LH10-10B24 [MORNSUN]

5-25W, AC-DC CONVERTER; 5-25W , AC- DC转换器
LH10-10B24
型号: LH10-10B24
厂家: MORNSUN SCIENCE& TECHNOLOGY LTD.    MORNSUN SCIENCE& TECHNOLOGY LTD.
描述:

5-25W, AC-DC CONVERTER
5-25W , AC- DC转换器

转换器
文件: 总11页 (文件大小:215K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
LHXX-10XXX SERIES  
5-25W, AC-DC CONVERTER  
LH---- are high efficiency green power modules with various packaging  
provided by Mornsun. The features of this series are: wide input voltage,  
DC and AC all in one, high efficiency, high reliability, low loss, safety  
isolation etc. They are widely used in industrial, office and civil  
equipments. EMC and safety standards meet international standards  
IEC61000 UL60950and IEC60950, and Multi-certificate is in processing.  
PRODUCT FEATURES  
MODEL SELECTION  
1. Universal Input :85 ~ 264VAC,50/60Hz  
2. AC and DC all in one (input from the same terminal)  
3. Low Ripple and Noise  
4. Overload protection and short circuit protection  
5. High efficiency, High power density  
6. Low loss, green power  
7. Multiple models available  
8. industrial level specifications  
9. 3 years warranty  
LH10-10B24  
Output Voltage  
Output Style  
Input Voltage  
Isolation Voltage  
Rated Power  
Package Style  
Product Series  
PRODUCT PROGRAM  
Ripple and Noise  
(Typ.)  
Efficiency  
(%)(Typ.)  
Approval  
UL/CE  
Model  
Package  
Power  
4W  
Output (Vo1/Io1)  
3.3V/1250mA  
Output (Vo2/Io2)  
LH05-10B03  
70  
UL/CE  
UL/CE  
UL/CE  
UL/CE  
UL/CE  
LH05-10B05  
LH05-10B09  
LH05-10B12  
LH05-10B15  
LH05-10B24  
5V/1000mA  
9V/550mA  
12V/420mA  
15V/330mA  
24V/230mA  
LH05-10A05  
LH05-10A12  
LH05-10A15  
LH05-10A24  
+5V/500mA  
+12V/210mA  
+15V/160mA  
+24V/100mA  
-5V/500mA  
-12V/210mA  
-15V/160mA  
-24V/100mA  
48.5X36X20.5mm  
50mV  
5W  
76  
LH05-10C0505-01  
LH05-10C0512-01  
LH05-10C0515-01  
LH05-10C0524-01  
5V/800mA  
5V/600mA  
5V/600mA  
5V/600mA  
±5V/100mA  
±12V/100mA  
±15V/80mA  
±24V/50mA  
LH05-10D0505-01  
LH05-10D0512-01  
LH05-10D0515-01  
LH05-10D0524-01  
5V/900mA  
5V/750mA  
5V/700mA  
5V/600mA  
5V/100mA  
12V/100mA  
15V/100mA  
24V/100mA  
UL/CE  
LH10-10B03  
6.6W  
3.3V/2000mA  
70  
78  
UL/CE  
UL/CE  
UL/CE  
UL/CE  
UL/CE  
LH10-10B05  
LH10-10B09  
LH10-10B12  
LH10-10B15  
LH10-10B24  
5V/2000mA  
9V/1100mA  
12V/900mA  
15V/700mA  
24V/450mA  
UL/CE  
UL/CE  
UL/CE  
UL/CE  
LH10-10A05  
LH10-10A12  
LH10-10A15  
LH10-10A24  
+5V/1000mA  
+12V/450mA  
+15V/350mA  
+24V/200mA  
-5V/1000mA  
-12V/450mA  
-15V/350ma  
-24V/200ma  
50mV  
55X45X21.0mm  
10W  
LH10-10C0505-04*  
LH10-10C0512-02  
LH10-10C0515-02  
LH10-10C0524-01*  
5V/1200mA  
5V/1000mA  
5V/900mA  
5V/1000mA  
±5V/400mA  
±12V/200mA  
±15V/200mA  
±24V/100mA  
UL/CE  
UL/CE  
UL/CE  
UL/CE  
LH10-10D0505-02  
LH10-10D0512-02  
LH10-10D0515-02  
LH10-10D0524-02  
5V/1800mA  
5V/1500mA  
5V/1400mA  
5V/1000mA  
5V/200mA  
12V/200mA  
15V/200mA  
24V/200mA  
50mV  
78  
The copyright and authority for the interpretation of the products are reserved by Mornsun  
Specifications subject to change without notice.  
LH** B/4-2008 Page 1 of 5  
Ripple and Noise  
(Typ.)  
Efficiency  
(%)(Typ.)  
Approval  
UL/CE  
Model  
Package  
Power  
9.9W  
Output (Vo1/Io1)  
3.3V/3000mA  
Output (Vo2/Io2)  
LH15-10B03  
73  
UL/CE  
UL/CE  
UL/CE  
UL/CE  
UL/CE  
UL/CE  
LH15-10B05  
LH15-10B09  
LH15-10B12  
LH15-10B15  
LH15-10B24  
LH15-10B48  
5V/2800mA  
9V/1600mA  
12V/1250mA  
15V/1000mA  
24V/625mA  
48V/320mA  
50mV  
80  
LH15-10A05  
LH15-10A12  
LH15-10A15  
+5V/1500mA  
+12V/650mA  
+15V/500mA  
-5V/1500mA  
-12V/650mA  
-15V/500mA  
15W  
62x45x22.5mm  
LH15-10C0505-05  
LH15-10C0512-02  
LH15-10C0515-02  
LH15-10C0524-01*  
5V/2000mA  
5V/2000mA  
5V/1800mA  
5V/2000mA  
±5V/500mA  
±12V/200mA  
±15V/200mA  
±24V/100mA  
LH15-10D0505-08  
LH15-10D0512-04  
LH15-10D0515-03*  
LH15-10D0524-02  
5V/2200mA  
5V/2000mA  
5V/2000mA  
5V/2000mA  
5V/800mA  
12V/400mA  
15V/300mA  
24V/200mA  
UL/CE  
UL/CE  
UL/CE  
UL/CE  
UL/CE  
LH20-10B03  
LH20-10B05  
LH20-10B12  
LH20-10B15  
LH20-10B24  
3.3V/4100mA  
5V/3500mA  
12V/1600mA  
15V/1300mA  
24V/850mA  
LH20-10A05  
LH20-10A12  
LH20-10A15  
+5V/2000mA  
+12V/830mA  
+15V/650mA  
-5V/2000mA  
-12V/830mA  
-15V/650ma  
70x48x23.5mm  
20W  
50mV  
82  
LH20-10C0505-05*  
LH20-10C0512-04  
LH20-10C0515-03  
LH20-10C0524-02  
5V/2500mA  
5V/2000mA  
5V/2000mA  
5V/2000mA  
±5V/500mA  
±12V/400mA  
±15V/300mA  
±24V/200mA  
LH20-10D0505-10*  
LH20-10D0512-06  
LH20-10D0515-05*  
LH20-10D0524-03  
5V/3000mA  
5V/2500mA  
5V/2500mA  
5V/2500mA  
5V/1000mA  
12V/600mA  
15V/500mA  
24V/300mA  
UL/CE  
UL/CE  
UL/CE  
UL/CE  
UL/CE  
LH25-10B05  
LH25-10B12  
LH25-10B15  
LH25-10B24  
LH25-10B48  
5V/4100mA  
12V/2100mA  
15V/1600mA  
24V/1100mA  
48V/500mA  
70x48x23.5mm  
25W  
50mV  
85  
Remarks :  
1. Ripple and Noise were measured by the method of parallel lines;  
2. Unless otherwise specified, all specifications above are measured at rated input voltage and rated output load, Ta=25oC, humidity < 75%;  
3. All specifications stated in this datasheet are subject to the above listed models only. For specifications of non-standard models, please contact our technical  
support team.  
4. Model numbers marked with*are in developing.  
INPUT SPECIFICATIONS  
Input voltage range  
85 ~ 264VAC, 120 ~ 370VDC  
47 ~ 63Hz  
Input frequency  
110VAC  
230VAC  
Input current  
Inrush current  
LH05 models  
LH10 models  
LH15 models  
LH20 models  
LH25 models  
120mA , typ  
230mA , typ  
250mA , typ  
330mA , typ  
420mA , typ  
70mA , typ  
120mA , typ  
140mA , typ  
180mA , typ  
230mA , typ  
110VAC  
10A, typ  
10A, typ  
10A, typ  
16A, typ  
230VAC  
20A, typ  
20A, typ  
20A, typ  
30A, typ  
LH05 models  
LH10 models  
LH15 models  
LH20/LH25 models  
LH05 models  
LH10/LH15 models  
LH20/LH25 models  
1A/250V  
2A/250V  
3.15A/250V slow blow  
slow blow  
slow blow  
External input  
fuse(recommended)  
The copyright and authority for the interpretation of the products are reserved by Mornsun  
Specifications subject to change without notice.  
LH** B/4-2008 Page 2 of 5  
OUTPUT SPECIFICATIONS  
Voltage set accuracy  
±2%  
(main output)  
Input variation  
±0.5% (main output)  
±1.5% (supplement output)  
Load variation (10-100%)  
Single output models  
Dual output models (balanced load)  
Isolated triple output (balanced load)  
±1%  
±2%  
Vo1  
±3%  
(main output)  
±Vo2 ±5%  
(supplement output)  
(main output)  
(supplement output)  
Isolated and separated twin output (balanced load) Vo1  
Vo2  
±3%  
±5%  
Minimum load  
single output models  
0%  
Dual output models  
Isolated and separated twin output  
Isolated triple output  
10% (main output)  
10% (main output)  
10% (main output)  
Ripple& noise(p-p)  
20MHz Bandwidth  
100mV (main output)  
Continuous, and auto resume  
110% IO  
Short circuit protection  
Over current protection  
Over output voltage protection  
3.3 / 5VDC models  
9VDC models  
12 / 15VDC models  
24VDC models  
48VDC models  
6.5VDC  
12VDC  
20VDC  
30VDC  
60VDC  
COMMON SPECIFICATIONS  
Temperature ranges  
Operating :  
Power derating  
-25°C ~ +70 °C  
3.75% / °C  
above 55°C:  
LH20-10B05 above 50°C:  
2.25% / °C  
Storage:  
-25°C ~ +105 °C  
+90°C max  
Case temperature:  
(Vin=230VAC)  
Hold-up time  
80ms(typ)  
85%(max)  
Humidity (non condensing)  
Temperature coefficient  
0.02%/°C (main output)  
0.15%/°C (supplement output)  
Switching frequency  
Efficiency  
150kHz max  
78% typ  
I/O-isolation voltage  
Leakage current  
EMI/RFI conducted  
3000VAC/1Min  
0.3mA RMS typ. 230VAC/50Hz  
EN55022, level B  
EMC compliance  
Electrostatic discharge ESD  
RF field susceptibility  
IEC/EN 61000-4-2 level 3 6KV/8KV  
IEC/EN 61000-4-3  
Electrical fast transients/bursts on mainsline  
Surge  
IEC/EN 61000-4-4 level 3 2KV  
IEC/EN 61000-4-5 level 3 1KV / 2KV  
Safety standards  
Safety approvals  
Safety Class  
Case material  
Install  
IEC60950,EN60950,UL60950  
EN60950, IEC60950,UL60950  
CLASS 1 CLASS 2 While LH15)  
UL 94V-0  
PCB  
MTBF  
>200,000h @25°C  
The copyright and authority for the interpretation of the products are reserved by Mornsun  
Specifications subject to change without notice.  
LH**  
B/4-2008  
Page 3 of 5  
TYPICAL APPLICATIONS  
LH**-10B**( single Output)  
LH**-10A**(Dual output)  
NTC  
Fuse  
Fuse  
NTC  
RL  
C1 C2 TVS1  
C1 C2 TVS1 RL  
L
L
+Vo  
L
L
+Vo  
-Vo  
N
Com  
N
N
N
-Vo  
C3  
C4 TVS2 RL  
TVS1 RL  
LH**-10C**(Triple Output)  
LH**-10D**(Isolate Twin Output)  
Fuse NTC  
C1 C2  
+Vo1  
C2  
C1  
TVS1 RL  
Fuse  
NTC  
+
L
L
L
L
Vo1  
-Vo1  
RL  
C3 C4 TVS2  
-
+
Vo2  
+Vo2  
N
N
N
N
Com  
-Vo2  
-
C3 C4 TVS2 RL  
EXTERNAL CAPACITORS TYPICAL VALUE(Unit: mF)  
C5 C6 TVS3 RL  
MODEL  
C1  
C3  
C5  
MODEL  
C1  
C3  
C5  
LH05-10B03  
LH05-10B05  
LH05-10B09*  
LH05-10B12  
LH05-10B15  
LH05-10B24  
330  
330  
120  
120  
68  
LH15-10B03  
LH15-10B05  
LH15-10B09  
LH15-10B12  
LH15-10B15  
LH15-10B24  
LH15-10B48  
LH15-10A05  
LH15-10A12  
LH15-10A15  
680  
680  
470  
220  
220  
68  
68  
33  
LH05-10A05  
120  
68  
120  
68  
47  
10  
22  
22  
22  
22  
22  
22  
22  
22  
470  
220  
120  
470  
220  
120  
LH05-10A12  
LH05-10A15  
47  
LH05-10A24  
10  
LH05-10C0505-01  
LH05-10C0512-01  
LH05-10C0515-01  
LH05-10C0524-01  
LH05-10D0505-01  
LH05-10D0512-01  
LH05-10D0515-01  
LH05-10D0524-01  
LH10-10B03  
220  
120  
120  
120  
220  
220  
120  
120  
470  
330  
120  
120  
120  
68  
22  
22  
22  
22  
LH15-10C0505-05  
LH15-10C0512-02  
LH15-10C0515-02  
LH15-10C0524-01  
LH15-10D0505-08  
LH15-10D0512-04  
LH15-10D0515-03  
LH15-10D0524-02  
470  
470  
470  
470  
470  
470  
470  
470  
220  
120  
120  
47  
220  
120  
120  
47  
470  
220  
120  
47  
LH10-10B05  
LH20-10B03  
330  
330  
220  
220  
220  
470  
120  
68  
LH10-10B09  
LH20-10B05  
LH10-10B12  
LH20-10B12  
LH10-10B15  
LH20-10B15  
LH10-10B24  
LH20-10B24  
LH10-10A05  
220  
120  
47  
220  
120  
47  
LH20-10A05  
470  
120  
68  
LH10-10A12  
LH20-10A12  
LH10-10A15  
LH20-10A15  
LH10-10A24  
33  
33  
LH20-10C0505-05  
LH20-10C0512-04  
LH20-10C0515-03  
LH20-10C0524-02  
LH20-10D0505-10  
LH20-10D0512-06  
LH20-10D0515-05  
LH20-10D0524-03  
LH25-10B05  
330  
330  
330  
330  
330  
330  
330  
330  
330  
330  
330  
120  
68  
220  
120  
120  
47  
220  
120  
120  
47  
LH10-10C0505-04  
LH10-10C0512-02  
LH10-10C0515-02  
LH10-10C0524-01  
LH10-10D0505-02  
LH10-10D0512-02  
LH10-10D0515-02  
LH10-10D0524-02  
220  
220  
220  
220  
220  
220  
220  
220  
120  
68  
120  
68  
47  
47  
47  
47  
330  
220  
220  
120  
68  
68  
47  
47  
LH25-10B12  
LH25-10B15  
LH25-10B24  
LH25-10B48  
Remark  
1. Output filtering capacitors C1, C2 and C3 are electrolytic capacitors, It is recommended to use high frequency and low impedance electrolytic capacitors. For  
capacitance and current of capacitor please refer to manufactures datasheet. Voltage derating of capacitor should be 80% or above. C2,C4,C6 are use to filter  
high frequency noise. TVS is recommended component to protect post-circuits (when converter fails).  
2. External input NTC is recommended to use 5D-9 ( Only LH10 models and LH15 models)  
The copyright and authority for the interpretation of the products are reserved by Mornsun  
Specifications subject to change without notice.  
LH** B/4-2008 Page 4 of 5  
TYPICAL EFFICIENCY CURVE  
Vin=230Vac  
Load=100%  
90  
88  
86  
84  
82  
80  
78  
76  
74  
72  
70  
95  
90  
85  
80  
75  
70  
65  
60  
55  
LH05-10B05  
LH05-10B24  
LH10-10B05  
LH10-10B24  
LH15-10B05  
LH15-10B24  
LH20-10B05  
LH20-10B24  
LH05-10B05  
LH05-10B24  
LH10-10B05  
LH10-10B24  
LH15-10B05  
LH15-10B24  
LH20-10B05  
LH20-10B24  
50  
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%  
85  
120  
240  
264  
Input voltage (Vac)  
Load  
INPUT VOLTAGE VS LOAD  
TEMPERATURE VS LOAD  
Load  
(%)  
Load  
(%)  
100  
100  
80  
80  
60  
40  
60  
20  
40  
70  
100  
Input voltage (Vac)  
264  
85  
240  
55  
70  
-25 -10 0  
Temperature( C)  
*Note: When input DC,  
Vdc=1.414Vac-20Vdc.  
PARALLEL LINES MEASURE  
Copper sheet  
Fuse  
L
3
2
+Vo  
C1  
Connect  
Oscillograph Probe  
C2  
Load  
AC-DC  
-Vo  
N
25.4mm  
25.4mm  
C1:10μF  
C2:0.1μF  
OUTLINE AND DIMENSIONS  
First Angle Projection  
OUTLINE AND DIMENSIONS  
3
N0.  
LH05  
12.5  
LH10  
17.5  
LH15  
17.5  
LH20  
20.0  
LH25  
20.0  
A
B
C
D
8
48.5  
40.5  
4.0  
55.0  
47.0  
5.0  
62.0  
54.0  
5.0  
70.0  
62.0  
5.75  
70.0  
62.0  
5.75  
7
6
2
1
(Bottom view)  
5
E
F
G
I
16.0  
20.0  
20.0  
23.0  
23.0  
4
36.0  
20.5  
4.0  
45.0  
21.0  
4.0  
45.0  
22.5  
4.0  
48.0  
23.5  
4.0  
48.0  
23.5  
4.0  
Trim  
C
B
I
I
FOOTPRINT DETAILS  
Pin  
1
LHXX-10B LHXX-10A LHXX-10C LHXX-10D  
AC(N)  
AC(L)  
AC(N)  
AC(L)  
AC(N)  
AC(L)  
AC(N)  
AC(L)  
2
3
4
5
6
7
8
Trim  
-Vo  
-Vo  
No Pin  
COM  
No Pin  
+Vo  
No Pin  
-Vo1  
+Vo1  
-Vo2  
COM  
+Vo2  
No Pin  
-Vo1  
+Vo1  
No Pin  
-Vo2  
+Vo2  
No Pin  
No Pin  
No Pin  
No Pin  
+Vo  
(Side view)  
Trim**  
There is no Pin 1"  
" on LH15-10BXX.  
Note:  
Trim**:Only For LH20/25-10BXXSeries  
Unit:mm(inch)  
Pin section:1.00mm(0.039inch)  
MODLES WEIGHT  
Pin Length(H): 6.00mm( 0.236inch)  
Pin tolerances: 0.1mm( 0.004inch)  
General tolerances: 0.5mm( 0.020inch)  
WEIGHT  
(TYP)  
LH05  
50g  
LH10  
70g  
LH15  
80g  
LH20  
120g  
LH25  
120g  
The copyright and authority for the interpretation of the products are reserved by Mornsun  
Specifications subject to change without notice.  
LH** B/4-2008 Page 5 of 5  
AC-DC Converter Application Guidelines  
1. Foreword  
The following guidelines should be carefully read prior to converter use. Improper use may  
result in the risk of electric shock, damaging the converter, or fire.  
11 Risk of Injury  
A. To avoid the risk of burns, do not touch the heat sink or the converters case.  
B. Do not touch the input terminals or open the case and touch internal components,  
which cold result in electric shock or burns.  
C. When the converter is in operation, keep hands and face at a distance to avoid  
potential injury during improper operation.  
12 Installation Advice  
A. Please make sure the input terminals and signal terminals are properly connected in  
accordance with the stated datasheet requirements.  
B. To ensure safe operation and meet safety standard requirements, install a slow  
blow fuse at input of the converter.  
C. Installation and use of AC/DC converters should be handled by a qualified  
professional.  
D. AC/DC converters are used in the primary transmission stage of a design and thus,  
should be installed in compliance with certain safety standards.  
E. Please ensure that the input and output of the converter are incorporated into the  
design out of the reach of the end user. The end product manufacturer should also  
ensure that the converter is protected from being shorted by any service engineer or  
any metal filings.  
F. The application circuits and parameters shown are for reference only. All parameters  
and circuits are to be verified before completing the circuit design.  
G. These guidelines are subject to change without notice; please check our website for  
updates.  
2. General AC-DC Converter Applications  
2.1 Basic Application Circuit  
In Figure 1, F1 refers to the input fuse. Proper fuse selection should be a safety agency  
approved, slow blow fuse. Selection of the proper fuse rating is necessary to ensure power  
converter and system protection (potential failure if the rating is too high) and prevent false  
fuse blowing (which could happen if the rating is too low). Below is the formula to calculate  
the proper rating:  
I = 3 x Vo1 x Io1 / η / Vin(min.)  
Vo1 = output voltage  
Io1 = output current;  
η = the converters efficiency;  
Vin(min) = the minimum input voltage  
Futher circuit notations:  
¨
¨
¨
¨
NTC is a thermistor.  
CY and CX are safety capacitors.  
C1 is a high frequency ceramic capacitor or polyester capacitor, 0.1μF/50V.  
C2 is output filtering high frequency aluminum electrolytic capacitor. Select a 220μF  
rating if the output current is greater than 5A, or a 100μF rating if the output current is less  
than 5A. The insulation voltage should be derated to less than 80% of rated value.  
For dual or triple output converters, the circuit of input side remains the same and the outputs  
should be considered independently in component selection (see Figure 3).  
The application circuit shown in Figure 1 is typical application circuit, whereby all MORNSUN  
products will meet EMI Class B, and Class 3 lightening strike and surge testing (see component  
datasheets for more details). To comply with more stringent EMC testing, additional filtering  
should be incorporated. See Figure 2 for a suggested filtering circuit.  
For multi-output converters, the main output is typically a fully regulated output. If the end  
application requires critical regulation on the auxiliary output(s), a linear regulator or other  
regular should be added after the converter. (Note: Some MORNSUN converters have built in  
linear regulators; please contact our Technical Department for details).  
3. AC-DC Converter Safety Related Design Notes  
3.1 Marking Requirements  
Wherever, there are fuses, protective grounds, or switches, clear symbols should be indicated  
according safety standards. Touchable dangerous high voltage and energy sources should be  
marked with Caution!indications.  
3.2 Input Cable Requirements:  
Input cables of L, N and E should be brown, blue and yellow/green cables, respectively.  
Ensure that the ground cable (yellow & green cable) of Type I devices (those that rely on  
basic insulation and protection ground to avoid electric shock) are securely connected to the  
ground, and the earth resistance is lower than 0.1Ω  
3.3 Clearance and Creepage  
For Type I devices, ensure:  
¨
¨
L and N are in front of the fuse.  
The clearance distance between the input and the metal case is above 2mm and  
creepage is above 2.5mm.  
For Type II devices (those that rely on strengthened insulation or double insulation to avoid  
electric shock) ensure:  
¨
¨
L and N are in front of the fuse  
The clearance distance between the input and the metal case is above 2mm and  
creepage is above 2.5mm.  
¨
The clearance between the input and the metal case or SELV is above 4mm, and  
creepage of that is above 5mm.  
3.4 Input energy  
If the input capacitor is large, a discharge resistor may be added to ensure that, after  
disconnect, the voltage held between Input L, N, and the protective ground will be discharged to  
37% of its maximum value or below. In Figure 2, R1 is the discharge resistor.  
4. Heat Dissipation in AC/DC Converter Module Applications  
Trends toward higher density in AC/DC module designs make heat dissipation an important  
concern. The effect of heat on the electrolytic capacitor is of particular concern, as the life of  
such capacitors can be drastically reduced when operated in a constant high temperature  
environment, leading to a higher potential for failure. Proper handling of heat will increase the  
life of the converter and surrounding components, thus lowering risk of failures. Some  
suggestions for handling dissipated heat are summarized, below:  
(1) Ambient Air Cooling  
For miniature and high power density converters, free air cooling is recommended, mainly due  
to cost and space concerns.  
¨
Heat dissipates to the ambient air through the converter case or exposed surfaces. Heat  
may also dissipate to ambient air if there is a gap between the converter and the PCB.  
Heat dissipates from the converter case and exposed surfaces to PCB by radiation.  
Heat conducts through terminals (pins) to PCB.  
¨
¨
In such applications, please pay particular attention to:  
A. Air Flow - Because the heat dissipation is mainly through convection and radiation, the  
converter needs an environment with good air flow. It may be helpful to design heat  
dissipation venting holes throughout the end product, near the converters location. For  
best convection cooling, ensure that air flow is not blocked by large components  
B. Layout of Heat Generating Components - In most applications, the AC/DC converter is  
usually not the only heat generating component.  
It is recommended to keep a good  
distance between each heat generating component to minimize heat dissipating clusters.  
C. PCB Design - The PCB, which the power converter is assembled on, is not only a base to  
mount the converter, but also acts as a heat sink for it, therefore heat dissipation should be  
considered in PCB layout. We recommend extended the area of the main copper loop  
and decrease the component density on the PCB to improve the ambient environment.  
(2) Heat Sinks  
When free air convection is not sufficient enough, we recommend the use of a heat sink for  
further cooling. As the converters are filled with heat conductive silicon or epoxy, the heat  
distribution in converter is even and it radiates from the converter to the air. The efficiency of  
this convection is dependent on the size of the surface area of the converter. The use of heat  
sinks is a practical method to add surface area and improve the convection. There are many  
kinds of heat sinks available in the market. MORNSUN recommends considering the following  
factors in selecting a heat sink:  
¨
¨
¨
The heat sink should be made of a good heat conducting material, such as aluminum and  
copper.  
The larger the surface area, the better the radiation. Therefore, heat sinks usually have a  
ridged surface or special coatings to make a larger surface area.  
Use the longest and thickest possible heat sink for best convection.  
Heat sinks are best attached to the converters surface, where the difference in temperature  
between the surface and the ambient is largest. The use of heat conductive material between  
the heat sink and the converters surface to make a better contact and to improve heat  
conductance is suggested. To avoid case distortion, please do not affix the heat sink too firmly to  
the converter case.  
(3) Forced Air Cooling  
In some systems, where a heat sink does not effectively reduce the ambient temperature, a fan  
is used to improve the heat radiation. Fans can lower the surface temperature of the converter,  
but large fans also occupy extra space in the system. It is important to select a suitable fan size,  
where the speed of the fan will determines how effective it is. The faster the speed, the better  
the effect on reducing radiated heat. As high speed will also cause increased noise, there is a  
need to balance the choice between the how effective the fan is against how much audible noise  
it generates.  
A long, rectangular shaped AC/DC converter should use a horizontal fan, and channeled heat  
sinks should use vertical fans, in order to encourage air flow through the channels.  
5. Input Under Voltage Impact  
5.1 Block Diagram of AC/DC Converter  
5.2 Impact to Converter Reliability  
The input voltage range of MORNSUNs AC/DC converters is 85~264VAC or 120~370VDC.  
When the converter is operated within the rated input voltage range, the output current can be  
used up to the maximum rated specification. The total output power is Io x Vo.  
If the converter is operated with an input voltage that is under the rated voltage, offering the  
same output power of Io x Vo , causes the current (Is) at the transistor (S) to be increased.  
Long term operation under this condition will damage the transistor (S).  
5.3 Input Voltage vs Load Capability (LD03-00B24)  
30  
25  
20  
15  
10  
5
85VAC  
80VAC  
75VAC  
70VAC  
65VAC  
60VAC  
Load( %)  
0
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 110% 120% 130% 140%  
Load  
0%  
10%  
20%  
30%  
40%  
50%  
60%  
70%  
80%  
90%  
23.58 23.57  
23.8 21  
100%  
110%  
23.19  
18.5  
120%  
19.2  
15  
130% 140%  
85VAC  
80VAC  
75VAC  
70VAC  
65VAC  
60VAC  
23.85 23.82 23.79 23.77 23.74 23.71 23.68 23.65 23.61  
23.83 23.82 23.82 23.83 23.82 23.82 23.81 23.81 23.81  
23.83 23.83 23.83 23.83 23.82 23.82 23.82 23.81 23.77  
23.83 23.83 23.83 23.83 23.82 23.82 23.81 23.79 19.96  
14.7  
13  
11  
10.5  
7.04  
20.29 16.65  
16.44 13.32  
15.67 12.46  
14.02  
11.14  
9.57  
10.98  
8.79  
7.65  
9.39  
23.83 23.83 23.83 23.83 23.82 23.82 23.82  
23.8  
19.6  
23.83 23.83 23.83 23.83 23.82 23.51 17.86 14.13 10.52  
8.28  
0

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