OKI-78SR [MURATA]

Fixed Output 1.5 Amp SIP DC/DC Converters; 固定输出1.5安培SIP DC / DC转换器
OKI-78SR
型号: OKI-78SR
厂家: muRata    muRata
描述:

Fixed Output 1.5 Amp SIP DC/DC Converters
固定输出1.5安培SIP DC / DC转换器

转换器
文件: 总10页 (文件大小:424K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
OKI-78SR Series  
s
Fixed Output 1.5 Amp SIP DC/DC Converters  
PRODUCT OVERVIEW  
Fabricated on a 0.41 by 0.65 inch (10.4 by 16.5  
mm) Single Inline Package (SIP) module, the OKI-  
78SR series are non-isolated switching regulator  
(SR) DC/DC power converters for embedded ap-  
plications. The fixed single output converters offer  
both tight regulation and high efficiency directly  
at the power usage site and are a direct plug-in  
Based on fixed-frequency buck switching topology,  
the high efficiency means very low heat and little  
electrical noise, requiring no external components.  
The ultra wide input range is 7 to 36 Volts DC.  
Protection features include input undervoltage  
and short circuit protection, overcurrent and over  
temperature shut down. The OKI-78SR is designed  
replacement for TO-220 package 78xx series linear to meet all standards approvals. RoHS-6 (no lead)  
Typical unit  
regulators. Typically, no extra outside components  
are required.  
hazardous material compliance is specified as  
standard.  
Two nominal output voltages are offered (3.3  
and 5 VDC), each with 1.5 Amp maximum output.  
FEATURES  
Ultra wide 7 to 36 VDC input range  
Fixed Outputs of 3.3 or 5 VDC up to 1.5 Amps  
Vertical SIP-mount, small footprint package  
“No heat sink” direct replacement for 3-terminal  
78xx-series linear regulators  
High efficiency with no external components  
Short circuit protection  
Contents  
Page  
Description, Connection Diagram, Photograph  
Ordering Guide, Model Numbering, Product Labeling  
Mechanical Specifications, Input/Output Pinout  
Detailed Electrical Specifications  
Performance Data and Oscillograms  
Soldering Guidelines, Application Notes  
1
2
3
4
5
9
Outstanding thermal derating performance  
UL/EN/IEC 60950-1, 2nd Edition safety approvals  
(pending)  
Connection Diagram  
+Vin  
+Vout  
tꢀ4XJUDIJOH  
tꢀ'JMUFST  
F1  
Controller  
tꢀ$VSSFOUꢀ4FOTF  
External  
DC  
Power  
Source  
Reference and  
Error Amplifier  
Common  
Common  
Figure 1. OKI-78SR  
Note: Murata Power Solutions strongly recommends an external input fuse, F1.  
See specifications.  
For full details go to  
www.murata-ps.com/rohs  
www.murata-ps.com  
email: sales@murata-ps.com  
21 May 2010 MDC_OKI-78SR-W36.A01 Page 1 of 10  
OKI-78SR Series  
Fixed Output 1.5 Amp SIP DC/DC Converters  
Performance Specifications and Ordering Guide  
ORDERING GUIDE  
Output  
R/N (mVp-p) Regulation (Max.)  
Input  
Efficiency  
Typ.  
IOUT  
IIN,  
IIN,  
VOUT  
(Volts)  
(Amps Power  
max) (Watts)  
VIN Nom. Range no load full load  
Package  
Root Model  
Max.  
Line  
Load  
(Volts) (Volts)  
(mA)  
(Amps) Min.  
0.41 x 0.65 x 0.3  
1.5  
1.5  
24  
24  
5
0.48  
0.69  
84ꢀ 85.5ꢀ  
89ꢀ 90.5ꢀ  
OKI-78SR3.3/1.5-W36-C  
3.3  
5
4.95  
7.5  
40  
0.25ꢀ  
0.25ꢀ  
7-36  
7-36  
(10.4 x 16.5 x 7.62)  
0.41 x 0.65 x 0.3  
5
OKI-78SR5/1.5-W36-C  
75  
0.25ꢀ  
0.25ꢀ  
(10.4 x 16.5 x 7.62)  
Dimensions are in inches (mm).  
All specifications are at nominal line voltage, Vout = nominal and full load, +25 ˚C., with no external capacitor,  
unless otherwise noted.  
Product Label  
Because of the small size of these products, the product label contains a  
character-reduced code to indicate the model number and manufacturing date  
code. Not all items on the label are always used. Please note that the label dif-  
fers from the product photograph on page 1. Here is the layout of the label:  
Model Number  
Product Code  
I33115  
OKI-78SR3.3/1.5-W36-C  
OKI-78SR5/1.5-W36-C  
I50115  
The manufacturing date code is four characters:  
XXXXXX  
Product code  
Revision level  
First character – Last digit of manufacturing year, example 2009  
Second character – Month code (1 through 9 and O through D)  
Third character – Day code (1 through 9 = 1 to 9, 10 = O and  
11 through 31 = A through Z)  
Mfg.  
date  
code  
YMDX Rev.  
Figure 2. Label Artwork Layout  
Fourth character – Manufacturing information  
The label contains three rows of information:  
First row – Murata Power Solutions logo  
Second row – Model number product code (see table)  
Third row – Manufacturing date code and revision level  
www.murata-ps.com  
email: sales@murata-ps.com  
21 May 2010 MDC_OKI-78SR-W36.A01 Page 2 of 10  
OKI-78SR Series  
Fixed Output 1.5 Amp SIP DC/DC Converters  
MECHANICAL SPECIFICATIONS  
0.30 (7.6)  
0.16 (4.1)  
0.41  
(10.4)  
C
L
0.06  
(1.5)  
REF  
0.205  
(5.2)  
REF  
0.65  
(16.5)  
Pin #3  
0.13 (3.3)  
0.05 (1.3)  
Pin #1  
0.030±0.002  
0.100 (2.5)  
0.200 (5.1)  
Pin #1  
PIN MATERIAL: COPPER ALLOY  
PIN FINISH: PURE MATTE TIN 100-300 u"  
OVER 75-150 u" NICKEL  
Pin #1  
Dimensions are in inches (mm shown for ref. only).  
INPUT/OUTPUT CONNECTIONS  
OKI-78SR  
Third Angle Projection  
Pin  
Function  
Positive Input  
Common (Ground)  
Positive Output  
1
2
3
Tolerances (unless otherwise specified):  
.XX 0.02 (0.5)  
.XXX 0.010 (0.25)  
Angles 1˚  
Components are shown for reference only.  
Figure 2. OKI-78SR Mechanical Outline  
www.murata-ps.com  
email: sales@murata-ps.com  
21 May 2010 MDC_OKI-78SR-W36.A01 Page 3 of 10  
OKI-78SR Series  
Fixed Output 1.5 Amp SIP DC/DC Converters  
Physical  
Performance and Functional Specifications  
All specifications are typical unless noted. See Note 1  
Outline Dimensions  
Weight  
See Mechanical Specifications [11]  
0.07 ounces (2 grams)  
UL/cUL 60950-1  
CSA-C22.2 No. 60950-1  
IEC/EN 60950-1, 2nd Edition  
Input  
Input Voltage Range  
Recommended External Fuse  
See Ordering Guide.  
2 Amps fast blow  
Safety  
Reverse Polarity Protection (Note 9) None. Install an external fuse.  
Absolute Maximum Ratings  
Input Voltage, Continuous or transient 36 Volts max.  
Not isolated. The input and output share a  
common return.  
Isolation (note 5)  
Input Reverse Polarity Protection  
None. Install external fuse.  
4.85V. min., 6.0V. max (OKI-78SR3.3/1.5-W36)  
6.5V. min., 7.5V. max. (OKI-78SR5/1.5-W36)  
4.15V.min., 4.5V. max. (OKI-78SR3.3/1.5-W36)  
3.5V. min., 5.0V. max. (OKI-78SR5/1.5-W36)  
None  
Start-Up Voltage  
Current-limited. Devices can withstand sustained  
short circuit without damage.  
-40 to +125 deg. C.  
Output Current  
Undervoltage Shutdown (Note 13)  
Storage Temperature  
Overvoltage Shutdown  
Internal Input Filter Type  
Input Current:  
Specification Notes:  
Capacitive  
(1) All specifications are typical unless noted. General conditions for Specifications are +25 deg.C ambient  
temperature, Vin=nominal, Vout=nominal, full rated load. Adequate airflow must be supplied for extended  
testing under power. See Derating curves.  
Full Load Conditions  
Inrush Transient  
See Ordering Guide  
0.16 A2Sec.  
All models are tested and specified with no external capacitors. All models are stable and regulate within  
spec under no-load conditions.  
Shutdown Mode (Off, UV, OT)  
Output in Short Circuit  
No Load  
1 mA  
5 mA  
5 mA  
(2) Input Back Ripple Current is tested and specified over a 5 Hz to 20 MHz bandwidth. Input filtering is Cin=2 x  
100 μF, Cbus=1000 μF, Lbus=1 μH. All caps are low ESR types.  
0.8 Amps (OKI-78SR3.3/1.5-W36)  
1.16 Amps (OKI-78SR5/1.5-W36)  
10 mA pk-pk (OKI-78SR3.3/1.5-W36)  
49 mA pk-pk (OKI-78SR5/1.5-W36)  
(3) Note that Maximum Power Derating curves indicate an average current at nominal input voltage. At higher  
temperatures and/or lower airflow, the DC/DC converter will tolerate brief full current outputs if the total  
RMS current over time does not exceed the Derating curve. All Derating curves are presented near sea level  
altitude. Be aware of reduced power dissipation with increasing altitude.  
Low Line (Vin=Vmin, Vout=nom)  
Reflected (Back) Ripple Current  
(Note 2)  
(4) Mean Time Before Failure is calculated using the Telcordia (Belcore) SR-332 Method 1, Case 3, ground fixed  
conditions, Tpcboard=+25 deg.C, full output load, natural air convection.  
Output  
Output Voltage  
See Ordering Guide  
(5) The input and output are not isolated. They share a single COMMON power and signal return.  
Output Current Range  
Minimum Loading (Note 12)  
0 to 1.5 Amps  
No minimum load  
5.15 Watts (OKI-78SR3.3/1.5-W36)  
7.8 Watts (OKI-78SR5/1.5-W36)  
4 ꢀ of Vnom  
(6) Short circuit shutdown begins when the output voltage degrades approximately 2ꢀ from the selected  
setting. Output current limit and short circuit protection are non-latching. When the overcurrent fault is  
removed, the converter will immediately recover.  
Maximum Output Power  
(7) The output is not intended to sink appreciable reverse current.  
(8) “Hiccup” overcurrent operation repeatedly attempts to restart the converter with a brief, full-current output.  
If the overcurrent condition still exists, the restart current will be removed and then tried again. This short  
current pulse prevents overheating and damaging the converter.  
Accuracy (50ꢀ load)  
Overvoltage Protection (Note 7)  
Temperature Coefficient  
Ripple/Noise (20 MHz bandwidth)  
Line/Load Regulation  
None  
0.02ꢀ per ꢁC. of Vout range  
See Ordering Guide and note 12  
See Ordering Guide and note 10  
See Ordering Guide and performance graphs  
(9) Input Fusing: If reverse polarity is accidentally applied to the input, to ensure reverse input protection,  
always connect an external input fast-blow fuse in series with the +Vin input. Use approximately twice the  
full input current rating with nominal input voltage.  
Efficiency  
(10) Regulation specifications describe the deviation as the line input voltage or output load current is varied  
from a nominal midpoint value to either extreme.  
Maximum Capacitive Loading  
Cap-ESR=0.001 to 0.01 Ohms  
Cap-ESR >0.01 Ohms  
Current Limit Inception (98ꢀ of Vout  
setting, after warm up)  
(11) CAUTION: Since the converter is mounted on the end by its pins, do not subject it to high vibration, shock or  
acceleration.  
300 μF  
3300 μF  
(12) Output noise may be further reduced by installing an external filter. Do not exceed the maximum output  
capacitance. At zero output current and no external capacitor, the output may contain low frequency  
components which exceed the ripple specification. The output may be operated indefinitely with no load.  
3.5 Amps  
Short Circuit Mode (Notes 6, 12)  
Short Circuit Current Output  
(13) The input must remain above the Undervoltage Shutdown (UVLO) voltage specification at all times to avoid  
an unplanned turn off.  
10 mA  
Hiccup autorecovery upon overload removal.  
(Note 8)  
Continuous, no damage (output shorted to  
ground)  
The converter will start up if the external output  
voltage is less than Vnominal.  
Protection Method  
Short Circuit Duration  
Prebias Startup  
Dynamic Characteristics  
Dynamic Load Response (50ꢀ to 100ꢀ load step, no external caps)  
di/dt = 1 A/μSec  
Peak deviation  
Switching Frequency  
25 μSec settling time to within 2ꢀ of final value  
100 mV  
500 KHz  
Environmental  
Calculated MTBF (Note 4)  
TBC  
Operating Ambient Temperature Range  
Full power, with derating [3]  
Storage Temperature Range  
Relative Humidity  
-40 to +85 ꢁC. see derating curves.  
-55 to +125 ꢁC.  
to 85ꢀ/+85 ꢁC.  
www.murata-ps.com  
email: sales@murata-ps.com  
21 May 2010 MDC_OKI-78SR-W36.A01 Page 4 of 10  
OKI-78SR Series  
Fixed Output 1.5 Amp SIP DC/DC Converters  
PERFORMANCE DATA – OKI-78SR3.3/1.5-W36  
Efficiency vs. Line Voltage and Load Current @ +25˚C. (Vout = Vnom.)  
Maximum Current Temperature Derating at sea level (Vin=7V. to 36V.)  
2.00  
1.00  
0.00  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
VIN = 7V  
VIN = 12V  
VIN = 36V  
65 LFM  
20  
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
0
0.2  
0.4  
0.6  
0.8  
1
1.2  
1.4  
1.6  
Ambient Temperature (ºC)  
Load Current (Amps)  
Output Ripple and Noise (Vin=7V, Vout=nominal, Iout=1.6A, Cload=0, Ta=+25˚C.,  
ScopeBW=100MHz)  
Output Ripple and Noise (Vin=12V, Vout=nominal, Iout=1.6A, Cload=0, Ta=+25˚C.,  
ScopeBW=100MHz)  
Output Ripple and Noise (Vin=36V, Vout=nominal, Iout=1.6A, Cload=0, Ta=+25˚C.,  
ScopeBW=100MHz)  
www.murata-ps.com  
email: sales@murata-ps.com  
21 May 2010 MDC_OKI-78SR-W36.A01 Page 5 of 10  
OKI-78SR Series  
Fixed Output 1.5 Amp SIP DC/DC Converters  
PERFORMANCE DATA – OKI-78SR3.3/1.5-W36  
Step Load Transient Response (Vin=7V, Vout=nominal, Cload=0, Iout=0.75A to 1.5A,  
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div  
Step Load Transient Response (Vin=7V, Vout=nominal, Cload=0, Iout=1.5A to 0.75A,  
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.  
Step Load Transient Response (Vin=12V, Vout=nominal, Cload=0, Iout=0.75A to 1.5A,  
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.  
Step Load Transient Response (Vin=12V, Vout=nominal, Cload=0, Iout=1.5A to 0.75A,  
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.  
Step Load Transient Response (Vin=36V, Vout=nominal, Cload=0, Iout=0.75A to 1.5A,  
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.  
Step Load Transient Response (Vin=36V, Vout=nominal, Cload=0, Iout=1.5A to 0.75A,  
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.  
www.murata-ps.com  
email: sales@murata-ps.com  
21 May 2010 MDC_OKI-78SR-W36.A01 Page 6 of 10  
OKI-78SR Series  
Fixed Output 1.5 Amp SIP DC/DC Converters  
PERFORMANCE DATA – OKI-78SR5/1.5-W36  
Efficiency vs. Line Voltage and Load Current @ +25˚C. (Vout = Vnom.)  
Maximum Current Temperature Derating at sea level (Vin=7V. to 36V.)  
2.00  
1.00  
0.00  
100  
90  
80  
VIN = 7V  
VIN = 12V  
VIN = 36V  
70  
60  
50  
40  
30  
20  
10  
0
65 LFM  
20  
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
0
0.2  
0.4  
0.6  
0.8  
1
1.2  
1.4  
1.6  
Ambient Temperature (ºC)  
Load Current (Amps)  
Output Ripple and Noise (Vin=7V, Vout=nominal, Iout=1.6A, Cload=0, Ta=+25˚C.,  
ScopeBW=100MHz)  
Output Ripple and Noise (Vin=12V, Vout=nominal, Iout=1.6A, Cload=0, Ta=+25˚C.,  
ScopeBW=100MHz)  
Output Ripple and Noise (Vin=36V, Vout=nominal, Iout=1.6A, Cload=0, Ta=+25˚C.,  
ScopeBW=100MHz)  
www.murata-ps.com  
email: sales@murata-ps.com  
21 May 2010 MDC_OKI-78SR-W36.A01 Page 7 of 10  
OKI-78SR Series  
Fixed Output 1.5 Amp SIP DC/DC Converters  
PERFORMANCE DATA – OKI-78SR5/1.5-W36  
Step Load Transient Response (Vin=7V, Vout=nominal, Cload=0, Iout=0.75A to 1.5A,  
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.  
Step Load Transient Response (Vin=7V, Vout=nominal, Cload=0, Iout=1.5A to 0.75A,  
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.  
Step Load Transient Response (Vin=12V, Vout=nominal, Cload=0, Iout=0.75A to 1.5A,  
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.  
Step Load Transient Response (Vin=12V, Vout=nominal, Cload=0, Iout=1.5A to 0.75A,  
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.  
Step Load Transient Response (Vin=36V, Vout=nominal, Cload=0, Iout=0.75A to 1.5A,  
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.  
Step Load Transient Response (Vin=36V, Vout=nominal, Cload=0, Iout=1.5A to 0.75A,  
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.  
www.murata-ps.com  
email: sales@murata-ps.com  
21 May 2010 MDC_OKI-78SR-W36.A01 Page 8 of 10  
OKI-78SR Series  
Fixed Output 1.5 Amp SIP DC/DC Converters  
Soldering Guidelines  
Murata Power Solutions recommends the specifications below when installing these converters. These specifications vary depending on the solder type. Exceeding these specifica-  
tions may cause damage to the product. Be cautious when there is high atmospheric humidity. We strongly recommend a mild pre-bake (100 ºC. for 30 minutes). Your production  
environment may differ therefore please thoroughly review these guidelines with your process engineers.  
Reflow Solder Operations for surface-mount products (SMT)  
For Sn/Ag/Cu based solders:  
Preheat Temperature  
For Sn/Pb based solders:  
Preheat Temperature  
Time over Liquidus  
Less than 1 ºC. per second  
45 to 75 seconds  
Less than 1 ºC. per second  
60 to 75 seconds  
Time over Liquidus  
Maximum Peak Temperature 260 ºC.  
Maximum Peak Temperature 235 ºC.  
Cooling Rate Less than 3 ºC. per second  
Cooling Rate  
Less than 3 ºC. per second  
APPLICATION NOTES  
For best performance, we recommend installing a low-ESR capacitor  
Input Fusing  
immediately adjacent to the converter’s input terminals. The capacitor should  
be a ceramic type such as the Murata GRM32 series or a polymer type. Initial  
suggested capacitor values are 10 to 22 μF, rated at twice the expected maxi-  
mum input voltage. Make sure that the input terminals do not go below the  
undervoltage shutdown voltage at all times. More input bulk capacitance may  
be added in parallel (either electrolytic or tantalum) if needed.  
Certain applications and/or safety agencies may require fuses at the inputs of  
power conversion components. Fuses should also be used when there is the  
possibility of sustained input voltage reversal which is not current-limited. For  
greatest safety, we recommend a fast blow fuse installed in the ungrounded  
input supply line.  
The installer must observe all relevant safety standards and regulations. For  
safety agency approvals, install the converter in compliance with the end-user  
safety standard.  
Recommended Output Filtering  
The converter will achieve its rated output ripple and noise with no additional  
external capacitor. However, the user may install more external output capaci-  
tance to reduce the ripple even further or for improved dynamic response.  
Again, use low-ESR ceramic (Murata GRM32 series) or polymer capacitors.  
Initial values of 10 to 47 μF may be tried, either single or multiple capacitors in  
parallel. Mount these close to the converter. Measure the output ripple under  
your load conditions.  
Input Under-Voltage Shutdown and Start-Up Threshold  
Under normal start-up conditions, converters will not begin to regulate properly  
until the rising input voltage exceeds and remains at the Start-Up Threshold  
Voltage (see Specifications). Once operating, converters will not turn off until  
the input voltage drops below the Under-Voltage Shutdown Limit. Subsequent  
restart will not occur until the input voltage rises again above the Start-Up  
Threshold. This built-in hysteresis prevents any unstable on/off operation at a  
single input voltage.  
Use only as much capacitance as required to achieve your ripple and noise  
objectives. Excessive capacitance can make step load recovery sluggish or  
possibly introduce instability. Do not exceed the maximum rated output capaci-  
tance listed in the specifications.  
Users should be aware however of input sources near the Under-Voltage  
Shutdown whose voltage decays as input current is consumed (such as  
capacitor inputs), the converter shuts off and then restarts as the external  
capacitor recharges. Such situations could oscillate. To prevent this, make  
sure the operating input voltage is well above the UV Shutdown voltage AT ALL  
TIMES.  
Input Ripple Current and Output Noise  
All models in this converter series are tested and specified for input reflected  
ripple current and output noise using designated external input/output compo-  
nents, circuits and layout as shown in the figures below. The Cbus and Lbus  
components simulate a typical DC voltage bus. Please note that the values of  
Cin, Lbus and Cbus will vary according to the specific converter model.  
Start-Up Time  
Assuming that the output current is set at the rated maximum, the Vin to Vout  
Start-Up Time (see Specifications) is the time interval between the point when  
the rising input voltage crosses the Start-Up Threshold and the fully loaded  
regulated output voltage enters and remains within its specified regulation  
band. Actual measured times will vary with input source impedance, external  
input capacitance, input voltage slew rate and final value of the input voltage  
as it appears at the converter.  
TO  
CURRENT  
PROBE  
OSCILLOSCOPE  
+INPUT  
-INPUT  
LBUS  
+
+
VIN  
CBUS  
CIN  
These converters include a soft start circuit to moderate the duty cycle of its  
PWM controller at power up, thereby limiting the input inrush current.  
Recommended Input Filtering  
C
C
IN = 2 x 100μF, ESR < 700mΩ @ 100kHz  
BUS = 1000μF, ESR < 100mΩ @ 100kHz  
The user must assure that the input source has low AC impedance to provide  
dynamic stability and that the input supply has little or no inductive content,  
including long distributed wiring to a remote power supply. The converter will  
operate with no additional external capacitance if these conditions are met.  
L
BUS = 1μH  
Figure 2: Measuring Input Ripple Current  
www.murata-ps.com  
email: sales@murata-ps.com  
21 May 2010 MDC_OKI-78SR-W36.A01 Page 9 of 10  
OKI-78SR Series  
Fixed Output 1.5 Amp SIP DC/DC Converters  
In figure 3, the two copper strips simulate real-world printed circuit imped-  
ances between the power supply and its load. In order to minimize circuit  
errors and standardize tests between units, scope measurements should be  
made using BNC connectors or the probe ground should not exceed one half-  
inch and soldered directly to the test circuit.  
Note that the temperatures are of the ambient airflow, not the converter  
itself which is obviously running at higher temperature than the outside air.  
Also note that “natural convection” is defined as very flow rates which are not  
using fan-forced airflow. Depending on the application, “natural convection” is  
usually about 30-65 LFM but is not equal to still air (0 LFM).  
Murata Power Solutions makes Characterization measurements in a closed  
cycle wind tunnel with calibrated airflow. We use both thermocouples and an  
infrared camera system to observe thermal performance. As a practical matter,  
it is quite difficult to insert an anemometer to precisely measure airflow in  
most applications. Sometimes it is possible to estimate the effective airflow if  
you thoroughly understand the enclosure geometry, entry/exit orifice areas and  
the fan flowrate specifications.  
COPPER STRIP  
+OUTPUT  
RLOAD  
SCOPE  
C1  
C2  
CAUTION: If you routinely or accidentally exceed these Derating guidelines,  
the converter may have an unplanned Over Temperature shut down. Also, these  
graphs are all collected at near Sea Level altitude. Be sure to reduce the derat-  
ing for higher altitude.  
-OUTPUT  
COPPER STRIP  
Output Fusing  
C1 = 0.1μF CERAMIC  
C2 = 10μF TANTALUM  
The converter is extensively protected against current, voltage and temperature  
extremes. However your output application circuit may need additional protec-  
tion. In the extremely unlikely event of output circuit failure, excessive voltage  
could be applied to your circuit. Consider using an appropriate fuse in series  
with the output.  
LOAD 2-3 INCHES (51-76mm) FROM MODULE  
Figure 3: Measuring Output Ripple and Noise (PARD)  
Minimum Output Loading Requirements  
All models regulate within specification and are stable under no load to full  
load conditions. Operation under no load might however slightly increase  
output ripple and noise.  
Output Current Limiting  
Current limiting inception is defined as the point at which full power falls below  
the rated tolerance. See the Performance/Functional Specifications. Note par-  
ticularly that the output current may briefly rise above its rated value in normal  
operation as long as the average output power is not exceeded. This enhances  
reliability and continued operation of your application. If the output current is  
too high, the converter will enter the short circuit condition.  
Thermal Shutdown  
To prevent many over temperature problems and damage, these converters  
include thermal shutdown circuitry. If environmental conditions cause the  
temperature of the DC/DC’s to rise above the Operating Temperature Range  
up to the shutdown temperature, an on-board electronic temperature sensor  
will power down the unit. When the temperature decreases below the turn-on  
threshold, the converter will automatically restart. There is a small amount of  
hysteresis to prevent rapid on/off cycling.  
Output Short Circuit Condition  
When a converter is in current-limit mode, the output voltage will drop as the  
output current demand increases. If the output voltage drops too low (approxi-  
mately 98ꢀ of nominal output voltage for most models), the bias voltage may  
shut down the PWM controller. Following a time-out period, the PWM will  
restart, causing the output voltage to begin rising to its appropriate value. If the  
short-circuit condition persists, another shutdown cycle will initiate. This rapid  
on/off cycling is called “hiccup mode”. The hiccup cycling reduces the average  
output current, thereby preventing excessive internal temperatures and/or  
component damage.  
CAUTION: If you operate too close to the thermal limits, the converter may  
shut down suddenly without warning. Be sure to thoroughly test your applica-  
tion to avoid unplanned thermal shutdown.  
Temperature Derating Curves  
The graphs in the previous section illustrate typical operation under a variety  
of conditions. The Derating curves show the maximum continuous ambient  
air temperature and decreasing maximum output current which is acceptable  
under increasing forced airflow measured in Linear Feet per Minute (“LFM”).  
Note that these are AVERAGE measurements. The converter will accept brief  
increases in current or reduced airflow as long as the average is not exceeded.  
The “hiccup” system differs from older latching short circuit systems  
because you do not have to power down the converter to make it restart. The  
system will automatically restore operation as soon as the short circuit condi-  
tion is removed.  
Murata Power Solutions, Inc.  
11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A.  
ISO 9001 and 14001 REGISTERED  
Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other  
technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply  
the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without  
notice.  
© 2010 Murata Power Solutions, Inc.  
www.murata-ps.com/locations  
email: sales@murata-ps.com  
21 May 2010 MDC_OKI-78SR-W36.A01 Page 10 of 10  

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