HF500GS-15 [MPS]

Fixed Frequency Multi-Mode Flyback Regulator Integrated with Highly Rugged MOSFET;
HF500GS-15
型号: HF500GS-15
厂家: MONOLITHIC POWER SYSTEMS    MONOLITHIC POWER SYSTEMS
描述:

Fixed Frequency Multi-Mode Flyback Regulator Integrated with Highly Rugged MOSFET

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HF500-15  
Fixed Frequency Multi-Mode  
Flyback Regulator  
Integrated with Highly Rugged MOSFET  
DESCRIPTION  
FEATURES  
The HF500-15 is a fixed-frequency, current-  
mode regulator with built-in slope compensation.  
It combines a 700V MOSFET of high avalanche  
ruggedness and a full-featured controller into  
one chip for a low-power, offline, flyback,  
switch-mode power supply.  
700V/4.5Integrated MOSFET with high  
single pulse avalanche energy  
Fixed-Frequency  
Current-Mode-Control  
Operation with Built-In Slope Compensation  
Frequency Foldback Down to fOSC(min) at  
Light Load  
Burst Mode for Low Standby Power  
Consumption  
At medium and heavy loads, the regulator  
works in a fixed frequency with frequency  
jittering, which helps to spread energy out in a  
conducted mode. During a light-load condition,  
the regulator freezes the peak current and  
reduces its switching frequency to fOSC(min) to  
offer excellent efficiency at light load. At very  
light loads, the regulator enters burst mode to  
achieve low standby power consumption.  
Frequency Jittering for a Reduced EMI  
Signature  
Over-Power Compensation  
Internal High-Voltage Current Source  
VCC Under-Voltage Lockout (UVLO) with  
Hysteresis  
Programmable Input B/O and OVP  
Full protection features include thermal  
shutdown, brown-in and brownout, VCC under-  
voltage lockout (UVLO), overload protection  
(OLP), short-circuit protection (SCP), input and  
output over-voltage protection (OVP), and over-  
temperature protection (OTP) .  
Overload  
Programmable Delay  
Latch-Off Protection on TIMER  
Thermal Shutdown (Auto-Restart with  
Hysteresis)  
Protection  
(OLP)  
with  
a
Short-Circuit Protection (SCP)  
Programmable Soft Start  
The HF500-15 features timer-based fault  
detection and over-power compensation to  
ensure that the overload is independent of the  
input voltage.  
APPLICATIONS  
Power Supplies for Home Appliances  
Set-Top Boxes  
Standby and Auxiliary Power  
Adapters  
The HF500-15 is available in a SOIC8-7B  
package.  
Maximum Output Power3  
All MPS parts are lead-free, halogen-free, and adhere to the RoHS directive.  
For MPS green status, please visit the MPS website under Quality  
Assurance. “MPS” and “The Future of Analog IC Technology” are registered  
trademarks of Monolithic Power Systems, Inc.  
230Vac±15%  
85Vac~265Vac  
Open  
Open  
Adapter1  
Adapter1  
Frame2  
Frame2  
POUT  
(W)  
12  
15  
10  
12  
Notes:  
1. Maximum continuous power in a non-ventilated enclosed adapter  
measured at 50ambient temperature.  
2. Maximum continuous power in an open frame design at 50℃  
ambient temperature.  
3. The junction temperature can limit the maximum output power.  
HF500-15 Rev. 1.03  
1/10/2018  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2018 MPS. All Rights Reserved.  
1
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
TYPICAL APPLICATION  
T1  
Output  
_
V BUS  
Input  
85 ~ 265 Vac  
SOURCE  
GND  
4
5
6
7
DRAIN  
B/O  
VCC  
2
FB  
1
TIMER  
8
HF500-15 Rev. 1.03  
www.MonolithicPower.com  
2
1/10/2018  
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© 2018 MPS. All Rights Reserved.  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
ORDERING INFORMATION  
Part Number*  
Package  
Top Marking  
HF500GS-15  
SOIC8-7B  
See Below  
* For Tape & Reel, add suffix Z (e.g. HF500GS-15Z);  
TOP MARKING  
HF500-15: Part number  
LLLLLLLL: Lot number  
MPS: MPS prefix  
Y: Year code  
WW: Week code  
PACKAGE REFERENCE  
SOIC8-7B  
HF500-15 Rev. 1.03  
1/10/2018  
www.MonolithicPower.com  
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© 2018 MPS. All Rights Reserved.  
3
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
Thermal Resistance (6)  
SOIC8-7B............................... 85...... 40... C/W  
θJA θJC  
ABSOLUTE MAXIMUM RATINGS (1)  
Drain breakdown voltage ............ -0.3V to 700V  
VCC to GND.................................... -0.3V to 30V  
FB, TIMER, SOURCE, B/O to GND..-0.3V to 7V  
NOTES:  
1) Exceeding these ratings may damage the device.  
2) The maximum allowable power dissipation is a function of the  
maximum junction temperature TJ (MAX), the junction-to-  
ambient thermal resistance θJA, and the ambient temperature  
TA. The maximum allowable continuous power dissipation at  
any ambient temperature is calculated by PD (MAX) = (TJ  
(MAX)-TA)/θJA. Exceeding the maximum allowable power  
dissipation produces an excessive die temperature, causing  
the regulator to go into thermal shutdown. Internal thermal  
shutdown circuitry protects the device from permanent  
damage.  
(2)  
Continuous power dissipation (TA = +25°C)  
………………………………………………...1.5W  
Junction temperature...............................150°C  
Lead temperature ....................................260°C  
Storage temperature ...............-60°C to +150°C  
ESD capability human body model (all pins  
except DRAIN) .........................................4.0kV  
ESD capability machine model ..................200V  
3) Pulse drain current is tested with Tp300μs, Dp2%, package  
limited.  
4) Single pulse avalanche energy is tested with Lm=10mH,  
VDD=50V, IAS=3.16A.  
(3)  
Pulse Drain Current ............................. 2.38A  
(4)  
Single Pulse Avalanche Energy............50mJ  
Lm  
IAS  
Recommended Operating Conditions (5)  
Operating junction temp (TJ) ....-40°C to +125°C  
Operating VCC range ................... 12.5V to 24V  
VDD  
Rg  
VDS  
Rgs  
Vgs  
UIS Test Circuit  
5) The device is not guaranteed to function outside of its  
operating conditions.  
6) Measured on JESD51-7, 4-layer PCB.  
HF500-15 Rev. 1.03  
1/10/2018  
www.MonolithicPower.com  
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© 2018 MPS. All Rights Reserved.  
4
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
ELECTRICAL CHARACTERISTICS  
For typical value, VCC=16V, TJ = -40°C to 125°C, unless otherwise noted.  
Parameter  
Symbol  
Conditions  
Min  
Typ  
Max  
Unit  
Start-Up Current Source (DRAIN)  
VCC = 0V,  
IDrain_0  
1.4  
1.4  
3.6  
5
6.2  
7.9  
VDrain = 120V/400V  
Supply current from DRAIN  
Leakage current from DRAIN  
mA  
VCC = 11V,  
VDrain = 120V/400V  
IDrain_11  
VCC = 10V,  
VDrain = 400V  
ILK  
4.5  
10.5  
μA  
Breakdown voltage  
VBR  
TJ = 25°C  
700  
V
Internal MOSFET (DRAIN)  
VCC = 10.5V,  
ID = 0.1A, TJ = 25°C  
On-state resistance  
RDS_ON  
4.5  
6.5  
Supply Voltage Management (VCC)  
VCC level (increasing) where the internal  
regulator stops  
VCCOFF  
11  
6
12  
7
13  
8
V
V
VCC level (decreasing) where the IC  
shuts down and the internal regulator  
turns on  
VCCUVLO  
VCCOFF  
VCCUVLO  
VCC UVLO hysteresis  
4
4.8  
5.3  
2.5  
V
V
V
VCC recharge level when protection  
occurs  
VCCPRO  
4.7  
5.9  
VCC decreasing level where the latch-off  
phase ends  
VCCLATCH  
Internal IC consumption  
ICC  
VFB = 3V, VCC = 12V  
VCC = 12V, TJ = 25°C  
0.9  
1.2  
mA  
Internal IC consumption, latch-off phase  
ICCLATCH  
700  
900  
μA  
Voltage on VCC (upper limit) where the  
regulator latches off (OVP)  
VOVP  
TOVP  
25  
27  
60  
29  
V
Blanking duration on the OVP  
comparator  
ms  
Oscillator  
VFB > 1.85V, TJ =  
25°C  
Oscillator frequency  
fOSC  
62  
65  
68  
kHz  
%
Frequency jittering amplitude in  
percentage of fOSC  
VFB > 1.85V, TJ =  
25°C  
Ajitter  
5  
6.5  
8  
Frequency jittering entry level  
VFB_JITTER  
Tjitter  
1.95  
V
Frequency jittering modulation period  
CTIMER = 47nF  
3.7  
ms  
HF500-15 Rev. 1.03  
www.MonolithicPower.com  
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1/10/2018  
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© 2018 MPS. All Rights Reserved.  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
ELECTRICAL CHARACTERISTICS (continued)  
For typical value, VCC=16V, TJ = -40°C to 125°C, unless otherwise noted.  
Parameter  
Symbol Conditions  
Min  
Typ Max  
Unit  
Protections (B/O)  
Brown-in threshold voltage on B/O  
Brownout threshold voltage on B/O  
Brown-in/out hysteresis  
VB/O_IN  
VB/O_OUT  
VB/O  
VB/O increasing  
VB/O decreasing  
0.95  
0.85  
1
1.05  
V
V
0.9 0.95  
0.065 0.1 0.14  
V
Timer duration for line cycle dropout  
Input OVP threshold on B/O  
Input OVP delay time  
TB/O  
CTIMER = 47nF  
34  
55  
4.5  
90  
ms  
V
OVPB/O  
TOVPB/O  
4.2  
4.8  
6.6  
µs  
V
Voltage on B/O to disable B/O and input  
OVP function  
VDIS  
5.4  
6
Clamp voltage on B/O  
Input impedance  
VB/O_Cla  
RB/O  
7
V
1.2  
MΩ  
Current Sense (SOURCE)  
Current limit point  
VILIM  
VSCP  
0.93  
1.3  
1
1.07  
1.7  
V
V
Short-circuit protection point  
1.5  
Current limitation during frequency  
foldback  
VFOLD  
VFB = 1.85V  
0.63 0.68 0.73  
V
Current limitation when entering burst  
Current limitation when exiting burst  
Leading-edge blanking for VILIM  
Leading-edge blanking for VSCP  
Slope of the compensation ramp  
Feedback (FB)  
VIBURL  
VIBURH  
TLEB1  
VFB = 0.7V  
VFB = 0.8V  
0.1  
0.13  
350  
270  
V
V
ns  
TLEB2  
ns  
SRAMP  
18  
12  
25  
31  
15  
mV/μs  
Internal pull-up resistor  
RFB  
VDD  
TJ = 25°C  
13.5  
4.3  
kΩ  
Internal pull-up voltage  
V
VFB to internal current-set point division  
ratio  
KFB1  
KFB2  
VFB = 2V  
VFB = 3V  
2.5  
2.8  
2.8  
3.1  
3.1  
3.4  
VFB to current-set point division ratio  
FB level (decreasing) where the  
regulator enters burst mode  
VBURL  
0.63  
0.7 0.77  
0.8 0.88  
V
V
FB level (increasing) where the  
regulator exits burst mode  
VBURH  
0.72  
HF500-15 Rev. 1.03  
www.MonolithicPower.com  
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1/10/2018  
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© 2018 MPS. All Rights Reserved.  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
ELECTRICAL CHARACTERISTICS (continued)  
For typical value, VCC=16V, TJ = -40°C to 125°C, unless otherwise noted.  
Parameter  
Symbol Conditions  
Min  
Typ Max  
Unit  
Over-Load Protection (FB)  
FB level where the regulator  
enters OLP after a dedicated time  
VOLP  
3.7  
V
Time duration before OLP when  
FB reaches the protection point  
TOLP  
CTIMER = 47nF  
32  
ms  
Over-Power Compensation (B/O)  
VB/O = 1.1V, VFB=2.5V, TJ = 25°C  
VB/O = 1.3V, VFB=2.5V, TJ = 25°C  
VB/O = 2.9V, VFB=2.5V, TJ = 25°C  
VB/O = 3.5V, VFB=2.5V, TJ = 25°C  
VB/O > VDIS, TJ = 25°C  
0
19  
Compensation voltage  
VOPC  
153  
205  
200  
270  
0
247  
335  
mV  
FB voltage (lower limit) when  
compensation is removed  
VOPC(OFF)  
VOPC(ON)  
0.55  
V
V
FB voltage (upper limit) when  
compensation is fully applied  
2.5  
30  
Frequency Foldback  
FB voltage (lower threshold) when  
frequency foldback starts  
VFB(FOLD)  
fOSC(min)  
1.8  
25  
1
V
kHz  
V
Minimum switching frequency  
TJ = 25°C  
20.5  
0.7  
FB voltage (lower threshold) when  
frequency foldback ends  
VFB(FOLDE)  
Latch-Off Input (Integration in TIMER)  
Lower threshold when the  
regulator is latched  
VTIMER(LATCH)  
1
1.2  
V
Blanking duration on latch  
detection  
TLATCH  
42  
μs  
Thermal Shutdown  
Thermal shutdown threshold  
Thermal shutdown hysteresis  
TTSD  
150  
25  
°C  
°C  
TTSD(HYS)  
HF500-15 Rev. 1.03  
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HF500-15 FULL-FEATURED FLYBACK REGULATOR  
PIN FUNCTIONS  
Pin #  
Name  
Description  
1
2
4
5
6
FB  
Feedback. A pull-down optocoupler controls the output regulation.  
VCC  
Power supply of the IC. VCC enters OVP if the voltage on VCC rises above VOVP.  
DRAIN Drain of the internal MOSFET. Input for the start-up, high-voltage current source.  
SOURCE Source of the internal MOSFET. Input of the primary current sense signal.  
GND  
Ground.  
Brown-in/out, input OVP, and over-power compensation detection. Brown-in/out, input  
7
8
B/O  
OVP and over-power compensation is achieved by detecting the voltage on B/O. All of the  
functions are disabled when B/O is pulled higher than VDIS  
.
TIMER combines the soft start, the frequency jittering, and the timer functions for OLP  
TIMER and brownout protection. The IC is latched by pulling TIMER down. It allows for external  
OVP and OTP detection.  
HF500-15 Rev. 1.03  
1/10/2018  
www.MonolithicPower.com  
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© 2018 MPS. All Rights Reserved.  
8
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
TYPICAL CHARACTERISTICS  
HF500-15 Rev. 1.03  
www.MonolithicPower.com  
9
1/10/2018  
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© 2018 MPS. All Rights Reserved.  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
TYPICAL CHARACTERISTICS (continued)  
HF500-15 Rev. 1.03  
1/10/2018  
www.MonolithicPower.com  
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© 2018 MPS. All Rights Reserved.  
10  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
TYPICAL CHARACTERISTICS (continued)  
HF500-15 Rev. 1.03  
1/10/2018  
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11  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
TYPICAL PERFORMANCE CHARACTERISIC  
VIN = 230VAC, VOUT = 12V, IOUT = 1A, unless otherwise noted.  
HF500-15 Rev. 1.03  
1/10/2018  
www.MonolithicPower.com  
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12  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
TYPICAL PERFORMANCE CHARACTERISIC (continued)  
VIN = 230VAC, VOUT = 12V, IOUT = 1A, unless otherwise noted.  
HF500-15 Rev. 1.03  
1/10/2018  
www.MonolithicPower.com  
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13  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
Power  
Management  
DRAIN  
VCC  
Start-Up Unit  
OVP  
OLP  
Fault  
Management  
TIMER  
Driving Signal  
Management  
Frequency  
Foldback  
Burst-Mode  
Control  
FB  
Peak Current  
Compression  
Comparator  
B/O  
Slope  
Compensation  
Over-Power  
Compensation  
Input OVP  
Brown Out  
SOURCE  
GND  
Figure 1: Functional Block Diagram  
HF500-15 Rev. 1.03  
1/10/2018  
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14  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
Switching  
Frequency  
OPERATION  
fOSC(1+|Ajitter|)  
The HF500-15 is a fixed-frequency, current-  
mode regulator with built-in slope compensation  
that incorporates all of the necessary features  
to build a reliable switch-mode power supply. In  
light-load conditions, the regulator freezes the  
peak current and reduces its switching  
frequency to 25kHz to minimize switching loss.  
fOSC  
fOSC(1-|Ajitter|)  
Time  
T
jitter  
When the output power falls below a given level,  
the regulator enters burst mode. The HF500-15  
uses frequency jittering to improve EMI  
performance.  
Figure 3: Frequency Jittering  
Frequency Foldback  
To achieve high efficiency during all load  
conditions, the HF500-15 implements frequency  
foldback during light-load conditions.  
Fixed Frequency with Jittering  
Frequency jittering reduces EMI by spreading  
out the energy. Figure 2 shows the frequency  
jitter circuit.  
When the load decreases to a given level, the  
regulator freezes the VFOLD peak current and  
reduces the charging current, dropping its  
switching frequency down to 25kHz and  
reducing switching loss. If the load continues to  
decrease, the peak current decreases with a  
25kHz fixed frequency to avoid audible noise.  
Figure 4 shows the frequency and peak current  
vs. FB.  
FB  
14pF  
VDD  
10uA  
Frequency  
Peak  
Frequency  
Jittering  
Timer  
Current  
S
R
Q
fOSC  
VILIM  
3.2V  
2.8V  
20uA  
_
Q
VFOLD  
Burst  
Fixed  
frequency  
fOSC(min)  
Fault  
Frequency  
foldback  
VIBURL  
/
Fixed  
frequency  
VIBURH  
VFB  
VBURL  
VBURH  
VFB(FOLDE) VFB(FOLD)  
KFB2*VILIM  
Figure 2: Frequency Jitter Circuit  
Figure 4: Frequency and Peak Current vs. FB  
An internal capacitor is charged with a  
controlled current source, which is fixed when  
FB > 2V, and its voltage is compared with the  
TIMER voltage. The TIMER voltage is a  
triangular wave between 2.8V and 3.2V with a  
charging/discharging current (see Figure 3).  
The switching frequency can be calculated  
using Equation (1):  
Current-Mode Operation with Slope  
Compensation  
The primary peak current is controlled by the  
FB voltage. When the peak current reaches the  
level determined by FB, the MOSFET turns off.  
Also, the regulator operates in continuous  
conduction mode (CCM) with a wide input  
voltage range. Its internal synchronous slope  
compensation (SRAMP) helps avoid subharmonic  
oscillation when the duty cycle is larger than  
50% at CCM.  
1106  
fs   
Hz  
(1)  
5.28VTIMER / V 0.2  
Tjitter can be calculated using Equation (2):  
High-Voltage Start-Up Current Source  
8CTIMER /nF105s  
(2)  
Initially, the IC is self-supplied by the internal  
high-voltage current source, which is drawn  
from DRAIN. The IC turns off the current source  
T
jitter  
HF500-15 Rev. 1.03  
1/10/2018  
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15  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
once the voltage on VCC reaches VCCOFF. If  
the voltage on VCC falls below VCCUVLO, the  
switching pulse stops, and the current source  
turns on again. The auxiliary winding takes over  
the power supply for the IC when the output  
voltage rises normally to the set voltage. The  
lower threshold of VCC UVLO is pulled down  
from VCCUVLO to VCCPRO when a fault condition  
occurs, such as OLP, SCP, brownout, OVP,  
OTP, etc (see Figure 5).  
Burst Operation  
The HF500-15 uses burst-mode operation to  
minimize the power dissipation in no-load or  
light-load conditions. As the load decreases, the  
FB voltage decreases. The IC stops the  
switching cycle when the FB voltage drops  
below the lower threshold (VBURL); the FB  
increases again once the output voltage drops.  
Switching resumes once the FB voltage  
exceeds the threshold (VBURH). The FB voltage  
then falls and rises repeatedly. Burst-mode  
operation alternately enables and disables the  
switching cycle of the MOSFET, thereby  
reducing switching loss at no-load or light-load  
conditions.  
Auxiliary winding takes over  
VCCOFF  
Vcc  
VCCUVLO  
VCCPRO  
ON  
High-voltage  
Current  
Source  
OFF  
Over-Power Compensation  
An offset voltage proportional to the B/O  
voltage is added to the sensing voltage. The  
B/O voltage is proportional to the input voltage.  
Figure 7 shows the compensation in relation to  
the voltage on FB and B/O. The VOPC can be  
calculated using Equation (4):  
Switch  
Fault  
Flag  
Figure 5: VCC Power Supply Process  
VOPC 0.094(VB/O 1.1V)  
(4)  
Soft Start (SS)  
VOPC  
To reduce the stress on the power components  
and smoothly establish the output voltage, the  
TIMER voltage increases from 1V to 1.75V with  
a 1/4 charge current during normal operation at  
every start-up. The TIMER voltage increases  
the peak current from 0.25V to 1V gradually..  
The switching frequency also increases  
gradually. Figure 6 shows the typical waveform  
of a soft start.  
V
B/O  
VOPC(OFF)  
VOPC(ON)  
FB  
Figure 7: Compensation Current vs. FB and B/O  
Voltage  
TIMER  
1.75V  
ITIMER=10/4 mA  
ITIMER=10mA  
Timer Based Overload Protection (OLP)  
1V  
If the switching frequency is fixed in a flyback  
converter, the maximum output power is limited  
by the peak current. When the output  
consumes more than the limited power, the  
output voltage drops below the set value. The  
current flowing through the primary and  
secondary optocoupler is then reduced, and the  
FB voltage is pulled high (see Figure 8).  
Current  
limit  
1V  
Ipri  
0.25V  
Soft start duration  
Figure 6: Soft Start  
FB  
The start-up duration can be adjusted by the  
capacitor connected to TIMER. The TIMER  
capacitor determines the start-up duration,  
shown in Equation (3):  
OLP  
3.7V  
Timer  
counter  
16  
TIMER  
TSoftstart 0.3CTIMER /nF103s (3)  
Figure 8: Overload Protection Block  
HF500-15 Rev. 1.03  
1/10/2018  
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16  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
FB rising higher than VOLP is considered an  
error flag and causes the timer to start counting  
the rising edge of VQ. When the error flag is  
removed, the timer resets. When the timer  
reaches completion after it has counted to 16, it  
enters OLP. This timer duration does not trigger  
the OLP function when the power supply is  
starting up or during a load transition phase.  
Figure 9 shows the OLP function.  
VCC Over-Voltage Protection (OVP)  
The HF500-15 enters a latched fault condition if  
the VCC voltage rises above VOVP for TOVP. The  
regulator remains fully latched until VCC drops  
below VCCLATCH (e.g. the user unplugs the  
power supply from the main input and plugs it  
back in). Usually, this situation occurs when the  
optocoupler fails, resulting in the loss of the  
output voltage regulation.  
TIMER Protection  
TIMER  
VQ  
The HF500-15 is latched off by pulling TIMER  
below VTIMER(LATCH) for TLATCH. This allows TIMER  
to be used for external OVP and OTP functions  
by adding an external compact circuit.  
VFB  
VOLP  
Over load takes place here  
Voltage regulation here  
Leading-Edge Blanking (LEB)  
OLP occurs here  
An internal leading-edge blanking (LEB) unit  
containing two LEB times is placed between  
SOURCE and the current comparator input to  
avoid premature switching pulse termination  
due to parasitic capacitances. During the  
blanking time, the current comparator is  
disabled and cannot turn off the external  
Figure 9: Overload Protection Function  
Input Brownout and Input OVP  
The input brownout and input OVP can be  
realized by B/O. If the B/O voltage is higher  
than VB/O_IN during the input voltage rising  
period, the IC begins operating. If the B/O  
voltage is lower than VB/O_OUT for TB/O (CTIMER  
47nF), the IC stops operation. If the voltage on  
B/O is higher than OVPB/O for TOVPB/O, the IC  
stops operating, achieving the input OVP. If the  
voltage on B/O is higher than VDIS, it disables  
the input brownout and input OVP functions. To  
simplify the external circuit, connect B/O to  
VCC through a resistor if the input brownout,  
over-power compensation, and the input OVP  
functions are not desired.  
MOSFET. Figure 10 shows the LEB waveform.  
=
VLimit  
TLEB2  
TLEB1 for SCP  
t
Short-Circuit Protection (SCP)  
The HF500-15 features  
a
short-circuit  
Figure 10: Leading-Edge Blanking  
protection that senses the SOURCE voltage  
and stops switching if VSOURCE reaches VSCP  
after a reduced leading-edge blanking time  
(TLEB2). Once the fault disappears, the power  
supply resumes operation.  
Thermal Shutdown  
The HF500-15 uses thermal shutdown to turn  
off the switching cycle when the inner  
temperature exceeds TOTP. As soon as the inner  
temperature drops below TOTP(HYS), the power  
supply resumes operation. During thermal  
shutdown, the VCC UVLO lower threshold is  
pulled down from VCCUVLO to VCCPRO  
.
HF500-15 Rev. 1.03  
www.MonolithicPower.com  
17  
1/10/2018  
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© 2018 MPS. All Rights Reserved.  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
APPLICATION INFORMATION  
For CCM at a minimum input, calculate the  
converter duty cycle with Equation (7):  
VCC Capacitor Selection  
When the input voltage is applied, the VCC  
capacitor is charged up by the IC internal high-  
voltage current source. Set the output voltage  
(VO VF )N  
D   
(7)  
(VO VF )NV  
in(min)  
before the VCC voltage drops below VCCUVLO  
.
Where VF is the secondary diode’s forward  
voltage, N is the transformer turn ratio, and  
VIN(MIN) is the minimum voltage on the bulk  
capacitor.  
Otherwise, VCC charges and discharges  
repeatedly, and the output voltage cannot be set  
normally. For most applications, choose a VCC  
capacitor value between 10µF and 47µF . The  
value for the VCC capacitor can be estimated  
with Equation (5):  
The MOSFET turn-on time is calculated with  
Equation (8):  
ICC * T  
T DT  
(8)  
rise  
on  
s
CVCC  
(5)  
VCCOFF VCCUVLO  
Where Ts is the frequency jitter’s dominant  
1
Where ICC is the internal consumption and Trise is  
the output voltage rise period.  
switching period, and  
fs 65kHz  
.
T
s
The average value of the primary current can be  
calculated with Equation (9):  
Primary-Side Inductor Design (Lm)  
The HF500-15 uses an internal slope  
compensation to support CCM when the duty  
cycle exceeds 50%. Set a ratio (KP) of the  
primary inductor’s ripple current amplitude vs. the  
peak current value to 0 < KP 1, where KP = 1 for  
DCM. Figure 11 shows the relevant waveforms.  
A larger inductor leads to a smaller KP, which  
reduces the RMS current, but increases  
transformer size. An optimal KP value is between  
0.7 and 0.8 for the universal input range and  
CrCM or DCM for the 230VAC input range.  
P
in  
Iav   
(9)  
V
in(min)  
The peak value of the primary current can be  
calculated with Equation (10):  
Iav  
(10)  
Ipeak  
K
(1P )D  
2
The ripple value of the primary current can be  
calculated with Equation (11):  
KP=Iripple/Ipeak  
Iripple  
Iripple KP Ipeak  
(11)  
Ipeak  
The valley value of the primary current can be  
calculated with Equation (12):  
Iav  
Ivalley (1KP )Ipeak  
(12)  
Figure 11: Typical Primary Current Waveform  
Lm can be calculated with Equation (13):  
The input power (Pin) at the minimum input can  
be estimated with Equation (6):  
V
in(min) T  
on  
Lm   
(13)  
Iripple  
VO IO  
P   
(6)  
in  
Current-Sense Resistor  
Figure 12 shows the peak current comparator  
logic and the subsequent waveform. When the  
sum of the sensing resistor voltage and the slope  
compensator reaches Vpeak, the comparator goes  
high to reset the RS flip-flop, and the MOSFET is  
turned off.  
Where VO is the output voltage, IO is the rated  
output current, and is the estimated efficiency,  
typically between 0.75 and 0.85 depending on  
the input range and output voltage.  
HF500-15 Rev. 1.03  
1/10/2018  
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18  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
30MHz), the spectrum analyzer receives less  
noise energy.  
DRAIN  
Q
DRV  
LEB  
S
R
The capacitor on TIMER determines the period of  
-
FB  
the frequency jitter. A 10µA current source  
charges the capacitor when the TIMER voltage  
reaches 3.2V, and another 10µA current source  
discharges the capacitor to 2.8V. This charging  
and discharging cycle repeats.  
+
Vlimit  
SOURCE  
Slope  
compensation  
a) Peak Current Comparator  
Circuit  
Equation (2) describes the jitter period in theory.  
A smaller fjitter is more effective for EMI reduction.  
However, the measurement bandwidth requires  
fjitter to be large compared to the spectrum  
analyzer RBW for effective EMI reduction. Also,  
fjitter should be less than the control loop gain  
crossover frequency to avoid disturbing the  
output voltage regulation.  
Vpeak  
Sramp*Ton  
Ipeak*Rsense  
The TIMER capacitor must be selected carefully.  
A capacitor that is too large may cause the start-  
up to fail at full load because of the long, soft  
start-up duration, shown in Equation (3).  
However, a TIMER capacitor that is too small  
causes the timer period to decrease, which  
overloads the timer count capability and may  
cause logic problems. For most applications, a  
fjitter between 200Hz and 400Hz is recommended.  
b) Typical Waveform  
Figure 12: Peak Current Comparator  
The maximum current limit is VILIM. The ramp of  
the slope compensator is Sramp. Given a certain  
margin, use 0.95 x VILIM as Vpeak at full load.  
Calculate the voltage on the sensing resistor  
with Equation (14):  
Ramp Compensation  
Vsense 95%VILIM Sramp T  
(14)  
In peak current control, subharmonic oscillation  
occurs when D > 0.5 in CCM. The HF500-15  
solves this problem with internal ramp  
compensation. Calculate α with Equation (17).  
For stable operation, α must be less than 1:  
on  
The value of the sense resistor is then calculated  
with Equation (15):  
Vsense  
Rsense  
(15)  
Dmax V  
Ipeak  
in(min)  
Rsense -ma  
(1-Dmax )Lm  
Select  
a
current-sense resistor with an  
appropriate power rating. Estimate the sense  
resistor power loss with Equation (16):  
(17)  
=  
V
in(min) Rsense +ma  
Lm  
2  
Where ma = 20mV/µs is the minimum internal  
slope value of the compensation ramp, and  
I
I  
2   
1
(16)  
peak  
valley   
P   
I
Ivalley  
DRsense  
peak  
2
12  
V
Dmax V  
in(min)  
in(min)  
and  
are the  
Rsense  
Rsense  
Jitter Period  
Lm  
(1Dmax )Lm  
Frequency jitter is used as an effective method  
for reducing EMI by dissipating energy. The nth-  
slew rates of the primary-side and equivalent  
secondary-side voltages sensed by the current-  
sensing resistor respectively.  
order  
harmonic  
noise  
bandwidth  
is  
BTn n(2f fjitter  
)
, where f is the frequency  
jitter amplitude. If BTn exceeds the resolution  
bandwidth (RBW) of the spectrum analyzer  
(200Hz for noise frequency less than 150kHz,  
9kHz for noise frequency between 150kHz and  
HF500-15 Rev. 1.03  
1/10/2018  
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19  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
PCB Layout Guidelines  
Design Example  
Efficient PCB layout is critical for stable operation,  
good EMI performance, and good thermal  
performance. For best results refer to Figure 13  
and follow the guidelines below:  
Table 1 below is a design example of the HF500-  
15 for power adapter applications.  
Table 1: Design Specification  
1. Minimize the power stage loop area for better  
EMI performance. This includes the input  
loop (C4 - T1 - U1 - R2/R4 - C4), the auxiliary  
winding loop (T1 - D7 - R12 - C7 - T1), the  
output loop (T1 - D8 - C10 - T1), and the  
RCD snubber loop (T1 - R9 - D6 - R10/C6 -  
T1).  
VIN  
VOUT  
IOUT  
85 to 265VAC  
12V  
1A  
2. Keep the input loop GND and the control  
circuit GND separate and only connect them  
at C4. Otherwise, the IC operation may be  
influenced by noise.  
3. Place the control circuit capacitors (such as  
those for FB, B/O, and VCC) close to the IC  
to decouple noise effectively.  
4. Place a larger source area around the IC to  
improve thermal performance, if needed.  
a) Top  
b) Bottom  
Figure 13: Recommended PCB Layout  
HF500-15 Rev. 1.03  
1/10/2018  
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20  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
TYPICAL APPLICATION CIRCUIT  
C9 470pF  
R13 100  
L1 1.0mH  
D8  
F1  
L2  
9
5
CN1  
100V/3A  
Magnetic Bead  
D2  
IN4007  
D4  
IN4007  
1
2
R22 10K  
R21  
NC  
C6  
R10  
150K  
R6  
5.1M  
C12  
1uF  
Np  
Ns  
C10  
680uF  
2.2nF  
L
3
7
R7  
5.1M  
D6  
FR107  
C2  
10uF  
C4  
22uF  
RV1  
CX1  
275Vac Varistor  
100nF  
N
T1  
EE19  
2
B/O  
D7  
R9  
51  
R8  
R12  
10  
D3  
IN4007  
D5  
IN4007  
N_Aux  
R18  
10  
91K  
Magnetic Bead  
L3  
C7 47uF  
1
R14  
1K  
C8 100nF  
U1  
U2  
PC817A  
R19  
38.3K  
5
4
Source  
Drain  
R16  
2K  
6
7
8
GND  
HFC500-15  
VCC  
R11  
NC  
C13  
1nF  
RT2  
NC  
R3  
NC  
2
1
B/O  
Vcc  
FB  
B/O  
VCC  
C11 22nF  
100K  
R15  
TIMER  
R1  
NC  
D1  
C5  
1nF  
U3  
TL431  
2.5V  
NC  
CY1 2.2nF  
Q1  
NC  
R4  
3.3  
R5  
3.3  
R17  
10K  
R20  
NC  
C3  
47nF  
R2  
NC  
C1  
NC  
Figure 14: Example of a Typical Application  
NC  
N1  
5
Np2: 0.20mm×1P?80Ts  
4
5
4
9
7
Ns: 0.45mm?1P?24Ts TIW  
9
N5  
N2  
1
2
Naux: 0.10mm×2P?27Ts  
Np1: 0.2mm×1P?110Ts  
Primary  
Secondary  
N4  
4
3
3
7
Ncp: 0.2mm×2P?19Ts  
5
2
1
Secondary side  
Primary side  
N3  
Note:  
Start Winding Point  
Tape  
Note:  
One tape between each winding  
: Start Point  
Cut 4th, 8th Pin after Winding  
a) Connection Diagram  
b) Winding Diagram  
Figure 15: Transformer Structure  
HF500-15 Rev. 1.03  
1/10/2018  
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21  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
Table 2: Winding Order  
Tape (T)  
Winding  
Start-End Wire Size (φ) Turns (T)  
Tube  
0
1
1
1
1
N1  
N2  
N3  
N4  
N5  
5 NC  
3 4  
2 1  
9 7  
4 5  
0.20mm*2  
0.20mm*1  
0.10mm*2  
19  
110  
27  
No  
Matching with wire  
Matching with wire  
0.45mm*1  
TIW  
24  
No  
Matching with wire  
0.20mm*1  
80  
HF500-15 Rev. 1.03  
1/10/2018  
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22  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
FLOW CHART  
Start  
Y
Internal High  
Voltage  
Current  
Vcc Decrease  
to 5.3V  
N
Vcc<3V?  
Source On  
Shut Off the  
Switching  
Pulse  
Latch Off the  
Switching Pulse  
Y
Y
Y
OTP=  
Logic High  
N
N
SCP=  
Logic High  
Shut Down  
Internal High Voltage  
?
?
N
Y
Vcc 12V  
>
Current Source  
Y
Y
N
N
VTIMER  
<1V  
N
Vcc<7.0V  
VCC>24V  
Thermal  
Monitor  
Vs>1.5V  
in LEB2  
Y
Monitor VTIMER after  
VTIMER>1.0V  
Monitor Vcc  
Monitor VB/O  
Soft Start  
Y
Y
N
Timer Recharge  
16  
Times and  
Fault=Logic High  
Monitor V  
FB  
Continuous  
Fault Monitor  
VFB<0.7V  
0.7V<VFB<3.0V  
VFB>3.7V  
Y
Y
Y
Normal  
Operation  
Switch Off  
OLP= Logic High  
Fault= Logic High  
Brown-Out  
= Logic High  
Disable Input B/O  
OPC, Input OVP  
Y
N
VFB>0.8V  
Y
Y
N
N
N
VB/O<VB/O_IN  
VB/O>VDIS  
VB/O>OVPB/O  
, and latch  
UVLO, brown-out, OTP & OLPare auto restart; OVPon VCC -off on TIMER are latch mode.  
To release from the latch condition, unplug from the main input.  
Figure 16: Control Flow Chart  
HF500-15 Rev. 1.03  
1/10/2018  
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23  
HF500-15 FULL-FEATURED FLYBACK REGULATOR  
PACKAGE INFORMATION  
SOIC8-7B  
0.189(4.80)  
0.197(5.00)  
0.050(1.27)  
0.024(0.61)  
0.063(1.60)  
8
5
0.150(3.80)  
0.157(4.00)  
0.228(5.80)  
0.244(6.20)  
0.213(5.40)  
PIN 1 ID  
1
4
TOP VIEW  
RECOMMENDED LAND PATTERN  
0.053(1.35)  
0.069(1.75)  
0.0075(0.19)  
0.0098(0.25)  
SEATING PLANE  
0.004(0.10)  
0.010(0.25)  
0.013(0.33)  
0.020(0.51)  
SEE DETAIL "A"  
0.050(1.27)  
BSC  
SIDE VIEW  
FRONT VIEW  
0.010(0.25)  
0.020(0.50)  
x 45o  
NOTE:  
1) CONTROL DIMENSION IS IN INCHES. DIMENSION IN  
BRACKET IS IN MILLIMETERS.  
2) PACKAGE LENGTH DOES NOT INCLUDE MOLD FLASH,  
PROTRUSIONS, OR GATE BURRS.  
GAUGE PLANE  
0.010(0.25) BSC  
3) PACKAGE WIDTH DOES NOT INCLUDE INTERLEAD FLASH  
OR PROTRUSIONS.  
4) LEAD COPLANARITY (BOTTOM OF LEADS AFTER FORMING)  
SHALL BE 0.004" INCHES MAX.  
0.016(0.41)  
0.050(1.27)  
0o-8o  
5) JEDEC REFERENCE IS MS-012.  
6) DRAWING IS NOT TO SCALE.  
DETAIL "A"  
NOTICE: The information in this document is subject to change without notice. Please contact MPS for current specifications.  
Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS  
products into any application. MPS will not assume any legal responsibility for any said applications.  
HF500-15 Rev. 1.03  
1/10/2018  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2018 MPS. All Rights Reserved.  
24  

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