interpolated resolution (µrad/count)*
maximum speed (RPM)
952
13090
13090
x4
x8
x20
50,000
25.9
125.6
8640
x40
interpolated resolution (CPR)
10,000 20,000
100,000
12.96
62.8
interpolated resolution (arc-sec/count)* 129.6
64.8
314
8640
interpolated resolution (µrad/count)*
maximum speed (RPM)
628
8640
8640
1.250” [31.75mm] 4096 CPR
2.250” [57.15mm] 8192 CPR
4.250” [107.95mm] 16384 CPR
x4
x8
x20
x40
163,840
7.91
38.3
5273
interpolated resolution (CPR)
16,384 32,768
81,920
15.82
76.6
interpolated resolution (arc-sec/count)* 79.1
39.6
191.7
5273
interpolated resolution (µrad/count)*
maximum speed (RPM)
383
5273
5273
x4
x8
x20
163,840
7.92
38.3
2637
x40
327,680
3.96
19.17
2637
interpolated resolution (CPR)
32,768 65,536
interpolated resolution (arc-sec/count)* 39.6
19.78
95.8
2637
interpolated resolution (µrad/count)*
maximum speed (RPM)
191.7
2637
x4
x8
x20
x40
interpolated resolution (CPR)
65,536 131,072
327,680 655,360
interpolated resolution (arc-sec/count)* 19.78
9.89
47.9
1318
3.96
19.16
1318
1.978
9.58
1318
interpolated resolution (µrad/count)*
maximum speed (RPM)
95.8
1318
* Resolution values shown are approximate. To calculate exact resolution values, convert from CPR (Counts Per Revolution) to the desired units.
Note: Specifications assume XOR function which is available in all standard controllers.
All Specifications are subject to change. All data is accurate to the best of our knowledge. MicroE Systems is not responsible for errors.
Page 4 of 9
System Specifications
System
Grating Period
20µm
System Resolution 5µm, 2.5µm, 1.00µm, or 0.50µm (linear)
Linear Accuracy* Better than 1µm** available; contact MicroE
Better than 3µm** up to 130mm, 5µm from 155mm to 1m,
5µm per meter from 1m to 2m
*Maximum peak to peak error over the specified movement when compared to a NIST-traceable laser interferometer standard,
used at room temperature and with MicroE interpolation electronics.
**Or +/- one quadrature count, whichever error value is greater.
Rotary Accuracy* Scale O.D.
12.00mm
Microradians**
Arc-Seconds**
100
63
38
19
10
21
19.05mm
13
31.75mm
57.15mm
107.95mm
7.8
3.9
2.1
*Based on ideal scale mounting concentricity
**Or +/- one quadrature count, whichever error value is greater.
Sensor Size
W:
L:
12.70mm
20.57mm
8.38mm
0.500"
0.810"
0.330"
H:
Operating and Electrical Specifications
Power Supply
Temperature
Operating:
Storage:
5VDC 5% ꢂ 60mA
0 to 70ꢀC
-20 to 70ꢀC
Humidity:
EMI:
10 - 90% RH non-condensing
M1500S: Entire system is EMI/RFI protected
M1500H: Customer provides shielding at cable termination
Shock:
Sensor Weight:
Cable:
1500G 0.5 ms half sine (Sensor)
5.0g (Sensor without cable)
Double Shield. Diameter: 3.6mm (0.142”)
Flex Life: 20 x 106 cycles ꢂ 20mm bending radius
All Specifications are subject to change. All data is accurate to the best of our knowledge.
MicroE Systems is not responsible for errors.
Page 5 of 9
Mechanical Information -
Sensor with Standard D-sub Connector
Mercury 1500S Outputs
2.0ꢀ ꢀ2.0
15-pin Standard Male D-sub connector
PIN
1
2
3
4
FUNCTION
ꢁ] r ]
39.4 [1000] or 78.7 [2000] or
Reserved - do not connect
Reserved - do not connect
Reserved - do not connect
A - quadrature
196.9 [5000] .50 [12.7]
5
6
7
A + quadrature
Reserved - do not connect
Sine+***
.ꢁ42 [3.6ꢁ]
CABLE DIAMETER
8
9
Cosine+***
B- quadrature
10
11
12
13
14
15
B+ quadrature
Reserved - do not connect
+5VDC
Ground
Index Window+
Index Window-
.272 6.9ꢁ
.ꢁ66 4.22
A
.62 ꢁꢀ.7
SENSOR MTG SURFACE
.ꢁ3 3.4
.0ꢀ8 ꢁ.47
.037 0.94
*** Analog outputs are for sensor alignment only and
.8ꢁ0 20.ꢀ7
.083 2.ꢁꢁ
.ꢁꢀꢀ 3.94
B
are nominally 0.85V with 1.7V offset.
PP
.40ꢀ ꢁ0.29
.24 6.2
PIN 8
PIN ꢁ
PIN ꢁꢀ
PIN 9
.334 8.ꢀ
.ꢀ00 ꢁ2.70
.34ꢀ 8.7ꢀ
Index Window
Pin 14 on M1500S and
pin 6 on M1500H
20µm Typical
2X
.ꢁ06 2.69
.080 2.03
C
THRU.
.6ꢀ0 ꢁ6.ꢀ
5VDC
Mechanical Information -
Sensor with Micro-connector
Mercury 1500H Outputs
.40 [10.2]
.32 8.1
.142 [3.61]
CABLE DIAMETER
Micro-connector (Female 5 x ꢀ Header)
PIN
1
2
3
4
FUNCTION
Sine+***
Index Window -
Cosine+***
Ground
HEX SHAPED
ALUMINUM SLEEVE
(MAX OD .20 [5.1])
.38 9.7
.25 6.4
39.4 [1000] or 78.7 [2000] or
196.9 [5000] .50 [12.7]
.272 6.91
.166 4.22
5
6
7
8
A + quadrature**
Index Window +
A - quadrature**
+5VDC
A
A
SENSOR MTG SURFACE
.058 1.47
1.66 [42.2]
.13 3.4
.810 20.57
9
10
B+ quadrature**
B- quadrature**
.083 2.11
.155 3.93
B
.405 10.29
.24 6.2
KEYWAY
PIN 9
**Compatible with RS-422 receiver
*** Analog outputs are for sensor alignment only
PIN 1
.334 8.5
and are nominally 0.85V with 1.7V offset.
PP
.500 12.70
.345 8.75
PIN 2
PIN 10
DETAIL A
SCALE: 3:1
Note: See user manual for guidelines on
cable strain relief and grounding.
2X .106 2.69
THRU.
.080 2.03
C
.650 16.5
All Specifications are subject to change. All data is accurate to the best of our knowledge.
MicroE Systems is not responsible for errors.
Page 6 of 9
Scale Specifications
Standard and Customized Scales
MicroE Systems offers a wide array of chrome on glass scales for the highest accuracy and best thermal stability. Easy to install, standard
linear and rotary scales meet most application requirements. Customized linear, rotary, and rotary segment scales are available where need-
ed. All scales include an optical index. Mercury's glass scales save time by eliminating motion system calibrations or linearity corrections
required by other encoders, and provide better thermal stability than metal tape scales.
Options include:
• Standard linear: 18mm - 2m
• Standard rotary: 12mm - 107.95mm diameter, with or without hubs
• Custom linear*: special lengths, widths, thickness, index mark locations and special low CTE materials
• Custom rotary*: special ID's, OD's (up to 304.8mm), index mark outside the main track and special low CTE materials
• Mounting of hubs for rotary scales: MicroE Systems can mount and align standard, custom, or customer-supplied hubs
• Rotary segments*: any angle range; wide range of radius values
*Custom scales or rotary segments are available in OEM quantities. Contact your local MicroE Systems sales office.
Standard Short Linear Scales
130mm and Shorter
Key: inches[mm]
Scale Length
0.03ꢁ [0.9]
Measured Length
is always 5 mm less
then total length
Specifications
Accuracy
3µm standard
1µm available
Soda lime glass
8ppm/ꢀC
0.ꢀ50 [ꢁ.35]
Material
Typical CTE
Index
Center Index
End Index
Center or End
Model
Scale Length
Measured Length
L18
0.709 [18]
0.512 [13]
L30
1.181 [30]
0.984 [25]
L55
2.165 [55]
1.969 [50]
L80
3.150 [80]
2.953 [75]
L105
4.134 [105]
3.937 [100]
L130
5.118 [130]
4.921 [125]
Custom scales available
Standard Long Linear Scales
155mm and Longer
Key: inches[mm]
0.098 [ꢀ.5]
Scale Length
Specifications
Accuracy
Measured Length
is always 5 mm less
then total length
5 µm ꢃ1m
5 µm/m >1m
Soda lime glass
8ppm/ꢀC
0.787 [ꢀ0.00]
End Index
Material
Typical CTE
Index
Center or End
Center Index
Model
Scale length
Measured length
L155
6.102 [155]
5.906 [150]
L225
8.858 [225]
8.661 [220]
L325
L425
L525
L1025
L2025
12.795 [325] 16.732 [425] 20.669 [525] 40.354 [1025] 79.724 [2025]
12.598 [320] 16.535 [420] 20.472 [520] 40.157 [1020] 79.528 [2020]
Custom scales available
All Specifications are subject to change. All data is accurate to the best of our knowledge.
MicroE Systems is not responsible for errors.
Page 7 of 9
Standard Rotary Scales
HUB THICKNESS
SCALE
PATTERN
SCALE O.D.
Specifications
Material
Typical CTE
HUB I.D.
Soda lime glass
8ppm/ꢀC
MOUNTING
HOLES
OPTICAL DIAMETER
Key: inches[mm]
Model No. Scale Outer
Diameter
Scale Inner
Diameter
Optical
Diameter
Hub Inner
Diameter
+.0005/-0.0000
Hub
Thickness
Fundamental
CPR
R1206
R1910
R3213
R5725
R10851
0.472 [12.00]
0.750 [19.05]
1.250 [31.75]
2.250 [57.15]
4.250 [107.95]
0.250 [6.35]
0.375 [9.52]
0.500 [12.70]
1.000 [25.40]
2.000 [50.80]
0.413 [10.50]
0.627 [15.92]
1.027 [26.08]
2.053 [52.15]
4.106 [104.30]
0.1253 [3.18]
0.1253 [3.183]
0.2503 [6.358]
0.5003 [12.708]
1.0003 [25.408]
0.040 [1.02]
0.040 [1.02]
0.050 [1.27]
0.060 [1.52]
0.080 [2.03]
1650
2500
4096
8192
16384
Custom scales available
Page 8 of 9
How to Order Mercury 1500 Encoder Systems
To specify your Mercury encoder with the desired scale, level of interpolation, maximum output frequency, cable length and software,
consult the chart below to create the correct part number for your order. Call MicroE Systems’ Rapid Customer Response team for
more information [508] 903-5000.
Example (Linear Encoder): M1510-S-8-L55-C1 Example (Rotary Encoder): M1510-S-40-R1910-HA
M15XX
–
Connector Type – Interpolation – Scale Model – Scale Mounting
M1510 = 1m cable
M1520 = 2m cable
M1550 = 5m cable
4 = 4x
Lxxx or Rxxxx
For linear scales:
S = Standard
15 pin D-sub
H = Micro-
connector
8 = 8x
T = Tape mounting
20 = 20x
40 = 40x
C1 = 3 scale clamps*
C2 = 10 scale clamps**
Hubs for Rotary Scales:
NH = Without Hub
HE = for R1206
HA = for R1910
HB = for R3213
* 3 clamps for linear scales up to 130mm
** 10 clamps for linear scales 155mm or longer
HC = for R5725
HD = for R10851
All Specifications are subject to change. All data is accurate to the best of our knowledge.
MicroE Systems is not responsible for errors.
How to Order SmartPrecision Alignment Tool
Example: Alignment Tool for Mercury 1500 encoder, 120 VAC = SSAT1500-H-120
SSAT1500
–
Connector
–
Voltage
H = micro connector
for M1500H
S = 15-pin Std. D-sub connector for
M1500S
120 = 120 VAC, 60Hz US Std. 2-prong plug
220 = 220 VAC, 50Hz European Std. 2-prong plug
How to Order SmartPrecision Software
Optional for SSAT1500 Alignment Tool
SmartPrecision Software
SSWA-AT = SmartPrecision software on CD
All Specifications are subject to change. All
data is accurate to the best of our knowledge.
MicroE Systems is not responsible for errors.
MicroE Systems – World Headquarters: 125 Middlesex Turnpike • Bedford • MA 01730
www.microesys.com • info@microesys.com • T. [781]-266-5700 • F. [781]-266-5112
DS-M1500 H&S Rev H © 2009 MicroE Systems
Page 9 of 9
M1510-S-4-L105-T 相关器件
| 型号 | 制造商 | 描述 | 价格 | 文档 |
| M1510-S-4-L130-C1 | MICROESYS | Mercury TM1500 Digital Output Encoder Systems Factory Set Resolution to 0.50μm | 获取价格 |
|
| M1510-S-4-L130-C2 | MICROESYS | Mercury TM1500 Digital Output Encoder Systems Factory Set Resolution to 0.50μm | 获取价格 |
|
| M1510-S-4-L130-T | MICROESYS | Mercury TM1500 Digital Output Encoder Systems Factory Set Resolution to 0.50μm | 获取价格 |
|
| M1510-S-4-L155-C1 | MICROESYS | Mercury TM1500 Digital Output Encoder Systems Factory Set Resolution to 0.50μm | 获取价格 |
|
| M1510-S-4-L155-C2 | MICROESYS | Mercury TM1500 Digital Output Encoder Systems Factory Set Resolution to 0.50μm | 获取价格 |
|
| M1510-S-4-L155-T | MICROESYS | Mercury TM1500 Digital Output Encoder Systems Factory Set Resolution to 0.50μm | 获取价格 |
|
| M1510-S-4-L18-C1 | MICROESYS | Mercury TM1500 Digital Output Encoder Systems Factory Set Resolution to 0.50μm | 获取价格 |
|
| M1510-S-4-L18-C2 | MICROESYS | Mercury TM1500 Digital Output Encoder Systems Factory Set Resolution to 0.50μm | 获取价格 |
|
| M1510-S-4-L18-T | MICROESYS | Mercury TM1500 Digital Output Encoder Systems Factory Set Resolution to 0.50μm | 获取价格 |
|
| M1510-S-4-L30-C1 | MICROESYS | Mercury TM1500 Digital Output Encoder Systems Factory Set Resolution to 0.50μm | 获取价格 |
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