URF1D12QB-75WH [MORNSUN]

75W, wide input voltage, isolated & regulated single output DC-DC converter;
URF1D12QB-75WH
型号: URF1D12QB-75WH
厂家: MORNSUN SCIENCE& TECHNOLOGY LTD.    MORNSUN SCIENCE& TECHNOLOGY LTD.
描述:

75W, wide input voltage, isolated & regulated single output DC-DC converter

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中文:  中文翻译
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DC/DC Converter  
URF1D_QB-75W Series  
75W, wide input voltage, isolated & regulated single  
output DC-DC converter  
FEATURES  
Wide input voltage range: 66-160V  
High efficiency up to 91%  
Low no-load power consumption  
Isolation voltage 3000VDC  
Operating temperature range: -40to +100℃  
Input under-voltage protection, output short  
circuit, over-current, over–voltage,  
over-temperature protection  
International standard: 1/4 brick  
Meets requirements of railway standard  
EN50155  
Patent Protection RoHS  
URF1D_QB -75W Series is a high performance product designed for the field of railway applications. The DC/DC converters feature 75W  
output power, no min. load requirement, wide input voltage of 66-160VDC, And allow the high base plate temperature(up to 100). The  
products also provide input under-voltage protection, output over-voltage protection, short-circuit protection, over-temperature  
protection, remote control and compensation, output voltage regulation functions. The series meet railway standard EN50155 . And target  
railway system.  
Selection Guide  
Input Voltage (VDC)  
Output  
Efficiency (%, Typ)  
@ Full Load  
Max. Capacitive  
Load(µF)  
Part No.  
Nominal  
Max.*  
Output  
Voltage(VDC)  
Output Current  
(mA)(Max./Min.)  
(Range)  
URF1D05QB-75W  
5
15000/0  
86/88  
7500  
URF1D05QB-75WH  
URF1D12QB-75W  
URF1D12QB-75WH  
URF1D15QB-75W  
URF1D15QB-75WH  
URF1D24QB-75W  
URF1D24QB-75WH  
12  
15  
24  
6250/0  
5000/0  
3125/0  
87/89  
87/89  
89/91  
6000  
4700  
3000  
110  
170  
(66-160)  
Note: *Exceeding the maximum input voltage may cause permanent damage.  
Input Specifications  
Item  
Operating Conditions  
Nominal input voltage  
Nominal input voltage  
Min.  
--  
Typ.  
5/774  
5/766  
5/766  
5/749  
50  
Max.  
Unit  
mA  
URF1D05QB-75W(H)  
15/793  
15/783  
15/783  
15/766  
--  
URF1D12QB-75W(H)  
URF1D15QB-75W(H)  
URF1D24QB-75W(H)  
--  
Input Current (no-load / full load)  
--  
--  
Reflected Ripple Current  
Surge Voltage (1sec. max.)  
Starting Voltage  
--  
-0.7  
--  
--  
180  
--  
VDC  
mS  
66  
Input Under-voltage Protection  
Starting Time  
--  
58  
--  
--  
25  
--  
Input Filter  
Pi filter  
Unavailable  
Hot Plug  
Ctrl open circuit or connected to TTL high level  
(3.5-12VDC)  
Module switch on  
Module switch off  
Ctrl*  
Ctrl connected to -Vin or low level (0-1.2VDC)  
Input current when switched off  
mA  
--  
2
--  
Note: * the voltage of Ctrl pin is relative to input pin -Vin.  
2017.07.19-A/3  
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MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF1D_QB-75W Series  
Output Specifications  
Item  
Operating Conditions  
Min.  
--  
Typ.  
--  
Max.  
±2  
Unit  
%
Nominal input voltage,10%-100% load  
Nominal input voltage, 0%-10% load  
Output Voltage Accuracy  
--  
--  
±3  
Line Regulation  
Full load, the input voltage is from low to high  
Nominal input voltage,10%-100% load  
--  
--  
±0.3  
Load Regulation  
--  
--  
--  
--  
--  
-5  
--  
±0.5  
500  
±5  
Transient Recovery Time  
Transient Response Deviation  
Temperature Coefficient  
Ripple & Noise *  
300  
±3  
µs  
25% load step change  
%
Full load  
%/  
--  
100  
--  
±0.03  
300  
10  
20MHz bandwidth  
mVp-p  
Trim  
%
Output voltage remote  
compensation(Sense)  
--  
--  
5
Output Over-voltage Protection  
Output Over-current Protection  
Short-circuit Protection  
110  
110  
--  
140  
180  
%Vo  
%Io  
Input voltage range  
130  
Continuous  
Note: * The measuring method of ripple and noise, please refer to Fig. 1 .  
General Specifications  
Item  
Operating Conditions  
Min.  
3000  
1500  
1500  
1000  
--  
Typ.  
--  
Max.  
Unit  
Input-output  
--  
--  
--  
--  
--  
With the test time of 1 minute and the leak  
current less than 1mA  
Insulation Voltage Input-case  
Output-case  
--  
VDC  
--  
Insulation Resistance  
Isolation Capacitance  
Switching Frequency  
MTBF  
Input-output, insulation voltage 500VDC  
Input-output, 100KHz/0.1V  
PFM mode  
--  
MΩ  
pF  
2200  
--  
KHz  
220  
--  
--  
--  
MIL-HDBK-217F@25℃  
500  
K hours  
Environmental Specifications  
Item  
Operating Conditions  
Min.  
Max.  
+100  
+115  
--  
Unit  
Base-Plate Temperature Range  
Over-temperature Protection  
Within the operating temperature curve  
Base- Plate Temperature  
Natural convection  
-40  
--  
8
200LFM convection  
6.0  
5.0  
4.0  
5.1  
2.8  
2.2  
1.8  
5
--  
URF1D_QB-75W  
400LFM convection  
--  
Thermal  
Resistance(Rt  
h(B-A))  
1000LFM convection  
Natural convection  
--  
/W  
--  
200LFM convection  
--  
URF1D_QB-75WH  
400LFM convection  
--  
1000LFM convection  
Non-condensing  
--  
Storage Humidity  
95  
+125  
%RH  
Storage Temperature  
-55  
Welding spot is 1.5mm away from the casing,  
10 seconds  
Lead Temperature  
--  
+300  
Cooling Test  
EN60068-2-1  
EN60068-2-2  
Dry Heat  
Damp heat  
EN60068-2-30  
Shock and Vibration Test  
IEC/EN 61373 car body 1 B mold  
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MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF1D_QB-75W Series  
Physical Specifications  
Casing Material  
Black flame-retardant and heat-resistant plastic (UL94 V-0)  
60.80*39.20*12.70mm  
Without Heatsink  
Dimension  
With Heatsink  
62.00*39.20*30.80mm  
46g (Typ.)  
Without Heatsink  
Weight  
With Heatsink  
76g (Typ.)  
Cooling method  
Natural convection or Forced convection  
EMC Specifications  
CE  
CISPR32/EN55032 150KHz-30MHz Class B (see Fig. 2 -1for recommended circuit)  
EMI  
RE  
CISPR32/EN55032 30MHz-1GHz Class B (see Fig. 2 -1 for recommended circuit)  
ESD  
IEC/EN61000-4-2 GB/T17626.2 Contact ±6KV, Air ±8KV  
perf.Criteria B  
RS  
IEC/EN61000-4-3 GB/T17626.3 10V/m  
perf.Criteria A  
perf.Criteria A  
perf.Criteria B  
CS  
EFT  
IEC/EN61000-4-6 GB/T17626.6 10Vr.m.s  
IEC/EN61000-4-4 GB/T17626.4 ±2KV(5KHz, 100KHz)(see Fig. 2-1for recommended circuit)  
EMS  
IEC/EN61000-4-5 GB/T17626.5 line to line ±2KV(1.2μs/50μs 2Ω),(see Fig.2-1 for recommended  
circuit) line to ground±4KV(1.2μs/50μs 12Ω), (see Fig.2-1 for recommended  
circuit)  
perf.Criteria B  
Surge  
EN50155  
see Fig.2-1for recommended circuit  
perf.Criteria B  
perf.Criteria B  
Immunities of  
short interruption  
EN50155  
100%, 0%, 10ms (see Fig.2-1 for recommended circuit)  
Product Characteristic Curves  
2017.07.19-A/3  
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DC/DC Converter  
URF1D_QB-75W Series  
Note:  
1.The temperature derating curve and the efficiency curve are typical test values  
2.Temperature derating curve in accordance with our laboratory test conditions for testing, the actual use of environmental conditions if the customer is not  
consistent, to ensure that the product aluminum shell temperature does not exceed 100 , can be used within any rated load range.  
Sense of application and precautions  
1. When not using remote sense  
+Vo  
sense+  
Trim  
sense-  
+
C
Load  
0V  
The lead as short as possible  
Short at pin root  
Notes:  
1) When not using remote sense, make sure + Vo and Sense + are shorted, and that 0V and Sense- are shorted as well;  
2) Keep the tracks between + Vo and Sense + and 0V and Sense- as short as possible. Avoid a looping track. If noise interferes the loop, the operation of the  
power module will become unstable.  
2017.07.19-A/3  
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DC/DC Converter  
URF1D_QB-75W Series  
2. When Remote Sense is used  
As far as possibl e using t he twisted pair  
+Vo  
sense+  
Trim  
+
C
Load  
sense-  
0V  
Notes:  
1. Using remote sense with long wires may cause output voltage to become unstable. Consult us if long sensing wiring is necessary.  
2. Sense tracks or wires should be as short as possible. If using wires, it should not use twisted-pair or shielded wires.  
3. Please use wide PCB tracks or a thick wires between the power supply module and the load, the line voltage drop should be kept less than 0.3V. Make sure  
the power supply module's output voltage remains within the specified range.  
4. The impedance of wires may cause the output voltage oscillation or a greater ripple, please do adequate assessments before using.  
Design Reference  
1. Ripple & noise  
All the URF1D_QB-75W series have been tested according to the following recommended test circuit before leaving the factory (see Fig.  
1).  
Copper sheet  
C 1  
C 2  
C 3  
C 0  
+Vo  
+Vin  
Ctrl  
sense +  
Connect  
Oscillograph Probe  
(20MHz bandwidth)  
DC  
Input  
6 .4mm  
220 uF  
2 .54 mm  
Load  
Trim  
sense -  
0V  
1uF  
10uF  
100 uF  
-Vin  
2 5.4 mm  
5 1mm  
Fig. 1  
2. Typical application  
If not using our Mornsun’s recommended circuit, please ensure an 100μF electrolytic capacitors in parallel with the input, which used to  
suppress the surge voltage come from the input terminal.  
If it is required to further reduce input&output ripple, properly increase the input & output of additional capacitors Cin and Cout or select  
capacitors of low equivalent impedance,provided that the capacitance is no larger than the max. capacitive load of the product.  
Capacitive  
Parameter  
Cout(µF)  
220  
Cin(µF)  
100  
+Vo  
0V  
+Vin  
-Vin  
Output Voltage  
Cin  
Cout  
DC DC  
5VDC  
12VDC  
15VDC  
24VDC  
3. EMC solution-module recommended circuit  
CY3  
CY1  
LDM1  
D1  
+Vin  
Vin  
+Vo  
LCM2  
LCM1  
+
C04  
+
+
+
DC/DC  
LOAD  
-Vin  
GND  
0V  
C1 C2  
C4  
C3  
C01 C02 C03  
C5  
MOV  
CY2  
CY4  
Fig. 2-1  
2017.07.19-A/3  
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MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF1D_QB-75W Series  
Fig. 2-2  
MOV  
S20K130(Varistor)  
C01C02C03C04  
100uF/400V(electrolytic caoacitor)  
10uH(Shielded inductor)  
2.2uF/250V  
LDM1  
C1C2C3C4C5  
D1  
CY1CY2CY3CY4  
LCM1  
SF306  
2200 pF /400VAC (Y safety capacitor)  
FL2D-30-222  
LCM2  
FL2D-30-472  
4. Thermal design  
The maximum operating temperature of base-plate TB is 100 , as long as the user's thermal system keeps TB <100 , the converter  
can deliver its full rated power. A power derating curve can be calculated for any heatsink that is attached to the base-plate of the  
converter. It is onen airflow rate. This information is usually available from the heatsink vendor. The following formula can the be used to  
determine the maximly necessary to determine the thermal resistance, Rth(B-A), of the chosen heatsink between the base-plate and the  
ambient air for a givum power the converter can dissipate for a given thermal condition if its base-plate is to be no higher than 100 ºC.  
100T  
A
Pmax  
Pmax  
diss  
diss  
RthB - A)  
( TA is ambient temperatureRth  
BA  
is thermal resistance of base-plate,  
is max dissipation power)  
The maximum load operating power of power supply module at a certain ambient temperature can be calculated by the power  
dissipation, Formula is as follows:  
Pmax  
diss  
Pomax  
1
(
1)  
(is converter efficiency)  
Therefore, customers can according to the actual application to choose the right heatsink.  
5. Application of Trim and calculation of Trim resistance  
+Vo’  
+Vo’  
R1  
RT  
R1  
R3  
Vref  
R2  
Trim  
R3  
Vref  
R2  
Trim  
RT  
0V  
Trim down  
0V  
Trim up  
Applied circuits of Trim (Part in broken line is the interior of models)  
2017.07.19-A/3  
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MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF1D_QB-75W Series  
Calculation formula of Trim resistance:  
aR2  
R2-a  
Vref  
Vo’-Vref  
-R3  
-R3  
up:  
RT=  
RT=  
a=  
a=  
R1  
R2  
aR1  
R1-a  
Vo’-Vref  
Vref  
down:  
table 1  
Vo  
5(VDC)  
12(VDC)  
15(VDC)  
24(VDC)  
Parameter  
R1(KΩ)  
2.94  
2.87  
10  
11  
2.87  
15  
14.49  
2.87  
15  
24.87  
2.87  
20  
R2(KΩ)  
R3(KΩ)  
Vref(V)  
2.5  
2.5  
2.5  
2.5  
Note:  
Value for R1, R2, R3, and Vref refer to the above table 1. RT: Resistance of Trim. a: User-defined parameter, no actual meanings. Vo’: The trim up/down  
voltage.  
6. It is not allowed to connect modules output in parallel to enlarge the power  
7. For more information please find the application notes on www.mornsun-power.com  
Dimensions and Recommended Layout (without heatsink)  
2017.07.19-A/3  
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MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF1D_QB-75W Series  
Dimensions and Recommended Layout(with heatsink)  
Note:  
1. Packing Information please refer to 'Product Packing Information'. Packing bag number: 58010113(without heatsink), 58220017(with  
heatsink);  
2. Recommend to use module with more than 5% load, if not, the ripple of the product may exceeds the specification, but does not affect  
the reliability of the product;  
3. The maximum capacitive load offered were tested at input voltage range and full load;  
4. If the customer tests EMC, suggest to take our recommended circuit. If the customer needs to meet the performance aspects of the  
surge, and don’t take our recommended circuit, please make sure the surge residual voltage is less than 180V, to ensure the reliability of  
the product;  
5. Recommends that customers plus silicone film or thermal grease between the module and the heatsink,in order to ensure good heat  
dissipation;  
6. Unless otherwise specified, parameters in this datasheet were measured under the conditions of Ta=25, humidity<75%RH with nominal  
input voltage and rated output load;  
7. All index testing methods in this datasheet are based on Company’s corporate standards;  
8. We provide product customization service and match filter module, please directly contact our technicians for specific information;  
9. Specifications of this product are subject to changes without prior notice.  
Mornsun Guangzhou Science & Technology Co., Ltd.  
Address: No. 5, Kehui St. 1, Kehui Development Center, Science Ave., Guangzhou Science City, Luogang District, Guangzhou, P. R. China  
Tel: 86-20-38601850-8801  
Fax: 86-20-38601272  
E-mail: info@mornsun.cn  
2017.07.19-A/3  
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MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  

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