WRB1209S-3WR2 [MORNSUN]

DUAL/SINGLE OUTPUT DC-DC CONVERTER;
WRB1209S-3WR2
型号: WRB1209S-3WR2
厂家: MORNSUN SCIENCE& TECHNOLOGY LTD.    MORNSUN SCIENCE& TECHNOLOGY LTD.
描述:

DUAL/SINGLE OUTPUT DC-DC CONVERTER

DC-DC转换器 输出元件
文件: 总7页 (文件大小:814K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
FEATURES  
Ultra-Miniature SIP Package  
2:1 wide input voltage range  
Temperature range: -40°C ~ +85°C  
1.5KVDC isolation  
Short Circuit Protection(automatic  
recovery)  
WRA_S - 3WR2 & WRB_S - 3WR2 Series  
3WWIDE INPUT, ISOLATED & REGULATED  
DUAL/SINGLE OUTPUT DC-DC CONVERTER  
External On/Off control  
High Power Density  
APPLICATION  
The WRA_S-3WR2 & WRB_S-3WR2 Series are  
specially designed for applications where a wide range  
input voltage power supplies are isolated from the input  
power supply in a distributed power supply system on a  
circuit board. For these DC-DC converters, you can  
reduce the design point of failure and save the  
development of micro power supplys manpower, material  
and time costs, also better ensure product quality stability,  
protect safety and reliability of the end of products.  
These products apply to where:  
Patent Protected RoHS  
PART NUMBER SYSTEM  
WRB1205S-3WR2  
Rated Power  
Package Style  
Output Voltage  
Input Voltage  
1) Input voltage range 2:1;  
2) 1.5KVDC input and output isolation;  
3) Regulated and low ripple noise is required.  
Such as: industrial control, tele-communications etc.  
Product Series  
SELECTION GUIDE  
Input Voltage(VDC)  
Output Current (mA) Input Current (mA)(typ.)  
Max.  
Reflected  
Ripple  
Current  
(mA,typ.)  
Efficiency  
(%, typ.)  
@Max.  
Load  
Output  
Voltage  
(VDC)  
Capacitive  
Load  
@Max.  
Load  
@No  
Load  
Nominal  
Model  
Max.  
Min.  
Max.  
(Range)  
(µF)  
WRA0505S-3WR2  
WRA0512S-3WR2  
WRA0515S-3WR2  
WRB0505S-3WR2  
WRB0509S-3WR2  
WRB0512S-3WR2  
WRB0515S-3WR2  
WRA1205S-3WR2  
WRA1212S-3WR2  
WRA1215S-3WR2  
WRB1203S-3WR2  
WRB1205S-3WR2  
WRB1209S-3WR2  
WRB1212S-3WR2  
WRB1215S-3WR2  
WRB1224S-3WR2  
WRA2405S-3WR2  
WRA2409S-3WR2  
WRA2412S-3WR2  
WRA2415S-3WR2  
WRB2403S-3WR2  
WRB2405S-3WR2  
WRB2409S-3WR2  
WRB2412S-3WR2  
WRB2415S-3WR2  
WRB2424S-3WR2  
±5  
±12  
±15  
5
±250  
±104  
±83  
±13  
±5  
±4  
25  
14  
10  
8
676  
650  
650  
685  
676  
650  
676  
321  
317  
313  
278  
329  
317  
305  
302  
309  
158  
155  
151  
151  
141  
155  
151  
151  
151  
151  
1000  
74  
77  
77  
73  
74  
77  
74  
78  
79  
80  
75  
76  
79  
82  
83  
81  
79  
81  
83  
83  
74  
81  
83  
83  
83  
83  
470  
330  
5
11  
40  
30  
500  
2200  
1000  
680  
(4.5-9)  
9
278  
12  
15  
±5  
±12  
±15  
3.3  
5
208  
167  
470  
±300  
±125  
±100  
758  
±15  
±6  
±5  
38  
30  
17  
13  
10  
6
1000  
470  
330  
2700  
2200  
1000  
680  
12  
(9-18)  
20  
20  
30  
600  
9
333  
12  
15  
24  
±5  
±9  
±12  
±15  
3.3  
5
250  
200  
470  
125  
330  
±300  
±167  
±125  
±100  
758  
±15  
±8  
±6  
±5  
38  
30  
17  
13  
10  
6
1000  
680  
470  
330  
2700  
2200  
1000  
680  
24  
(18-36)  
40  
7
110  
600  
9
333  
12  
15  
24  
250  
200  
470  
125  
330  
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WRA_S-3WR2 & WRB_S-3WR2 2013.07.22-A/3  
Page 1 of 7  
WRA4805S-3WR2  
WRA4812S-3WR2  
WRA4815S-3WR2  
WRB4803S-3WR2  
WRB4805S-3WR2  
WRB4812S-3WR2  
WRB4815S-3WR2  
WRB4824S-3WR2  
±5  
±12  
±15  
3.3  
5
±300  
±125  
±100  
758  
±15  
±6  
±5  
38  
30  
13  
10  
6
79  
76  
76  
70  
82  
78  
75  
76  
1000  
470  
79  
82  
82  
75  
76  
80  
84  
82  
330  
2700  
2200  
680  
48  
(36-75)  
80  
7
45  
600  
12  
250  
15  
200  
470  
24  
125  
330  
Note: . Absolute maximum rating without damage on the converter, but it isn't recommended;  
. For dual output converter, the given value is the same for each output.  
INPUT SPECIFICATIONS  
Item  
Test Conditions  
Min.  
-0.7  
-0.7  
-0.7  
-0.7  
3.5  
4.5  
11  
Typ.  
--  
Max.  
Unit  
5V input  
12  
25  
50  
100  
4.5  
9
12V input  
24V input  
48V input  
5V input  
--  
Input Surge Voltage (1sec. max.)  
--  
--  
VDC  
4
12V input  
24V input  
48V input  
8
Start-up Voltage  
16  
33  
18  
36  
24  
Input Filter  
Ctrl*  
C Filter  
Models ON  
Models OFF  
Ctrl open or be insulated  
Connect high level voltage, and ensure the current into Ctrl  
to be 5-10mA  
Note: *Please refer to "DESIGN CONSIDERATIONS" as the direction for use of Ctrl.  
OUTPUT SPECIFICATIONS  
Item  
Test Conditions  
Min.  
--  
Typ.  
±1  
Max.  
±3  
Unit  
%
Output Voltage Accuracy  
5% to 100% load  
Input voltage range  
--  
±1.5  
±0.5  
±0.2  
±0.6  
0.5  
±5  
No-load Output Voltage Accuracy  
Output Voltage Balance  
Dual output, balanced loads  
Full load, Input voltage from low to high  
5% to 100% load  
--  
±1  
Line Regulation  
--  
±0.5  
±1  
Load Regulation  
--  
Transient Recovery Time  
Transient Response Deviation  
Temperature coefficient  
--  
3
ms  
25% load step change  
100% load  
--  
±2.5  
±0.02  
30  
±5  
%
--  
±0.03  
45  
%/°C  
--  
Ripple  
20MHz Bandwidth  
mVp-p  
--  
35  
75  
Noise  
Output Short Circuit Protection  
Continuous, automatic recovery  
Note:. The max. no-load output voltage accuracy for WRB1203S-3WR2 and WRB4803S-3WR2 is ±8%;  
. Ripple and noise tested with "parallel cable" method. See detailed operation instructions at DC-DC application notes;  
The max. output ripple for WRA2405S-3WR2 is 65mVp-p.  
COMMON SPECIFICATIONS  
Item  
Test Conditions  
Min.  
1500  
1000  
--  
Typ.  
--  
Max.  
--  
Unit  
VDC  
MΩ  
Isolation Voltage  
Isolation Resistance  
Isolation Capacitance  
Tested for 1 minute, leakage current less than 1 mA  
Test at 500VDC  
--  
--  
Input/Output,100KHz/0.1V  
120  
250  
--  
--  
pF  
Switching Frequency(PFM Mode) 100% load, Nominal Input voltage  
--  
--  
KHz  
MTBF  
MIL-HDBK-217F@25  
1000  
--  
K hours  
Case Material  
Weight  
PlasticUL94-V0)  
--  
4.9  
--  
g
ENVIRONMENTAL SPECIFICATIONS  
Item  
Test Conditions  
Min.  
--  
Typ.  
Max.  
95  
Unit  
%
Storage Humidity  
Operating Temperature  
Non condensing  
--  
--  
°C  
Power derating (above85,see Figure 5)  
-40  
85  
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WRA_S-3WR2 & WRB_S-3WR2 2013.07.22-A/3  
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Storage Temperature  
Temp. rise at full load  
Lead Temperature  
Cooling  
-55  
--  
--  
25  
--  
125  
--  
Ta=25°C  
1.5mm from case for 10 seconds  
--  
300  
Free air convection  
EMC SPECIFICATIONS  
CE  
CISPR22/EN55022 CLASS BRecommended Circuit Refer to Figure1-or Figure 3)  
CISPR22/EN55022 CLASS BRecommended Circuit Refer to Figure1-or Figure 3)  
EMI  
RE  
ESD  
RS  
IEC/EN61000-4-2  
Contact ±4KV  
perf. Criteria B  
IEC/EN61000-4-3  
IEC/EN61000-4-4  
IEC/EN61000-4-4  
IEC/EN61000-4-5  
IEC/EN61000-4-6  
10V/m  
perf. Criteria A  
perf. Criteria B  
perf. Criteria B  
perf. Criteria B  
perf. Criteria A  
±2KV  
Recommended Circuit Refer to Figure1-)  
Recommended Circuit Refer to Figure 3)  
EFT  
±4KV  
EMS  
Surge  
CS  
±2KV  
Recommended Circuit Refer to Figure1-or Figure 3)  
3 Vr.m.s  
Voltage dips, short and  
interruptions immunity  
IEC/EN61000-4-29 0%-70%  
perf. Criteria B  
EMC RECOMMENDED CIRCUIT  
LDM1  
LDM2  
FUSE  
Vin  
Vin  
+Vo  
D1  
R
+
Ctrl  
Ctrl EUT  
LOAD  
C1  
C2  
CY  
MOV  
TVS  
C0  
Cd  
GND  
GND  
-Vo  
(0V)  
(Figure1)  
Recommended external circuit parameters:  
Model  
FUSE  
MOV  
LDM1  
TVS  
C0  
Vin:12V  
Vin:24V  
Vin:48V  
Vin5V  
Choose according to practical input current  
--  
--  
--  
--  
S14K35  
56μH  
S14K60  
56μH  
SMCJ13A  
SMCJ28A  
680μF/25V  
4.7μF/50V  
SMCJ48A  
330μF/50V  
SMCJ90A  
330μF/100V  
4.7μF/100V  
680μF/16V  
C1  
LDM2  
C2  
12μH  
4.7μF/50V  
4.7μF/100V  
CY  
1nF/2KV  
D1  
RB160M-60/1A  
VC -VD -1.0  
Follows:  
R =  
- 300  
R
IC  
Cd  
47nF/100V  
Note: 1. In Figure 1, part is EMS recommended external circuit, part is EMI recommended external circuit. Choose according to requirements;  
2. VC is the voltage to GND from Ctrl, VD is the forward conduction voltage drop of D1,IC is the current through Ctrl pin which is normally 5-10mA, the external circuit  
of Ctrl is as shown in figure1-;  
3. If there is no recommended parameters, the model no require the external component.  
EMC RECOMMENDED CIRCUIT PCB LAYOUT  
DUAL  
SINGLE  
(Figure 2)  
Note: The pad space between input and output GND (CY) must2mm.  
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EMC MODULE APPLICATION CIRCUIT  
FUSE  
+Vo  
Vin  
+Vin  
+Vin  
FT-A/BX1D  
-Vin  
EUT  
D1  
Cd  
R
Ctrl  
+
+Vo  
-Vo  
Ctrl  
Load  
C
-Vo  
(0V)  
-Vin  
GND  
FT-A/BX1D is MORNSUNs EFT suppresser  
For Nominal Voltage<48V, C330uF/50V  
For Nominal Voltage =48V, C330uF/100V  
(Figure 3)  
EMC MODULE RECOMMENDED CIRCUIT PCB LAYOUT  
DUAL  
SINGLE  
(Figure 4)  
EMI TEST WAVEFORM (RECOMMENDED CIRCUIT FIGURE1-)  
WRA2415S-3WR2 CE(Class B, Positive line)  
WRA2415S-3WR2 CE(Class B, Negative line)  
WRB1205S-3WR2 CE(Class B, Positive line)  
WRB1205S-3WR2 CE(Class B, Negative line)  
PRODUCT TYPICAL PERFORMANCE CURVE  
Temperature Derating Graph  
120  
100  
80  
60  
Safe Operating Area  
40  
20  
0
105120  
85  
-40  
0
40  
Ambient Temp.(  
)  
(Figure 5)  
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Efficiency VS Output Load curve  
Efficiency VS Input Voltage curve  
(Full Load)  
WRA2415S-3WR2  
(Vin=Vin-nominal)  
WRA2415S-3WR2  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
100  
95  
90  
85  
80  
75  
70  
65  
60  
55  
50  
10 20 30 40 50 60 70 80 90 100  
18 20 22 24 26 28 30 32 34 36  
Input Voltage(V)  
Total Output Current (%)  
Efficiency VS Input Voltage curve  
Efficiency VS Output Load curve  
WRB1205S-3WR2  
WRB1205S-3WR2  
(Full Load)  
(Vin=Vin-nominal)  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
100  
95  
90  
85  
80  
75  
70  
65  
60  
55  
50  
10 20 30 40 50 60 70 80 90 100  
9
10 11 12 13 14 15 16 17 18  
Total Output Current (%)  
Input Voltage(V)  
OUTLINE DIMENSIONS,RECOMMENDED FOOTPRINT & PACKAGING  
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TEST CONFIGURATIONS  
Input Reflected-Ripple Current Test Setup  
Input reflected-ripple current is measured with an inductor Lin and Capacitor Cin to simulate the source impedance.  
Oscilloscope  
Lin  
Current  
Probe  
Load  
Cin  
DC  
DC  
Lin(4.7µH)  
Cin(220µF, ESR < 1.0Ω at 100 KHz)  
DESIGN CONSIDERATIONS  
1) Requirement on output load  
To ensure this module can operate efficiently and reliably, during operation, the minimum output load could not be less than 5% of the full load,  
otherwise output ripple maybe increase dramatically. If the actual output power is very small, please connect a resistor with proper resistance at the  
output end in parallel to increase the load, suppose to use the resistance of 5% rated power, or use our companys products with a lower rated output  
power.  
2) Recommended circuit  
All the WRA_S-3WR2 & WRB_S-3WR2 series have been tested according to the following recommended test circuit before leaving the factory  
(see Figure 6).  
If you want to further decrease the input/output ripple, you can increase a capacitance-values properly or choose capacitors with low ESR.  
However, the capacitance of the output filter capacitor must be proper. If the capacitance is too big, a startup problem might arise. For every channel  
of output, provided the safe and reliable operation is ensured, the greatest capacitance of its filter capacitor must be less than the Max. Capacitive  
Load.  
General:  
Cin1:  
5V&12V  
24V&48V  
100μF  
10μF  
47μF  
1μF  
Cin2: 5V&12V  
24V&48V  
Lin:  
Cs:  
4.7μH~12μH  
10μF~22μF  
Cout: 100μF(Typ.)  
Lout:  
Cd:  
2.2μH~10μH  
47nF/100V  
Single output  
Dual output  
Lin  
Lout  
Lout  
Lin  
2
2
1
6
6
Vin  
Vin  
+Vo  
0V  
+Vo  
0V  
Cout  
Cout  
Cin1  
Cin2  
Cin1 Cin2  
8
7
7
8
Cout  
Cs  
1
-Vo  
GND  
Cd  
Vc  
GND  
Vc  
Cd  
D1 Ic  
D1 Ic  
R
R
3
3
(Figure 6)  
3) Ctrl Terminal  
When open or high impedance, the converter works well; When this pin is high, the converter shut down. It should be note that the input current  
should be between 5-10mA, exceeding the maximum 20mA will cause permanent damage to the converter. The value of R can be derived as follows:  
VC -VD -1.0  
R =  
-300  
IC  
For Detailed parameter, please refer to "EMC RECOMMENDED CIRCUIT".  
4) Input current  
When it is used in unregulated power supply, be sure that the fluctuating range of the power supply and the rippled voltage do not exceed the  
module standard. Input current of power supply should afford the flash startup average current of this kind of DC/DC module (Figure 7).  
General: Vin:5V  
Iave =1110mA  
Vin:12V Iave =640mA  
Vin:24V Iave =325mA  
Vin:48V Iave =160mA  
Iave  
Input Voltage  
Range  
Input Voltage (V)  
(Figure 7)  
5) It is not recommended to increase the output power capability by connecting two or more converters in parallel. The product is not  
hot-swappable  
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Note:  
1. Min. load shouldn't be less than 5%, otherwise ripple maybe increased dramatically. If the product operates under min. load, it may not be  
guaranteed to meet all specifications listed. Operation under minimum load will not damage the converter.  
2. Recommended Dual output models unbalanced load is ≤±5%, if the product operates >±5%, it may not be guaranteed to meet all specifications  
listed. Please contact our technical support for more details.  
3. Max. Capacitive Load is tested at input voltage range and full load.  
4. All specifications measured at Ta=25°C, humidity<75%, nominal input voltage and rated output load unless otherwise specified.  
5. In this datasheet, all test methods are based on our corporate standards.  
6. All characteristics are for listed models, and non-standard models may perform differently. Please contact our technical support for more details.  
7. Please contact our technical support for any specific requirement.  
8. Specifications of this product are subject to changes without prior notice.  
MORNSUN Science & Technology Co.,Ltd.  
Address: No. 5, Kehui St. 1, Kehui development center, Science Ave., Guangzhou Science City, Luogang district, Guangzhou, P.R.China.  
Tel: 86-20-38601850  
Fax: 86-20-38601272  
E-mail: info@mornsun.cn  
Http://www.mornsun-power.com  
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