MEZ-M22430-E10 [MOTIONKING]

2-Phase Stepper Servo System;
MEZ-M22430-E10
型号: MEZ-M22430-E10
厂家: MotionKing    MotionKing
描述:

2-Phase Stepper Servo System

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2-Phase Stepper Servo System  
MotionKing (China) Motor Industry Co., Ltd.  
CLOSED LOOP STEPPING SYSTEM  
MEZ Series  
Stepper Servo  
System  
2
Phase  
- 1 -  
www.MotionKing.com  
MK1502, Rev.02  
2-Phase Stepper Servo System  
MotionKing (China) Motor Industry Co., Ltd.  
By adopting high resolution encoders, MotionKing MEZ servo products apply servo controls on high torque stepper motors.  
Those products combine advantages of brushless servo systems and conventional stepper systems.  
Compare to traditional Steppers  
1. Closed-loop, eliminates loss of synchronization  
In open-loop stepper systems, potential loss of motor movement synchronization limits their  
adoption for many applications. Engineers are forced to reserve 50% of available stepper  
motor torque to avoid possible loss of steps or stall. With the adoption of high resolution  
encoders to feedback real time motor shaft positions, MotionKing MEZ series servo drives  
close the position loops between servo drives and driven motors. That will keep motor  
movement synchronized all the time, and allow 100% of available torque.  
2. No torque resovation for broader operating range  
Due to closed loop control and adoption of advanced control algorithm, the MEZ series servo  
systems can always implement 100% torque of the motor, and do not need the huge 50%  
torque reservation in normal open-loop stepper systems. This feature significantly improves  
system high speed performance. While open-loop stepper systems are typically adopted in  
applications under 1,000 rpm, the MEZ series servo systems are ideal for many applications up  
to 2,000 RPM, sometimes even to 3,000 RPM!  
3. Quicker Response, Higher Acceleration  
Also due to closed loop control and adoption of advanced control algorithm, the MEZ series  
servo systems can always implement 100% torque of the motor. This feature significantly  
improves system response or acceleration performance, usually up to 30% quicker or higher  
acceleration than a same size and holding torque conventional steppers.  
4. Extra low motor heating  
In open-loop stepper systems, output current to the stepper motor from the step driver is  
constant. No matter what load condition is and how much current is needed, the stepper drive  
will always output a constant current. Since the MEZ servo runs in closed-loop, the MEZ drives  
only put as much current into the motor as required to drive the motor to the target. Motor heat  
is 20 to 40 oC lower compare to a conventional stepper drive which runs at full current most of  
the time. Less power consumption and longer motor lifetime can be achieved, reducing using  
and maintenance cost.  
Compare to Servos  
- 2 -  
www.MotionKing.com  
MK1502, Rev.02  
2-Phase Stepper Servo System  
MotionKing (China) Motor Industry Co., Ltd.  
1. Quick response, no hunting  
For the case of conventional servo motor systems, there is a considerable delay  
between the commanding input signals and the resultant motion because of the  
constant monitor of the current position, necessitating a waiting time until it settles,  
called settle time.  
Since the MEZ servo is a stepper motor based system, it operates in synchronism with  
command pulses and has no hunting problem. When it stops, its position is completely  
stable and does not fluctuate. It is a great feature of the MEZ when rapid motions with  
a short distance are required and it is ideal for applications such as bonding and vision  
systems in which hunting would be a problem.  
2. High torque at starting and low speed, high inertial loads  
Since the MEZ servo system is a stepper motor based system, so it has the advantages of  
high stiffness at standstill, high torque at starting and low speed, eliminating gear  
box. The MEZ adopts sophisticated control algorithms to take advantage of high-torque  
capability, providing direct-drive of high inertia loads such as flywheels and belt drives.  
These load inertials may be as large as 100 times the motor inertia while still providing  
smooth positioning control. Conventional servo systems typically cannot exceed a 10:1  
inertial mismatch.  
3. Plug and play, no tuning for most of applications  
Unlike a servo system which usually needs the engineer to spend a long time to learn how to  
use tuning tools and tune the gains for a satisfying performance, the MEZ series servo is  
ready for operation within a very short period of time. Set the microstep resolution and  
operating current, then the system is ready and offers high performance aCPRoaching to a  
fine tuned servo. Save time and save cost.  
Typical Applications  
Due to combining the features of both brushless servo systems and stepper systems, MotionKing MEZ servo systems are ideal  
solutions for both upgrading conventional stepper systems, and replacing many brushless servo systems.  
While conventional stepper systems are typically adopted for applications of 1,000 RPM or below, MotionKing MEZ servo systems  
can easily upgrade your motion control systems to the speed of 2,000 RPM (even higher) with much fast acceleration, much lower  
heating , higher torque, no loss of steps, smoother motor movement. In comparison to brushless servo systems, MotionKing MEZ  
servo systems can power control systems with much high starting & low-speed torque, no hunting, no overshooting, zero setting  
time, lower costs, and no tuning for most of applications.  
MotionKing MEZ servo systems have been successfully implemented by hundred of OEM clients in the world in tens of industries  
such as CNC machinery, electronics, CMM measuring / inspection, medical, lab automation, semiconductor, scientific instruments,  
textile, etc.  
- 3 -  
www.MotionKing.com  
MK1502, Rev.02  
2-Phase Stepper Servo System  
MotionKing (China) Motor Industry Co., Ltd.  
www.MotionKing.com  
z 电气参数 Electrical Specifications ( MEZ-M2-17XX-E10 )  
MEZ-M2-1705-  
MEZ-M2-1707  
1.8 DEG/STEP  
-E10  
1.7  
-E10  
2.5  
Current (A)  
Resistance ()  
1.8  
1.7  
Inductance (mH)  
Holding Torque (N.m)  
Speed (RPM)  
3.2  
0.5  
2.7  
0.7  
0 ~ 2000  
Weight (Kg)  
0.5  
0.7  
Length L (mm)  
48+28=76  
58+28=86  
Insulation Res. (M)  
Ambient Temp. ()  
Encoder (CPR)  
Matching Drive  
100 MIN, 500Vdc  
0 ~ +55  
1000 (2500CPR optional)  
MEZ-2D880 (24~80VDC, 8.2A)  
* Note: The above are our typical models, we also manufacture products according to customer’s requirements.  
z 外形尺Motor Dimensions (mm)  
- 4 -  
www.MotionKing.com  
MK1502, Rev.02  
2-Phase Stepper Servo System  
MotionKing (China) Motor Industry Co., Ltd.  
www.MotionKing.com  
z 电气参数 Electrical Specifications ( MEZ-M2-23XX-E10 )  
MEZ-M2-2311  
MEZ-M2-2318  
MEZ-M2-2325-  
1.8 DEG/STEP  
-E10  
3.0  
-E10  
4.2  
E10  
4.2  
0.7  
Current (A)  
Resistance ()  
0.8  
0.7  
Inductance (mH)  
Holding Torque (N.m)  
Speed (RPM)  
2.4  
1.1  
2.0  
1.8  
2.5  
2.5  
0 ~ 2000  
Weight (Kg)  
1.0  
1.4  
1.8  
Length L (mm)  
56+26=82  
80+26=106  
100+26=126  
Insulation Res. (M)  
Ambient Temp. ()  
Encoder (CPR)  
Matching Drive  
100 MIN, 500Vdc  
0 ~ +55  
1000 (2500CPR optional)  
MEZ-2D880 (24~80VDC, 8.2A)  
* Note: The above are our typical models, we also manufacture products according to customer’s requirements.  
z 外形尺Motor Dimensions (mm)  
- 5 -  
www.MotionKing.com  
MK1502, Rev.02  
2-Phase Stepper Servo System  
MotionKing (China) Motor Industry Co., Ltd.  
www.MotionKing.com  
z 电气参数 Electrical Specifications ( MEZ-M2-24XX-E10 )  
MEZ-M2-2416-  
MEZ-M22430-  
1.8 DEG/STEP  
E10  
4.2  
E10  
4.8  
0.6  
Current (A)  
Resistance ()  
0.45  
Inductance (mH)  
Holding Torque (N.m)  
Speed (RPM)  
1.2  
1.6  
2.5  
2.6  
0 ~ 2000  
Weight (Kg)  
1.0  
1.6  
Length L (mm)  
56+26=82  
90+26=116  
Insulation Res. (M)  
Ambient Temp. ()  
Encoder (CPR)  
Matching Drive  
100 MIN, 500Vdc  
0 ~ +55  
1000 (2500CPR optional)  
MEZ-2D880 (24~80VDC, 8.2A)  
* Note: The above are our typical models, we also manufacture products according to customer’s requirements.  
z 外形尺Motor Dimensions (mm)  
- 6 -  
www.MotionKing.com  
MK1502, Rev.02  
2-Phase Stepper Servo System  
MotionKing (China) Motor Industry Co., Ltd.  
www.MotionKing.com  
z 电气参数 Electrical Specifications ( MEZ-M2-34XX-E10 )  
MEZ-M2-3442- MEZ-M2-3480- MEZ-M2-3412-  
1.8 DEG/STEP  
E10  
5.6  
0.3  
E10  
E10  
Current (A)  
7.0  
7.0  
Resistance ()  
0.38  
0.45  
Inductance (mH)  
Holding Torque (N.m)  
Speed (RPM)  
3.0  
4.2  
3.2  
8
5.2  
12  
0 ~ 2000  
Weight (Kg)  
2.8  
4.0  
5.5  
Length L (mm)  
80+26=106  
114+26=140  
150+26=176  
Insulation Res. (M)  
Ambient Temp. ()  
Encoder (CPR)  
Matching Drive  
100 MIN, 500Vdc  
0 ~ +55  
1000 (2500CPR optional)  
MEZ-2D880  
MEZ-2D1080  
MEZ-2DH1280  
(24~75VAC/DC, 8.2A)  
(24~80VDC, 8.2A)  
(70~130VAC 8A)  
* Note: The above are our typical models, we also manufacture products according to customer’s requirements.  
z 外形尺Motor Dimensions (mm)  
- 7 -  
www.MotionKing.com  
MK1502, Rev.02  
2-Phase Stepper Servo System  
MotionKing (China) Motor Industry Co., Ltd.  
MEZ Stepper Servo Drives – Closed-Loop Drives  
Highlights  
Stepper based servo control  
Closed position loop to eliminate loss of synchronization  
No torque reservation  
Load based output current for extra low motor heating  
Smooth motor movement and low motor noise  
Quick response and no hunting  
No overshooting and almost zero settling time  
High starting torque, high inertial loads  
Capable of driving NEMA 17, 23, 24 &34 MEZ servo motors  
(stepper motors with encoders)  
Plug-and-play, no tuning for most of applications  
Available Products  
Matching Easy  
Servo Motors  
Power  
Voltage(V)  
Encoder  
Model  
Control Tye  
Configuration  
Current(A)  
Peak  
(NEMA)  
Feedback  
AC  
DC  
MEZ-M2-1705-E10  
MEZ-M2-1707-E10  
MEZ-M2-2311-E10  
MEZ-M2-2318-E10  
MEZ-M2-2325-E10  
MEZ-M2-2416-E10  
MEZ-M2-2430-E10  
MEZ-M2-3442-E10  
MEZ-M2-3442-E10  
MEZ-M2-3480-E10  
MEZ-M2-3480-E10  
MEZ-M2-3412-E10  
DIP Switch /  
RS232  
MEZ-2D880  
Step & Dir  
24 - 80  
0.5 - 8.2  
DIP Switch /  
RS232  
MEZ-2D1080  
Step & Dir  
Step & Dir  
20 - 70  
30 - 100  
0.5 - 8.0  
0.5 - 8.0  
MEZ-2DH1280  
90 - 130  
127 - 184  
HMI / RS232  
- 8 -  
www.MotionKing.com  
MK1502, Rev.02  

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