0639006500 [MOLEX]
Tool And Machinery;
| 型号： | 0639006500 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery 连接器 连接器支架 |
| 文件： | 总5页 (文件大小：180K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Fine Adjust Applicator for SL™ Crimp Terminal
FineAdjust Applicator
Specification Sheet
Part No. 63900-6500
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: PicoFlex® Discrete Wire Crimp Terminal, 24-28 AWG.
Wire Size
Insulation Diameter
mm In.
Strip Length
mm In.
Terminal Series No. Terminal Order No.
AWG
mm²
91821-0001
91821-0003
91821
24-28 0.20-0.09 0.90-1.50 .035-.059 2.00-2.50 .079-.098
DEFINITION OF TERMS
BEND UP
ROLLING
SEAM
BELL
MOUTH
CONDUCTOR
BRUSH
CRIMP
INSULATION
CRIMP
TWISTING
STRIP
LENGTH
BEND
DOWN
CUT-OFF
TAB
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No: ATS-639006500
Revision: A
Release Date: 11-29-07
Revision Date: 11-29-07
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for SL™ Crimp Terminal
CRIMP SPECIFICATION
Cut-off Tab Maximum
Front (Contact) Rear (Crimp)
Bell mouth
mm In.
0.20-0.40 .008-.016 0.10
Conductor Brush
mm In.
0.15 .006 0.20-0.70 .008-.028
Terminal Series No.
mm
In.
mm
In.
91821
.004
Bend up Bend down Twist
Degree
Roll
Punch Width mm (Ref)
Conductor Insulation Seam shall not be open
Seam
Terminal Series No.
Degree
and no wire allowed out
of the crimping area
mm
In
mm
In
91821
3
3
3
8
1.00 .039 1.80 .071
After crimping, the conductor profile should measure the following.
Conductor
Wire Size
Insulation
Crimp Height Maximum
Pull Force Minimum
Terminal Series No.
Crimp Height
AWG mm2
mm
In.
mm
1.65
1.65
1.65
In.
N
Lb.
6.7
4.5
2.3
24
26
28
0.20 0.67-0.72 .026-.028
0.12 0.64-0.69 .025-.027
0.08 0.60-0.65 .024-.026
.065
.065
.065
30.0
20.0
10.0
91821
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639006500
Revision: A
Release Date: 11-29-07
Revision Date: 11-29-07
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for SL™ Crimp Terminal
PARTS LIST
FineAdjust Applicator 63900-6500
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63900-6570
63444-1005
63445-1010
63446-1810
63445-1820
63443-0003
63443-0012
63443-1403
63443-1002
63900-6570
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
REF
1 Y
1 Y
1 Y
1 Y
2 Y
1 Y
1 Y
1 Y
63444-1005
63445-1010
63446-1810
63445-1820
63443-0003
63443-0012
63443-1403
63443-1002
1
2
3
4
5
6
7
8
Insulation Punch
Insulation Anvil
Cut-Off Plunger
Front Plunger Retainer
Cut-off Die Blade
Rear Plunger Retainer
Other Components (REF 006550)
11-18-4083
11-24-1067
11-40-4039
63443-0009
63443-0024
63443-0090
63443-1740
63443-2133
63443-2203
63443-2312
63443-3060
63443-6003
60707-8
4996-4
8302-5
Feed Guide
1
2
1
1
1
1
1
1
1
1
1
1
9
Cut-Off Plunger Spring
Plunger Striker
Scrape Chute
10
11
12
13
14
15
16
17
18
19
20
63443-0009
63443-0024
63443-0090
63443-1740
63443-2133
63443-2203
63443-2312
63443-3060
63443-6003
Key
Wire Stop
21.00mm Height Spacer
Spacer
3.00mm Coarse Spacer
3.60mm Fine Spacer
Rear Plunger Striker
Rear Cover
Frame
63800-4901
63801-3281
63801-4650
63800-4901
63801-3281
63801-4650
Top
Base
Track
1
1
1
21
22
23
Hardware
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long SHCS
M3 by 6 Long FHCS
M4 by 6 Long SHCS
M4 by 10 Long SHCS
M4 by 12 Long BHCS
2**
1**
2**
2**
2**
2**
1**
1**
1**
24
25
26
27
28
29
30
31
32
M4 by 50 Long SHCS
M5 by 12 Long SHCS
#10-32 by 3/8”Long Flat Point SSS
#10-32 Hex Jam Nut
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639006500
Revision: A
Release Date: 11-29-07
Revision Date: 11-29-07
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for SL™ Crimp Terminal
Assembly Drawing
21
31
32
1
3
19
(2)
28
11
27
(2)
20
33
(2)
24
21
23
9
5
(2)
22
10
(2)
14
6
30
18
12
26
26
17
15
14
29
(2)
13
25
8
Figure 1
16
7
4
2
Doc No: ATS-639006500
Revision: A
Release Date: 11-29-07
Revision Date: 11-29-07
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for SL™ Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
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fesinfo@molex.com
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49-89-413092-0
eurinfo@molex.com
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
1-800-78MOLEX
81-462-65-2324
amerinfo@molex.com
feninfo@molex.com
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-639006500
Revision: A
Release Date: 11-29-07
Revision Date: 11-29-07
UNCONTROLLED COPY
Page 5 of 5
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