0639116000 [MOLEX]
Tool And Machinery;
| 型号： | 0639116000 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery 连接器 连接器支架 |
| 文件： | 总6页 (文件大小：226K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals
T2 Terminator
Tooling
Application Tooling
Specification Sheet
Order No. 63911-6000
FEATURES
ꢀ
ꢀ
ꢀ
ꢀ
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
ꢀ
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: CRC™ (Compact Robot Connector) Power Crimp Pin and Socket Terminals, 18-22 AWG.
Terminal
Series No.
Terminal
Order No.
Wire Size
AWG mm²
Insulation Diameter
mm In.
Strip Length
mm In.
56193-4028 56193-4085
56193-4099
56194-9028 56194-9085
56194-9099
56193
56194
14-18 2.00-0.80 2.60-3.80 .102-.150 3.70-4.10 .146-.161
14-18 2.00-0.80 2.60-3.80 .102-.150 3.70-4.10 .146-.161
DEFINITION OF TERMS
BEND
UP
STRIP LENGTH
BELL MOUTH
CONDUCTOR
BRUSH
SEAM
ROLLING
TWISTING
CONDUCTOR
CRIMP
WIRE
BEND
DOWN
CUT-OFF
TAB
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-639116000
Revision: A
Release Date: 06-29-10
Revision Date: 06-29-10
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals
CRIMP SPECIFICATION
Bell mouth
mm In.
0.10-0.50 .004-.020
0.10-0.50 .004-.020
Cut-off Tab Maximum
Conductor Brush
mm In.
0.20-1.00 .008-.039
0.20-1.00 .008-.039
Terminal Series No.
mm
0.25
0.25
In.
.010
.010
56193
56194
Punch Width mm (Ref)
Conductor
Bend up Bend down Twist Roll
Seam
Terminal Series No.
Seam shall not be open
and no wire allowed out
of the crimping area
Degree (Max)
Degree (Max)
mm
2.60
2.60
In
.102
.102
56193
56194
3
3
3
3
3
3
6
6
After crimping, the crimp profiles should measure the following:
Conductor Crimp
Crimp Height Crimp Width (Ref.)
mm In.
Pull Force
Minimum
Terminal
Series No.
Wire Size Actual mm²
mm
2.65
2.65
2.65
2.65
2.65
2.65
In.
N
Lb.
14 AWG
16 AWG
18 AWG
14 AWG
16 AWG
18 AWG
2.00
1.30
0.80
2.00
1.30
0.80
1.41-1.51 .056-.059
1.39-1.49 .055-.058
1.20-1.30 .047-.051
1.41-1.51 .056-.059
1.39-1.49 .055-.058
1.20-1.30 .047-.051
.104
.104
.104
.104
.104
.104
147.0 33.05
127.4 28.64
88.2 19.83
147.0 33.05
127.4 28.64
88.2 19.83
56193
56194
ꢀTool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639116000
Revision: A
Release Date: 06-29-10
Revision Date: 06-29-10
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals
PARTS LIST
T2 Terminator 63911-6000
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63911-6070
63457-0074
63455-0101
63443-0005
63443-0012
63911-6070
63457-0074
63455-0101
63443-0005
63443-0012
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
Front Cut-Off Plunger
Front Plunger Retainer
REF
1 Y
1 Y
1 Y
1 Y
1
2
3
4
Other Components
5
6
7
8
11-17-0022
11-18-4083
63443-0009
63443-0024
63443-0085
63443-0090
63443-0093
63443-1719
63443-2214
63443-2315
63443-3101
63443-6007
63454-0101
63890-0095
63700-0539
1739-21
60707-8
Hold Down Spring
Feed Guide
Front Scrap Chute
Key
Wire Stop L-Bracket
Wire Stop
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
63443-0009
63443-0024
63443-0085
63443-0090
63443-0093
63443-1719
63443-2214
63443-2315
63443-3101
63443-6007
63454-0101
63890-0095
63700-0539
9
10
11
12
13
14
15
16
17
18
19
Shank
18.90mm Height Spacer
14.00mm Spacer
3.75mm Spacer
Front Plunger Striker
Rear Cover
Punch Spacer
Terminal Hold Down
Cut-off Plunger Spring
Frame
20
63800-8500
63800-8500
T2 Terminator
1
Hardware
21
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long FHCS
M3 by 6 Long SHCS
M3 by 8 Long SHCS
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 14 Long SHCS
M4 by 45 Long SHCS
M5 by 12 Long SHCS
#10-32 by 3/8”Long BHCS
1**
2**
1**
2**
2**
2**
2**
1**
1**
22
23
24
25
26
27
28
29
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639116000
Revision: A
Release Date: 06-29-10
Revision Date: 06-29-10
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals
Assembly Drawing
5
11
1
17
15
25
(2)
23
16
18
(2)
10
26
9
6
22
29
(2)
28
3
20
14
19
2
24
10
13
4
12
8
Figure 1
21
27
7
24
(2)
Doc No: ATS-639116000
Revision: A
Release Date: 06-29-10
Revision Date: 06-29-10
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM40 PRESS AND
TM42 PRESS
BASE UNIT AND ADAPTER
11-40-0123
FEED FINGER ROD
11-40-5307
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
11-40-5255
FEED FINGER
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
FEED FINGER ASSEMBLY
FOR PRESS TM42
FEED FINGER ASSEMBLY
FOR PRESS TM40
Figure 2
Doc No: ATS-639116000
Revision: A
Release Date: 06-29-10
Revision Date: 06-29-10
UNCONTROLLED COPY
Page 5 of 6
T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
http://www.molex.com
Doc No: ATS-639116000
Revision: A
Release Date: 06-29-10
Revision Date: 06-29-10
UNCONTROLLED COPY
Page 6 of 6
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