1212070006 [MOLEX]
Mains Power Connector;
| 型号： | 1212070006 |
| 厂家： | 
Molex |
| 描述： | Mains Power Connector 连接器 |
| 文件： | 总17页 (文件大小：1022K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
LANGUAGE
TEST SUMMARY
English
TABLE OF CONTENTS
SECTION
PAGE
1.0 SCOPE................................................................................................................................ 2
2.0 REFERENCE DOCUMENTS AND SPECIFICATIONS............................................. 2
3.0 TEST PROCEDURE ........................................................................................................ 3
4.0 RESULTS......................................................................................................................... 10
5.0 CONCLUSION................................................................................................................ 15
6.0 APPENDIX 1 – EQUIPMENT USED ........................................................................... 15
7.0 APPENDIX 2: DERATING CURVES .......................................................................... 16
B
1
B
2
B
3
B
4
B
5
B
B
7
B
8
B
9
B
B
B
B
B
B
B
B
REV.
6
10
11
12
13
14
15
16
17
SHEET
WRITTEN BY:
CHECKED BY:
APPROV'ED BY:
DESIGN CONTROL
MXI
STATUS
Release
DATE:
YR/MO/DAY
2010/03/01
John Boland
20/04/2010
A.Higgins
23/04/2010
A.Higgins
23/04/2010
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
1 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
LANGUAGE
TEST SUMMARY
English
1.0 SCOPE
Full qualification of connector series 121201 & 121212, External Din Valve.
2.0 REFERENCE DOCUMENTS AND SPECIFICATIONS
PS-121201-001, Rev B, PRODUCT SPECIFICATION FOR DIN VALVE CONNECTORS
E-121201-003, Rev A, TYPE A 2P ASSEMBLY W/O CIRCUIT
E-121202-002, Rev A, TYPE B IND ASSEMBLY W/O CIRCUIT
E-121206-007, Rev A, TYPE A 3P ASSEMBLY W/O CIRCUIT
E-121207-001, Rev A, TYPE A 2P ASSEMBLY W / CIRCUIT
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
2 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
LANGUAGE
TEST SUMMARY
English
3.0 TEST PROCEDURE
The samples were divided into the following groups
Test Group
Number of Specimen
12 samples
(4 Samples for each Group)
P
121202-0002 – Qty 6
121201-0003 – Qty 6
4 Samples
AP
BP
CP
121202-0002 – Qty 2
121201-0003 – Qty 2
18 Samples
121202-0002 – Qty 6
121206-0003 – Qty 2 (IP only)*
121206-0007 – Qty 2 (IP only)*
121206-0020 – Qty 2 (IP only)*
121201-0003 – Qty 6
4 Samples
121202-0002 – Qty 2
121201-0003 – Qty 2
*Additional samples used to cover all Grommets used.
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
3 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
LANGUAGE
TEST SUMMARY
English
Figure 1: Type A
Figure 2: Type B
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
4 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
LANGUAGE
TEST SUMMARY
English
GROMMETS TESTED FOR IPX7, IPX5 & IPX7
Figure 3: Grommet - 1211240145
Figure 4: Grommet - 1211240159
Figure 5: Grommet - 1211240106
Figure 6: Grommet - 1211240126
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
5 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
LANGUAGE
TEST SUMMARY
English
Group P
Visual
Examination
Polarization
Method
Contact
Resistance
Insulation
Resistance
Voltage Proof
Figure 7: Test Sequence of Group P
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
6 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
LANGUAGE
TEST SUMMARY
English
Group AP
Mechanical
Operation
Screw Terminal
Test 9.1 Acc to
IEC 60999-1
Voltage Proof
Damp Heat
Steady State
Test 9.2 Acc to
IEC 60999-1
Test 9.4 Acc to
IEC 60999-1
Contact
Resistance
Test 9.5 Acc to
IEC 60999-1
Insulation
Resistance
Test 9.6 Acc to
IEC 60999-1
Voltage Proof
Test 9.7 Acc to
IEC 60999-1
Insertion/
Withdrawal Forces
Viausl
Examination
Figure 8: Test Sequence of Group AP
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
7 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
LANGUAGE
TEST SUMMARY
English
Group BP
Dry Heat
Cold
Degree of
Protection (IPX5,
IP6X & IPX7)
Mechanical
Strength
Protection against
access to
hazardous parts
Visual
Examination
Figure 9: Test Sequence of Group BP
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
8 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
LANGUAGE
TEST SUMMARY
English
Group CP
Resistance to
Fluids
Retreatment
Voltage Proof
Visual
Examination
Figure 10: Test Sequence of Group CP
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
9 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
LANGUAGE
TEST SUMMARY
English
4.0 RESULTS
Test
Ref
Results
Mean
Item
Specification
Comment
Max
Min
P1
Visual
Examination
There shall be no defects
that would impair normal
operation
No Defects
Pass
P2
Polarization
method
It shall not be possible to
mate connectors in any
other than the correct
manner
Pass
Pass
Applied force of 60N
Applied force of 100N
2 + PE = 60N
3 + PE= 100N
P3
P4
P5
Contact
Resistance
4mΩ max
1.43
1.08
0.71
Pass
Pass
Pass
Insulation
Resistance
100 MΩ min
>50,000
Voltage Proof
No breakdown or
flashover
No Breakdown
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
10 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
LANGUAGE
TEST SUMMARY
English
Test
Ref
Results
Mean
Item
Specification
Comment
Max
Min
AP1
Mechanical
operation
Max speed 10 mm/s
50 operation cycles
Contact Resistance
N/A
1.36
1.15
0.93
Pass
N/A
AP2.1 Solderability
AP2.2
Screw
Test acc. to EN 60999-1
Terminal
Insertion of 1.5mm2 Wire
No undue force required
Pass
Pass
9.1
Insertion of 1.5mm2 Wire
and Torque set
No wires escaped When
torque set
9.2
9.4
9.5
No damage to conductor
during rotation with weight
suspended
No Damaged
Pass
Pull Test
0.34mm2 - 15N applied for
60 seconds
1.5mm2 – 40N applied for
60 seconds
No Damage
No Damage
Pass
Pass
9.6
9.7
Screw Torque set and
loosened 5 times
No Damage
Pass
Temperature Rise
Refer to Appendix 2 for de-rating curves
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
11 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
LANGUAGE
TEST SUMMARY
English
Test
Ref
Results
Mean
Item
Specification
No Breakdown
Comment
Pass
Max
Min
AP3
AP4
Voltage Proof
No Breakdown
Damp Heat
Steady State
Electrode-Voltage 60VDC
No Breakdown
Pass
AP5
AP6
Contact
Resistance
15mΩ max
1.35
1.21
0.97
Pass
Insulation
Resistance
100MΩ min
>50,000 MΩ
Pass
Pass
AP7
AP8
Voltage Proof
No Breakdown
No Breakdown
Insertion /
Withdrawal
Forces
Insertion
2 + PE ≤ 60N
3 + PE ≤ 80N
13.83
22.20
13.50
21.44
13.18
20.68
Pass
Pass
Withdrawal
2 + PE ≤ 60N
3 + PE ≤ 80N
13.56
8.04
10.54
7.88
7.53
7.72
Pass
Pass
AP9
Visual
Examination
No Damage due to
conditioning
No Damage
Pass
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
12 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
LANGUAGE
TEST SUMMARY
English
Test
Ref
Results
Mean
Item
Specification
Comment
Max
1.72
1.68
Min
0.73
0.74
BP1
BP2
BP3
Dry Heat
Contact Resistance
15mΩ Max
Contact Resistance
15mΩ Max
IPX5
1.18
Pass
Cold
1.16
Pass
Pass
Pass
Pass
Degree of
Protection
No Water Ingress
No Dust Ingress
No Water Ingress
IP6X
IPX7
BP4
BP5
Mechanical
Strength
impact
Drop Height 1m
(8 Cycles)
No Damage
Pass
Protection
against access
to hazardous
parts
IPxxB
No finger access possible
No Damage
Pass
Pass
Protect against access with
a finger test
BP6
Visual
Examination
No Damage due to
conditioning
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
13 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
LANGUAGE
TEST SUMMARY
English
Test
Ref
Item
Specification
Results
Comment
CP1
Resistance to
Fluids
Hydraulic oil HM 22
No Damage
Pass
CP2
Retreatment
Cleaning of specimen by
washing briefly in light
petrol.
No Damage
Pass
CP3
CP4
Voltage Proof
2 KV r.m.s.
No Breakdown
No Damage
Pass
Pass
No Breakdown
Visual
Examination
No Damage due to
conditioning
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
14 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
LANGUAGE
TEST SUMMARY
English
5.0 CONCLUSION
All tests meet the requirements of PS-121201.
6.0 APPENDIX 1 – EQUIPMENT USED
Item
Equipment used
HP Milliohmmeter 4338B,
Cal # 1650
Contact Resistance
Xantrex
Cal: 3403
ZWICK/ROELL
Cal:3711
Polarization / Insertion –
withdrawal forces
Omnia
Insulation resistance /
Voltage proof
Cal:3010
CTS
Damp Heat
Cal:3189
Dry Heat
Cold
WEISS SB1 160
Cal: 1035
External Lab
Particle Technology
BMS Paddy
Cal: 3646
IP6X Testing
Torque Screwdriver
Pico Logger
Cal: 3535
Temperature rise
Xantrex Power supply
Cal: 3403
WEISS WK11180
Cal: 2351
Resistance to Fluids
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
15 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
LANGUAGE
TEST SUMMARY
English
7.0 APPENDIX 2: DERATING CURVES
Series 121201 & 121212 Terminated to 0.75mm2 Cable (Stranded)
16.00
14.00
12.00
10.00
8.00
Base Curve
Corrected
Curve
6.00
4.00
2.00
0.00
70.00
80.00
90.00
100.00
110.00
120.00
Temperature
Figure 11: De-rating curve of 0.75mm2 cable
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
16 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
LANGUAGE
TEST SUMMARY
English
Series 121201 & 121212 Derating Terminated to 1.5mm2 cable (Stranded)
20.0
18.0
16.0
14.0
12.0
10.0
8.0
Base Curve
Corrected Curve
6.0
4.0
2.0
0.0
50.0
60.0
70.0
80.0
90.0
100.0
110.0
120.0
Temperature
Figure 12: de-rating curve for 1.5mm2 cable
REVISE ON PC ONLY:
TITLE:
Qualification of Series 121201 & 121212,
External Din Valve Connector
Original Release by
John Boland. 01/03/2010
Product specification Rev B. JB
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
FILENAME
STR-1251
SHEET
17 of 17
STR-1251
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP
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