19193-0195_技术文档

MCT-8200 Hand Crimp Tool

Hand Crimp Tool

Operating Instruction Sheet and Specifications

Order No. 64001-3900

Engineering No. MCT-8200

(Replaces 19284-0035)

FEATURES

Heavy-duty cable crimping tool with hand held precision

Tool can be used with insulated and non-insulated terminals in wire sizes 2 to 8 AWG

A ratchet feature is standard

Perfect for maintenance and lower volume crimping

Long handles provide maximum mechanical advantage which reduces operator fatigue

SCOPE

Perma-Seal , InsulKrimp , NylaKrimp , VersaKrimp Terminals and Splices 2–8 AWG. Fully insulated and

non-insulated Ring Tongue terminals also Step Down Butt and Parallel Splices.

Testing

Mechanical

The tensile test, or pull test is, a means of evaluating the mechanical properties of the crimped connections. The

following charts show the UL and Government specifications (MIL-T-7928) for various wire sizes. The tensile

strength is shown in pounds. It indicates the minimum acceptable force to break or separate the terminal from

the conductor.

Wire Size (AWG) *UL - 486 A *UL – 486 C **Military

8

6

4

2

90

45

50

225

300

400

550

100

140

180

N/A

*UL - 486 A - Terminals (Copper conductors only)

*UL - 486 C - Butt Splices, Parallel Splices

**Military – Military Approved Terminals only as listed

The following is a partial list of the product part numbers and their specifications that this tool is designed to run.

We will be adding to this list and an up to date copy is available on www.molex.com

Wire Size: 8 8.50mm²

Insulation

Diameter

Maximum

Insulation

Diameter

Maximum

Wire Strip

Length

Wire Strip

Length

Terminal

Eng No. (REF)

Terminal

Eng No. (REF)

Terminal No.

In mm

In

mm

In mm

In

mm

19067-0003

19067-0006

19067-0008

19067-0012

19067-0016

19067-0018

19067-0022

D-950-08

D-950-10

D-950-14

D-950-56

D-951-10

D-951-14

D-951-38

.375 9.53 .350 8.89

19067-0025

19067-0028

19067-0030

19067-0031

19067-0032

19067-0033

19067-0034

D-951-56

D-952-12

D-952-38

D-952-76

D-953-12

D-953-34

D-953-58

.375 9.53 .350 8.89

Doc. No: ATS-640013900

Revision: K

Release Date: 09-26-03

Revision Date: 05-06-08

UNCONTROLLED COPY

Page 1 of 9

MCT-8200 Hand Crimp Tool

Wire Size: 8 8.50mm²

Wire Size: 6 16.0mm²

Insulation

Diameter

Maximum

Insulation

Diameter

Maximum.

Wire Strip

Length

Wire Strip

Length

Terminal

Eng No. (REF)

Terminal

Eng No. (REF)

Terminal No.

In

mm

In

mm

In mm

In

mm

19067-0037

19067-0039

19067-0041

19067-0128

19067-0129

19071-0134

19071-0136

19071-0140

19071-0144

19071-0146

19071-0148

19071-0153

19071-0162

19071-0164

19071-0166

19071-0173

19071-0176

19071-0178

19071-0180

19071-0182

19071-0334

19154-0041

19154-0044

19154-0047

19164-0079

19164-0080

19164-0081

19164-0082

19164-0083

19164-0457

19164-0458

19164-0459

19164-0833

19193-0146

19193-0149

19193-0157

19193-0159

19193-0163

19193-0184

19193-0186

19193-0187

19193-0192

19193-0195

19193-0198

19193-0204

19205-0004

19215-0034

19215-0037

19215-0042

D-956-08

D-956-10

D-956-14

D-951-76

D-952-58

D-650-08X

D-650-10X

D-650-14X

D-650-56X

D-651-10X

D-651-14X

D-651-56X

D-652-38X

D-652-58X

D-652-76X

D-653-58X

D-656-06X

D-656-08X

D-656-10X

D-656-14X

D-652-12X

D-654X

.375 9.53 .350 8.89

.315 8.00 .385 9.78

.432 10.97 .385 9.78

.420 10.66 .380 9.65

.500 12.70 .435 11.05

.387 9.83 .370 9.40

.300 7.60 .375 9.54

.315 8.00 N/A N/A

.320 8.13 N/A N/A

.330 8.38 N/A N/A

.358 9.08 N/A N/A

.408 10.36 N/A N/A

.387 9.83 N/A N/A

.400 10.16 N/A N/A

.500 12.70 N/A N/A

19063-0050

19063-0052

19063-0062

19063-0066

19063-0069

19067-0045

19067-0047

19067-0052

19067-0055

19067-0059

19067-0061

19067-0063

19067-0065

19067-0067

19067-0069

19067-0071

19067-0073

19071-0188

19071-0190

19071-0193

19071-0196

19071-0201

19071-0208

19071-0218

19071-0221

19071-0225

19071-0229

19154-0047

19193-0209

19193-0212

19193-0229

19193-0230

19193-0233

19193-0234

19193-0238

19193-0243

19193-0251

19202-0055

19205-0006

19215-0040

19215-0042

E-757-10

E-757-14

E-758-12

E-758-58

E-760-08

E-957-10

E-957-14

E-957-38

E-957-56

E-957-76

E-958-12

E-958-38

E-958-76

E-960-08

E-960-10

E-960-14

E-960-56

E-657-10X

E-657-14X

E-657-38X

E-657-56X

E-658-12X

E-658-76X

E-660-08X

E-660-10X

E-660-14X

E-660-56X

ED-662X

E-357-10

E-357-14

E-358-14

E-358-38

E-358-58

E-358-76

E-359-34

E-360-08

E-360-56

E-762

.368 9.35 .345 8.76

.469 11.91 .428 10.87

.469 11.91 .440 11.18

.500 12.7 .435 11.05

.395 9.65 N/A N/A

.375 9.52 N/A N/A

.392 9.96 N/A N/A

.493 12.51 .345 8.76

.477 12.12 N/A N/A

.500 12.70 N/A N/A

DC-654X

ED-662X

SD-8

SD-656-10

SD-651-14

SD-652-38

SD-651-56

SD-652-12

SD-253-58

SD-253-34

SDC-354

D-350-08X

D-350-10

D-350-56

D-351-10

D-351-14

D-352-38

D-352-56

D-352-76

D-353-34

D-353-58

D-356-06

D-356-14

D-355

E-361

E-362

ED-362

Wire Size: 4 25.0mm²

Insulation

Diameter

Maximum

Wire Strip

Length

Terminal

Eng No. (REF)

Terminal No.

D-354

DC-354

ED-362

In mm

In

mm

19063-0078

19063-0079

19063-0080

F-766-10

F-766-12

F-766-14

.432 10.97 .432 10.97

Doc. No: ATS-640013900

Revision: K

Release Date: 09-26-03

Revision Date: 05-06-08

UNCONTROLLED COPY

Page 2 of 9

MCT-8200 Hand Crimp Tool

Wire Size: 4 25.0mm²

Wire Size: 2 35.0mm²

Insulation

Diameter

Maximum

Insulation

Diameter

Maximum

Wire Strip

Length

Wire Strip

Length

Terminal

Eng No. (REF)

Terminal

Eng No. (REF)

Terminal No.

In

mm

In

mm

In mm

In

mm

19063-0086

19063-0089

19067-0076

19067-0077

19067-0078

19067-0079

19067-0080

19067-0081

19067-0082

19067-0084

19067-0085

19067-0087

19067-0088

19071-0231

19071-0234

19071-0237

19071-0240

19071-0243

19071-0250

19071-0253

19154-0048

19193-0254

19193-0258

19193-0261

19193-0278

19193-0283

19193-0285

19193-0289

19193-0293

19202-0056

19205-0007

19215-0045

F-767-56

F-770-34

F-966-12

F-966-14

F-966-38

F-966-56

F-966-76

F-967-10

F-967-14

F-967-56

F-969-12

F-969-58

F-970-34

F-666-10X

F-666-12X

F-666-14X

F-666-38X

F-666-56X

F-667-10X

F-667-14X

F-664X

.438 11.11 .432 10.97

.432 10.97 .432 10.97

.501 12.73 .510 12.95

.425 10.80 .515 13.08

.745 19.15 .605 15.37

.447 11.35 N/A N/A

.547 13.89 .432 10.97

.547 13.89 N/A N/A

19071-0272

19071-0273

19071-0277

19071-0279

19071-0281

19071-0283

19071-0285

19154-0049

19193-0297

19193-0298

19193-0299

19193-0320

19205-0008

19215-0046

G-674-12X

G-674-14X

G-674-58X

G-675-10X

G-675-14X

G-675-38X

G-675-56X

G-672X

.490 12.45 .650 16.51

.640 16.25 .650 16.51

.505 12.83 N/A N/A

.490 12.45 N/A N/A

.680 17.27 N/A N/A

.610 15.49 N/A N/A

G-374-14

G-374-38

G-374-56

G-377-34

G-373

G-372

MILITARY

Wire Size: 8 8.50mm²

Insulation

Diameter

Maximum

Wire Strip

Length

Terminal

Eng No. (REF)

Terminal No.

In mm In mm

.315 8.00 N/A N/A

.320 8.13 N/A N/A

.330 8.38 N/A N/A

.358 9.08 N/A N/A

19193-0152

19193-0167

19193-0171

19193-0179

19193-0200

19193-0202

D-350-14

D-351-38

D-351-56

D-352-12

D-356-08

D-356-10

F-366-10

F-366-12

F-366-14

F-367-56

F-369-38

F-369-58

F-370-34

F-370-58

F-764

MILITARY

Wire Size: 6 16.0mm²

F-365

F-364

Insulation

Diameter

Maximum.

Wire Strip

Length

Terminal

Eng No. (REF)

Terminal No.

In mm In mm

.368 9.35 .345 8.76

.395 9.65 N/A N/A

.375 9.52 N/A N/A

.392 9.96 N/A N/A

Wire Size: 2 35.0mm²

19063-0054

19063-0056

19063-0071

19063-0073

19193-0216

19193-0219

19193-0226

19193-0245

19193-0248

E-757-38

E-757-56

E-760-10

E-760-14

E-357-38

E-357-56

E-358-12

E-360-10

E-360-14

Insulation

Diameter

Maximum

Wire Strip

Length

Terminal

Eng No. (REF)

Terminal No.

In mm

In

mm

19063-0094

19063-0097

19067-0090

19067-0092

19067-0093

19067-0094

19067-0095

19067-0096

19067-0097

19067-0098

19067-0099

19067-0100

G-774-14

G-774-58

G-974-12

G-974-38

G-974-56

G-974-76

G-975-10

G-975-14

G-975-38

G-975-56

G-977-34

G-977-58

.495 12.57 .512 13.00

.559 14.20 .600 15.24

MILITARY

Wire Size: 4 25.0mm²

Insulation

Diameter

Maximum

Wire Strip

Length

Terminal

Eng No. (REF)

Terminal No.

In mm

In

mm

Doc. No: ATS-640013900

Revision: K

Release Date: 09-26-03

Revision Date: 05-06-08

UNCONTROLLED COPY

Page 3 of 9

MCT-8200 Hand Crimp Tool

MILITARY

Wire Size: 4 25.0mm²

MILITARY

Wire Size: 2 35.0mm²

Insulation

Diameter

Maximum

Insulation

Diameter

Maximum

Wire Strip

Length

Wire Strip

Length

Terminal

Eng No. (REF)

Terminal

Eng No. (REF)

Terminal No.

In mm

In

mm

In mm

In

mm

19063-0081

19063-0082

19063-0085

19193-0264

19193-0267

19193-0273

19193-0275

19193-0281

F-766-38

F-766-56

F-767-14

F-366-38

F-366-56

F-367-10

F-367-14

F-369-12

.447 11.35 .432 10.97

.438 11.13 .432 10.97

.470 11.94 N/A N/A

19063-0093

19063-0100

19063-0101

19193-0302

19193-0303

19193-0305

19193-0307

19193-0309

G-774-12

G-775-14

G-775-38

G-374-76

G-375-10

G-375-14

G-375-38

G-375-56

.495 12.57 .512 13.00

.505 12.83 N/A N/A

JAWS OPEN

OPERATION

Open the tool by first closing the jaws sufficiently for the ratchet

mechanism to release.

Crimping Terminals

1. Insert the terminal in the proper nest (for insulated or bare terminals)

as marked on the tool with the barrel up and centered in the nest.

2. Partially close the tool to hold the terminal securely in place. See

Figure 1.

3. Insert the properly stripped wire into the terminal barrel. See Figure

2. Cycle the tool.

WIRE

TERMINAL

Figure 1

Note: The tamper-proof ratchet action will not release the tool until it has been fully closed.

4. Remove the crimp and inspect for proper crimp location. Molex offers a Crimp Inspection Handbook for closed

barrel industrial product. See our website or contact your sales engineer.

CONDUCTOR

PUNCH/ANVIL

CONDUCTOR

PUNCH/ANVIL

VISUALLY

CENTER

SPLICE

BUTT

SPLICE

TERMINAL

WIRE

CONDUCTOR

PUNCH/ANVIL

CONDUCTOR

PUNCH/ANVIL

Figure 2

Figure 3

Doc. No: ATS-640013900

Revision: K

Release Date: 09-26-03

Revision Date: 05-06-08

UNCONTROLLED COPY

Page 4 of 9

MCT-8200 Hand Crimp Tool

CONDUCTOR

PUNCH/ANVIL

5. When crimping butt splices, insert the wire into the butt

splice. Position the splice and the wire in proper nest

with conductor crimp on the conductor barrel of the

splice. The splice should be approximately centered

inside the tooling nests. See Figure 3. Cycle the tool.

6. When crimping parallel splices, Insert the 1^stwire into

one end of splice then insert the 2^ndwire into the

VISUALLY

CENTER

SPLICE

2^NDWIRE

PARALLEL

SPLICE

opposite end of the parallel splice. This procedure will

crimp both wires at the same time. Make sure the wires

are fully seated into the parallel splice. Position the

splice and the wires in proper nest with conductor crimp

on the conductor barrel of the splice. The splice should

1^STWIRE

CONDUCTOR

PUNCH/ANVIL

Figure 4

be approximately centered inside the tooling nests. See Figure 4. Cycle the tool.

Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in

the tool if using unbrazed product, as this will provide higher pull force values.

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the following

maintenance steps:

1. Remove dust, moisture and other contaminants with a clean brush, or soft, lint-free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine

oil. Do not oil excessively. This hand tool was engineered for durability, but like any fine piece of equipment,

it needs cleaning and lubrication for a maximum service life of trouble-free crimping. A light oil, such as 30

weight automotive oil used at the oil points shown in Figure 6, every 5,000 crimps or 3 months will

significantly enhance the tool life and ensure a stable calibration.

4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping

dies, and store the tool in a clean, dry area.

LUBRICATION POINTS

(BOTH SIDES)

LIGHT OIL (EVERY 3 MONTHS

OR 5,000 CRIMPS)

Figure 5

Doc. No: ATS-640013900

Revision: K

Release Date: 09-26-03

Revision Date: 05-06-08

UNCONTROLLED COPY

Page 5 of 9

MCT-8200 Hand Crimp Tool

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed.

The tool will open easily by pushing the ratchet release lever forward. See Figure 6.

PRELOAD

RATCHET RELEASE

ADJUSTMENT

LEVER PUSH

SCREW

FORWARD TO RELEASE

Figure 6

How to Adjust Tool Preload (See Figure 6 and 7)

Over the life of the tool, it may be necessary to adjust tool handle preload force. Listed below are the steps

required to adjust the crimping force of the hand tool to obtain proper crimp conditions:

1. Close the tool handles until jaws are fully closed and

not under pressure. Put one handle grip on a weight

scale and apply pressure downward against opposite

handle. Observe the highest-pressure reading.

2. If tool needs adjustment, turn the preload adjustment

screw. To increase preload setting, tighten (CW) the

screw slightly, to decrease loosen (CCW) the screw.

The preload should be 30-35 LBS.

PRELOAD ADJUSTMENT

SCREW

JAWS FULLY

CLOSED

3. Recheck the preload after making a crimp. Check the

crimp specifications after tool handle preload force is

adjusted.

Figure 7

HANDLE GRIPS

Tool Calibration

PIN GAUGE IN

CONDUCTOR CRIMP

A Certificate of Calibration (see last page) was supplied with the tool. To

recalibrate this tool, pin gauge measurements should be taken in each

conductor nest and compared to this chart. The tool should be lubricated

before recalibration to ensure consistent measurements. Handle preload is

factory set to 30-35 LBS. See How to Adjust Tool Preload, see Figure 7 to

recalibrate.

X

“CONFINING” CRIMP

Wire Range

AWG mm²

“X” Dimension Conductor Crimp

Mean

.170

.240

.330

.378

Go

No Go

.176

.246

8

6

4

2

10.00

16.00

25.00

35.00

.165

.235

.325

.373

.336

.384

AWG pin gauge readings are taken from nests marked “INS.”

Doc. No: ATS-640013900

Revision: K

Release Date: 09-26-03

Revision Date: 05-06-08

UNCONTROLLED COPY

Page 6 of 9

MCT-8200 Hand Crimp Tool

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long-life tested. All tools are warranted free of manufacturing defects for a period of 30 days.

Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be

applicable to alter, misused or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or

use of handle extensions voids this warranty.

Hand held crimping tools are intended for low volume, prototyping, or repair requirements only.

Caution: Repetitive use of this tool should be avoided.

Doc. No: ATS-640013900

Revision: K

Release Date: 09-26-03

Revision Date: 05-06-08

UNCONTROLLED COPY

Page 7 of 9

MCT-8200 Hand Crimp Tool

PARTS LIST

Item

Order No

64001-3900

Description

Hand Crimp Tool

Quantity

Figure 8

63810-0600 17” Handle (OPT #HS-HAND-432)

Tooling Kit

Tooling Kit Only

1

2

64001-3970

64001-3901

64001-3902

64001-3910

64001-3911

63700-3374

63700-3375

N/A

Conductor Punch/Anvil

Link

1

3

4

5

6

7

8

9

2

Rocker

1

Stripper Bolt

Nut

5/16” - Washer

2

2**

** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).

1

9

(2)

8

(2)

3

2

6

4

5

7

(2)

Figure 8

Doc. No: ATS-640013900

Revision: K

Release Date: 09-26-03

Revision Date: 05-06-08

UNCONTROLLED COPY

Page 8 of 9

MCT-8200 Hand Crimp Tool

Certificate of Calibration

Tool Order Number ____________________________

Tool Eng. Number_____________________________

Tool Revision________________________________

Serial Number_______________________________

Date of Manufacture___________________________

Handle Load Range; see Tool Preload (page 6). =______________

Actual =_______________

Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.

Range Conductor Nest # 1 =______________Actual =_____________

Range Conductor Nest # 2 =______________Actual =_____________

Range Conductor Nest # 3 =______________Actual =_____________

Range Conductor Nest # 4 =______________Actual =_____________

Technician________________________

Date of Calibration ___________________

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

Americas Headquarters

Lisle, Illinois 60532 U.S.A. Yamato, Kanagawa, Japan

Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters

Jurong, Singapore

65-6-268-6868

fesinfo@molex.com

Munich, Germany

49-89-413092-0

eurinfo@molex.com

2222 Wellington Ct.

Lisle, IL 60532 U.S.A.

630-969-4550

1-800-78MOLEX

amerinfo@molex.com

81-462-65-2324

feninfo@molex.com

Fax: 630-969-1352

Visit our Web site at http://www.molex.com

Doc. No: ATS-640013900

Revision: K

Release Date: 09-26-03

Revision Date: 05-06-08

UNCONTROLLED COPY

Page 9 of 9


型号：	19193-0195
厂家：	Molex
描述：	Hand Crimp Tool Operating Instruction Sheet and Specifications 手压接工具操作说明书和规格接线终端端子和端子排
文件：	总9页 (文件大小：319K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

19193-0195 [MOLEX]

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