URF4848QB-200W(F/H)R3 [MORNSUN]

200W, wide input voltage, isolated and regulated single output DC-DC converter;
URF4848QB-200W(F/H)R3
型号: URF4848QB-200W(F/H)R3
厂家: MORNSUN SCIENCE& TECHNOLOGY LTD.    MORNSUN SCIENCE& TECHNOLOGY LTD.
描述:

200W, wide input voltage, isolated and regulated single output DC-DC converter

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中文:  中文翻译
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DC/DC Converter  
URF48_QB-200W(F/H)R3 Series  
200W, wide input voltage, isolated and regulated single  
output DC-DC converter  
FEATURES  
Ultra-wide 4:1input voltage range  
High efficiency up to 91%  
I/O isolation test voltage: 2.25kVDC  
Input under-voltage protection, output short  
circuit, over-current, over–voltage,  
over-temperature protection  
Operating ambient temperature range: -40  
to +85℃  
Five-sided metal shielding package  
Industry standard ¼-Brick package and  
pin-out  
Patent Protection RoHS  
URF48_QB-200W(F/H)R3 series are isolated 200W DC-DC products with 4:1 input voltage. They feature efficiency up to 91%, 2250VDC input  
to output isolation,operating temperature of -40to +85, input under-voltage, output short circuit , over-current, over–voltage,  
over-temperature protection. The products meet CLASS B of CISPR32/EN55032 EMI standards by adding the recommended external  
components and they are widely used in applications such as battery powered systems, industrial controls, electricity, instrumentation,  
railway, communication and intelligent robotic.  
Selection Guide  
Input Voltage (VDC)  
Nominal  
(Range)  
Output  
Current (A)(Max.)  
Full Load Efficiency  
(%)Min./Typ.  
Capacitive Load  
(µF) Max.  
Part No.  
Max.  
Voltage(VDC)  
URF4805QB-200W(F/H)R3  
URF4812QB-200W(F/H)R3  
URF4815QB-200W(F/H)R3  
URF4824QB-200W(F/H)R3  
5
40  
16.7  
13.3  
8.4  
86/88  
89/91  
87/89  
89/91  
89/91  
6000  
2000  
2000  
1000  
450  
12  
15  
24  
48  
48  
(18-75)  
80  
URF4848QB-200W(F/H)R3  
Note:  
4.2  
Use“F”suffix is for added aluminum baseplate and “H” suffix for heat sink mounting. We recommend to choose modules with a heat sink for enhanced heat  
dissipation and applications with extreme temperature requirements;  
Exceeding the maximum input voltage may cause permanent damage.  
Input Specifications  
Item  
Operating Conditions  
Nominal input voltage  
Nominal input voltage  
Min.  
--  
Typ.  
Max.  
Unit  
mA  
Input Current (full load/no-load)  
Reflected Ripple Current  
Surge Voltage (1sec. max.)  
Start-up Threshold Voltage  
Input Under-voltage Protection  
Input Filter  
4682/100  
4845/200  
--  
100  
--  
--  
90  
18  
--  
-0.7  
--  
--  
VDC  
16  
14  
Pi filter  
Ctrl open circuit or connected to TTL high level  
(3.5-12VDC)  
Module on  
Ctrl pin connected to GND or low level  
(0-1.2VDC)  
Ctrl*  
Module off  
Input current when off  
--  
2
10  
mA  
Hot Plug  
Unavailable  
2018.08.23-A/3  
Page 1 of 8  
MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF48_QB-200W(F/H)R3 Series  
Note: * The voltage of Ctrl pin is relative to input pin GND.  
Output Specifications  
Item  
Operating Conditions  
Min.  
--  
Typ.  
±1  
Max.  
±3  
Unit  
%
Output Voltage Accuracy  
Linear Regulation  
Load Regulation  
Transient Recovery Time  
put voltage variation from low to high at full load  
5%-100% load  
--  
±0.2  
±0.5  
300  
±3  
±0.5  
±0.75  
500  
--  
25% load step change  
--  
µs  
%
5V output  
25% load step change  
Others  
--  
±7.5  
±5  
Transient Response Deviation  
--  
±3  
--  
%/  
mVp-p  
%Vo  
Temperature Coefficient  
Ripple & Noise*  
Full load  
--  
±0.03  
250  
20MHz bandwidth  
--  
150  
130  
130  
Output Over-voltage Protection  
Output Over-current Protection  
Short-circuit Protection  
110  
110  
160  
Input voltage range  
150  
%Io  
Hiccup, continuous, self-recovery  
Note: * The “parallel cable” method is used for Ripple and noise test, please see DC-DC Converter Application Notes for specific operation.  
General Specifications  
Item  
Operating Conditions  
Input-output  
Min.  
2250  
1500  
500  
100  
--  
Typ.  
--  
Max.  
--  
Unit  
Electric Strength Test for 1 minute  
with a leakage current of 5mA max  
Insulation Voltage  
Input-case  
--  
--  
VDC  
Output-case  
--  
--  
MΩ  
Insulation Resistance  
Isolation Capacitance  
Trim Range  
Input-output, insulation voltage 500VDC  
Input-output, 100KHz/0.1V  
--  
--  
2200  
--  
--  
pF  
90  
--  
110  
105  
+85  
+125  
120  
260  
300  
7.5  
6.3  
5.2  
95  
%Vo  
Sense  
--  
Operating Temperature  
Storage Temperature  
Over-temperature Protection  
-40  
-55  
--  
--  
--  
Max. Casing Temperature  
115  
--  
Wave-soldering, 10 seconds  
--  
Lead Temperature  
1.5mm away from the casing, 10 seconds  
--  
--  
URF48xxQB-200WR3  
--  
--  
Natural convection  
(20LFM)  
/W  
Thermocouple  
URF48xxQB-200WFR3  
URF48xxQB-200WHR3  
--  
--  
--  
--  
Storage Humidity  
Vibration  
Non-condensing  
5
--  
%RH  
IEC/EN61373 train 1B category  
Switching Frequency  
MTBF  
PWM mode  
--  
250  
--  
--  
--  
KHz  
MIL-HDBK-217F@25℃  
500  
K hours  
Mechanical Specifications  
Casing Material  
Aluminum alloy case, Black flame-retardant and heat-resistant plastic bottom case (UL94 V-0)  
URF48xxQB-200WR3  
URF48xxQB-200WFR3  
URF48xxQB-200WHR3  
URF48xxQB-200WR3  
URF48xxQB-200WFR3  
URF48xxQB-200WHR3  
Natural convection (20LFM)  
61.8*40.2*12.7 mm  
62.0*56.0*14.6 mm  
61.8*40.2*27.7 mm  
89g(Typ.)  
Dimension  
Weight  
109g(Typ.)  
120g(Typ.)  
Cooling method  
2018.08.23-A/3  
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MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF48_QB-200W(F/H)R3 Series  
Electromagnetic Compatibility (EMC)  
CE  
CISPR32/EN55032  
CLASS A (see Fig. 2 for recommended circuit)  
CLASS A (see Fig. 2 for recommended circuit)  
Contact ±6KV Air ±8KV  
Emissions  
RE  
CISPR32/EN55032  
ESD  
RS  
IEC/EN61000-4-2, EN50121-3-2  
IEC/EN61000-4-3, EN50121-3-2  
IEC/EN61000-4-4, EN50121-3-2  
perf.Criteria B  
perf.Criteria A  
perf.Criteria A  
10V/m  
EFT  
±2KV(see Fig. 2-1for recommended circuit)  
Immunity  
differential mode ±1KV, 1.2/50us, source impedance 42Ω  
(see Fig.2-1for recommended circuit)  
Surge  
CS  
EN50121-3-2  
perf.Criteria B  
perf.Criteria A  
IEC/EN61000-4-6, EN50121-3-2  
10 Vr.m.s  
Typical Performance Curves  
Notes:  
1) Product application thermal design should be referred to the recommended PCB layout and recommended heat dissipation structure,  
please see DC-DC Converter Application Notes for specific operation.  
Remote Sense Application  
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DC/DC Converter  
URF48_QB-200W(F/H)R3 Series  
1. Remote Sense Connection if not used  
(1) If the sense function is not used for remote regulation the user must connect the +Sense to + Vo and -Sense to 0V at the DC-DC  
converter pins and will compensate for voltage drop across pins only.  
(2) The connections between Sense lines and their respective power lines must be kept as short as possible, otherwise they may be picking  
up noise, interference and/or causing unstable operation of the power module.  
2. Remote Sense Connection used for Compensation  
(1) PCB-tracks or cables/wires for Remote Sense must be kept as short as possible.  
(2) In cables and discrete wiring applications, twisted pair or other techniques should be implemented.  
(3) Using remote sense with long wires long wires may cause unstable operation. Note that large wire impedance may cause oscillation of  
the output voltage and/or increased ripple. Consult technical support or factory for further advice of sense operation.  
(4) We recommend using adequate cross section for PCB-track layout and/or cables to connect the power supply module to the load in  
order to keep the voltage drop below 0.3V and to make sure the power supply's output voltage remains within the specified range.  
Design Reference  
1. Typical application  
(1) We recommened using the recommended circuit shown in Fig.1 during product testing and application,otherwise please ensure that at  
least a 220μF electrolytic capacitors is connected at the input in order to ensure adequate voltage surge suppression and protection.  
(2) We recommened increasing the value of Cin and pay attention to the unstable input voltage if the product input side is paralleled with  
motor drive circuit and/or larger energy transient circuits, to ensure the stablity of input terminal and avoid repeatedly start-up problems due  
to input voltage lower than undervoltage protection point.  
(3) We recomended increasing the output capacitance with limited to the capactive load specification and/or increasing the voltage  
clamping circuit(such as TVS) if the output terminal is inductive device such as relay or a motor, to ensure adequate voltage surge  
suppression and protection.  
(4) Input and/or output ripple can be further reduced by appropriately increasing the input & output capacitor values Cin and Cout and/or  
by selecting capacitors with a low ESR (equivalent series resistance). Also make sure that the capacitance is not exceeding the specified  
max. capacitive load value of the product.  
Vout(VDC)  
Fuse  
Cin*  
Cout  
TVS  
5
470µF  
SMDJ6.0A  
SMDJ14A  
SMDJ17A  
SMDJ28A  
SMDJ54A  
12  
15  
24  
48  
220µF  
100µF  
10A,  
220µF  
slow blow  
Fig.1  
Note:  
*Please pay attention to the ambient temperature of the product when using  
2018.08.23-A/3  
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MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF48_QB-200W(F/H)R3 Series  
an external capacitor, increase the electrolytic capacitor values to at least 1.5  
times the original parameter if the ambient temperature is low(such as -25).  
2. EMC solution-recommended circuit  
We recommened using the recommended circuit shown in Fig.2 during product EMC testing and application.  
CY1  
CY2  
L1  
L2  
C5 C6  
C7 C8  
C9  
C1  
C2 C3 C4  
Vin  
o
+V  
Vin  
+
+
LOAD  
DC/DC  
0V  
GND  
GND  
CY 3  
CY 4  
Fig. 2  
Components  
Recommended Component value  
150µF/100V electrolytic capacitor  
47µF/100V electrolytic capacitor  
2.2µF/100V ceramic capacitor  
1.0mH/15A common mode inductor  
1.5µH/15A inductance  
C1  
C9  
C2, C3, C4, C5, C6, C7, C8  
L1  
L2  
CY1, CY2, CY3, CY4  
1nF Y1 safety capacitor  
2. Trim Function for Output Voltage Adjustment (open if unused)  
Vo’  
Vo’  
Calculation formula of Trim resistance:  
aR2  
R1  
Vref  
Vo’-Vref  
RT  
R1  
-R3  
up:  
RT=  
a=  
a=  
R1  
R2  
R3  
R2-a  
Vref  
R2  
Trim  
R3  
Vref  
R2  
Trim  
aR1  
R1-a  
Vo’-Vref  
Vref  
RT  
down:  
-R3  
RT=  
RT = Trim Resistor value;  
a = self-defined parameter  
0V  
Trim down  
0V  
Trim up  
Vo= desired output voltage (±10% max.  
TRIM resistor connection (dashed line shows internal resistor network)  
2018.08.23-A/3  
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MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF48_QB-200W(F/H)R3 Series  
Vout(VDC)  
R1(KΩ)  
3.036  
R2(KΩ)  
3
R3(KΩ)  
10  
Vref(V)  
2.5  
5
12  
15  
24  
48  
11.00  
2.87  
2.8  
15  
2.5  
14.03  
15  
2.5  
24.872  
53.017  
2.87  
2.913  
15  
2.5  
15  
2.5  
Note: When using the Trim down function make sure that the RT resistor value is calculated correctly. If the Trim” pin is shorted with “+Vo”, or its  
value is too low, the or “the output voltage Vo’ would be lower than 0.9Vo, which may cause the product to fail.  
3. Reflected ripple current--test circuit  
Oscilloscope  
Lin  
+Vo  
DC DC  
Cin  
0V  
Note:Lin(4.7µH) Cin(220µF, ESR < 1.0Ω at 100 KHz)  
4. The products do not support parallel connection of their output and we recommended the use of a  
converter with higher output power capability to cover applications with higher power requirements.  
5. For additional information please refer to application notes on www.mornsun-power.com  
URF48xxQB-200WR3 Dimensions and Recommended Layout  
2018.08.23-A/3  
Page 6 of 8  
MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF48_QB-200W(F/H)R3 Series  
URF48xxQB-200WFR3 Dimensions and Recommended Layout  
URF48xxQB-200WHR3 Dimensions and Recommended Layout  
2018.08.23-A/3  
Page 7 of 8  
MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF48_QB-200W(F/H)R3 Series  
Note:  
1. For additional information on Product Packaging please refer to www.mornsun-power.com. Packaging bag number:  
58010113(URF48xxQB-200WR3), 58200069(URF48xxQB-200WFR3), 58220017(URF48xxQB-200WHR3);  
2. The maximum capacitive load offered were tested at input voltage range and full load;  
3. Unless otherwise specified, data in this datasheet should be tested under the conditions of Ta=25, humidity<75%RH when inputting  
nominal voltage and outputting rated load;  
4. All index testing methods in this datasheet are based on our Company’s corporate standards;  
5. We can provide product customization service and match filter module;  
6. Products are related to laws and regulations: see "Features" and "EMC";  
7. Our products shall be classified according to ISO14001 and related environmental laws and regulations, and shall be handled by qualified  
units.  
Mornsun Guangzhou Science & Technology Co., Ltd.  
Address: No. 5, Kehui St. 1, Kehui Development Center, Science Ave., Guangzhou Science City, Luogang District, Guangzhou, P. R. China  
Tel: 86-20-38601850  
Fax: 86-20-38601272  
E-mail: sales@mornsun.cn ww.mornsun-power.com  
2018.08.23-A/3  
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MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  

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