TWR-5/1000-15/200-D24A [MURATA]

DC-DC Regulated Power Supply Module, 3 Output, Hybrid, METAL PACKAGE-7/6;
TWR-5/1000-15/200-D24A
型号: TWR-5/1000-15/200-D24A
厂家: muRata    muRata
描述:

DC-DC Regulated Power Supply Module, 3 Output, Hybrid, METAL PACKAGE-7/6

输出元件
文件: 总5页 (文件大小:143K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
TWR Models  
High-Reliability,  
s
2" x 1", 8-11 W, Triple Output DC/DC Converters  
FEATURES  
PRODUCT OVERVIEW  
  
The smallest, full-featured triples  
Among the three families of triple-output DC/DC  
converters in DATEL’s new A-Series, the 8-11W, 2"  
x 1" devices stand out as the industry’s small-  
est full-featured triples. Housed in miniature 2"  
x 1" x 0.375", 5-side shielded, metal packages  
with electrically non-conductive coatings, these  
power converters offer non-latching output current  
limiting, input overvoltage shutdown (except D5A  
models), input reverse-polarity protection, and  
output overvoltage clamping to protect both the  
power converters and their loads.  
methods, and highly repeatable automatic-  
assembly techniques. Their superior durability is  
substantiated by a rigorous in-house qualification  
program that includes HALT (Highly Accelerated Life  
Testing).  
Each of these fully line and load-regulated  
switching DC/DC converters has a +5V primary  
output (with output current as high as 1A) and  
either 12V or 15V auxiliary outputs (with cur-  
rents as high as 210mA). These devices were  
designed to power small analog/digital partitions in  
equipment employing distributed-power archi-  
tectures with bus voltages between 4.7 and 72  
Volts. Applications include computer/networking,  
telecom/datacom equipment, industrial instrumen-  
tation and automatic test equipment.  
  
Low cost! Highly reliable!  
  
Proven SMT-on-pcb construction  
  
Qual tested; HALT tested; EMC tested  
  
Output voltages: +5V/ 12V or +5V/ 15V  
  
Four input voltage ranges:  
  
4.7-7V, 9-18V, 18-36V or 36-72V  
  
Small packages, 2" x 1" x 0.375"  
  
–40 to +100°C operating temperature  
As members of DATEL’s new A-Series, the  
  
Fully isolated, 1500Vdc guaranteed  
8-11W triples feature both low cost and outstand-  
ing long-term reliability. Their design combines  
straightforward circuit topologies, the newest  
components, proven SMT-on-pcb construction  
  
Guaranteed efficiencies to 82%  
  
Designed to meet UL1950 and EN60950  
  
Modifications and customs for OEM’s  
+5V  
+VIN  
–12V (–15V)  
+12V (+15V)  
V
IN  
PWM  
CONTROLLER  
COMMON  
OPTO  
ERROR  
ISOLATION  
AMPLIFIER  
Figure 1. Simplified Schematic  
Typical topology is shown  
For full details go to  
www.murata-ps.com/rohs  
www.murata-ps.com/support  
MDC_TWR8-11W.C01 Page 1 of 5  
TWR Models  
High-Reliability,  
2" x 1", 8-11 W, Triple Output DC/DC Converters  
PERFORMANCE SPECIFICATIONS SUMMARY AND ORDERING GUIDE  
I
OUT  
Regulation  
(Max.)  
V
IN  
V
OUT  
Range  
V
Efficiency  
Package  
Case, Pinout  
C3, P5  
R/N (mV pk-pk) ➁  
Iin ➃  
mA  
Model  
(Max.)  
mA  
1000  
125  
(Nom.)  
V
V
+5  
Typ.  
75  
Max.  
100  
150  
100  
150  
100  
150  
100  
150  
100  
175  
100  
175  
100  
175  
100  
175  
Line  
Min.  
Typ.  
76%  
Load ➂  
2.0%  
5.0%  
2.0%  
5.0%  
2.0%  
5.0%  
2.0%  
5.0%  
2.0%  
5.0%  
2.0%  
5.0%  
2.0%  
5.0%  
2.0%  
5.0%  
1.0%  
5.0%  
1.0%  
5.0%  
1.0%  
5.0%  
1.0%  
5.0%  
1.0%  
5.0%  
1.0%  
5.0%  
1.0%  
5.0%  
1.0%  
5.0%  
TWR-5/1000-12/125-D5A  
TWR-5/1000-12/210-D12A  
TWR-5/1000-12/210-D24A  
TWR-5/1000-12/210-D48A  
TWR-5/800-15/150-D5A  
TWR-5/1000-15/200-D12A  
TWR-5/1000-15/200-D24A  
TWR-5/1000-15/200-D48A  
5
4.7-7  
100/2324  
74%  
80.5%  
82%  
82%  
74%  
79%  
82%  
82%  
12  
+5  
12  
+5  
12  
+5  
12  
+5  
15  
+5  
15  
+5  
15  
+5  
15  
100  
75  
1000  
210  
12  
24  
48  
5
9-18  
18-36  
36-72  
4.7-7  
9-18  
50/1087  
50/534  
82%  
84%  
84%  
76%  
82%  
84%  
84%  
C3, P5  
C3, P5  
C3, P5  
C3, P5  
C3, P5  
C3, P5  
C3, P5  
100  
75  
1000  
210  
100  
75  
1000  
210  
50/267  
100  
75  
800  
100/2441  
50/1187  
50/572  
150  
1000  
200  
125  
75  
12  
24  
48  
125  
75  
1000  
200  
18-36  
36-72  
125  
75  
1000  
200  
50/286  
125  
Typical @ TA = +25°C under nominal line voltage and full-load conditions unless otherwise noted.  
20MHz bandwidth. ±±2ꢀ±5ꢁ outputs are speciꢂed with ±0µF, 25ꢁ output capacitors.  
5ꢁ output, ±0% to ±00% load. ±±2ꢀ±5ꢁ outputs, balanced loads, 20% to ±00% load.  
Nominal line voltage, no-loadꢀfull-load conditions.  
PART NUMBER STRUCTURE  
MECHANICAL SPECIFICATIONS  
2.00  
(50.80)  
T WR  
5
1000 15 200 D12 A  
- -  
/ /  
- C  
-
METAL CASE  
0.375  
Case C3  
(9.53)  
RoHS-6  
compliant*  
Output  
Configuration:  
T = Triple  
INSULATED BASE  
A-Series  
High Reliability  
0.040 0.002 DIA.  
(1.016 0.051)  
Wide Range Input  
0.20 MIN  
(5.08)  
Input ꢁoltage Range:  
Nominal Primary Output  
ꢁoltage (+5 ꢁolts)  
1.800  
(45.72)  
0.10  
(2.54)  
D5 = 4.7-7 ꢁolts (5ꢁ nominal)  
D±2 = 9-±8 ꢁolts (±2ꢁ nominal)  
D24 =±8-36 ꢁolts (24ꢁ nominal)  
D48 = 36-72 ꢁolts (48ꢁ nominal)  
0.200  
(5.08)  
4
5
Maximum Primary Output  
Current in mA  
1
2
0.800  
(20.32)  
1.00  
(25.40)  
6
7
0.600  
(15.24)  
Nominal Auxiliary Output  
ꢁoltages (±±2 or ±±5 ꢁolts)  
Maximum Auxiliary Output  
Currents in mA from each output  
0.300  
(7.62)  
* Contact Murata Power Solutions for availability.  
BOTTOM VIEW  
TEMPERATURE DERATING  
0.10  
(2.54)  
20  
19  
18  
17  
16  
15  
14  
13  
12  
11  
10  
9
TWR-5/1000-12/125-D5A  
TWR-5/1000-12/210-D12A  
TWR-5/1000-12/210-D24A  
TWR-5/1000-12/210-D48A  
TWR-5/800-15/150-D5A  
TWR-5/1000-15/200-D12A  
TWR-5/1000-15/200-D24A  
TWR-5/1000-15/200-D48A  
A
B
B
B
C
D
D
D
INPUT/OUTPUT CONNECTIONS  
Pin  
1
Function P5  
+Input  
Notes:  
For "D5AꢀD±2AꢀD24A" models,  
the case is connected to pin 2 (–ꢁIN).  
For "D48A" models, the case  
is connected to pin ± (+ꢁIN).  
2
–Input  
3
No Pin  
D
B
4
+12V/15V Out  
–12V/15V Out  
Common  
+5V Out  
5
C
6
8
A
7
7
6
5
4
3
2
1
0
–40  
0
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
90  
95  
100  
www.murata-ps.com/support  
MDC_TWR8-11W.C01 Page 2 of 5  
TWR Models  
High-Reliability,  
2" x 1", 8-11 W, Triple Output DC/DC Converters  
Performance/Functional Specifications  
Typical @ TA = +25°C under nominal line voltage and full-load conditions, unless noted. ➀  
Input  
Absolute Maximum Ratings  
Input ꢁoltage Ranges:  
Input Voltage:  
"D5A" Models  
"D±2A" Models  
"D24A" Models  
"D48A" Models  
4.7-7 ꢁolts (5ꢁ nominal)  
9-±8 ꢁolts (±2ꢁ nominal)  
±8-36 ꢁolts (24ꢁ nominal)  
36-72 ꢁolts (48ꢁ nominal)  
"D5A" Models  
"D±2A" Models  
"D24A" Models  
"D48A" Models  
±0 ꢁolts  
22 ꢁolts  
44 ꢁolts  
80 ꢁolts  
Input Reverse-Polarity Protection  
Current must be <6A. Brief  
duration only. Fusing recommended.  
Input Current  
See Ordering Guide  
Input Filter Type  
Pi  
Output Overvoltage Protection  
+5ꢁ Output  
±±2ꢁ Outputs  
Reverse-Polarity Protection  
Yes (Instantaneous, 6A maximum)  
6.8 ꢁolts, limited duration  
±±3 ꢁolts, limited duration  
±±6 ꢁolts, limited duration  
Output  
±±5ꢁ Outputs  
OUT Accuracy (50% loads):  
+5ꢁ Output  
Output Current  
Current limited. Max. current and  
short-circuit duration model  
dependent.  
±0.5%  
±3%  
±±2ꢁ or ±±5ꢁ Outputs  
Temperature Coefficient  
RippleꢀNoise (20MHz BW)  
LineꢀLoad Regulation  
Efficiency  
±0.02% per °C  
Storage Temperature  
–40 to +±05°C  
+300°C  
See Ordering Guide  
See Ordering Guide  
See Ordering Guide  
±500ꢁdc, minimum  
300pF  
Lead Temperature (soldering, ±0 sec.)  
These are stress ratings. Exposure of devices to any of these conditions may  
adversely affect long-term reliability. Proper operation under conditions other  
than those listed in the Performance/Functional Specifications Table is not  
implied.  
Isolation ꢁoltage  
Isolation Capacitance  
Current Limiting  
Auto-recovery  
TECHNICAL NOTES  
Overvoltage Protection  
Zenerꢀtransorb clamps, magnetic feedback  
Dynamic Characteristics  
Filtering and Noise Reduction  
Transient Response (50% load step)  
Switching Frequency  
200µsec max. to ±2% of final value  
±75kHz  
All A-Series TWR 8-11 Watt DC/DC Converters achieve their rated ripple and  
noise specifications without the use of external input/ output capacitors. In  
critical applications, input/output ripple and noise may be further reduced by  
installing electrolytic capacitors across the input terminals and/or low-ESR  
tantalum or electrolytic capacitors across the output terminals. Output capaci-  
tors should be connected between their respective output pin (pin 4, 5 or 7)  
and Common (pin 6) as shown in Figure 2. The caps should be located as close  
to the power converters as possible. Typical values are listed below. In many  
applications, using values greater than those listed will yield better results.  
Environmental  
Operating Temperature (Ambient):  
Without Derating  
–40 to +60ꢀ70°C (Model dependent)  
to +±00°C (See Derating Curve)  
With Derating  
Storage Temperature  
Flammability  
–40 to +±05°C  
UL94ꢁ-0  
Physical  
To Reduce Input Ripple  
Dimensions  
2" x ±" x 0.375" (5± x 25 x 9.5mm)  
"D5A" Models  
"D12A" Models  
"D24A" Models  
"D48A" Models  
47μF, 10V  
20μF, 25V  
20μF, 50V  
10μF, 100V  
Shielding  
5-sided  
Case Connection  
Case Material  
Pin 2 (–ꢁIN)  
Corrosion resistant steel with  
non-conductive, epoxy-based, black  
enamel finish and plastic baseplate  
To Reduce Output Ripple  
+5V Output  
47μF, 10V, Low ESR  
Pin Material  
Weight  
Gold-plated copper alloy  
±.3 ounces (37 grams)  
12/15V Outputs 22μF, 20V, Low ESR  
In critical, space-sensitive applications, DATEL may be able to tailor the internal  
input/output filtering of these units to meet your specific requirements. Contact  
our Applications Engineering Group for additional details.  
These power converters require a minimum ±0% loading on their primary output and a  
minimum 20% loading on their auxiliary outputs to maintain specified regulation. Operation  
under no-load conditions will not damage these devices; however they may not meet all  
listed specifications.  
Application-specific internal inputꢀoutput filtering can be recommended or perhaps added  
internally upon request. Contact DATEL Applications Engineering for details.  
Devices can be screened or modified for higher guaranteed isolation voltages.  
Contact DATEL Applications Engineering for details.  
On "D48A" models, the case is connected to pin ± (+ꢁIN).  
www.murata-ps.com/support  
MDC_TWR8-11W.C01 Page 3 of 5  
TWR Models  
High-Reliability,  
2" x 1", 8-11 W, Triple Output DC/DC Converters  
EMI RADIATED EMISSIONS  
4
7
6
+12/15V  
+5V  
+
+
If you’re designing with EMC in mind, please note that all of DATEL’s TWR 8-11  
Watt A-Series DC/DC Converters have been characterized for radiated and  
conducted emissions in our new EMI/ EMC laboratory. Testing is conducted in  
an EMCO 5305 GTEM test cell utilizing EMCO automated EMC test software.  
Radiated emissions are tested to the limits of FCC Part 15, Class B and CISPR  
22 (EN 55022), Class B. Correlation to other specifications can be supplied  
upon request. Radiated emissions plots to FCC and CISPR 22 for model TWR-  
5/1000-12/125-D5A appear below. Published EMC test reports are available  
for each model number. Contact DATEL’s Applications Engineering Department  
for more details.  
C
OUT  
1
2
+INPUT  
–INPUT  
+
+
COUT  
CIN  
COMMON  
COUT  
5
–12/15V  
Figure 2. Using External Capacitors  
to Reduce Input/Output Ripple/Noise  
TWR-5/1000-12/125-D5A Radiated Emissions  
FCC Part 15 Class B, 3 Meters  
Converter Output = +5Vdc @ 950mA and 12Vdc @ 114mA  
Input Fusing  
80  
Certain applications and/or safety agencies may require the installation of  
fuses at the inputs of power conversion components. For DATEL A-Series TWR  
8-11 Watt DC/DC Converters, you should use slow-blow type fuses with values  
no greater than 3A.  
70  
60  
FCC Class B Limit  
50  
40  
30  
20  
10  
CUSTOM CAPABILITIES  
DATEL’s world-class design, development and manufacturing team stands  
ready to work with you to deliver the exact power converter you need for your  
demanding, large volume, OEM applications. And ... we’ll do it on time and  
within budget!  
0
Radiated Emissions  
–10  
–20  
Our experienced applications and design staffs; quick-turn prototype capabil-  
ity; highly automated, SMT assembly facilities; and in-line SPC quality-control  
techniques combine to give us the unique ability to design and deliver any  
quantity of power converters to the highest standards of quality and reliability.  
100  
1000  
Frequency (MHz)  
TWR-5/1000-12/125-D5A Radiated Emissions  
EN 55022 Class B, 10 Meters  
Converter Output = +5Vdc @ 950mA and 12Vdc @ 114mA  
We have compiled a large library of DC/DC designs that are currently used  
in a variety of telecom, medical, computer, railway, aerospace and industrial  
applications. We may already have the converter you need.  
80  
70  
60  
50  
40  
30  
20  
10  
0
Contact us. Our goal is to provide you the highest-quality, most cost-effective  
power converters available.  
EN 55022 Class B Limit  
Radiated Emissions  
–10  
–20  
100  
1000  
Frequency (MHz)  
Quality and Reliability  
The A-Series are the first DC/DC Converters to emerge from DATEL’s new, com-  
pany-wide approach to designing and manufacturing the most reliable power  
converters available. The five-pronged program draws our Quality Assurance  
function into all aspects of new-product design, development, characterization,  
qualification and manufacturing.  
www.murata-ps.com/support  
MDC_TWR8-11W.C01 Page 4 of 5  
TWR Models  
High-Reliability,  
2" x 1", 8-11 W, Triple Output DC/DC Converters  
Design for Reliability  
eventually fail. After corrective actions and/or design changes, stresses are  
stepped up again and the cycle is repeated until the "fundamental limit of the  
technology" is determined.  
Design for Reliability is woven throughout our multi-phased, new-productde-  
velopment process. Design-for-reliability practices are fully documented and  
begin early in the new-product development cycle with the following goals:  
DATEL has invested in a Qualmark OVS-1 HALT tester capable of applying  
voltage and temperature extremes as well as 6-axis, linear and rotational,  
random vibration. A typical HALT profile (shown above) consists of thermal  
cycling (–55 to +125°C, 30°C/minute) and simultaneous, gradually increas-  
ing, random longitudinal and rotational vibration up to 20G’s with load cycling  
and applied-voltage extremes added as desired. Many devices in DATEL’s new  
A-Series could not be made to fail prior to reaching either the limits of the HALT  
chamber or some previously known physical limit of the device. We also use  
the HALT chamber and its ability to rapidly cool devices to verify their "cold-  
start" capabilities.  
1. To work from an approved components/vendors list ensuring the use of reli-  
able components and the rigorous qualification of new components.  
2. To design with safety margins by adhering to a strict set of derating guide-  
lines and performing theoretical worst-case analyses.  
3. To locate potential design weaknesses early in the product-development  
cycle by using extensive HALT (Highly Accelerated Life Testing).  
4. To prove that early design improvements are effective by employing a thor-  
ough FRACA (Failure Reporting Analysis and Corrective Action) system.  
Qualification  
HALT Testing  
For each new product, electrical performance is verified via a comprehensive  
The goal of the accelerated-stress techniques used by DATEL is to force device characterization process and long-term reliability is confirmed via a rigorous  
maturity, in a short period of time, by exposing devices to excessive levels  
of "every stimulus of potential value." We use HALT (Highly Accelerated Life  
Testing) repeatedly during the design and early manufacturing phases to detect  
potential electrical and mechanical design weaknesses that could result in  
possible future field failures.  
qualification procedure. The qual procedure includes such strenuous tests as  
thermal shock and 500 hour life. Qual testing is summarized below.  
QUALIFICATION TESTING  
Qualification Test  
HALT  
High Temperature Storage  
Thermal Shock  
Temperature/Humidity  
Lead Integrity  
Life Test  
Method/Comments  
During HALT, prototype and pre-production DC/DC converters are subjected to  
progressively higher stress levels induced by thermal cycling, rate of tempera-  
ture change, vibration, power cycling, product-specific stresses (such as dc  
voltage variation) and combined environments. The stresses are not meant  
to simulate field environments but to expose any weaknesses in a product’s  
electro/mechanical design and/or assembly processes. The goal of HALT is to  
make products fail so that device weaknesses can be analyzed and strength-  
ened as appropriate. Applied stresses are continually stepped up until products  
DATEL in-house procedure  
Max. rated temp., 1,000 hours  
10 cycles, –55 to +125°C  
+85°C, 85% humidity, 48 hours  
DATEL in-house procedure  
+70°C, 500 hours*  
Marking Permanency  
End Point Electrical Tests  
DATEL in-house procedure  
Per product specification  
Typical HALT Profile  
±00  
80  
60  
40  
20  
0
40  
20  
0
–20  
–40  
±0  
20  
30  
40  
50  
60  
70  
80  
90  
Test Time (minutes)  
This product is subject to the following operating requirements  
and the Life and Safety Critical Application Sales Policy:  
Refer to: http://www.murata-ps.com/requirements/  
Murata Power Solutions, Inc.  
11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A.  
ISO 9001 and 14001 REGISTERED  
Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other  
technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply  
the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without  
notice.  
© 2012 Murata Power Solutions, Inc.  
www.murata-ps.com/support  
MDC_TWR8-11W.C01 Page 5 of 5  

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