WRB1209S-3WR2 [MORNSUN]
DUAL/SINGLE OUTPUT DC-DC CONVERTER;型号: | WRB1209S-3WR2 |
厂家: | MORNSUN SCIENCE& TECHNOLOGY LTD. |
描述: | DUAL/SINGLE OUTPUT DC-DC CONVERTER DC-DC转换器 输出元件 |
文件: | 总7页 (文件大小:814K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
FEATURES
● Ultra-Miniature SIP Package
● 2:1 wide input voltage range
● Temperature range: -40°C ~ +85°C
● 1.5KVDC isolation
● Short Circuit Protection(automatic
recovery)
WRA_S - 3WR2 & WRB_S - 3WR2 Series
3W,WIDE INPUT, ISOLATED & REGULATED
DUAL/SINGLE OUTPUT DC-DC CONVERTER
● External On/Off control
● High Power Density
APPLICATION
The WRA_S-3WR2 & WRB_S-3WR2 Series are
specially designed for applications where a wide range
input voltage power supplies are isolated from the input
power supply in a distributed power supply system on a
circuit board. For these DC-DC converters, you can
reduce the design point of failure and save the
development of micro power supply‘s manpower, material
and time costs, also better ensure product quality stability,
protect safety and reliability of the end of products.
These products apply to where:
Patent Protected RoHS
PART NUMBER SYSTEM
WRB1205S-3WR2
Rated Power
Package Style
Output Voltage
Input Voltage
1) Input voltage range ≤2:1;
2) 1.5KVDC input and output isolation;
3) Regulated and low ripple noise is required.
Such as: industrial control, tele-communications etc.
Product Series
SELECTION GUIDE
Input Voltage(VDC)
Output Current (mA) Input Current (mA)(typ.)
Max.
Reflected
Ripple
Current
(mA,typ.)
Efficiency
(%, typ.)
@Max.
Load
Output
Voltage
(VDC)
Capacitive
②
Load
@Max.
Load
@No
Load
Nominal
Model
①
Max.
Min.
Max.
(Range)
(µF)
WRA0505S-3WR2
WRA0512S-3WR2
WRA0515S-3WR2
WRB0505S-3WR2
WRB0509S-3WR2
WRB0512S-3WR2
WRB0515S-3WR2
WRA1205S-3WR2
WRA1212S-3WR2
WRA1215S-3WR2
WRB1203S-3WR2
WRB1205S-3WR2
WRB1209S-3WR2
WRB1212S-3WR2
WRB1215S-3WR2
WRB1224S-3WR2
WRA2405S-3WR2
WRA2409S-3WR2
WRA2412S-3WR2
WRA2415S-3WR2
WRB2403S-3WR2
WRB2405S-3WR2
WRB2409S-3WR2
WRB2412S-3WR2
WRB2415S-3WR2
WRB2424S-3WR2
±5
±12
±15
5
±250
±104
±83
±13
±5
±4
25
14
10
8
676
650
650
685
676
650
676
321
317
313
278
329
317
305
302
309
158
155
151
151
141
155
151
151
151
151
1000
74
77
77
73
74
77
74
78
79
80
75
76
79
82
83
81
79
81
83
83
74
81
83
83
83
83
470
330
5
11
40
30
500
2200
1000
680
(4.5-9)
9
278
12
15
±5
±12
±15
3.3
5
208
167
470
±300
±125
±100
758
±15
±6
±5
38
30
17
13
10
6
1000
470
330
2700
2200
1000
680
12
(9-18)
20
20
30
600
9
333
12
15
24
±5
±9
±12
±15
3.3
5
250
200
470
125
330
±300
±167
±125
±100
758
±15
±8
±6
±5
38
30
17
13
10
6
1000
680
470
330
2700
2200
1000
680
24
(18-36)
40
7
110
600
9
333
12
15
24
250
200
470
125
330
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WRA_S-3WR2 & WRB_S-3WR2 2013.07.22-A/3
Page 1 of 7
WRA4805S-3WR2
WRA4812S-3WR2
WRA4815S-3WR2
WRB4803S-3WR2
WRB4805S-3WR2
WRB4812S-3WR2
WRB4815S-3WR2
WRB4824S-3WR2
±5
±12
±15
3.3
5
±300
±125
±100
758
±15
±6
±5
38
30
13
10
6
79
76
76
70
82
78
75
76
1000
470
79
82
82
75
76
80
84
82
330
2700
2200
680
48
(36-75)
80
7
45
600
12
250
15
200
470
24
125
330
Note: ①. Absolute maximum rating without damage on the converter, but it isn't recommended;
②. For dual output converter, the given value is the same for each output.
INPUT SPECIFICATIONS
Item
Test Conditions
Min.
-0.7
-0.7
-0.7
-0.7
3.5
4.5
11
Typ.
--
Max.
Unit
5V input
12
25
50
100
4.5
9
12V input
24V input
48V input
5V input
--
Input Surge Voltage (1sec. max.)
--
--
VDC
4
12V input
24V input
48V input
8
Start-up Voltage
16
33
18
36
24
Input Filter
Ctrl*
C Filter
Models ON
Models OFF
Ctrl open or be insulated
Connect high level voltage, and ensure the current into Ctrl
to be 5-10mA
Note: *Please refer to "DESIGN CONSIDERATIONS" as the direction for use of Ctrl.
OUTPUT SPECIFICATIONS
Item
Test Conditions
Min.
--
Typ.
±1
Max.
±3
Unit
%
Output Voltage Accuracy
5% to 100% load
①
Input voltage range
--
±1.5
±0.5
±0.2
±0.6
0.5
±5
No-load Output Voltage Accuracy
Output Voltage Balance
Dual output, balanced loads
Full load, Input voltage from low to high
5% to 100% load
--
±1
Line Regulation
--
±0.5
±1
Load Regulation
--
Transient Recovery Time
Transient Response Deviation
Temperature coefficient
--
3
ms
25% load step change
100% load
--
±2.5
±0.02
30
±5
%
--
±0.03
45
%/°C
②
--
Ripple
20MHz Bandwidth
mVp-p
②
--
35
75
Noise
Output Short Circuit Protection
Continuous, automatic recovery
Note:①. The max. no-load output voltage accuracy for WRB1203S-3WR2 and WRB4803S-3WR2 is ±8%;
②. Ripple and noise tested with "parallel cable" method. See detailed operation instructions at DC-DC application notes;
The max. output ripple for WRA2405S-3WR2 is 65mVp-p.
COMMON SPECIFICATIONS
Item
Test Conditions
Min.
1500
1000
--
Typ.
--
Max.
--
Unit
VDC
MΩ
Isolation Voltage
Isolation Resistance
Isolation Capacitance
Tested for 1 minute, leakage current less than 1 mA
Test at 500VDC
--
--
Input/Output,100KHz/0.1V
120
250
--
--
pF
Switching Frequency(PFM Mode) 100% load, Nominal Input voltage
--
--
KHz
MTBF
MIL-HDBK-217F@25℃
1000
--
K hours
Case Material
Weight
Plastic(UL94-V0)
--
4.9
--
g
ENVIRONMENTAL SPECIFICATIONS
Item
Test Conditions
Min.
--
Typ.
Max.
95
Unit
%
Storage Humidity
Operating Temperature
Non condensing
--
--
°C
Power derating (above85℃,see Figure 5)
-40
85
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Storage Temperature
Temp. rise at full load
Lead Temperature
Cooling
-55
--
--
25
--
125
--
Ta=25°C
1.5mm from case for 10 seconds
--
300
Free air convection
EMC SPECIFICATIONS
CE
CISPR22/EN55022 CLASS B(Recommended Circuit Refer to Figure1-② or Figure 3)
CISPR22/EN55022 CLASS B(Recommended Circuit Refer to Figure1-② or Figure 3)
EMI
RE
ESD
RS
IEC/EN61000-4-2
Contact ±4KV
perf. Criteria B
IEC/EN61000-4-3
IEC/EN61000-4-4
IEC/EN61000-4-4
IEC/EN61000-4-5
IEC/EN61000-4-6
10V/m
perf. Criteria A
perf. Criteria B
perf. Criteria B
perf. Criteria B
perf. Criteria A
±2KV
(Recommended Circuit Refer to Figure1-①)
(Recommended Circuit Refer to Figure 3)
EFT
±4KV
EMS
Surge
CS
±2KV
(Recommended Circuit Refer to Figure1-① or Figure 3)
3 Vr.m.s
Voltage dips, short and
interruptions immunity
IEC/EN61000-4-29 0%-70%
perf. Criteria B
EMC RECOMMENDED CIRCUIT
LDM1
LDM2
FUSE
Vin
Vin
+Vo
D1
R
+
Ctrl
Ctrl EUT
LOAD
C1
C2
CY
MOV
TVS
C0
Cd
GND
GND
-Vo
(0V)
①
②
③
(Figure1)
Recommended external circuit parameters:
Model
FUSE
MOV
LDM1
TVS
C0
Vin:12V
Vin:24V
Vin:48V
Vin:5V
Choose according to practical input current
--
--
--
--
S14K35
56μH
S14K60
56μH
SMCJ13A
SMCJ28A
680μF/25V
4.7μF/50V
SMCJ48A
330μF/50V
SMCJ90A
330μF/100V
4.7μF/100V
680μF/16V
C1
LDM2
C2
12μH
4.7μF/50V
4.7μF/100V
CY
1nF/2KV
D1
RB160M-60/1A
VC -VD -1.0
Follows:
R =
- 300
R
IC
Cd
47nF/100V
Note: 1. In Figure 1, part ① is EMS recommended external circuit, part ② is EMI recommended external circuit. Choose according to requirements;
2. VC is the voltage to GND from Ctrl, VD is the forward conduction voltage drop of D1,IC is the current through Ctrl pin which is normally 5-10mA, the external circuit
of Ctrl is as shown in figure1-③;
3. If there is no recommended parameters, the model no require the external component.
EMC RECOMMENDED CIRCUIT PCB LAYOUT
DUAL
SINGLE
(Figure 2)
Note: The pad space between input and output GND (CY) must≥2mm.
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EMC MODULE APPLICATION CIRCUIT
FUSE
+Vo
Vin
+Vin
+Vin
FT-A/BX1D
-Vin
EUT
D1
Cd
R
Ctrl
+
+Vo
-Vo
Ctrl
Load
C
-Vo
(0V)
-Vin
GND
FT-A/BX1D is MORNSUN’s EFT suppresser
For Nominal Voltage<48V, C≥330uF/50V
For Nominal Voltage =48V, C≥330uF/100V
(Figure 3)
EMC MODULE RECOMMENDED CIRCUIT PCB LAYOUT
DUAL
SINGLE
(Figure 4)
EMI TEST WAVEFORM (RECOMMENDED CIRCUIT FIGURE1-②)
WRA2415S-3WR2 CE(Class B, Positive line)
WRA2415S-3WR2 CE(Class B, Negative line)
WRB1205S-3WR2 CE(Class B, Positive line)
WRB1205S-3WR2 CE(Class B, Negative line)
PRODUCT TYPICAL PERFORMANCE CURVE
Temperature Derating Graph
120
100
80
60
Safe Operating Area
40
20
0
105120
85
-40
0
40
Ambient Temp.(
℃)
(Figure 5)
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Efficiency VS Output Load curve
Efficiency VS Input Voltage curve
(Full Load)
WRA2415S-3WR2
(Vin=Vin-nominal)
WRA2415S-3WR2
100
90
80
70
60
50
40
30
20
10
0
100
95
90
85
80
75
70
65
60
55
50
10 20 30 40 50 60 70 80 90 100
18 20 22 24 26 28 30 32 34 36
Input Voltage(V)
Total Output Current (%)
Efficiency VS Input Voltage curve
Efficiency VS Output Load curve
WRB1205S-3WR2
WRB1205S-3WR2
(Full Load)
(Vin=Vin-nominal)
100
90
80
70
60
50
40
30
20
10
0
100
95
90
85
80
75
70
65
60
55
50
10 20 30 40 50 60 70 80 90 100
9
10 11 12 13 14 15 16 17 18
Total Output Current (%)
Input Voltage(V)
OUTLINE DIMENSIONS,RECOMMENDED FOOTPRINT & PACKAGING
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TEST CONFIGURATIONS
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with an inductor Lin and Capacitor Cin to simulate the source impedance.
Oscilloscope
Lin
Current
Probe
Load
Cin
DC
DC
Lin(4.7µH)
Cin(220µF, ESR < 1.0Ω at 100 KHz)
DESIGN CONSIDERATIONS
1) Requirement on output load
To ensure this module can operate efficiently and reliably, during operation, the minimum output load could not be less than 5% of the full load,
otherwise output ripple maybe increase dramatically. If the actual output power is very small, please connect a resistor with proper resistance at the
output end in parallel to increase the load, suppose to use the resistance of 5% rated power, or use our company’s products with a lower rated output
power.
2) Recommended circuit
All the WRA_S-3WR2 & WRB_S-3WR2 series have been tested according to the following recommended test circuit before leaving the factory
(see Figure 6).
If you want to further decrease the input/output ripple, you can increase a capacitance-values properly or choose capacitors with low ESR.
However, the capacitance of the output filter capacitor must be proper. If the capacitance is too big, a startup problem might arise. For every channel
of output, provided the safe and reliable operation is ensured, the greatest capacitance of its filter capacitor must be less than the Max. Capacitive
Load.
General:
Cin1:
5V&12V
24V&48V
100μF
10μF
47μF
1μF
Cin2: 5V&12V
24V&48V
Lin:
Cs:
4.7μH~12μH
10μF~22μF
Cout: 100μF(Typ.)
Lout:
Cd:
2.2μH~10μH
47nF/100V
Single output
Dual output
Lin
Lout
Lout
Lin
2
2
1
6
6
Vin
Vin
+Vo
0V
+Vo
0V
Cout
Cout
Cin1
Cin2
Cin1 Cin2
8
7
7
8
Cout
Cs
1
-Vo
GND
Cd
Vc
GND
Vc
Cd
D1 Ic
D1 Ic
R
R
3
3
(Figure 6)
3) Ctrl Terminal
When open or high impedance, the converter works well; When this pin is ‘high’, the converter shut down. It should be note that the input current
should be between 5-10mA, exceeding the maximum 20mA will cause permanent damage to the converter. The value of R can be derived as follows:
VC -VD -1.0
R =
-300
IC
For Detailed parameter, please refer to "EMC RECOMMENDED CIRCUIT".
4) Input current
When it is used in unregulated power supply, be sure that the fluctuating range of the power supply and the rippled voltage do not exceed the
module standard. Input current of power supply should afford the flash startup average current of this kind of DC/DC module (Figure 7).
General: Vin:5V
Iave =1110mA
Vin:12V Iave =640mA
Vin:24V Iave =325mA
Vin:48V Iave =160mA
Iave
Input Voltage
Range
Input Voltage (V)
(Figure 7)
5) It is not recommended to increase the output power capability by connecting two or more converters in parallel. The product is not
hot-swappable
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WRA_S-3WR2 & WRB_S-3WR2 2013.07.22-A/3
Page 6 of 7
Note:
1. Min. load shouldn't be less than 5%, otherwise ripple maybe increased dramatically. If the product operates under min. load, it may not be
guaranteed to meet all specifications listed. Operation under minimum load will not damage the converter.
2. Recommended Dual output models unbalanced load is ≤±5%, if the product operates >±5%, it may not be guaranteed to meet all specifications
listed. Please contact our technical support for more details.
3. Max. Capacitive Load is tested at input voltage range and full load.
4. All specifications measured at Ta=25°C, humidity<75%, nominal input voltage and rated output load unless otherwise specified.
5. In this datasheet, all test methods are based on our corporate standards.
6. All characteristics are for listed models, and non-standard models may perform differently. Please contact our technical support for more details.
7. Please contact our technical support for any specific requirement.
8. Specifications of this product are subject to changes without prior notice.
MORNSUN Science & Technology Co.,Ltd.
Address: No. 5, Kehui St. 1, Kehui development center, Science Ave., Guangzhou Science City, Luogang district, Guangzhou, P.R.China.
Tel: 86-20-38601850
Fax: 86-20-38601272
E-mail: info@mornsun.cn
Http://www.mornsun-power.com
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WRA_S-3WR2 & WRB_S-3WR2 2013.07.22-A/3
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