2002180200 [MOLEX]

Hand Crimp Tool for Mini-Fit TPA2 Male and Female Crimp Terminals, 22 AWG, Large;


型号：	2002180200
厂家：	Molex
描述：	Hand Crimp Tool for Mini-Fit TPA2 Male and Female Crimp Terminals, 22 AWG, Large
文件：	总7页 (文件大小：835K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

Hand Crimp Tool For Mini-Fit™ TPA Male and Female Crimp Terminals

HAND CRIMP

TOOL

Application Tooling

TYPE 4D

Specification Sheet

Order No. 200218-0100

FEATURES

. A full-cycle ratcheting hand tool ensures complete crimps

. Ergonomic soft grip handles for comfortable crimping

. A precision user-friendly terminal locator holds terminals in the proper crimping position

. Right or left-handed operation

. Dies and Locator from this tool can be used in the Battery Powered Tool Order No.63816-0200 (110 V) or

63816-0250 (220 V), with the use of the 63816-0800 Crimp Head

. This tool is IPC/WHMA A-620 Class 2 compliant

. For 20 AWG crimps, use hand tool 200218-2100

SCOPE

Products: Mini-Fit™ TPA Male and Female Crimp Terminals, 18-20 AWG, large and small insulation grips.

Insulation Diameter

Maximum+

Terminal

Series

No.

Terminal Order No.

Loose Piece

172718-3112 172718-3122 172718-3111 172718-3121

172718-4112 172718-4122 172718-4111 172718-4121

Wire Size

Strip Length

Reel

AWG mm²

1.42

2.85

1.42

2.85

In.

0.056

0.112

0..056

0.112

172718

172765

3.2 – 3.8 0.12 – 0.15

172765-3122

172765-4122

172765-3121

172765-4121

Customer to cut off terminal from reel: 0.2mm (.008”) maximum Cut-off Tab.

+ See conditions on page 2

DEFINITION OF TERMS

BEND UP

CONDUCTOR

CRIMP

BRUSH

BELL MOUTH

INSULATION

ROLLING

TWISTING

CRIMP

▲SEE NOTE

STRIP

LENGTH

BEND

DOWN

CRIMP HEIGHT

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the

scope.

Doc No: ATS-2002180100 Release Date: 01-13-17

Revision: A Revision Date: 01-13-17

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Hand Crimp Tool For Mini-Fit™ TPA Male and Female Crimp Terminals

CONDITIONS

After crimping, the crimped terminal should measure as follows:

Conductor Crimp

Insulation Crimp

Pull Force

Minimum

Wire Size

+ Profile

Terminal

Part No.

Height

Width (Ref.) Height (Ref.) Width (Ref.)

AWG mm²

In.

Lb.

172718-31xx

172718-41xx

172765-31xx

2.14 0.084 2.06 0.081

2.50 0.098 2.40 0.094

3.10 0.122 3.10 0.122

2.14 0.084 2.06 0.081

NA 1.05 – 1.15 0.041 – 0.045 1.52 0.060

89 20.0

172765-31xx 18

172765-41xx

NA 1.05 – 1.15 0.041 – 0.045 1.52 0.060 2.50 0.098 2.40 0.094 89 20.0

3.10 0.122 3.10 0.122

+ To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended:

Profile A: 1.93 – 2.03mm (0.076 – 0.080 inch) or UL1007

Profile B: 2.59 – 2.79mm (0.102 – 0.110 inch) or UL1015

Profile C: 1.58 – 1.78mm (0.062 – 0.070 inch) or UL1061

Tool Qualification Notes:

1. Pull Force should be measured with no influence from the insulation crimp.

2. The above specifications are guidelines to an optimum crimp.

▲Note:

The crimp height chart is provided with this document as Reference Only. Due to the wide range of wires, strands,

insulation diameters, and insulation hardness available, actual crimp height measurements may vary slightly. An

occasional, destructive, pull force test should be performed to verify the conductor crimp. Pull Force value must

exceed the Minimum pull force specifications

listed.

LOCATOR

IN DOWN

HANDLE WILL

POSTION

SPRING OPEN

OPERATION

CAUTION: Crimp only the Molex terminals

listed in the scope for this tool. Do not crimp

hardened objects as damage can occur to

the tool frame and/or crimp dies.

Open the tool by squeezing the handles together.

At the end of the closing stroke, the ratchet

mechanism will release the handles and the hand

tool will spring open. See Figure 1.

PUSH ON THE

LOCATOR BUTTON

SQUEEZE

HANDLES

TOGETHER

Figure 2

RELEASE

LOCATOR

BUTTON

Figure 1

LOCATOR

PUSHED THRU

TOOLING

LOCATOR

BUTTON

PUSHED IN

Figure 3

TERMINAL

Doc No: ATS-2002180100 Release Date: 01-13-17

Revision: A Revision Date: 01-13-17

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Hand Crimp Tool For Mini-Fit™ TPA Male and Female Crimp Terminals

TOOLING

PARTIALLY

CLOSED

Crimping Terminals

1. Select the desired terminal listed in the preceding charts.

2. Make sure the center of the locator is in the down position. With the

locator attached, push the locator button on the back of the hand tool to

bring the locator forward through the tooling. See Figure 2.

3. While holding the locator button in, load the terminal into the proper nest

opening in the locator based on the wire gauge or terminal type

markings on the hand tooling. See Figure 3.

PARTIALLY

CLOSE HANDLE

OPEN

POSITION

4. Release the locator button, allowing the locator to return to the crimping

position.

5. Close the tool handle until the first ratchet position engages. See

Figure 4.

6. Insert the properly stripped wire through the terminal and against the

wire stop. See Figure 5.

FIRST RATCHET

POSITION

Figure 4

7. Crimp the terminal by squeezing the tool handles until the ratchet

mechanism cycle has been completed. Release the handles to open the jaws.

WIRE STOP IS PART

OF THE LOCATOR

WIRE AGAINST THE

WIRE STOP

TERMINAL

PRE-STRIPPED

WIRE

Figure 5

WIRE

TERMINAL

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

LOCATOR

WIRE

SQUEEZE

HERE

MAKE SURE

CENTER OF LOCATOR

IS IN THE

SQUEEZE

HERE

DOWN POSITION

WIRE

STOP

Figure 7A

TOP SLOTS OF

HANDTOOL

TOP HOOKS

TERMINAL

Figure 6

8. Remove the crimped terminal from the terminal

locator by pulling on the wire.

9. Visually inspect the crimped terminal for proper

crimp location.

Figure 7B

LOWER TABS

Doc No: ATS-2002180100 Release Date: 01-13-17

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Revision: A

Revision Date: 01-13-17

Hand Crimp Tool For Mini-Fit™ TPA Male and Female Crimp Terminals

10. On some large O.D. wires, it may not be possible to

insert the wire with the tool partially closed. Those

wires should be inserted with the hand tool in the

open position. Insert the wire above the terminal in

the punch and against the wire stop then close the

JAWS OPEN

PULL OPEN

TOOLING

M3 BHCS

TOOLING

tool. See Figure 6.

Locator Replacement

See the parts list on the last page of this document for

the proper locator order number. Follow the steps below

to replace the locator.

Figure 8

1. Open the crimp hand tool.

2. Squeeze gently on the lower area shown in Figure

7A with your thumb and index finger. The lower

tabs of the locator should disengage from the hand

tool.

PUSH ON

HANDLE

3. Lift and pull away from the hand tool. The top locator hooks should slip out of the top slots easily. See Figure

7A.

4. To reinstall the new locator, make sure the hand tool is in the open position.

5. Press the red insert down as far as it will go as shown in Figure 7B.

6. Holding onto the lower part of the locator with your thumb and index finger, insert the locators top hooks (2)

into the hand tool top slots.

7. Rotate the locator down and press the lower tabs into the two bottom slots of the hand tool. To secure the

locator into place, the lower tabs must snap into place on the hand tool frame.

Right or Left Hand Operation

This hand tool has an added feature that can be converted from a right handed application to a left handed

application. It is necessary to reverse the tooling if using the left handed application along with the locator. Follow

the steps below:

MATCH

1. The locator must be removed before reversing the

UP MARKS

tooling.

2. Remove the M3 BHCS which is holding the upper

tooling.

3. Flip the upper tooling to the opposite side and

Figure 9

replace the M3 BHCS. Make sure the small

markings on the front and back of the hand tool

frame, match up and are on the outside of the hand

tool frame. See Figure 8 and 9.

BACK

FRONT

4. Do the same thing with the lower tooling and tighten the M3 screws. Be sure the small markings line up.

5. Reinstall the locator by following the Instructions in the locator replacement section.

Doc No: ATS-2002180100 Release Date: 01-13-17

Revision: A Revision Date: 01-13-17

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Hand Crimp Tool For Mini-Fit™ TPA Male and Female Crimp Terminals

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance

steps:

RATCHET RELEASE

1. Remove dust, moisture, and other

LEVER

contaminants with a clean brush,

or soft, lint free cloth.

2. Do not use any abrasive materials

that could damage the tool.

3. Make certain all pins; pivot points

and bearing surfaces are

protected with a thin coat of high

quality machine oil. Do not oil

excessively. The tool was

LUBRICATION POINTS

(BOTH SIDES) LIGHT OIL

(EVERY 3 MONTHS OR

5,000 CRIMPS)

Figure 11

engineered for durability but like

any other equipment it needs

cleaning and lubrication for a

maximum service life of trouble

free crimping. Light oil (such as

Figure 10

30 weight automotive oil) used at the oil points, every 5,000 crimps or 3 months, will significantly enhance the

tool life.

4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto

certain terminations may affect the electrical characteristics of an application.

5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,

and store the tool in a clean, dry area.

SQUEEZE

THE LINK IN

THE HANDLE

HOLD THE HAND

TOOL IN POSITION

Miscrimps or Jams

RATCHET

RELEASE LEVER

Should this tool ever become stuck or

jammed in a partially closed position, do

not force the handles open or closed. The

tool will open easily by pressing up on the

ratchet release lever in the movable

handle. See Figure 11.

How to Adjust Tool Preload

(See Figure 12)

Figure 12

This hand tool is factory preset to 25-45

LBS. preload. It may be necessary over

the life of the tool to adjust tool handle

SETTING

WHEEL

preload force. Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper

crimp conditions:

1. Hold the hand tool in the palm of your hand as shown in Figure 12. Using the index finger squeeze the link

towards the top of the hand tool frame. This will release the preload adjustment wheel.

2. Rotate the setting wheel counter-clockwise (CCW) to increase handle force. The numbers will display higher.

To decrease handle force rotate the setting wheel clockwise (CW).

3. Release the link to lock the setting wheel in place.

4. Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted.

Doc No: ATS-2002180100 Release Date: 01-13-17

Revision: A Revision Date: 01-13-17

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Hand Crimp Tool For Mini-Fit™ TPA Male and Female Crimp Terminals

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will

not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,

fixturing, or use of handle extensions voids this warranty.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

CAUTIONS:

1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the Molex terminals specified for crimping with this tool.

Certification

Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify

hand tools.



This tool is qualified to pull force only. See the Molex web site for the Quality Crimp Handbook for more

information on pull testing.

If the tool does not meet minimum pull force values, handle preload should be increased and the pull test

rerun. (See How to Adjust Preload).

When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and

replaced.

Doc No: ATS-2002180100 Release Date: 01-13-17

Revision: A Revision Date: 01-13-17

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Hand Crimp Tool For Mini-Fit™ TPA Male and Female Crimp Terminals

PARTS LIST

Item Number Order Number

Description

Quantity

REF

200218-0100

200218-0175

63810-0104

63810-0105

Hand Crimp Tool Figure 13

Locator Assembly

Spring, Return

Spring, Ratchet

RATCHET

RELEASE LEVER

Figure 13

Visit our Web site at http://www.molex.com

Doc No: ATS-2002180100 Release Date: 01-13-17

Revision: A Revision Date: 01-13-17

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2002180200 [MOLEX]

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