URF4848QB-200W(F/H)R3 [MORNSUN]
200W, wide input voltage, isolated and regulated single output DC-DC converter;型号: | URF4848QB-200W(F/H)R3 |
厂家: | MORNSUN SCIENCE& TECHNOLOGY LTD. |
描述: | 200W, wide input voltage, isolated and regulated single output DC-DC converter |
文件: | 总8页 (文件大小:2468K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
DC/DC Converter
URF48_QB-200W(F/H)R3 Series
200W, wide input voltage, isolated and regulated single
output DC-DC converter
FEATURES
Ultra-wide 4:1input voltage range
High efficiency up to 91%
I/O isolation test voltage: 2.25kVDC
Input under-voltage protection, output short
circuit, over-current, over–voltage,
over-temperature protection
Operating ambient temperature range: -40℃
to +85℃
Five-sided metal shielding package
Industry standard ¼-Brick package and
pin-out
Patent Protection RoHS
URF48_QB-200W(F/H)R3 series are isolated 200W DC-DC products with 4:1 input voltage. They feature efficiency up to 91%, 2250VDC input
to output isolation,operating temperature of -40℃ to +85℃, input under-voltage, output short circuit , over-current, over–voltage,
over-temperature protection. The products meet CLASS B of CISPR32/EN55032 EMI standards by adding the recommended external
components and they are widely used in applications such as battery powered systems, industrial controls, electricity, instrumentation,
railway, communication and intelligent robotic.
Selection Guide
Input Voltage (VDC)
Nominal
(Range)
Output
Current (A)(Max.)
Full Load Efficiency
(%)Min./Typ.
Capacitive Load
(µF) Max.
①
Part No.
②
Max.
Voltage(VDC)
URF4805QB-200W(F/H)R3
URF4812QB-200W(F/H)R3
URF4815QB-200W(F/H)R3
URF4824QB-200W(F/H)R3
5
40
16.7
13.3
8.4
86/88
89/91
87/89
89/91
89/91
6000
2000
2000
1000
450
12
15
24
48
48
(18-75)
80
URF4848QB-200W(F/H)R3
Note:
4.2
①Use“F”suffix is for added aluminum baseplate and “H” suffix for heat sink mounting. We recommend to choose modules with a heat sink for enhanced heat
dissipation and applications with extreme temperature requirements;
②Exceeding the maximum input voltage may cause permanent damage.
Input Specifications
Item
Operating Conditions
Nominal input voltage
Nominal input voltage
Min.
--
Typ.
Max.
Unit
mA
Input Current (full load/no-load)
Reflected Ripple Current
Surge Voltage (1sec. max.)
Start-up Threshold Voltage
Input Under-voltage Protection
Input Filter
4682/100
4845/200
--
100
--
--
90
18
--
-0.7
--
--
VDC
16
14
Pi filter
Ctrl open circuit or connected to TTL high level
(3.5-12VDC)
Module on
Ctrl pin connected to GND or low level
(0-1.2VDC)
Ctrl*
Module off
Input current when off
--
2
10
mA
Hot Plug
Unavailable
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DC/DC Converter
URF48_QB-200W(F/H)R3 Series
Note: * The voltage of Ctrl pin is relative to input pin GND.
Output Specifications
Item
Operating Conditions
Min.
--
Typ.
±1
Max.
±3
Unit
%
Output Voltage Accuracy
Linear Regulation
Load Regulation
Transient Recovery Time
put voltage variation from low to high at full load
5%-100% load
--
±0.2
±0.5
300
±3
±0.5
±0.75
500
--
25% load step change
--
µs
%
5V output
25% load step change
Others
--
±7.5
±5
Transient Response Deviation
--
±3
--
%/℃
mVp-p
%Vo
Temperature Coefficient
Ripple & Noise*
Full load
--
±0.03
250
20MHz bandwidth
--
150
130
130
Output Over-voltage Protection
Output Over-current Protection
Short-circuit Protection
110
110
160
Input voltage range
150
%Io
Hiccup, continuous, self-recovery
Note: * The “parallel cable” method is used for Ripple and noise test, please see DC-DC Converter Application Notes for specific operation.
General Specifications
Item
Operating Conditions
Input-output
Min.
2250
1500
500
100
--
Typ.
--
Max.
--
Unit
Electric Strength Test for 1 minute
with a leakage current of 5mA max
Insulation Voltage
Input-case
--
--
VDC
Output-case
--
--
MΩ
Insulation Resistance
Isolation Capacitance
Trim Range
Input-output, insulation voltage 500VDC
Input-output, 100KHz/0.1V
--
--
2200
--
--
pF
90
--
110
105
+85
+125
120
260
300
7.5
6.3
5.2
95
%Vo
Sense
--
Operating Temperature
Storage Temperature
Over-temperature Protection
-40
-55
--
--
--
℃
Max. Casing Temperature
115
--
Wave-soldering, 10 seconds
--
Lead Temperature
1.5mm away from the casing, 10 seconds
--
--
URF48xxQB-200WR3
--
--
Natural convection
(20LFM)
℃/W
Thermocouple
URF48xxQB-200WFR3
URF48xxQB-200WHR3
--
--
--
--
Storage Humidity
Vibration
Non-condensing
5
--
%RH
IEC/EN61373 train 1B category
Switching Frequency
MTBF
PWM mode
--
250
--
--
--
KHz
MIL-HDBK-217F@25℃
500
K hours
Mechanical Specifications
Casing Material
Aluminum alloy case, Black flame-retardant and heat-resistant plastic bottom case (UL94 V-0)
URF48xxQB-200WR3
URF48xxQB-200WFR3
URF48xxQB-200WHR3
URF48xxQB-200WR3
URF48xxQB-200WFR3
URF48xxQB-200WHR3
Natural convection (20LFM)
61.8*40.2*12.7 mm
62.0*56.0*14.6 mm
61.8*40.2*27.7 mm
89g(Typ.)
Dimension
Weight
109g(Typ.)
120g(Typ.)
Cooling method
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DC/DC Converter
URF48_QB-200W(F/H)R3 Series
Electromagnetic Compatibility (EMC)
CE
CISPR32/EN55032
CLASS A (see Fig. 2 for recommended circuit)
CLASS A (see Fig. 2 for recommended circuit)
Contact ±6KV Air ±8KV
Emissions
RE
CISPR32/EN55032
ESD
RS
IEC/EN61000-4-2, EN50121-3-2
IEC/EN61000-4-3, EN50121-3-2
IEC/EN61000-4-4, EN50121-3-2
perf.Criteria B
perf.Criteria A
perf.Criteria A
10V/m
EFT
±2KV(see Fig. 2-1for recommended circuit)
Immunity
differential mode ±1KV, 1.2/50us, source impedance 42Ω
(see Fig.2-1for recommended circuit)
Surge
CS
EN50121-3-2
perf.Criteria B
perf.Criteria A
IEC/EN61000-4-6, EN50121-3-2
10 Vr.m.s
Typical Performance Curves
Notes:
1) Product application thermal design should be referred to the recommended PCB layout and recommended heat dissipation structure,
please see DC-DC Converter Application Notes for specific operation.
Remote Sense Application
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DC/DC Converter
URF48_QB-200W(F/H)R3 Series
1. Remote Sense Connection if not used
(1) If the sense function is not used for remote regulation the user must connect the +Sense to + Vo and -Sense to 0V at the DC-DC
converter pins and will compensate for voltage drop across pins only.
(2) The connections between Sense lines and their respective power lines must be kept as short as possible, otherwise they may be picking
up noise, interference and/or causing unstable operation of the power module.
2. Remote Sense Connection used for Compensation
(1) PCB-tracks or cables/wires for Remote Sense must be kept as short as possible.
(2) In cables and discrete wiring applications, twisted pair or other techniques should be implemented.
(3) Using remote sense with long wires long wires may cause unstable operation. Note that large wire impedance may cause oscillation of
the output voltage and/or increased ripple. Consult technical support or factory for further advice of sense operation.
(4) We recommend using adequate cross section for PCB-track layout and/or cables to connect the power supply module to the load in
order to keep the voltage drop below 0.3V and to make sure the power supply's output voltage remains within the specified range.
Design Reference
1. Typical application
(1) We recommened using the recommended circuit shown in Fig.1 during product testing and application,otherwise please ensure that at
least a 220μF electrolytic capacitors is connected at the input in order to ensure adequate voltage surge suppression and protection.
(2) We recommened increasing the value of Cin and pay attention to the unstable input voltage if the product input side is paralleled with
motor drive circuit and/or larger energy transient circuits, to ensure the stablity of input terminal and avoid repeatedly start-up problems due
to input voltage lower than undervoltage protection point.
(3) We recomended increasing the output capacitance with limited to the capactive load specification and/or increasing the voltage
clamping circuit(such as TVS) if the output terminal is inductive device such as relay or a motor, to ensure adequate voltage surge
suppression and protection.
(4) Input and/or output ripple can be further reduced by appropriately increasing the input & output capacitor values Cin and Cout and/or
by selecting capacitors with a low ESR (equivalent series resistance). Also make sure that the capacitance is not exceeding the specified
max. capacitive load value of the product.
Vout(VDC)
Fuse
Cin*
Cout
TVS
5
470µF
SMDJ6.0A
SMDJ14A
SMDJ17A
SMDJ28A
SMDJ54A
12
15
24
48
220µF
100µF
10A,
220µF
slow blow
Fig.1
Note:
*Please pay attention to the ambient temperature of the product when using
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DC/DC Converter
URF48_QB-200W(F/H)R3 Series
an external capacitor, increase the electrolytic capacitor values to at least 1.5
times the original parameter if the ambient temperature is low(such as -25℃).
2. EMC solution-recommended circuit
We recommened using the recommended circuit shown in Fig.2 during product EMC testing and application.
CY1
CY2
L1
L2
C5 C6
C7 C8
C9
C1
C2 C3 C4
Vin
o
+V
Vin
+
+
LOAD
DC/DC
0V
GND
GND
CY 3
CY 4
Fig. 2
Components
Recommended Component value
150µF/100V electrolytic capacitor
47µF/100V electrolytic capacitor
2.2µF/100V ceramic capacitor
1.0mH/15A common mode inductor
1.5µH/15A inductance
C1
C9
C2, C3, C4, C5, C6, C7, C8
L1
L2
CY1, CY2, CY3, CY4
1nF Y1 safety capacitor
2. Trim Function for Output Voltage Adjustment (open if unused)
Vo’
Vo’
Calculation formula of Trim resistance:
aR2
R1
Vref
Vo’-Vref
RT
R1
-R3
up:
RT=
a=
a=
R1
R2
R3
R2-a
Vref
R2
Trim
R3
Vref
R2
Trim
aR1
R1-a
Vo’-Vref
Vref
RT
down:
-R3
RT=
RT = Trim Resistor value;
a = self-defined parameter
0V
Trim down
0V
Trim up
Vo’= desired output voltage (±10% max.
TRIM resistor connection (dashed line shows internal resistor network)
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DC/DC Converter
URF48_QB-200W(F/H)R3 Series
Vout(VDC)
R1(KΩ)
3.036
R2(KΩ)
3
R3(KΩ)
10
Vref(V)
2.5
5
12
15
24
48
11.00
2.87
2.8
15
2.5
14.03
15
2.5
24.872
53.017
2.87
2.913
15
2.5
15
2.5
Note: When using the Trim down function make sure that the RT resistor value is calculated correctly. If the Trim” pin is shorted with “+Vo”, or its
value is too low, the or “the output voltage Vo’ would be lower than 0.9Vo, which may cause the product to fail.
3. Reflected ripple current--test circuit
Oscilloscope
Lin
+Vo
DC DC
Cin
0V
Note:Lin(4.7µH) ,Cin(220µF, ESR < 1.0Ω at 100 KHz)
4. The products do not support parallel connection of their output and we recommended the use of a
converter with higher output power capability to cover applications with higher power requirements.
5. For additional information please refer to application notes on www.mornsun-power.com
URF48xxQB-200WR3 Dimensions and Recommended Layout
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DC/DC Converter
URF48_QB-200W(F/H)R3 Series
URF48xxQB-200WFR3 Dimensions and Recommended Layout
URF48xxQB-200WHR3 Dimensions and Recommended Layout
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DC/DC Converter
URF48_QB-200W(F/H)R3 Series
Note:
1. For additional information on Product Packaging please refer to www.mornsun-power.com. Packaging bag number:
58010113(URF48xxQB-200WR3), 58200069(URF48xxQB-200WFR3), 58220017(URF48xxQB-200WHR3);
2. The maximum capacitive load offered were tested at input voltage range and full load;
3. Unless otherwise specified, data in this datasheet should be tested under the conditions of Ta=25℃, humidity<75%RH when inputting
nominal voltage and outputting rated load;
4. All index testing methods in this datasheet are based on our Company’s corporate standards;
5. We can provide product customization service and match filter module;
6. Products are related to laws and regulations: see "Features" and "EMC";
7. Our products shall be classified according to ISO14001 and related environmental laws and regulations, and shall be handled by qualified
units.
Mornsun Guangzhou Science & Technology Co., Ltd.
Address: No. 5, Kehui St. 1, Kehui Development Center, Science Ave., Guangzhou Science City, Luogang District, Guangzhou, P. R. China
Tel: 86-20-38601850
Fax: 86-20-38601272
E-mail: sales@mornsun.cn ww.mornsun-power.com
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