MP6902 [MPS]

Fast Turn-off Intelligent Controller; 快速关断智能控制器
MP6902
型号: MP6902
厂家: MONOLITHIC POWER SYSTEMS    MONOLITHIC POWER SYSTEMS
描述:

Fast Turn-off Intelligent Controller
快速关断智能控制器

晶体 晶体管 控制器 局域网
文件: 总12页 (文件大小:423K)
中文:  中文翻译
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MP6902  
Fast Turn-off Intelligent Controller  
The Future of Analog IC Technology  
DESCRIPTION  
FEATURES  
The MP6902 is a Low-Drop Diode Emulator IC  
for Flyback converters which combined with an  
external switch replaces Schottky rectification  
diodes for high efficiency. The chip regulates  
the forward drop of an external switch to about  
70mV and switches it off as soon as the voltage  
becomes negative. MP6902 has a light-load  
sleep mode that reduces the quiescent current  
to <300uA.  
Supports DCM and Quasi-Resonant  
Flyback Converters  
Works with 12V Standard and 5V Logic  
Level FETS  
Compatible with Energy Star, 1W Standby  
Requirements  
VDD Range From 8V to 24V  
Fast Turn-off Total Delay of 20ns  
Max 400kHz Switching Frequency  
<300μA Quiescent Current at Light Load  
Mode  
Supports High-side and Low-side  
Rectification  
Power Savings of Up to 1.5W in a Typical  
Notebook Adapter  
APPLICATIONS  
Industrial Power Systems  
Distributed Power Systems  
Battery Powered Systems  
Flyback Converters  
All MPS parts are lead-free and adhere to the RoHS directive. For MPS green  
status, please visit MPS website under Quality Assurance.  
“MPS” and “The Future of Analog IC Technology” are Registered Trademarks of  
Monolithic Power Systems, Inc.  
TYPICAL APPLICATION  
MP6902 Rev. 1.13  
1/11/2013  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2013 MPS. All Rights Reserved.  
1
MP6902- FAST TURN-OFF INTELLIGENT CONTROLLER  
ORDERING INFORMATION  
Part Number*  
Package  
SOIC8  
Top Marking  
MP6902DS  
MP6902DS  
* For Tape & Reel, add suffix –Z (e.g. MP6902DS–Z);  
For RoHS Compliant Packaging, add suffix –LF; (e.g. MP6902DS–LF–Z)  
PACKAGE REFERENCE  
TOP VIEW  
PGND  
EN  
1
2
3
4
8
7
6
5
V
G
NC  
LL  
V
DD  
SS  
V
D
V
Thermal Resistance (4)  
SOIC8 .....................................90 ...... 45...°C/W  
θJA  
θJC  
ABSOLUTE MAXIMUM RATINGS (1)  
VDD to VSS......................................-0.3V to +27V  
PGND to VSS ................................-0.3V to +0.3V  
VG to VSS ......................................... -0.3V to VCC  
VD to VSS .....................................-0.7V to +180V  
LL, EN to VSS ...............................-0.3V to +6.5V  
Notes:  
1) Exceeding these ratings may damage the device.  
2) The maximum allowable power dissipation is a function of the  
maximum junction temperature TJ(MAX), the junction-to-  
ambient thermal resistance θJA, and the ambient temperature  
TA. The maximum allowable continuous power dissipation at  
any ambient temperature is calculated by PD(MAX)=(TJ(MAX)-  
TA)/ θJA. Exceeding the maximum allowable power dissipation  
will cause excessive die temperature, and the regulator will go  
into thermal shutdown. Internal thermal shutdown circuitry  
protects the device from permanent damage.  
Maximum Operating Frequency............ 400 kHz  
(2)  
Continuous Power Dissipation  
(TA=+25°C)  
............................................................. 1.4W  
Junction Temperature...............................150°C  
3) The device is not guaranteed to function outside of its  
operating conditions.  
4) Measured on JESD51-7, 4-layer PCB.  
Lead Temperature (Solder).......................260°C  
Storage Temperature .............. -55°C to +150°C  
Recommended Operation Conditions (3)  
VDD to VSS............................................8V to 24V  
Operating Junction Temp. (TJ).... -40°C to +125°C  
MP6902 Rev. 1.13  
1/11/2013  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2013 MPS. All Rights Reserved.  
2
MP6902- FAST TURN-OFF INTELLIGENT CONTROLLER  
ELECTRICAL CHARACTERISTICS  
VDD = 12V, TA= +25°C, unless otherwise noted.  
Parameter  
Symbol Conditions  
Min  
8
5.0  
0.8  
Typ  
Max  
24  
7.0  
1.2  
10  
Units  
V
V
V
mA  
mA  
VDD Voltage Range  
VDD UVLO Rising  
VDD UVLO Hysteresis  
Operating Current  
Quiescent Current  
6.0  
1
8
ICC  
Iq  
CLOAD=5nF, FSW=100kHz  
VSS-VD=0.5V  
VDD =4V  
2
3
210  
375  
290  
150  
30  
255  
440  
380  
Shutdown Current  
µA  
VDD=20V, EN=0V  
Light-load Mode Current  
Thermal Shutdown  
Thermal Shutdown Hysteresis  
Enable UVLO Rising  
Enable UVLO Hysteresis  
Internal Pull-up Current On EN  
Pin  
CONTROL CIRCUITRY SECTION  
VSS –VD Forward Voltage  
µA  
oC  
oC  
V
1.1  
55  
1.5  
0.2  
1.9  
0.4  
V
10  
15  
µA  
Vfwd  
TDon  
TDon  
70  
150  
250  
85  
mV  
ns  
ns  
µA  
µs  
µs  
µs  
CLOAD = 5nF  
CLOAD = 10nF  
VD = 180V  
Turn-on Delay  
Input Bias Current On VD Pin  
Minimum On-time (5)  
Light-load-enter Delay  
Light-load-enter Pulse Width  
Light-load-enter Pulse Width  
Hysteresis  
Light-load Resistor Value  
Light-load Mode Exit Pulse  
Width Threshold (VDS)  
Light-load Mode Enter Pulse  
Width Threshold (VGS) (5)  
GATE DRIVER SECTION  
VG (Low)  
1
TMIN  
CLOAD = 5nF  
1.6  
100  
1.75  
TLL-Delay RLL=100k  
TLL  
TLL-H  
RLL  
RLL=100kΩ  
1.3  
2.2  
RLL=100kΩ  
0.2  
µs  
kΩ  
mV  
30  
300  
VLL-DS  
-400  
-250  
1.0  
-150  
VLL-GS  
V
ILOAD=1mA  
VDD >17V  
0.05  
14  
0.1  
15  
V
V
13  
VDD-2.2  
VG (High)  
VDD <17V  
Turn-off Threshold (VSS-VD)  
Turn-off Propagation Delay  
30  
15  
mV  
ns  
VD=VSS  
VD =VSS, CLOAD=5nF,  
TDoff  
TDoff  
35  
45  
ns  
ns  
R
GATE=0Ω  
Turn-off Total Delay  
VD =VSS, CLOAD=10nF,  
RGATE=0Ω  
Pull Down Impedance  
Pull Down Current (5)  
Notes:  
1
2
2
A
3V <VG<10V  
5) Guaranteed by Design and Characterization.  
MP6902 Rev. 1.13  
1/11/2013  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2013 MPS. All Rights Reserved.  
3
MP6902- FAST TURN-OFF INTELLIGENT CONTROLLER  
PIN FUNCTIONS  
Pin #  
Name  
PGND  
EN  
Description  
1
2
3
4
5
6
7
8
Power Ground, return for driver switch  
Enable pin, active high  
LL  
Light load timing setting. Connect a resistor to set the light load timing.  
FET drain voltage sense  
VD  
VSS  
VDD  
NC  
Ground, also used as reference for VD  
Supply Voltage  
No connection  
VG  
Gate drive output  
MP6902 Rev. 1.13  
1/11/2013  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2013 MPS. All Rights Reserved.  
4
MP6902- FAST TURN-OFF INTELLIGENT CONTROLLER  
TYPICAL PERFORMANCE CHARACTERISTICS  
VDD = 12V, unless otherwise noted.  
Notes:  
6) See Figure 13 for the test circuit.  
MP6902 Rev. 1.13  
1/11/2013  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2013 MPS. All Rights Reserved.  
5
MP6902- FAST TURN-OFF INTELLIGENT CONTROLLER  
BLOCK DIAGRAM  
Figure 1—Function Block Diagram  
MP6902 Rev. 1.13  
1/11/2013  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2013 MPS. All Rights Reserved.  
6
MP6902- FAST TURN-OFF INTELLIGENT CONTROLLER  
OPERATION  
The MP6902 supports operation in DCM and  
Quasi-Resonant Flyback converters. The control  
circuitry controls the gate in forward mode and  
will turn the gate off when the MOSFET current is  
fairly low.  
body diode voltage drop (<-500mV) is much  
smaller than the turn on threshold of the control  
circuitry (-70mV), which will then pull the gate  
driver voltage high to turn on the synchronous  
MOSFET after about 150ns turn on delay  
(Defined in Figure 2).  
Blanking  
As soon as the turn on threshold (-70mV) is  
triggered, a blanking time (Minimum on-time:  
~1.6us) will be added during which the turn off  
threshold will be changed from -30mV to +50mV.  
This blanking time can help to avoid error trigger  
on turn off threshold caused by the turn on  
ringing of the synchronous MOSFET.  
The control circuitry contains a blanking function.  
When it pulls the MOSFET on/off, it makes sure  
that the on/off state at least lasts for some time.  
The turn on blanking time is ~1.6us, which  
determines the minimum on-time. During the turn  
on blanking period, the turn off threshold is not  
totally blanked, but changes the threshold  
voltage to ~+50mV (instead of -30mV). This  
assures that the part can always be turned off  
even during the turn on blanking period. (Albeit  
slower)  
VDS  
-30mV  
-70mV  
tDon  
tDoff  
VD Clamp  
VGATE  
tTotal  
Because VD can go as high as 180V, a High-  
Voltage JFET is used at the input. To avoid  
excessive currents when Vg goes below -0.7V, a  
small resistor is recommended between VD and  
the drain of the external MOSFET.  
5V  
2V  
Under-Voltage Lockout (UVLO)  
Figure 2—Turn on and Turn off delay  
When the VDD is below UVLO threshold, the part  
is in sleep mode and the Vg pin is pulled low by a  
10kΩ resistor.  
Conducting Phase  
When the synchronous MOSFET is turned on,  
Vds becomes to rise according to its on  
resistance, as soon as Vds rises above the turn  
on threshold (-70mV), the control circuitry stops  
pulling up the gate driver which leads the gate  
voltage is pulled down by the internal pull-down  
resistance (10k) to larger the on resistance of  
synchronous MOSFET to ease the rise of Vds.  
By doing that, Vds is adjusted to be around -  
70mV even when the current through the MOS is  
fairly small, this function can make the driver  
voltage fairly low when the synchronous  
MOSFET is turned off to fast the turn off speed  
(this function is still active during turn on blanking  
time which means the gate driver could still be  
turned off even with very small duty of the  
synchronous MOSFET).  
Enable pin  
If EN is pulled low, the part is in sleep mode.  
Thermal shutdown  
If the junction temperature of the chip exceeds  
170oC, the Vg will be pulled low and the part  
stops switching. The part will return to normal  
function after the junction temperature has  
dropped to 120oC.  
Thermal Design  
If the dissipation of the chip is higher than  
100mW due to switching frequencies above  
100kHz.  
Turn-on Phase  
When the synchronous MOSFET is conducting,  
current will flow through its body diode which  
generates a negative Vds across it. Because this  
MP6902 Rev. 1.13  
1/11/2013  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2013 MPS. All Rights Reserved.  
7
MP6902- FAST TURN-OFF INTELLIGENT CONTROLLER  
Turn-off Phase  
When Vds rises to trigger the turn off threshold (-  
30mV), the gate voltage is pulled to low after  
about 20ns turn off delay (defined in Figure 2) by  
the control circuitry. Similar with turn-on phase, a  
200ns blanking time is added after the  
synchronous MOSFET is turned off to avoid error  
trigger.  
Figure  
3
shows synchronous rectification  
operation at heavy load condition. Due to the  
high current, the gate driver will be saturated at  
first, during which the gate driver voltage is kept  
at ~2V lower than VDD (when VDD>16V, gate  
driver will be internal clamped at 14V). After Vds  
goes to above -70mV, gate driver voltage  
decreases to adjust the Vds to typical -70mV.  
Figure 5—Drain-Source and Gate Driver  
voltage on SR MOFET  
Figure  
rectification waveform on drain-source voltage  
DS and gate driver signal VGS. For safe operation  
of the IC, it is required:  
5
shows the whole synchronous  
Figure  
4
shows synchronous rectification  
V
operation at light load condition. Due to the low  
current, the gate driver voltage never saturates  
but begins to decrease as soon as the  
synchronous MOSFET is turned on and adjust  
the Vds.  
VOUT + V /n + VDS _Spike < 180V * k  
IN  
Where 180V is the maximum voltage rating on VD  
pin of MP6902, VIN/VOUT is the input/output DC  
voltage, n is the turn ratio from primary to  
secondary of the power transformer, VDS_Spike is  
the spike voltage on drain-source which is lead  
by leakage inductance, while k is the de-rating  
factor which is usually selected as 0.7~0.8.  
Vds  
-30mV  
-70mV  
Light-load Latch-off Function  
Isd  
The gate driver of MP6902 is latched to save the  
driver loss at light-load condition to improve  
efficiency. When the synchronous MOSFET’s  
conducting period keeps lower than light load  
timing (TLL) for longer than the light-load-enter  
delay (TLL-Delay), MP6902 enters light-load mode  
and latches off the gate driver. Here the  
synchronous MOSFET’s conducting period is  
from turn on of the gate driver to the moment  
when VGS drops to below 1V (VLL_GS). During  
Vgs  
t0  
t1  
t2  
Figure 3—Synchronous Rectification  
Operation at heavy load  
Vds  
-30mV  
-70mV  
light-load  
mode,  
MP6902  
monitors  
the  
synchronous MOSFET’s body diode conducting  
period by sensing the time duration of the VDS  
below -250mV(VLL_DS). If it is longer than TLL+TLL-  
Isd  
(TLL-H, light-load-enter pulse width hysteresis),  
H
the light-load mode is finished and gate driver of  
MP6902 is unlatched to restart the synchronous  
rectification.  
Vgs  
t0  
t1  
t2  
Figure 4Synchronous Rectification  
Operation at light load  
MP6902 Rev. 1.13  
1/11/2013  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2013 MPS. All Rights Reserved.  
8
MP6902- FAST TURN-OFF INTELLIGENT CONTROLLER  
Id  
For MP6902, the light load enter timing (TLL) is  
50% SR Conduction Period  
Ipeak  
programmable by connecting a resistor (RLL) on  
LL pin, by monitoring the LL pin current (the LL  
pin voltage keeps at ~2V internally), TLL is set as  
following:  
Ipeak˜ 4·IOUT  
Ic˜ 2·IOUT  
Ic  
2.2μs  
100kΩ  
Vg  
T RLL (kΩ)⋅  
LL  
SR MOSFET Selection and Driver Ability  
SR Conduction Period  
The Power Mosfet selection proved to be a trade  
off between Ron and Qg. In order to achieve high  
efficiency, the Mosfet with smaller Ron is always  
preferred, while the Qg is usually larger with  
smaller Ron, which makes the turn-on/off speed  
lower and lead to larger power loss. For MP6902,  
because Vds is regulated at ~-70mV during the  
driving period, the Mosfet with too small Ron is  
not recommend, because the gate driver may be  
pulled down to a fairly low level with too small  
Ron when the Mosfet current is still fairly high,  
which make the advantage of the low Ron  
inconspicuous.  
Figure 6—Synchronous Rectification typical  
waveforms in QR Flyback  
Turn-on Delay vs. Qg  
350  
300  
250  
200  
150  
100  
50  
0
0
20  
40  
60  
80  
100  
120  
140  
Qg (nC)  
Figure 6 shows the typical waveform of QR  
flyback. Assume 50% duty cycle and the output  
Figure 7—Total Turn-on Delay vs. Qg  
Typical System Implementations  
current is IOUT  
.
To achieve fairly high usage of the Mosfet’s Ron,  
it is expected that the Mosfet be fully turned on at  
least 50% of the SR conduction period:  
C1  
6
4
2
VD  
VDD  
PGND  
LL  
C2  
1
3
Vds = −Ic ×Ron = −2IOUT ×Ron ≤ −Vfwd  
MP6902  
EN  
VG  
C3  
R3  
R1  
Where Vds is Drain-Source voltage of the Mosfet  
and Vfwd is the forward voltage threshold of  
MP6902, which is ~70mV.  
8
5
VSS  
R2  
So the Mosfet’s Ron is recommended to be no  
lower than ~35/IOUT (m). (For example, for 5A  
application, the Ron of the Mosfet is  
recommended to be no lower than 7m)  
Figure 8— IC Supply derived directly from  
Output Voltage  
Figure  
8
shows  
the  
typical  
system  
Figure 7 shows the corresponding total delay  
during turn-on period (tTotal, see Figure 2) with  
driving different Qg Mosfet by MP6902. From  
Figure 7, with driving a 120nC Qg Mosfet, the  
driver ability of MP6902 is able to pull up the gate  
driver voltage of the Mosfet to ~5V in 300ns as  
soon as the body diode of the Mosfet is  
conducting, which greatly save the turn-on power  
loss in the Mosfet’s body diode.  
implementation for the IC supply derived from  
output voltage, which is available in low-side  
rectification and the output voltage is  
recommended to be in the VDD range of MP6902  
(from 8V to 24V).  
If output voltage is out of the VDD range of  
MP6902 or high-side rectification is used, it is  
recommended to use an auxiliary winding from  
the power transformer for the IC supply, which is  
shown in Figure 9 and Figure.10.  
MP6902 Rev. 1.13  
1/11/2013  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2013 MPS. All Rights Reserved.  
9
MP6902- FAST TURN-OFF INTELLIGENT CONTROLLER  
R4  
R4  
C1  
C1  
D2  
D1  
R5  
6
4
2
6
4
VDD  
PGND  
LL  
VD  
VD  
VDD  
D1  
C2  
C2  
1
3
1
3
PGND  
MP6902  
MP6902  
2
8
EN  
VG  
EN  
VG  
LL  
C3  
R3  
R1  
R3  
C3  
R1  
8
5
5
VSS  
VSS  
R2  
R2  
Figure 9— IC Supply derived from Auxiliary  
Winding in Low-Side Rectification  
Figure 11— IC Supply derived from  
Secondary Winding through External LDO in  
Low-Side Rectification  
C1  
R1  
R2  
C1  
4
2
8
R1  
VG  
LL  
VD  
EN  
R2  
3
MP6902  
C3  
D1  
8
4
2
R3  
VG  
LL  
VD  
EN  
MP6902  
5
1
3
D1  
R4  
VSS  
C3 R3  
R5  
D2  
6
R4  
PGND  
VDD  
5
1
VSS  
C2  
6
PGND  
VDD  
C2  
Figure 10— IC Supply derived from Auxiliary  
Winding in High-Side Rectification  
Figure 12— IC Supply derived from  
Secondary Winding through External LDO in  
High-Side Rectification  
There is another non-auxiliary winding solution  
for the IC supply, which uses an external LDO  
circuit from the secondary transformer winding.  
See Figure.11 and Figure.12, compared with  
using auxiliary winding for IC supply, this solution  
has a bit higher power loss which is dissipate on  
the LDO circuit especially when the secondary  
winding voltage is high.  
MP6902 Rev. 1.13  
1/11/2013  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2013 MPS. All Rights Reserved.  
10  
MP6902- FAST TURN-OFF INTELLIGENT CONTROLLER  
TYPICAL APPLICATION CIRCUIT  
Figure 13—MP6902 for Secondary Synchronous Controller in 90W Flyback Application  
MP6902 Rev. 1.13  
1/11/2013  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2013 MPS. All Rights Reserved.  
11  
MP6902- FAST TURN-OFF INTELLIGENT CONTROLLER  
PACKAGE INFORMATION  
SOIC8  
0.189(4.80)  
0.197(5.00)  
0.050(1.27)  
0.024(0.61)  
0.063(1.60)  
8
5
0.150(3.80)  
0.157(4.00)  
0.228(5.80)  
0.244(6.20)  
0.213(5.40)  
PIN 1 ID  
1
4
TOP VIEW  
RECOMMENDED LAND PATTERN  
0.053(1.35)  
0.069(1.75)  
SEATING PLANE  
0.004(0.10)  
0.010(0.25)  
0.0075(0.19)  
0.0098(0.25)  
0.013(0.33)  
0.020(0.51)  
SEE DETAIL "A"  
0.050(1.27)  
BSC  
SIDE VIEW  
FRONT VIEW  
0.010(0.25)  
0.020(0.50)  
x 45o  
NOTE:  
1) CONTROL DIMENSION IS IN INCHES. DIMENSION IN  
BRACKET IS IN MILLIMETERS.  
GAUGE PLANE  
0.010(0.25) BSC  
2) PACKAGE LENGTH DOES NOT INCLUDE MOLD FLASH,  
PROTRUSIONS OR GATE BURRS.  
3) PACKAGE WIDTH DOES NOT INCLUDE INTERLEAD FLASH  
OR PROTRUSIONS.  
4) LEAD COPLANARITY (BOTTOM OF LEADS AFTER FORMING)  
SHALL BE 0.004" INCHES MAX.  
0.016(0.41)  
0.050(1.27)  
0o-8o  
5) DRAWING CONFORMS TO JEDEC MS-012, VARIATION AA.  
6) DRAWING IS NOT TO SCALE.  
DETAIL "A"  
NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third  
party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not  
assume any legal responsibility for any said applications.  
MP6902 Rev. 1.13  
1/11/2013  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2013 MPS. All Rights Reserved.  
12  

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