MPQ4460DQ [MPS]

Industrial Grade, 2.5A, 4MHz, 36V Step-Down Converter;
MPQ4460DQ
型号: MPQ4460DQ
厂家: MONOLITHIC POWER SYSTEMS    MONOLITHIC POWER SYSTEMS
描述:

Industrial Grade, 2.5A, 4MHz, 36V Step-Down Converter

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MPQ4460  
Industrial Grade, 2.5A, 4MHz, 36V  
Step-Down Converter  
The Future of Analog IC Technology  
DESCRIPTION  
FEATURES  
The MPQ4460 is a high frequency step-down  
switching regulator with an integrated internal  
high-side high voltage power MOSFET. It  
provides 2.5A output with current mode control  
for fast loop response and easy compensation.  
Guaranteed Industrial Temp Range Limits  
120μA Quiescent Current  
Wide 3.8V to 36V Operating Input Range  
150mInternal Power MOSFET  
Up to 4MHz Programmable Switching  
Frequency  
The wide 3.8V to 36V input range  
accommodates  
applications, including those in an automotive  
input environment. 120µA operational  
a
variety of step-down  
Ceramic Capacitor Stable  
Internal Soft-Start  
Internally Set Current Limit without a  
Current Sensing Resistor  
A
quiescent current allows use in battery-powered  
applications.  
Up to 95% Efficiency  
Output Adjustable from 0.8V to 30V  
Available in a 3mm x 3mm QFN10 Package  
High power conversion efficiency over a wide  
load range is achieved by scaling down the  
switching frequency at light load condition to  
reduce the switching and gate driving losses.  
APPLICATIONS  
High Voltage Power Conversion  
Automotive Systems  
Industrial Power Systems  
Distributed Power Systems  
Battery Powered Systems  
The frequency foldback helps prevent inductor  
current runaway during startup and thermal  
shutdown provides reliable, fault tolerant  
operation.  
By switching at 4MHz, the MPQ4460 is able to  
prevent EMI (Electromagnetic Interference)  
noise problems, such as those found in AM  
radio and ADSL applications.  
All MPS parts are lead-free and adhere to the RoHS directive. For MPS green  
status, please visit MPS website under Quality Assurance. “MPS” and “The  
Future of Analog IC Technology” are Registered Trademarks of Monolithic  
Power Systems, Inc.  
The MPQ4460 is available in a small 3mm x  
3mm QFN10 package.  
TYPICAL APPLICATION  
C4  
100nF  
Efficiency vs  
Load Current  
100  
10  
BST  
L1  
V
=5V  
IN  
10uH  
8,9  
3
1,2  
5
V
OUT  
3.3V  
90  
80  
70  
60  
50  
40  
30  
SW  
FB  
V
VIN  
IN  
C2  
22uF  
6.3V  
C1  
10uF  
50V  
D1  
V
=12V  
IN  
V
=24V  
IN  
EN  
EN  
MPQ4460  
7
4
COMP  
FREQ  
C3  
220pF  
GND  
V
=3.3V  
C6  
NS  
OUT  
2.0  
LOAD CURRENT (A)  
6
0
0.5  
1.0  
1.5  
2.5  
MPQ4460 Rev1.21  
12/5/2012  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2012 MPS. All Rights Reserved.  
1
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
ORDERING INFORMATION  
Part Number*  
Package  
Top Marking  
MPQ4460DQ  
QFN10 (3x3)  
M7  
* For Tape & Reel, add suffix –Z (e.g. MPQ4460DQ–Z);  
For Lead Free, add suffix –LF (e.g. MPQ4460DQ–LF–Z)  
PACKAGE REFERENCE  
TOP VIEW  
SW  
SW  
1
2
3
4
5
10 BST  
9
8
7
6
VIN  
EN  
VIN  
COMP  
FB  
FREQ  
GND  
EXPOSED PAD  
ON BACKSIDE  
ABSOLUTE MAXIMUM RATINGS (1)  
Supply Voltage (VIN).....................–0.3V to +40V  
Switch Voltage (VSW)............ –0.3V to VIN + 0.3V  
BST to SW.....................................–0.3V to +6V  
All Other Pins.................................–0.3V to +6V  
Thermal Resistance (4)  
QFN10 (3mm x 3mm).............50...... 12... °C/W  
θJA  
θJC  
Notes:  
1) Exceeding these ratings may damage the device.  
2) The maximum allowable power dissipation is a function of the  
maximum junction temperature TJ(MAX), the junction-to-  
ambient thermal resistance θJA, and the ambient temperature  
TA. The maximum allowable continuous power dissipation at  
any ambient temperature is calculated by PD(MAX)=(TJ(MAX)-  
TA)/ θJA. Exceeding the maximum allowable power dissipation  
will cause excessive die temperature, and the regulator will go  
into thermal shutdown. Internal thermal shutdown circuitry  
protects the device from permanent damage.  
(2)  
Continuous Power Dissipation (TA = +25°C)  
............................................................. 2.5W  
Junction Temperature...............................150°C  
Lead Temperature ....................................260°C  
Storage Temperature.............. –65°C to +150°C  
Recommended Operating Conditions (3)  
Supply Voltage VIN ...........................3.8V to 36V  
Output Voltage VOUT.........................0.8V to 30V  
Operating Junct. Temp (TJ)..... –40°C to +125°C  
3) The device is not guaranteed to function outside of its  
operating conditions.  
4) Measured on JESD51-7, 4-layer PCB  
MPQ4460 Rev1.21  
12/5/2012  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2012 MPS. All Rights Reserved.  
2
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
ELECTRICAL CHARACTERISTICS  
VIN = 12V, VEN = 2.5V, VCOMP = 1.4V, TJ= -40°C to +85°C, unless otherwise noted. Typical values  
are at TJ=25°C.  
Parameter  
Symbol Condition  
Min  
Typ  
Max Units  
0.776  
0.770  
0.8  
0.824  
0.830  
2.0  
V
4.5V < VIN < 36V, TJ=25°C  
4.5V < VIN < 36V  
Feedback Voltage  
VFB  
Feedback Bias Current  
IFB  
0.02  
150  
1
µA  
m  
μA  
Upper Switch On Resistance(5)  
Upper Switch Leakage  
RDS(ON) VBST – VSW = 5V  
ISW VEN = 0V, VSW = 0V, VIN = 36V  
3.5  
TJ=25°C  
Current Limit  
ILIM  
GCS  
Duty Cycle = 50%  
A
2.7  
4.5  
COMP to Current Sense  
Transconductance  
6.3  
A/V  
Error Amp Voltage Gain (5)  
Error Amp Transconductance  
Error Amp Min Source Current  
Error Amp Min Sink Current  
VIN UVLO Threshold  
200  
60  
5
V/V  
µA/V  
µA  
µA  
V
ICOMP = ±3µA  
VFB = 0.7V  
VFB = 0.9V  
20  
100  
–5  
2.55  
3.0  
0.35  
1.5  
2
4
12  
120  
150  
15  
100  
100  
1.5  
300  
3.45  
VIN UVLO Hysteresis  
V
Soft-Start Time (5)  
0V < VFB < 0.8V  
RFREQ = 45kꢀ  
0.4  
1.55  
3.10  
ms  
MHz  
MHz  
µA  
µA  
°C  
°C  
ns  
ns  
V
2.45  
4.9  
18  
Oscillator Frequency  
fSW  
R
FREQ = 18kꢀ  
Shutdown Supply Current  
Quiescent Supply Current  
Thermal Shutdown  
IS  
IQ  
VEN = 0V  
No load, VFB = 0.9V  
165  
Thermal Shutdown Hysteresis  
Minimum Off Time (5)  
TOFF  
TON  
Minimum On Time (5)  
EN Rising Threshold  
EN Threshold Hysteresis  
1.2  
1.8  
mV  
Note:  
5) Guaranteed by design.  
MPQ4460 Rev1.21  
12/5/2012  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2012 MPS. All Rights Reserved.  
3
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
PIN FUNCTIONS  
Pin # Name Description  
Switch Node. This is the output from the high-side switch. A low forward drop Schottky diode to  
ground is required. The diode must be close to the SW pins to reduce switching spikes.  
Enable Input. Pulling this pin below the specified threshold shuts the chip down. Pulling it up  
above the specified threshold or leaving it floating enables the chip.  
Compensation. This node is the output of the error amplifier. Control loop frequency  
compensation is applied to this pin.  
1, 2  
3
SW  
EN  
4
COMP  
Feedback. This is the input to the error amplifier. The output voltage is set by an resistive  
divider connected between the output and GND which scales down VOUT equal to the internal  
+0.8V reference.  
5
FB  
Ground. It should be connected as close as possible to the output capacitor to shorten the high  
current switch paths.  
Switching Frequency Program Input. Connect a resistor from this pin to ground to set the  
switching frequency.  
6
7
GND  
FREQ  
Input Supply. This supplies power to all the internal control circuitry, both BS regulators and the  
high-side switch. A decoupling capacitor to ground must be placed close to this pin to minimize  
switching spikes.  
Bootstrap. This is the positive power supply for the internal floating high-side MOSFET driver.  
Connect a bypass capacitor between this pin and SW pin.  
8, 9  
10  
VIN  
BST  
MPQ4460 Rev1.21  
12/5/2012  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2012 MPS. All Rights Reserved.  
4
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
TYPICAL PERFORMANCE CHARACTERISTICS  
VIN = 12V, C1 = 10µF, C2 = 22µF, L = 10µH and TA = +25°C, unless otherwise noted.  
Efficiency vs  
Load Current  
Oscillating Frequency  
vs RFREQ  
Efficiency vs  
Load Current  
100  
90  
80  
70  
60  
50  
40  
4.0  
3.5  
3.0  
2.5  
2.0  
1.5  
1.0  
0.5  
0.0  
100  
90  
80  
70  
60  
50  
40  
0
0.5  
1.0  
1.5  
2.0  
2.5  
10  
100  
1000  
0
0.5  
1.0  
1.5  
2.0  
2.5  
LOAD CURRENT (A)  
V
V
V
OUT  
AC Coupled  
20mV/div.  
OUT  
OUT  
AC Coupled  
10mV/div.  
AC Coupled  
10mV/div.  
V
V
SW  
SW  
V
SW  
10V/div.  
10V/div.  
10V/div.  
I
L
1A/div.  
I
I
L
L
1A/div.  
1A/div.  
MPQ4460 Rev1.21  
12/5/2012  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2012 MPS. All Rights Reserved.  
5
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
TYPICAL PERFORMANCE CHARACTERISTICS (continued)  
VIN = 12V, C1 = 10µF, C2 = 22µF, L = 10µH and TA = +25°C, unless otherwise noted.  
Startup Shutdown Startup  
I
= 0.1A  
I
= 0.1A  
I
= 1A  
OUT  
OUT  
OUT  
V
EN  
V
V
EN  
EN  
5V/div.  
5V/div.  
5V/div.  
V
V
OUT  
OUT  
V
OUT  
2V/div.  
2V/div.  
2V/div.  
V
10V/div.  
V
SW  
V
SW  
SW  
10V/div.  
10V/div.  
I
I
I
L
L
L
1A/div.  
1A/div.  
1A/div.  
1ms/div.  
1ms/div.  
1ms/div.  
Shutdown  
Startup  
Shutdown  
I
= 1A  
I
= 2A  
OUT  
I
= 2A  
OUT  
OUT  
V
V
V
EN  
EN  
EN  
5V/div.  
5V/div.  
5V/div.  
V
V
V
OUT  
OUT  
OUT  
2V/div.  
2V/div.  
2V/div.  
V
V
V
SW  
SW  
SW  
10V/div.  
10V/div.  
10V/div.  
I
I
I
L
L
L
2A/div.  
1A/div.  
2A/div.  
1ms/div.  
Short Circuit Entry  
Short Circuit Recovery  
I
= 0.1A to Short  
I
= Short to 0.1A  
OUT  
OUT  
V
V
OUT  
OUT  
2V/div.  
2V/div.  
I
I
L
L
1A/div.  
1A/div.  
MPQ4460 Rev1.21  
12/5/2012  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2012 MPS. All Rights Reserved.  
6
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
OPERATION  
The MPQ4460 is  
non-synchronous,  
a
variable frequency,  
PWM Control  
step-down switching  
At moderate to high output current, the  
MPQ4460 operates in a fixed frequency, peak  
current control mode to regulate the output  
voltage. A PWM cycle is initiated by the internal  
clock. The power MOSFET is turned on and  
remains on until its current reaches the value  
set by the COMP voltage. When the power  
switch is off, it remains off for at least 100ns  
before the next cycle starts. If, in one PWM  
period, the current in the power MOSFET does  
not reach the COMP set current value, the  
power MOSFET remains on, saving a turn-off  
operation.  
regulator with an integrated high-side high  
voltage power MOSFET. It provides a single  
highly efficient solution with current mode  
control for fast loop response and easy  
compensation. It features a wide input voltage  
range, internal soft-start control and precision  
current limiting. Its very low operational  
quiescent current makes it suitable for battery  
powered applications.  
V
VIN  
IN  
+
--  
+
--  
5V  
2.6V  
REFERENCE UVLO/  
INTERNAL  
EN  
THERMAL  
BST  
SW  
REGULATORS  
SHUTDOWN  
SW  
--  
+
I
SW  
1.5ms SS  
SS  
V
OUT  
I
Level  
Shift  
SW  
FB  
Gm Error Amp  
--  
+
COMP  
SS  
0V8  
OSCILLATOR  
CLK  
V
OUT  
FREQ  
GND  
COMP  
Figure 1—Functional Block Diagram  
MPQ4460 Rev1.21  
12/5/2012  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2012 MPS. All Rights Reserved.  
7
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
Internal Soft-Start  
Error Amplifier  
The error amplifier compares the FB pin voltage  
with the internal reference (REF) and outputs a  
current proportional to the difference between  
the two. This output current is then used to  
charge the external compensation network to  
form the COMP voltage, which is used to  
control the power MOSFET current.  
The soft-start is implemented to prevent the  
converter output voltage from overshooting  
during startup. When the chip starts, the  
internal circuitry generates a soft-start voltage  
(SS) ramping up from 0V to 2.6V. When it is  
lower than the internal reference (REF), SS  
overrides REF so the error amplifier uses SS as  
the reference. When SS is higher than REF,  
REF regains control.  
During operation, the minimum COMP voltage  
is clamped to 0.9V and its maximum is clamped  
to 2.0V. COMP is internally pulled down to GND  
in shutdown mode. COMP should not be pulled  
up beyond 2.6V.  
Thermal Shutdown  
Thermal shutdown is implemented to prevent  
the chip from operating at exceedingly high  
temperatures. When the silicon die temperature  
is higher than its upper threshold, it shuts down  
the whole chip. When the temperature is lower  
than its lower threshold, the chip is enabled  
again.  
Internal Regulator  
Most of the internal circuitries are powered from  
the 2.6V internal regulator. This regulator takes  
the VIN input and operates in the full VIN range.  
When VIN is greater than 3.0V, the output of  
the regulator is in full regulation. When VIN is  
lower than 3.0V, the output decreases.  
Floating Driver and Bootstrap Charging  
The floating power MOSFET driver is powered  
by an external bootstrap capacitor. This floating  
driver has its own UVLO protection. This  
UVLO’s rising threshold is 2.2V with a threshold  
of 150mV.  
Enable Control  
The MPQ4460 has a dedicated enable control  
pin (EN). With high enough input voltage, the  
chip can be enabled and disabled by EN which  
has positive logic. Its falling threshold is a  
precision 1.2V, and its rising threshold is 1.5V  
(300mV higher).  
The bootstrap capacitor is charged and  
regulated to about 5V by the dedicated internal  
bootstrap regulator. When the voltage between  
the BST and SW nodes is lower than its  
regulation, a PMOS pass transistor connected  
from VIN to BST is turned on. The charging  
current path is from VIN, BST and then to SW.  
External circuit should provide enough voltage  
headroom to facilitate the charging.  
When floating, EN is pulled up to about 3.0V by  
an internal 1µA current source so it is enabled.  
To pull it down, 1µA current capability is needed.  
When EN is pulled down below 1.2V, the chip is  
put into the lowest shutdown current mode.  
When EN is higher than zero but lower than its  
rising threshold, the chip is still in shutdown  
mode but the shutdown current increases  
slightly.  
As long as VIN is sufficiently higher than SW,  
the bootstrap capacitor can be charged. When  
the power MOSFET is ON, VIN is about equal  
to SW so the bootstrap capacitor cannot be  
charged. When the external diode is on, the  
difference between VIN and SW is largest, thus  
making it the best period to charge. When there  
is no current in the inductor, SW equals the  
output voltage VOUT so the difference between  
VIN and VOUT can be used to charge the  
bootstrap capacitor.  
Under-Voltage Lockout (UVLO)  
Under-voltage lockout (UVLO) is implemented  
to protect the chip from operating at insufficient  
supply voltage. The UVLO rising threshold is  
about 3.0V while its falling threshold is a  
consistent 2.6V.  
MPQ4460 Rev1.21  
12/5/2012  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2012 MPS. All Rights Reserved.  
8
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
At higher duty cycle operation condition, the  
Startup and Shutdown  
time period available to the bootstrap charging  
is less so the bootstrap capacitor may not be  
sufficiently charged.  
If both VIN and EN are higher than their  
appropriate thresholds, the chip starts. The  
reference block starts first, generating stable  
reference voltage and currents, and then the  
internal regulator is enabled. The regulator  
provides stable supply for the remaining  
circuitries.  
In case the internal circuit does not have  
sufficient voltage and the bootstrap capacitor is  
not charged, extra external circuitry can be  
used to ensure the bootstrap voltage is in the  
normal operational region. Refer to External  
Bootstrap Diode in Application section.  
While the internal supply rail is up, an internal  
timer holds the power MOSFET OFF for about  
50µs to blank the startup glitches. When the  
internal soft-start block is enabled, it first holds  
its SS output low to ensure the remaining  
circuitries are ready and then slowly ramps up.  
The DC quiescent current of the floating driver  
is about 20µA. Make sure the bleeding current  
at the SW node is higher than this value, such  
that:  
Three events can shut down the chip: EN low,  
VIN low and thermal shutdown. In the shutdown  
procedure, power MOSFET is turned off first to  
avoid any fault triggering. The COMP voltage  
and the internal supply rail are then pulled down.  
VO  
IO  
+
> 20μA  
(R1+ R2)  
Current Comparator and Current Limit  
The power MOSFET current is accurately  
sensed via a current sense MOSFET. It is then  
fed to the high speed current comparator for the  
current mode control purpose. The current  
comparator takes this sensed current as one of  
its inputs. When the power MOSFET is turned  
on, the comparator is first blanked till the end of  
the turn-on transition to avoid noise issues. The  
comparator then compares the power switch  
current with the COMP voltage. When the  
sensed current is higher than the COMP  
voltage, the comparator output is low, turning  
off the power MOSFET. The cycle-by-cycle  
maximum current of the internal power  
MOSFET is internally limited.  
Programmable Oscillator  
The MPQ4460 oscillating frequency is set by an  
external resistor, RFREQ from the FREQ pin to  
ground. The relationship between RFREQ and  
fS refer to table1 in Application section.  
MPQ4460 Rev1.21  
12/5/2012  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2012 MPS. All Rights Reserved.  
9
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
APPLICATION INFORMATION  
About 20µA current from high side BS circuitry  
can be seen at the output when the MPQ4460  
is at no load. In order to absorb this small  
COMPONENT SELECTION  
Setting the Frequency  
The MPQ4460 has an externally adjustable  
frequency. The switching frequency (fS) can be  
set using a resistor at FREQ pin (RFREQ). The  
recommended RFREQ value for various fS see  
table1.  
amount of current, keep R2 under 40k.  
A
typical value for R2 can be 40.2k. With this  
value, R1 can be determined by:  
R1= 50.25 × (VOUT 0.8)(kΩ)  
Table 1—fS vs. RFREQ  
For example, for a 3.3V output voltage, R2 is  
40.2k, and R1 is 127k.  
RFREQ (k)  
fS (MHz)  
Inductor  
18  
20  
4
The inductor is required to supply constant  
current to the output load while being driven by  
the switched input voltage. A larger value  
inductor will result in less ripple current that will  
result in lower output ripple voltage. However,  
the larger value inductor will have a larger  
physical size, higher series resistance, and/or  
lower saturation current.  
A good rule for determining the inductance to  
use is to allow the peak-to-peak ripple current in  
the inductor to be approximately 30% of the  
maximum switch current limit. Also, make sure  
that the peak inductor current is below the  
maximum switch current limit. The inductance  
value can be calculated by:  
3.8  
3.5  
3.3  
3
22.1  
24  
26.7  
30  
2.8  
2.5  
2.2  
2
33.2  
39  
45.3  
51  
1.8  
1.6  
1.4  
1.2  
1
57.6  
68  
80.6  
100  
133  
200  
340  
536  
VOUT  
VOUT  
L1=  
× 1−  
fS × ΔIL  
V
IN  
0.8  
0.5  
0.3  
0.2  
Where VOUT is the output voltage, VIN is the input  
voltage, fS is the switching frequency, and ΔIL is  
the peak-to-peak inductor ripple current.  
Choose an inductor that will not saturate under  
the maximum inductor peak current. The peak  
inductor current can be calculated by:  
Setting the Output Voltage  
The output voltage is set using a resistive  
voltage divider from the output voltage to FB pin.  
The voltage divider divides the output voltage  
down to the feedback voltage by the  
ratio:  
VOUT  
VOUT  
ILP = ILOAD  
+
× 1−  
2 × fS × L1  
V
IN  
Where ILOAD is the load current.  
R2  
VFB = V  
Table 2 lists a number of suitable inductors  
from various manufacturers. The choice of  
which style inductor to use mainly depends on  
the price vs. size requirements and any EMI  
requirement.  
OUT R1+ R2  
Thus the output voltage is:  
(R1+ R2)  
VOUT = VFB  
R2  
MPQ4460 Rev1.21  
12/5/2012  
www.MonolithicPower.com  
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10  
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
Table 2—Inductor Selection Guide  
Dimensions  
Part Number  
Wurth Electronics  
7447789002  
Inductance (µH) Max DCR () Current Rating (A)  
L x W x H (mm3)  
2.2  
3.3  
4.7  
10  
0.019  
0.024  
0.033  
0.035  
0.025  
0.031  
4
7.3x7.3x3.2  
7.3x7.3x3.2  
7.3x7.3x3.2  
10x10x3.8  
12x12x6  
7447789003  
3.42  
2.9  
7447789004  
744066100  
3.6  
744771115  
15  
3.75  
3.37  
744771122  
22  
12x12x6  
TDK  
RLF7030T-2R2  
RLF7030T-3R3  
RLF7030T-4R7  
SLF10145T-100  
SLF12565T-150M4R2  
SLF12565T-220M3R5  
Toko  
2.2  
3.3  
4.7  
10  
0.012  
0.02  
5.4  
4.1  
3.4  
3
7.3x6.8x3.2  
7.3x6.8x3.2  
0.031  
0.0364  
0.0237  
0.0316  
7.3x6.8x3.2  
10.1x10.1x4.5  
12.5x12.5x6.5  
12.5x12.5x6.5  
15  
4.2  
3.5  
22  
FDV0630-2R2M  
FDV0630-3R3M  
FDV0630-4R7M  
919AS-100M  
919AS-160M  
919AS-220M  
2.2  
3.3  
4.7  
10  
0.021  
0.031  
5.3  
4.3  
3.3  
4.3  
3.3  
3
7.7x7x3  
7.7x7x3  
0.049  
7.7x7x3  
0.0265  
0.0492  
0.0776  
10.3x10.3x4.5  
10.3x10.3x4.5  
10.3x10.3x4.5  
16  
22  
Output Rectifier Diode  
Input Capacitor  
The output rectifier diode supplies the current to  
the inductor when the high-side switch is off. To  
reduce losses due to the diode forward voltage  
and recovery times, use a Schottky diode.  
The input current to the step-down converter is  
discontinuous, therefore a capacitor is required  
to supply the AC current to the step-down  
converter while maintaining the DC input  
voltage. Use low ESR capacitors for the best  
performance. Ceramic capacitors are preferred,  
but tantalum or low-ESR electrolytic capacitors  
may also suffice.  
Choose a diode whose maximum reverse  
voltage rating is greater than the maximum  
input voltage, and whose current rating is  
greater than the maximum load current. Table 3  
lists  
manufacturers.  
example  
Schottky  
diodes  
and  
For simplification, choose the input capacitor  
with RMS current rating greater than half of the  
maximum load current.  
Table 3—Diode Selection Guide  
Voltage/  
Diodes  
Current  
Rating  
Manufacturer  
B340A-13-F  
CMSH3-40MA  
40V, 3A  
40V, 3A  
Diodes Inc.  
Central Semi  
MPQ4460 Rev1.21  
12/5/2012  
www.MonolithicPower.com  
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11  
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
The input capacitor (C1) can be electrolytic,  
Compensation Components  
tantalum or ceramic. When using electrolytic or  
tantalum capacitors, a small, high quality  
ceramic capacitor, i.e. 0.1μF, should be placed  
as close to the IC as possible. When using  
ceramic capacitors, make sure that they have  
enough capacitance to provide sufficient charge  
to prevent excessive voltage ripple at input. The  
input voltage ripple caused by capacitance can  
be estimated by:  
MPQ4460 employs current mode control for  
easy compensation and fast transient response.  
The system stability and transient response are  
controlled through the COMP pin. COMP pin is  
the output of the internal error amplifier. A  
series capacitor-resistor combination sets a  
pole-zero  
combination  
to  
control  
the  
characteristics of the control system. The DC  
gain of the voltage feedback loop is given by:  
VFB  
ILOAD  
VOUT  
VIN  
VOUT  
AVDC = RLOAD × GCS × AVEA  
×
ΔV  
=
×
× 1−  
IN  
VOUT  
fS × C1  
V
IN  
Where AVEA is the error amplifier voltage gain,  
200V/V; GCS is the current sense  
transconductance, 3.7A/V; RLOAD is the load  
resistor value.  
Output Capacitor  
The output capacitor (C2) is required to  
maintain the DC output voltage. Ceramic,  
tantalum, or low ESR electrolytic capacitors are  
recommended. Low ESR capacitors are  
preferred to keep the output voltage ripple low.  
The output voltage ripple can be estimated by:  
The system has two poles of importance. One  
is due to the compensation capacitor (C3), the  
output resistor of error amplifier. The other is  
due to the output capacitor and the load resistor.  
These poles are located at:  
VOUT  
VOUT  
VIN  
1
ΔVOUT  
=
× 1−  
× RESR  
+
fS × L  
8 × fS × C2  
GEA  
fP1  
=
Where L is the inductor value and RESR is the  
equivalent series resistance (ESR) value of the  
output capacitor.  
2π× C3× AVEA  
1
fP2  
=
2π × C2× RLOAD  
In the case of ceramic capacitors, the  
impedance at the switching frequency is  
dominated by the capacitance. The output  
voltage ripple is mainly caused by the  
capacitance. For simplification, the output  
voltage ripple can be estimated by:  
Where,  
GEA  
is  
the  
error  
amplifier  
transconductance, 60μA/V.  
The system has one zero of importance, due to  
the compensation capacitor (C3) and the  
compensation resistor (R3). This zero is located  
at:  
VOUT  
VOUT  
ΔVOUT  
=
× 1−  
8 × fS2 × L × C2  
V
IN  
1
fZ1  
=
In the case of tantalum or electrolytic capacitors,  
the ESR dominates the impedance at the  
switching frequency. For simplification, the  
output ripple can be approximated to:  
2π × C3×R3  
The system may have another zero of  
importance, if the output capacitor has a large  
capacitance and/or a high ESR value. The zero,  
due to the ESR and capacitance of the output  
capacitor, is located at:  
VOUT  
VOUT  
ΔVOUT  
=
× ⎜1−  
×RESR  
fS ×L  
VIN  
1
The characteristics of the output capacitor also  
affect the stability of the regulation system. The  
MPQ4460 can be optimized for a wide range of  
capacitance and ESR values.  
fESR  
=
2π × C2× RESR  
MPQ4460 Rev1.21  
12/5/2012  
www.MonolithicPower.com  
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12  
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
In this case (as shown in Figure 2), a third pole  
1. Choose the compensation resistor (R3) to set  
the desired crossover frequency. Determine the  
R3 value by the following equation:  
set by the compensation capacitor (C6) and the  
compensation resistor (R3) is used to  
compensate the effect of the ESR zero on the  
loop gain. This pole is located at:  
2π × C2× fC VOUT  
R3 =  
×
GEA × GCS  
VFB  
1
fP3  
=
2π × C6 × R3  
Where fC is the desired crossover frequency.  
The goal of compensation design is to shape  
the converter transfer function to get a desired  
loop gain. The system crossover frequency  
where the feedback loop has the unity gain is  
important. Lower crossover frequencies result  
in slower line and load transient responses,  
while higher crossover frequencies could cause  
system unstable. A good rule of thumb is to set  
the crossover frequency to approximately one-  
tenth of the switching frequency. The Table 4  
lists the typical values of compensation  
components for some standard output voltages  
with various output capacitors and inductors.  
The values of the compensation components  
have been optimized for fast transient  
responses and good stability at given conditions.  
2. Choose the compensation capacitor (C3) to  
achieve the desired phase margin. For  
applications with typical inductor values, setting  
the compensation zero, fZ1, below one forth of  
the crossover frequency provides sufficient  
phase margin. Determine the C3 value by the  
following equation:  
4
C3 >  
2π × R3 × fC  
3. Determine if the second compensation  
capacitor (C6) is required. It is required if the  
ESR zero of the output capacitor is located at  
less than half of the switching frequency, or the  
following relationship is valid:  
fS  
2
1
<
Table 4—Compensation Values for Typical  
Output Voltage/Capacitor Combinations  
2π × C2× RESR  
If this is the case, then add the second  
compensation capacitor (C6) to set the pole fP3  
at the location of the ESR zero. Determine the  
C6 value by the equation:  
VOUT  
(V)  
C2  
(µF)  
R3  
(k)  
C3  
(pF)  
L (µH)  
C6  
1.8  
2.5  
3.3  
5
4.7  
47  
22  
22  
22  
22  
105  
54.9  
68.1  
100  
147  
100  
220  
220  
150  
150  
None  
C2 × RESR  
4.7 - 6.8  
6.8 -10  
15 - 22  
22 - 33  
None  
None  
None  
None  
C6 =  
R3  
12  
To optimize the compensation components for  
conditions not listed in Table 3, the following  
procedure can be used.  
MPQ4460 Rev1.21  
12/5/2012  
www.MonolithicPower.com  
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13  
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
High Frequency Operation  
Layout becomes more important when the  
device switches at higher frequency. It is  
essential to place the input decoupling  
capacitor, catch diode and the MPQ4460 (Vin  
pin, SW pin and PGND) as close as possible,  
with traces that are very short and fairly wide.  
This can help to greatly reduce the voltage  
spike on SW node, and lower the EMI noise  
level as well.  
The switching frequency of MPQ4460 can be  
programmed up to 4MHz by an external resistor.  
Please pay attention to the following if the  
switching frequency is above 2MHz.  
The minimum on time of MPQ4460 is about  
80ns (typ). Pulse skipping operation can be  
seen more easily at higher switching frequency  
due to the minimum on time. Recommended  
operating voltage is 12V or below, and 24V or  
below at 2MHz. Refer to Figure 2 below for  
detailed information.  
Try to run the feedback trace as far from the  
inductor and noisy power traces as possible. It  
is often a good idea to run the feedback trace  
on the side of the PCB opposite of the inductor  
with a ground plane separating the two. The  
compensation components should be placed  
closed to the MPQ4460. Do not place the  
compensation components close to or under  
high dv/dt SW node, or inside the high di/dt  
power loop. If you have to do so, the proper  
ground plane must be in place to isolate those.  
Switching loss is expected to be increased at  
high switching frequency. To help to improve  
the thermal conduction, a grid of thermal vias  
can be created right under the exposed pad. It  
is recommended that they be small  
(15mil barrel diameter) so that the hole is  
essentially filled up during the plating process,  
thus aiding conduction to the other side. Too  
large a hole can cause ‘solder wicking’  
problems during the reflow soldering process.  
The pitch (distance between the centers) of  
several such thermal vias in an area is typically  
40mil. Please refer to the layout example on  
EVQ4460 datasheet.  
Recommended VIN (max)  
vs Switching Frequency  
30  
25  
20  
V
=3.3V  
OUT  
15  
10  
5
V
=2.5V  
OUT  
1500 2000 2500 3000 3500 4000  
f (KHz)  
s
Figure 2—Recommend Max VIN vs. fs  
Since the internal bootstrap circuitry has higher  
impedance, which may not be adequate to  
charge the bootstrap capacitor during each  
(1-D)×Ts charging period, an external bootstrap  
charging diode is strongly recommended if the  
switching frequency is above 2MHz (see  
External Bootstrap Diode section for detailed  
implementation information).  
With higher switching frequencies, the inductive  
reactance (XL) of capacitor comes to dominate,  
so that the ESL of input/output capacitor  
determines the input/output ripple voltage at  
higher switching frequency. As a result of that,  
high frequency ceramic capacitor is strongly  
recommended as input decoupling capacitor  
and output filtering capacitor for such high  
frequency operation.  
MPQ4460 Rev1.21  
12/5/2012  
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14  
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
External Bootstrap Diode  
This diode is also recommended for high duty  
cycle operation (when VOUT /VIN >65%) or low  
VIN (<5Vin) applications.  
It is recommended that an external bootstrap  
diode be added when the input voltage is no  
greater than 5V or the 5V rail is available in the  
system. This helps improve the efficiency of the  
regulator. The bootstrap diode can be a low  
cost one such as IN4148 or BAT54.  
At no load or light load, the converter may  
operate in pulse skipping mode in order to  
maintain the output voltage in regulation. Thus  
there is less time to refresh the BS voltage. In  
order to have enough gate voltage under such  
operating conditions, the difference of VIN –VOUT  
should be greater than 3V. For example, if the  
VOUT is set to 3.3V, the VIN needs to be higher  
than 3.3V+3V=6.3V to maintain enough BS  
voltage at no load or light load. To meet this  
requirement, EN pin can be used to program  
the input UVLO voltage to Vout+3V.  
5V  
BS  
MPQ4460  
SW  
Figure 3—External Bootstrap Diode  
MPQ4460 Rev1.21  
12/5/2012  
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© 2012 MPS. All Rights Reserved.  
15  
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
TYPICAL APPLICATION CIRCUITS  
C4  
100nF  
10  
BST  
L1  
4.7uH  
V
8,9  
3
1,2  
5
V
IN  
OUT  
SW  
FB  
VIN  
1.8V  
6V - 36V  
C2  
47uF  
6.3V  
C1  
10uF  
50V  
D1  
EN  
EN  
MPQ4460  
7
4
COMP  
FREQ  
C3  
100pF  
GND  
C6  
NS  
6
Figure 4—1.8V Output Typical Application Schematic  
C4  
100nF  
10  
BST  
L1  
15uH  
V
8,9  
3
1,2  
5
V
IN  
OUT  
SW  
FB  
VIN  
5V  
10V - 36V  
C2  
22uF  
6.3V  
C1  
10uF  
50V  
D1  
EN  
EN  
MPQ4460  
7
4
COMP  
FREQ  
C3  
150pF  
GND  
C6  
NS  
6
Figure 5—5V Output Typical Application Schematic  
MPQ4460 Rev1.21  
12/5/2012  
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16  
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
PCB LAYOUT GUIDE  
2) Bypass ceramic capacitors are suggested  
to be put close to the VIN Pin.  
PCB layout is very important to achieve stable  
operation. It is highly recommended to duplicate  
EVB layout for optimum performance.  
3) Ensure all feedback connections are short  
and direct. Place the feedback resistors  
and compensation components as close to  
the chip as possible.  
If change is necessary, please follow these  
guidelines and take Figure 6 for reference.  
1) Keep the path of switching current short  
and minimize the loop area formed by Input  
cap, high-side MOSFET and external  
switching diode.  
4) Route SW away from sensitive analog  
areas such as FB.  
5) Connect IN, SW, and especially GND  
respectively to a large copper area to cool  
the chip to improve thermal performance  
and long-term reliability.  
C4  
L1  
BST  
V
SW  
FB  
V
IN  
VIN  
OUT  
D1  
R2  
C2  
C1  
R4  
R5  
EN  
EN  
MPQ4460  
R1  
COMP  
FREQ  
C3  
R3  
GND  
R6  
MPQ4460 Typical Application Circuit  
L1  
R1  
SW  
C4  
D1  
R6  
C2  
C1  
Vin  
GND  
GND  
Vo  
TOP Layer  
Bottom Layer  
Figure 6MPQ4460 Typical Application Circuit and PCB Layout Guide  
MPQ4460 Rev1.21  
12/5/2012  
www.MonolithicPower.com  
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© 2012 MPS. All Rights Reserved.  
17  
MPQ4460 – INDUSTRIAL GRADE 2.5A, 4MHz, 36V STEP-DOWN CONVERTER  
PACKAGE INFORMATION  
QFN10 (3mm x 3mm)  
2.90  
3.10  
0.30  
0.50  
1.45  
1.75  
PIN 1 ID  
SEE DETAIL A  
PIN 1 ID  
MARKING  
0.18  
10  
1
5
0.30  
2.25  
2.55  
2.90  
3.10  
PIN 1 ID  
INDEX AREA  
0.50  
BSC  
6
TOP VIEW  
BOTTOM VIEW  
PIN 1 ID OPTION A  
R0.20 TYP.  
PIN 1 ID OPTION B  
R0.20 TYP.  
0.80  
1.00  
0.20 REF  
0.00  
0.05  
SIDE VIEW  
DETAIL A  
NOTE:  
2.90  
1.70  
1) ALL DIMENSIONS ARE IN MILLIMETERS.  
0.70  
0.25  
2) EXPOSED PADDLE SIZE DOES NOT INCLUDE MOLD FLASH.  
3) LEAD COPLANARITY SHALL BE 0.10 MILLIMETER MAX.  
4) DRAWING CONFORMS TO JEDEC MO-229, VARIATION VEED-5.  
5) DRAWING IS NOT TO SCALE.  
2.50  
0.50  
RECOMMENDED LAND PATTERN  
NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third  
party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not  
assume any legal responsibility for any said applications.  
MPQ4460 Rev. 1.21  
12/5/2012  
www.MonolithicPower.com  
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© 2012 MPS. All Rights Reserved.  
18  

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