0638271200 [MOLEX]
TOOL HAND CRIMPER 14-16AWG SIDE;
| 型号： | 0638271200 |
| 厂家： | 
Molex |
| 描述： | TOOL HAND CRIMPER 14-16AWG SIDE 连接器 连接器支架 |
| 文件： | 总7页 (文件大小：652K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Hand Crimp Tool Quick Disconnect, Female Crimp Terminals
HAND CRIMP
TOOL
Application Tooling
Specification Sheet
TYPE 4E
Order No. 63827-1200
FEATURES
° A full cycle ratcheting hand tool ensures complete crimps
° Ergonomic soft grip handles for comfortable crimping
° A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
° Right and Left handed applications
° This tool is IPC/WHMA A-620 Class 2 compliant
° This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products, Quick Disconnect, Female Crimp Terminal for 1.00-2.50mm²
Terminal Order No.
Reel Form only (1)
Wire Size
Insulation Diameter Max.(2)
Strip Length
Terminal Series No.
mm2
AWG
mm
In.
mm
In.
94030-3910 94030-3911
94030-3912 94030-3913
94030
1.00-2.50
-
3.70
.146
5.30-6.30 .209-.248
(1) Customer to cut off terminal from reel: 0.30mm (.012”) maximum cut-off tab (both ends)
(2) To achieve optimum IPC-A620 insulation crimps, use insulation OD range: 2.40-3.70mm (.095”-.146”)
DEFINITION OF TERMS
WIRE
STRIP LENGTH
BELLMOUTH
SEAM
BRUSH
BEND
UP
INSULATION CRIMP
▲SEE NOTE
CUT-OFF
TAB
CONDUCTOR
CRIMP HEIGHT
TWISTING
ROLLING
BEND
DOWN
Doc No: ATS-638271200 Release Date: 12-04-13
Revision: A Revision Date: 12-04-13
UNCONTROLLED COPY
Page 1 of 7
Hand Crimp Tool Quick Disconnect, Female Crimp Terminals
CONDITIONS:
Bell mouth
mm In.
0.30-0.60 .012-.024 0.30-1.00 .012-.039
Conductor Brush
mm In.
Terminal Series No.
94030
Bend up Bend down
Degree Max.
Twist Roll
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
Terminal Series No.
Degree Max.
94030
3
3
4
8
After crimping, the conductor profiles should measure the following.
Conductor Crimp
Height Width Max. Height (Ref.) Width (Ref.)
mm In. mm In. mm In.
Insulation Crimp
Pull Force
Minimum
Wire Size
Profile
Terminal
Series No.
mm2 AWG
mm
In.
N
Lb. 1.5mm2 2.5mm2 1.0mm2
1.00
1.50
2.50
-
-
-
1.50-1.60 .059-.063 2.95 .116 3.15 .124 3.50 .138 156.8 35.3
1.65-1.75 .065-.069 2.95 .116 3.45 .136 3.75 .148 196.0 44.1
1.77-1.87 .070-.074 2.95 .116 3.60 .142 4.10 .161 245.0 55.1
X
94030
X
X
OVERLAP FORM GEOMETRY
Tool Qualification Notes:
1. Pull Force should be measured with no influence
from the insulation crimp.
PUNCH
2. The above specifications are guidelines to an
optimum crimp.
OVERLAP
INSULATION
CRIMP
▲Insulation Crimp Note:
Due to the terminal’s insulation grip design and/or
insulation diameter range, this tool uses “overlap” form
geometry in the insulation punch. This produces an
overlap insulation crimp (A620 – compliant). While the
insulation punch profile may appear “lopsided”, this is
a normal condition for this tool. See figure to the right.
WIRE
ANVIL
(Some tools with multiple crimp pockets may not have the “overlap” profile on all pockets).
CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can
occur to the tool or die.
Note:
A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers available, actual crimp height measurements may very slightly. An
occasional, destructive, pull force test should be performed to check hand tool crimp. Pull Force value Must
exceed the Minimum pull force specifications listed.
Doc No: ATS-638271200 Release Date: 12-04-13
Revision: A Revision Date: 12-04-13
UNCONTROLLED COPY
Page 2 of 7
Hand Crimp Tool Quick Disconnect, Female Crimp Terminals
OPERATION
PUSH
LEVER TO
RAISE WIRE
STOP
INSERT
TEMINAL
Open the tool by squeezing the handles together. At
the end of the closing stroke, the ratchet mechanism
will release the handles and the hand tool will spring
open. See Figure 1.
Crimping Terminals
1. Select the desired terminal listed in the
preceding charts.
HANDLES
OPEN
Figure 2
2. Push the wire stop lever on the side of the hand
tool to raise the wire stop up before inserting the
terminal in the hand tool. See Figure 2.
3. With the wire stop lever pushed in, load the
terminal into the proper nest opening marked
with the wire gauge on the hand tool. See Figure 2.
Figure 1
4. Next release the wire stop lever, allowing the wire stop to return to the crimping position.
5. Insert the properly stripped wire through the terminal and against the wire stop. See Figure 3.
LOCATOR
TERMINAL
RELEASE
WIRE
WIRE AGAINST
THE WIRE STOP
THE
LEVER
PRE-STRIPPED
WIRE
TERMINAL
Figure 3
6. Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed.
Release the handles to open the jaws. See Figure 4.
LEVER
UP
Note: The tamper proof ratchet action will not release the tool until it has been
fully closed.
SQUEEZE
HANDLES
TOGETHER
7. Push the wire stop lever in to raise the wire stop up and remove the crimped
terminal from the locator by lifting up and then pulling the wire out.
8. Visually inspect the crimped terminal for proper crimp location.
Locator Replacement
See the parts list on the last page of this document for the proper locator order
number. Follow the steps below to replace the locator.
Figure 4
1. Open the crimp hand tool and turn the tool upside down on the back side.
2. Remove the tightening lock nut.
Doc No: ATS-638271200 Release Date: 12-04-13
Revision: A Revision Date: 12-04-13
UNCONTROLLED COPY
Page 3 of 7
Hand Crimp Tool Quick Disconnect, Female Crimp Terminals
MATCH
UP MARKS
3. Remove the locator assembly from the frame head.
4. To reinstall the new locator, make sure the hand tool is in the open
position.
MATCH
UP MARKS
5. Replace the locator assembly into the frame head.
6. Reinstall the tightening lock nut.
Figure 5
Remove and Install Tooling
1. Make sure the tool is in open position before remove or install tooling.
2. The locator must be removed before remove or install tooling.
3. Remove the M3 screw which is holding the upper tooling.
4. Remove or install upper tooling through the back side of the tool
frame.
LUBRICATION
POINTS
(BOTH SIDES)
LIGHT OIL
(EVERY 3 MONTHS
OR 1,000 CRIMPS)
5. Install the M3 screw. Make sure the small markings on the front of the
hand tool frame match up. See Figure 5.
6. Follow step 3 to 5 for the lower tooling except through the front side of
the tool frame and install the M3 screw. Be sure the small markings
on the lower tooling line up with upper tooling.
Figure 6
7. Slowly close the tool handles to align upper and lower tooling
together. Tighten the M3 screws and continue squeezing the tool
handles until the hand tool swings open.
8. Reinstall the locator by following the Instructions in the locator
replacement section.
Maintenance
It is recommended that each operator of the tool be made
aware of, and responsible for, the following maintenance steps:
See Figure 6.
RATCHET
RELEASE LEVER
1. Un-snap the 2 Snap-On plastic covers front and back.
2. Remove dust, moisture, and other contaminants with a
clean brush, or soft, lint free cloth.
SMALL
FLAT HEAD
SCREWDRIVER
3. Do not use any abrasive materials that could damage the
tool.
4. Make certain all pins; pivot points and bearing surfaces are
protected with a thin coat of high quality machine oil. Do
not oil excessively. The tool was engineered for durability
but like any other equipment it needs cleaning and
lubrication for a maximum service life of trouble free
crimping. Light oil (such as 30 weight automotive oil) used
HANDLES SHOULD BE
PARTIALLY CLOSED
Figure 7
at the oil points, every 1,000 crimps or 3 months, will significantly enhance the tool life.
5. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto
certain terminations may affect the electrical characteristics of an application.
6. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,
and store the tool in a clean, dry area.
Doc No: ATS-638271200 Release Date: 12-04-13
Revision: A Revision Date: 12-04-13
UNCONTROLLED COPY
Page 4 of 7
Hand Crimp Tool Quick Disconnect, Female Crimp Terminals
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or
closed. The tool will open easily by using a small flat screwdriver pressing up on the ratchet release lever in the
movable handle. The handle should be partially closed.
See Figure 7.
How to Adjust Tool Preload
See Figure 8
RATCHET
RELEASE LEVER
RATCHET
RELEASE
LEVER
This hand tool is factory preset to 210 N (47 LBS)
preload. It may be necessary over the life of the tool to
adjust tool handle preload force. Listed below are the
steps required to adjust the crimping force of the hand
tool to obtain proper crimp conditions:
FLAT HEAD
SCREWDRIVER
1. Open the tool by squeezing the handles together
until the ratchet mechanism release, the hand tool
handles will spring open.
2. Remove the M3 screw and the M3 washer.
3. Lift the setting wheel off the axle. Use a small flat
head screwdriver to turn the eccentric axle counter-
clockwise (CCW) to increase handle force.
4. To decrease handle force, turn the eccentric axle
clockwise (CW).
ECCENTRIC AXLE
Figure 8
SETTING
WHEEL
M3 x 6 LONG
SCREW
WASHER
5. Line up the setting wheel matching the flat side with
the flat edge of the axle so the wheel notch will drop onto the roll pin. The numbers will display higher.
6. Re-install the M3 washer and M3 screw.
7. Re-crimp a new sample and check the crimp specifications or conduct a pull test after tool handle preload
force is adjusted.
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30
days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will
not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,
fixturing, or use of handle extensions voids this warranty.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.
Doc No: ATS-638271200 Release Date: 12-04-13
Revision: A Revision Date: 12-04-13
UNCONTROLLED COPY
Page 5 of 7
Hand Crimp Tool Quick Disconnect, Female Crimp Terminals
CAUTIONS:
1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for
production use. Repetitive use of this tool should be avoided.
2. Insulated rubber handles are not protection against electrical shock.
3. Wear eye protection at all times.
4. Use only the Molex terminals specified for crimping with this tool.
Certification
Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify
hand tools.
% This tool is qualified to pull force only. See the Molex web site for the Quality Crimp Handbook for more
information on pull testing.
% If the tool does not meet minimum pull force values, handle preload should be increased and the pull test
rerun, (See How to Adjust Preload).
% When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and
replaced.
Doc No: ATS-638271200 Release Date: 12-04-13
Revision: A Revision Date: 12-04-13
UNCONTROLLED COPY
Page 6 of 7
Hand Crimp Tool Quick Disconnect, Female Crimp Terminals
PARTS LIST
Item Number Order Number
Description
Hand Crimp Tool
Locator Assembly
Spring, Ratchet
Quantity
Figure 9
REF
63827-1200
63827-1275
63810-0106
1
2
1
1
2
M4 LOCKNUT
1
M3 x 6 LG SCREW
M4 x 30 LG SCREW
M4 x 12 LG SCREW
Figure 9
Visit our Web site at http://www.molex.com
Doc No: ATS-638271200 Release Date: 12-04-13
Revision: A Revision Date: 12-04-13
UNCONTROLLED COPY
Page 7 of 7
相关型号：
©2020 ICPDF网 联系我们和版权申明