M1540P-L18-C1

更新时间:2024-09-18 07:33:26
品牌:MICROESYS
描述:Mercury TM1500P PCB-Mount Digital Encoders Factory Set Resolution to 0.50μm

M1540P-L18-C1 概述

Mercury TM1500P PCB-Mount Digital Encoders Factory Set Resolution to 0.50μm 水星TM1500P PCB安装式数字编码器出厂设置分辨率为0.50μm

M1540P-L18-C1 数据手册

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TM  
Mercury 1500P PCBꢀMount Digital Encoders  
Factory Set Resolution to 0.50μm  
Reflective Linear and Rotary Encoders  
Resolution  
Factory Set:  
x4, x8, x20, or x40  
Sensor the  
size of a  
Dime  
Linear: 5μm, 2.5μm, 1.0μm,  
or 0.50μm  
Rotary: 6,600 to 655,000 CPR  
Accuracy  
Linear: 1μm available  
3μm to 5μm standard  
Rotary: Up to  
Output 2.1 arcꢀsec  
AꢀquadꢀB and  
Digital Index Window  
The Mercury 1500P encoder is a digital output system. Designed for PC board mounting, it is available with linear or rotary scales.  
Mercury’s space-saving, integrated configuration gives OEM system designers a breakthrough in performance.  
Imagine what you can do with this!  
OEMs can now use encoders for closed loop control where  
it was previously not possible or cost effective. Engineers can  
achieve dramatic improvements in system speed, throughput,  
and reliability, while reducing cost, size and weight. The  
Mercury 1500P series kit encoders make it all possible. The  
digital output sensors mount directly on your printed circuit  
board within an EMI shielded module. The low Z height of the  
sensor, only 5.6mm, opens up exciting design possibilities.  
Table of Contents  
System & Sensor pg . 2  
Specifications pg 3 -4  
Scales pg . 5 - 6  
Ordering Information pg. 6  
Standard Features  
Optional features  
• Small PCB mount sensor  
• Glass scale length or diameter:  
Linear lengths from 5mm to 2m  
Rotary diameters from 12mm to 108mm  
• Sensor is 5.6mm (H) x 12.7mm (W) x 15.2mm (L) and weighs 2.6g  
• Resolution:  
Linear 5, 2.5, 1.0, 0.5µm;  
Rotary 6,600 to 655,000 CPR  
• Digital Differential Outputs: A-quad-B and Index window  
• Bi-directional Index window signal  
• Index mark at the center or end of the glass scale (linear)  
Broader Alignment Tolerances,  
Increased Standoff Clearance, Smallest Sensor and More  
Why Mercury Encoders Make It Easier To Design High Performance Into Your Equipment  
Eliminate the Frustration of Touchy  
Encoder Alignment  
Theta Z Alignment Tolerance  
Mercury Solves this Problem for Good  
ꢁ.ꢂ2  
ꢀ2  
ꢁ.ꢁꢁ02  
Fussy alignment is no longer a concern. With Mercury’s  
patented PurePrecision optics, advanced SmartPrecision  
electronics and LED alignment indicators, you can push the  
sensor against your reference surface, tighten the screws and  
you’re finished. Try that with brand X or Y.  
Mercury  
Brand Y  
Brand X  
This performance is possible thanks to relaxed alignment  
tolerances, particularly in the theta Z axis. Mercury offers a  
2ꢀ sweet spotꢁ that’s a 300% improvement over the best  
competitive encoder. And that will result in dramatic savings  
in manufacturing costs.  
No other commercially available encoder is easier to align,  
easier to use, or easier to integrate into your designs.  
Alignment Tolerance Comparison**  
Mercury*  
Brand X  
0.1mm  
Brand Y  
0.1mm  
Mercury vs. Best Competitor  
Mercury is 50% better  
Z Standoff  
Y
0.15mm  
0.20mm for linear  
0.10mm for rotary 1ꢂmm dia.  
0.1mm  
unspecified  
Mercury is 100% better  
>
_
theta X  
theta Y  
theta Z  
1.0ꢀ  
2.0ꢀ  
2.0ꢀ  
unspecified  
0.1ꢀ  
1.0ꢀ  
1.0ꢀ  
0.5ꢀ  
Mercury is 100% better  
Mercury is 300% better  
0.006ꢀ  
*Measured at a constant temperature for one axis at a time with all other axes at their ideal positions.  
**Based on published specifications  
Mercury Can Reduce System Size and Cost  
Mercury’s sensor height is 44% shorter than competitive encoders,  
making it easy to fit into your design. This reduction can also cut total  
system weight and cost by allowing the use of smaller motors and  
stages. Safe system operation is also enhanced thanks to Mercury’s  
generous standoff clearanceꢁ 200% greater than other encoders.  
And it’s standoff tolerance is 50% greater than the best alternative.  
This significantly relaxes mechanical system tolerances,  
while reducing system costs.  
Standoff Clearance  
Mercury  
ꢀ.4mm*  
ꢁ.ꢃꢂmm  
Brand Y  
Brand X  
ꢁ.8mm  
ꢁ.ꢃmm  
Mechanical Dimension Comparison**  
Mercury Brand X Brand Y Mercury vs.  
Best Competitor  
Sensor Z height  
8.4mm 23mm 15mm  
44% better  
Standoff clearance 2.4mm 0.5mm 0.8mm 200% better  
Standoff tolerance  
System height  
0.15mm 0.1mm 0.1mm 50% better  
11.7mm 28.5mm 15.8mm 26% better  
ꢁ.ꢂmm  
ꢁ.ꢃmm  
**Based on published specifications  
Note: Mercury 1500P is even smaller at 5.6mm sensor height  
* Dimensions shown illustrate encoder system standoff clearance; see Mercury  
Encoder Interface Drawings for correct design reference surfaces.  
Page 2 of 5  
System Specifications  
Resolution and Maximum Speed  
Mercury 1500P systems have factory set interpolation: x4, x8, x20, x40. Below is the table of available resolutions.  
Linear - 20μm grating pitch  
Interpolation  
x4  
x8  
x20  
x40  
Resolution  
Maximum Speed  
7200mm/s  
7200mm/s  
7200mm/s  
7200mm/s  
5.000µm/count  
2.500µm/count  
1.000µm/count  
0.500µm/count  
Rotary - 20μm grating pitch  
Rotary  
Glass Scale  
Diameter  
Fundamental  
Resolution  
Interpolation  
Below is a table of the available resolutions.  
0.472” [12.00mm] 1650 CPR  
0.750” [1ꢂ.05mm] 2500 CPR  
x4  
6,600  
x8  
13,200  
ꢂ8.2  
476  
130ꢂ0  
x20  
33,000  
3ꢂ.2  
1ꢂ0.3  
130ꢂ0  
x40  
interpolated resolution (CPR)  
66,000  
1ꢂ.64  
ꢂ5.2  
interpolated resolution (arc-sec/count)* 1ꢂ6.4  
interpolated resolution (µrad/count)*  
maximum speed (RPM)  
ꢂ52  
130ꢂ0  
130ꢂ0  
x4  
x8  
x20  
50,000  
25.ꢂ  
125.6  
8640  
x40  
interpolated resolution (CPR)  
10,000 20,000  
100,000  
12.ꢂ6  
62.8  
interpolated resolution (arc-sec/count)* 12ꢂ.6  
64.8  
314  
8640  
interpolated resolution (µrad/count)*  
maximum speed (RPM)  
628  
8640  
8640  
1.250” [31.75mm] 40ꢂ6 CPR  
2.250” [57.15mm] 81ꢂ2 CPR  
4.250” [107.ꢂ5mm] 16384 CPR  
x4  
x8  
x20  
x40  
163,840  
7.ꢂ1  
38.3  
5273  
interpolated resolution (CPR)  
16,384 32,768  
81,ꢂ20  
15.82  
76.6  
interpolated resolution (arc-sec/count)* 7ꢂ.1  
3ꢂ.6  
1ꢂ1.7  
5273  
interpolated resolution (µrad/count)*  
maximum speed (RPM)  
383  
5273  
5273  
x4  
x8  
x20  
163,840  
7.ꢂ2  
38.3  
2637  
x40  
327,680  
3.ꢂ6  
1ꢂ.17  
2637  
interpolated resolution (CPR)  
32,768 65,536  
interpolated resolution (arc-sec/count)* 3ꢂ.6  
1ꢂ.78  
ꢂ5.8  
2637  
interpolated resolution (µrad/count)*  
maximum speed (RPM)  
1ꢂ1.7  
2637  
x4  
x8  
x20  
x40  
interpolated resolution (CPR)  
65,536 131,072  
327,680 655,360  
interpolated resolution (arc-sec/count)* 1ꢂ.78  
ꢂ.8ꢂ  
47.ꢂ  
1318  
3.ꢂ6  
1ꢂ.16  
1318  
1.ꢂ78  
ꢂ.58  
1318  
interpolated resolution (µrad/count)*  
maximum speed (RPM)  
ꢂ5.8  
1318  
* Resolution values shown are approximate. To calculate exact resolution values, convert from CPR (Counts Per Revolution) to the desired units.  
Note: Specifications assume XOR function which is available in all standard controllers.  
All Specifications are subject to change. All data is accurate to the best of our knowledge. MicroE Systems is not responsible for errors.  
Page 3 of 6  
System Specifications  
Mercury 1500P Outputs  
System  
ꢃꢁ-pin interface  
Grating Period  
20µm  
PIN  
1
2
3
4
5
6
7
FUNCTION  
B -  
B +  
Sin + *  
Cos + *  
+ 5 V DC  
Index Window +  
Index Window -  
A +  
System Resolution 5µm, 2.5µm, 1.00µm, or 0.50µm (linear)  
Linear Accuracy* Better than 1µm** available; contact MicroE  
Better than 3µm** up to 130mm, 5µm from 155mm to 1m,  
5µm per meter from 1m to 2m  
*Maximum peak to peak error over the specified movement when compared to a NIST-traceable laser interferometer standard,  
used at room temperature and with MicroE interpolation electronics.  
**Or +/- one quadrature count, whichever error value is greater.  
Rotary Accuracy* Scale O.D.  
12.00mm  
Microradians**  
Arc-Seconds**  
100  
63  
38  
1ꢂ  
21  
1ꢂ.05mm  
13  
8
10  
31.75mm  
57.15mm  
107.ꢂ5mm  
7.8  
3.ꢂ  
2.1  
A -  
Ground  
10  
*
Analog outputs are for sensor alignment only.  
*Based on ideal scale mounting concentricity  
**Or +/- one quadrature count, whichever error value is greater.  
Output Signals**  
Sensor Size  
Quadrature TTL  
W:  
L:  
12.70mm  
15.24mm  
5.5ꢂmm  
0.500"  
0.600"  
0.220"  
Pins 8 & ꢂ  
Pins 2 & 1  
A
B
H:  
Operating and Electrical Specifications  
1
Resolution  
Power Supply  
Temperature  
Operating:  
Storage:  
5VDC 5% ꢃ 33mA  
Index Window  
0 to 70ꢀC  
-20 to 70ꢀC  
20µm Typical  
Humidity:  
Shock:  
Sensor Weight:  
10 - ꢂ0% RH non-condensing  
1500G 0.5 ms half sine (Sensor)  
2.6g  
5VDC  
Pins 6 & 7  
** Inverse signals not shown for clarity.  
1
Note: a voltage regulator on the customer’s printed circuit board, such as Analog  
Devices’ ADP 3334 or equivalent, is recommended at the 5V input to the encoder  
for maximum reliability.  
Alignment Signals  
20µm  
800mVp-p 25%  
on a 1.7V DC off-  
set.  
Pins 3 & 4  
Mechanical Information - Sensor  
ꢂ0ꢀ  
.126 3.21  
.050 1.28  
PIN SP ACING  
PIN 5  
.600 15.24  
.069 1.75  
2X 0-80UNC-2B  
THRU.  
PIN 1  
.162 4.11  
.220 5.59  
.500 12.70  
.330 8.38  
.295 7.49  
PIN 10  
.183 4.65  
4X R.047 1.19  
PIN 6  
.096 2.44  
All Specifications are subject to change. All data is accurate to the best of our knowledge.  
MicroE Systems is not responsible for errors.  
Page 4 of 6  
Scale Specifications  
Standard and Customized Scales  
MicroE Systems offers a wide array of chrome on glass scales for the highest accuracy and best thermal stability. Easy to install, standard  
linear and rotary scales meet most application requirements. Customized linear, rotary, and rotary segment scales are available where need-  
ed. All scales include an optical index. Mercury's glass scales save time by eliminating motion system calibrations or linearity corrections  
required by other encoders, and provide better thermal stability than metal tape scales.  
Options include:  
Standard linear: 18mm - 2m  
Standard rotary: 12mm - 107.ꢂ5mm diameter, with or without hubs  
Custom linear*: special lengths, widths, thickness, index mark locations and special low CTE materials  
Custom rotary*: special ID's, OD's (up to 304.8mm), index mark outside the main track and special low CTE materials  
Mounting of hubs for rotary scales: MicroE Systems can mount and align standard, custom, or customer-supplied hubs  
Rotary segments*: any angle range; wide range of radius values  
*Custom scales or rotary segments are available in OEM quantities. Contact your local MicroE Systems sales office.  
Standard Short Linear Scales  
130mm and Shorter  
Key: inches[mm]  
Scale Length  
ꢁ.ꢁ30 [ꢁ.9]  
Measured Length  
is always ꢂ mm less  
then total length  
Specifications  
Accuracy  
3µm standard  
1µm available  
Soda lime glass  
8ppm/ꢀC  
ꢁ.ꢀꢂꢁ [0.3ꢂ]  
Material  
Typical CTE  
Index  
Center Index  
End Index  
Center or End  
Model  
Scale Length  
Measured Length  
L18  
0.70ꢂ [18]  
0.512 [13]  
L30  
1.181 [30]  
0.ꢂ84 [25]  
L55  
2.165 [55]  
1.ꢂ6ꢂ [50]  
L80  
3.150 [80]  
2.ꢂ53 [75]  
L105  
4.134 [105]  
3.ꢂ37 [100]  
L130  
5.118 [130]  
4.ꢂ21 [125]  
Custom scales available  
Standard Long Linear Scales  
155mm and Longer  
Key: inches[mm]  
ꢁ.ꢁ98 [ꢀ.ꢂ]  
Scale Length  
Specifications  
Accuracy  
Measured Length  
is always ꢂ mm less  
then total length  
5 µm ꢄ1m  
5 µm/m >1m  
Soda lime glass  
8ppm/ꢀC  
ꢁ.787 [ꢀꢁ.ꢁꢁ]  
End Index  
Material  
Typical CTE  
Index  
Center or End  
Center Index  
Model  
Scale length  
Measured length  
L155  
6.102 [155]  
5.ꢂ06 [150]  
L225  
8.858 [225]  
8.661 [220]  
L325  
L425  
L525  
L1025  
L2025  
12.7ꢂ5 [325] 16.732 [425] 20.66ꢂ [525] 40.354 [1025] 7ꢂ.724 [2025]  
12.5ꢂ8 [320] 16.535 [420] 20.472 [520] 40.157 [1020] 7ꢂ.528 [2020]  
Custom scales available  
All Specifications are subject to change. All data is accurate to the best of our knowledge.  
MicroE Systems is not responsible for errors.  
Page 5 of 6  
Standard Rotary Scales  
HUB THICKNESS  
SCALE  
PATTERN  
SCALE O.D.  
Specifications  
Material  
Typical CTE  
HUB I.D.  
Soda lime glass  
8ppm/ꢀC  
MOUNTING  
HOLES  
OPTICAL DIAMETER  
Key: inches[mm]  
Model No. Scale Outer  
Diameter  
Scale Inner  
Diameter  
Optical  
Diameter  
Hub Inner  
Diameter  
+.ꢁꢁꢁꢂ/-ꢁ.ꢁꢁꢁꢁ  
Hub  
Thickness  
Fundamental  
CPR  
R1206  
R1ꢂ10  
R3213  
R5725  
R10851  
0.472 [12.00]  
0.750 [1ꢂ.05]  
1.250 [31.75]  
2.250 [57.15]  
4.250 [107.ꢂ5]  
0.250 [6.35]  
0.375 [ꢂ.52]  
0.500 [12.70]  
1.000 [25.40]  
2.000 [50.80]  
0.413 [10.50]  
0.627 [15.ꢂ2]  
1.027 [26.08]  
2.053 [52.15]  
4.106 [104.30]  
0.1253 [3.18]  
0.1253 [3.183]  
0.2503 [6.358]  
0.5003 [12.708]  
1.0003 [25.408]  
0.040 [1.02]  
0.040 [1.02]  
0.050 [1.27]  
0.060 [1.52]  
0.080 [2.03]  
1650  
2500  
40ꢂ6  
81ꢂ2  
16384  
Custom scales available  
How to Order Mercury 1500P Encoder Systems  
To specify your Mercury encoder with the desired scale, consult the chart below to create the correct part number for  
your order. Call MicroE Systems’ Rapid Customer Response team for more information at [78ꢃ] ꢀ00-ꢂ7ꢁꢁ.  
Example (linear): Mꢃꢂ4ꢁP-Lꢂꢂ-Cꢃ (rotary): Mꢃꢂ4ꢁP-R3ꢀꢃ3-HB  
M15xxP  
Scale Model ꢁ Scale Mounting  
M1504P = 4x interpolation Lxxx or Rxxxx  
M1508P = 8x  
For Linear Scales:  
T = Tape Mounting  
C1 = 3 scale clamps*  
C2 = 10 scale clamps**  
M1520P = 20x  
M1540P = 40x  
Hubs for Rotary Scales:  
NH = No hub  
HE = for R1206  
HA = for R1ꢂ10  
HB = for R3213  
HC = for R5725  
HD = for R10851  
* 3 clamps come standard with linear scales up to 130mm  
** 10 clamps come standard with linear scales 155mm or longer  
All Specifications are subject to change. All data is accurate to the best of our knowledge.  
MicroE Systems is not responsible for errors.  
MicroE Systems – World Headquarters: ꢃꢀꢂ Middlesex Turnpike • Bedford • MA ꢁꢃ73ꢁ  
www.microesys.com • info@microesys.com • T. [78ꢃ]-ꢀ00-ꢂ7ꢁꢁ • F. [78ꢃ]-ꢀ00-ꢂꢃꢃꢀ  
DS-M1500P Rev 1 © 2008 MicroE Systems  
Page 6 of 6  

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